DCP020503_16 [TI]

DCP02x 2-W, Isolated, Unregulated DC/DC Converter Modules;
DCP020503_16
型号: DCP020503_16
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

DCP02x 2-W, Isolated, Unregulated DC/DC Converter Modules

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DCP02 Series  
www.ti.com  
SBVS011KMARCH 2000REVISED FEBRUARY 2008  
Miniature, 2W, Isolated  
UNREGULATED DC/DC CONVERTERS  
1
FEATURES  
DESCRIPTION  
2
Up To 89% Efficiency  
The DCP02 series is a family of 2W, isolated,  
unregulated DC/DC converters. Requiring a minimum  
of external components and including on-chip device  
protection, the DCP02 series provides extra features  
such as output disable and synchronization of  
switching frequencies.  
Thermal Protection  
Device-to-Device Synchronization  
SO-28 Power Density of 106W/in3 (6.5W/cm3 )  
EN55022 Class B EMC Performance  
UL1950 Recognized Component  
JEDEC 14-Pin and SO-28 Packages  
The use of a highly integrated package design results  
in highly reliable products with power densities of  
79W/in3 (4.8W/cm3) for DIP-14, and 106W/in3  
(6.5W/cm3) for SO-28. This combination of features  
and small size makes the DCP02 suitable for a wide  
range of applications.  
APPLICATIONS  
Point-of-Use Power Conversion  
Ground Loop Elimination  
Data Acquisition  
Industrial Control and Instrumentation  
Test Equipment  
800kHz  
Divide-by-2  
VOUT  
0V  
Oscillator  
Reset  
Power  
Stage  
Watchdog/  
Startup  
SYNC/DISABLE  
PSU  
Thermal  
Shutdown  
IBIAS  
VS  
Power Controller IC  
0V  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of  
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
2
All trademarks are the property of their respective owners.  
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2000–2008, Texas Instruments Incorporated  
DCP02 Series  
www.ti.com  
SBVS011KMARCH 2000REVISED FEBRUARY 2008  
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with  
appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.  
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more  
susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.  
ORDERING INFORMATION  
For the most current package and ordering information, see the Package Option Addendum at the end of this  
data sheet, or see the TI website at www.ti.com.  
Supplemental Ordering Information  
DCP02 05 05 (D)  
( )  
Basic Model Number: 2W Product  
Voltage Input:  
5V In  
Voltage Output:  
5V Out  
Dual Output:  
Package Code:  
P = DIP-14  
U = SO-28  
ABSOLUTE MAXIMUM RATINGS  
Over operating free-air temperature range (unless otherwise noted)  
(1)  
PARAMETER  
DCP02 Series  
UNIT  
V
5V input models  
7
12V input models  
Input Voltage  
15  
V
15V input models  
18  
29  
V
24V input models  
V
Storage temperature range  
–60 to +125  
°C  
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings  
only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating  
conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.  
ELECTRICAL CHARACTERISTICS  
At TA = +25°C, unless otherwise noted.  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
OUTPUT  
Power  
100% full load  
2
20  
W
Ripple  
Output capacitor = 1µF, 50% load  
Room to cold  
mVPP  
%/°C  
%/°C  
0.046  
0.016  
Voltage vs. Temperature  
Room to hot  
INPUT  
Voltage range on VS  
ISOLATION  
–10  
10  
%
1s Flash test  
60s test, UL1950(1)  
1
1
kVrms  
kVrms  
Voltage  
LINE REGULATION  
Output Voltage  
VS (min) to VS (typ)  
VS (typ) to VS (max)  
1
1
15  
15  
%
%
IO = constant(2)  
(1) During UL1950 recognition tests only.  
(2)  
IOUT 10% load current  
2
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SBVS011KMARCH 2000REVISED FEBRUARY 2008  
ELECTRICAL CHARACTERISTICS (continued)  
At TA = +25°C, unless otherwise noted.  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
0.4  
UNIT  
SWITCHING/SYNCHRONIZATION  
Oscillator frequency (fOSC  
)
Switching frequency = fOSC/2  
VSYNC = +2V  
800  
kHz  
V
Sync input low  
0
Sync input current  
Disable time  
75  
2
µA  
µs  
pF  
Capacitance loading on SYNC pin  
RELIABILITY  
External  
3(3)  
Demonstrated  
TA = +55°C  
75  
FITS  
THERMAL SHUTDOWN  
IC temperature at shutdown  
Shutdown current  
+150  
3
°C  
mA  
TEMPERATURE RANGE  
Operating  
–40  
+85  
°C  
(3) For more information, refer to application report SBAA035, available for download at www.ti.com.  
ELECTRICAL CHARACTERISTICS PER DEVICE  
At TA = +25°C, VS = nominal, CIN = 2.2µF, COUT = 1.0 µF, unless otherwise noted.  
INPUT  
VOLTAGE  
(V)  
OUTPUT  
VOLTAGE  
(V)  
LOAD  
REGULATION  
(%)  
NO LOAD  
CURRENT  
(mA)  
BARRIER  
CAPACITANCE  
(pF)  
EFFICIENCY  
(%)  
VS  
VNOM AT VS (TYP)  
IQ  
CISO  
10% TO 100%  
LOAD(2)  
75% LOAD(1)  
0% LOAD  
TYP  
18  
100% LOAD  
VISO = 750Vrms  
PRODUCT  
DCP020503P, U  
DCP020505P, U  
DCP020507P, U  
DCP020509P, U  
DCP020515DP, U  
DCP021205P, U  
DCP021212P, U  
DCP021212DP, U  
DCP021515P, U  
DCP022405P  
MIN  
TYP MAX  
MIN  
TYP  
3.3  
5
MAX  
3.46  
TYP  
19  
14  
14  
12  
11  
7
MAX  
TYP  
74  
80  
81  
82  
85  
83  
87  
88  
88  
81  
81  
80  
79  
TYP  
26  
22  
30  
31  
24  
33  
47  
35  
42  
33  
33  
22  
44  
4.5  
4.5  
5
5
5.5  
5.5  
3.13  
4.75  
30  
20  
25  
20  
20  
15  
20  
20  
20  
10  
15  
15  
25  
5.25  
18  
4.5  
5
5.5  
6.65  
7
7.35  
20  
4.5  
5
5.5  
8.55  
9
9.45  
23  
4.5  
5
5.5  
±14.25  
4.75  
±15  
5
±15.75  
5.25  
27  
10.8  
10.8  
10.8  
13.5  
21.6  
21.6  
21.6  
21.6  
12  
12  
12  
15  
24  
24  
24  
24  
13.2  
13.2  
13.2  
16.5  
26.4  
26.4  
26.4  
26.4  
14  
11.4  
12  
±12  
15  
5
12.6  
7
15  
±11.4  
14.25  
4.85  
±12.6  
15.75  
5.35  
6
16  
6
15  
6
13  
DCP022405U  
4.75  
5
5.25  
10  
6
13  
DCP022405DP, U  
DCP022415DP, U  
±4.75  
±14.25  
±5  
±15  
+5.25  
±15.75  
12  
6
16  
(1) 100% load current = 2W/VNOM (typ)  
(2) Load regulation = (VOUT at 10% load - VOUT at 100%)/VOUT at 75% load  
Copyright © 2000–2008, Texas Instruments Incorporated  
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SBVS011KMARCH 2000REVISED FEBRUARY 2008  
DEVICE INFORMATION  
NVA PACKAGE  
DIP-14 (Single-DIP)  
(Top View)  
NVA PACKAGE  
DIP-14 (Dual-DIP)  
(Top View)  
VS  
0V  
1
2
14 SYNC  
VS  
0V  
1
14 SYNC  
2
DCP02  
DCP02  
0V  
+VOUT  
NC  
5
6
7
0V  
+VOUT  
-VOUT  
5
6
7
8
NC  
8
NC  
Table 1. Pin Description (Single-DIP)  
Table 3. TERMINAL FUNCTIONS (Dual-DIP)  
TERMINAL  
TERMINAL  
NAME  
VS  
NO. DESCRIPTION  
NAME  
NO. DESCRIPTION  
1
2
5
6
Voltage input  
VS  
1
2
Voltage input  
0V  
Input side common  
Output side common  
+Voltage out  
0V  
Input side common  
Output side common  
+Voltage out  
0V  
0V  
5
+VOUT  
NC  
+VOUT  
–VOUT  
NC  
6
7, 8 Not connected  
14 Synchronization pin  
7
–Voltage out  
SYNC  
8
Not connected  
SYNC  
14  
Synchronization pin  
DVB PACKAGE  
SO-28 (Single-SO)  
(Top View)  
DVB PACKAGE  
SO-28 (Dual-SO)  
(Top View)  
VS  
1
28 SYNC  
27 NC  
0V  
0V  
2
3
VS  
1
2
3
28 SYNC  
27 NC  
26 NC  
0V  
0V  
26 NC  
DCP02  
DCP02  
0V 12  
+VOUT 13  
NC 14  
17 NC  
16 NC  
15 NC  
0V 12  
+VOUT 13  
-VOUT 14  
17 NC  
16 NC  
15 NC  
Table 2. TERMINAL FUNCTIONS (Single-SO)  
TERMINAL  
Table 4. TERMINAL FUNCTIONS (Dual-SO)  
NAME  
VS  
NO.  
1
DESCRIPTION  
Voltage input  
TERMINAL  
NAME  
VS  
NO.  
1
DESCRIPTION  
Voltage input  
0V  
2
Input side common  
Input side common  
Output side common  
+Voltage out  
0V  
3
0V  
2
Input side common  
Input side common  
Output side common  
+Voltage out  
0V  
12  
13  
0V  
3
+VOUT  
0V  
12  
13  
14  
14, 15, 16,  
17, 26, 27  
+VOUT  
–VOUT  
NC  
Not connected  
–Voltage out  
SYNC  
28  
Synchronization pin  
15, 16, 17,  
26, 27  
NC  
Not connected  
SYNC  
28  
Synchronization pin  
4
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SBVS011KMARCH 2000REVISED FEBRUARY 2008  
TYPICAL CHARACTERISTICS  
At TA = +25°C, unless otherwise noted.  
DCP020505P  
CONDUCTED EMISSIONS (500mA Load)  
DCP020505P  
VOUT vs TEMPERATURE (75% Load)  
5.04  
5.02  
5.00  
4.98  
4.96  
4.94  
4.92  
4.90  
60  
50  
40  
30  
20  
10  
0
-10  
-20  
-40  
-20  
0
20  
40  
60  
80  
100  
0.15  
1
10  
30  
Temperature (°C)  
Frequency (MHz)  
Figure 1.  
Figure 2.  
DCP021205P  
VOUT vs LOAD  
DCP021205P  
POWER OUT vs TEMPERATURE (400mA Load)  
5.4  
5.3  
5.2  
5.1  
5.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0
4.9  
0
20  
40  
60  
80  
100  
-50  
-25  
0
25  
50  
75  
100  
Load (%)  
Temperature (°C)  
Figure 3.  
Figure 4.  
DCP0212  
EFFICIENCY vs LOAD  
DCP020505P  
OUTPUT AC RIPPLE (20MHz Band)  
100  
80  
60  
40  
20  
450  
400  
350  
300  
250  
200  
150  
100  
50  
DCP1212DP  
DCP1205P  
0.1mF  
1mF  
0
0
0
25  
50  
75  
100  
0
200  
400  
Load (%)  
Load Current (mA)  
Figure 5.  
Figure 6.  
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FUNCTIONAL DESCRIPTION  
OVERVIEW  
This interference occurs because of the small  
variations in switching frequencies between the  
DC/DC converters.  
The DCP02 offers up to 2W of unregulated output  
power from a 5V, 12V, 15V, or 24V input source with  
a typical efficiency of up to 89%. This efficiency is  
achieved through highly integrated packaging  
technology and the implementation of a custom  
power stage and control IC. The circuit design uses  
an advanced BiCMOS/DMOS process.  
The DCP02 overcomes this interference by allowing  
devices to be synchronized to one another. Up to  
eight devices can be synchronized by connecting the  
SYNC pins together, taking care to minimize the  
capacitance of tracking. Stray capacitance (> 10pF)  
has the effect of reducing the switching frequency, or  
even stopping the oscillator circuit. It is also  
recommended that power and ground lines be  
star-connected.  
POWER STAGE  
The DCP02 uses a push-pull, center-tapped topology  
switching at 400kHz (divide-by-2 from an 800kHz  
oscillator).  
It should be noted that if synchronized devices are  
used at start up, all devices will draw maximum  
current simultaneously. This configuration can cause  
the input voltage to dip; if it dips below the minimum  
input voltage (4.5V), the devices may not start up. A  
2.2µF capacitor should be connected close to the  
input pins.  
OSCILLATOR AND WATCHDOG  
The onboard 800kHz oscillator generates the  
switching frequency via a divide-by-2 circuit. The  
oscillator can be synchronized to other DCP02  
circuits or an external source, and is used to minimize  
system noise.  
If more than eight devices are to be synchronized, it  
is recommended that the SYNC pins be driven by an  
external device. Details are contained in Application  
Report SBAA035, External Synchronization of the  
DCP01/02 Series of DC/DC Converters, available for  
download from www.ti.com.  
A watchdog circuit checks the operation of the  
oscillator circuit. The oscillator can be stopped by  
pulling the SYNC pin low. The output pins will be  
tri-stated, which occurs in 2µs.  
THERMAL SHUTDOWN  
CONSTRUCTION  
The DCP02 is protected by a thermal-shutdown  
circuit. If the on-chip temperature exceeds +150°C,  
the device will shut down. Once the temperature falls  
below +150°C, normal operation resumes.  
The basic construction of the DCP02 is the same as  
standard ICs; there is no substrate within the molded  
package. The DCP02 is constructed using an IC,  
rectifier diodes, and a wound magnetic toroid on a  
leadframe. Since there is no solder within the  
package, the DCP02 does not require any special  
printed circuit board (PCB) assembly processing. This  
architecture results in an isolated DC/DC converter  
with inherently high reliability.  
SYNCHRONIZATION  
In the event that more than one DC/DC converter is  
needed onboard, beat frequencies and other  
electrical interference can be generated.  
VSUPPLY  
VOUT 1  
VS  
COUT  
(1)  
CIN  
SYNC  
0V  
DCP  
02  
1.0mF  
0V  
VOUT 1 + VOUT 2  
VOUT 2  
VS  
COUT  
(1)  
CIN  
SYNC  
0V  
DCP  
02  
1.0mF  
0V  
NOTE: (1) CIN requires a low-ESR ceramic capacitor: 5V to 15V version is 2.2mF;  
24V version is minimum 0.47mF.  
COM  
Figure 7. Connecting the DCP02 in Series  
6
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ADDITIONAL FUNCTIONS  
DISABLE/ENABLE  
Connect the positive VOUT from one DCP02 to the  
negative VOUT (0V) of another (see Figure 7). If the  
SYNC pins are tied together, the self-synchronization  
feature of the DCP02 prevents beat frequencies on  
the voltage rails. The SYNC feature of the DCP02  
allows easy series connection without external  
filtering, thus minimizing cost.  
The DCP02 can be disabled or enabled by driving the  
SYNC pin using an open drain CMOS gate. If the  
SYNC pin is pulled low, the DCP02 will be disabled.  
The disable time depends upon the external loading;  
the internal disable function is implemented in 2µs.  
Removal of the pull down causes the DCP02 to be  
enabled.  
The outputs on the dual-output DCP02 versions can  
also be connected in series to provide two times the  
magnitude of VOUT, as shown in Figure 8. For  
Capacitive loading on the SYNC pin should be  
minimized in order to prevent a reduction in the  
oscillator frequency.  
example,  
a dual 15V DCP022415D could be  
connected to provide a 30V rail.  
DECOUPLING  
Connecting the DCP02 in Parallel  
Ripple Reduction  
If the output power from one DCP02 is not sufficient,  
it is possible to parallel the outputs of multiple  
DCP02s, as shown in Figure 9. Again, the SYNC  
feature allows easy synchronization to prevent  
power-rail beat frequencies at no additional filtering  
cost.  
The high switching frequency of 400kHz allows  
simple filtering. To reduce ripple, it is recommended  
that a 1µF capacitor be used on VOUT. Dual outputs  
should both be decoupled to pin 5. A 2.2µF capacitor  
on the input is also recommended.  
Connecting the DCP02 in Series  
Multiple DCP02 isolated 2W DC/DC converters can  
be connected in series to provide nonstandard  
voltage rails. This configuration is possible by using  
the floating outputs provided by the galvanic isolation  
of the DCP02.  
+VOUT  
VSUPPLY  
VS  
+VOUT  
-VOUT  
0V  
COUT  
1.0mF  
(1)  
CIN  
DCP  
02  
-VOUT  
COUT  
1.0mF  
0V  
NOTE: (1) CIN requires a low-ESR ceramic capacitor: 5V to 15V version is 2.2mF;  
24V version is minimum 0.47mF.  
COM  
Figure 8. Connecting Dual Outputs in Series  
VSUPPLY  
VOUT  
VS  
COUT  
(1)  
CIN  
SYNC  
0V  
DCP  
02  
1.0mF  
0V  
2 x Power Out  
VOUT  
VS  
COUT  
(1)  
CIN  
SYNC  
0V  
DCP  
02  
1.0mF  
0V  
NOTE: (1) CIN requires a low-ESR ceramic capacitor: 5V to 15V version is 2.2mF;  
24V version is minimum 0.47mF.  
COM  
Figure 9. Connecting Multiple DCP02s in Parallel  
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APPLICATION INFORMATION  
The DCP01B, DCV01, and DCP02 are three families  
of miniature DC/DC converters providing an isolated  
unregulated voltage output. All are fabricated using a  
CMOS/DMOS process with the DCP01B replacing  
the familiar DCP01 family that was fabricated from a  
bipolar process. The DCP02 is essentially an  
extension of the DCP01B family, providing a higher  
power output with a significantly improved load  
regulation. The DCV01 is tested to a higher isolation  
voltage.  
OPTIMIZING PERFORMANCE  
Optimum performance can only be achieved if the  
device is correctly supported. The very nature of a  
switching converter requires power to be instantly  
available when it switches on. If the converter has  
DMOS switching transistors, the fast edges will create  
a high current demand on the input supply. This  
transient load placed on the input is supplied by the  
external input decoupling capacitor, thus maintaining  
the input voltage. Therefore, the input supply does  
not see this transient (this is an analogy to  
high-speed digital circuits). The positioning of the  
capacitor is critical and must be placed as close as  
possible to the input pins and connected via a  
low-impedance path.  
TRANSFORMER DRIVE CIRCUIT  
Transformer drive transistors have a characteristically  
low value of transistor on resistance (RDS); thus, more  
power is transferred to the transformer. The  
transformer drive circuit is limited by the base current  
available to switch on the power transistors driving  
the transformer and the characteristic current gain  
The optimum performance primarily depends on two  
factors:  
(beta), resulting in  
a
slower turn-on time.  
1. Connection of the input and output circuits for  
minimal loss.  
Consequently, more power is dissipated within the  
transistor, resulting in a lower overall efficiency,  
particularly at higher output load currents.  
2. The ability of the decoupling capacitors to  
maintain the input and output voltages at a  
constant level.  
SELF-SYNCHRONIZATION  
PCB Design  
The input synchronizations facility (SYNCIN) allows  
for easy synchronizing of multiple devices. If two to  
eight devices (maximum) have their respective  
SYNCIN pins connected together, then all devices will  
be synchronized.  
The copper losses (resistance and inductance) can  
be minimized by the use of mutual ground and power  
planes (tracks) where possible. If that is not possible,  
use wide tracks to reduce the losses. If several  
devices are being powered from a common power  
source, a star-connected system for the track must  
be deployed; devices must not be connected in  
series, as this will cascade the resistive losses. The  
position of the decoupling capacitors is important.  
They must be as close to the devices as possible in  
order to reduce losses. See the PCB Layout section  
for more details.  
Each device has its own onboard oscillator. This  
oscillator is generated by charging a capacitor from a  
constant current and producing a ramp. When this  
ramp passes a threshold, an internal switch is  
activated that discharges the capacitor to a second  
threshold before the cycle is repeated.  
When several devices are connected together, all the  
internal capacitors are charged simultaneously.  
When one device passes its threshold during the  
charge cycle, it starts the discharge cycle. All the  
other devices sense this falling voltage and, likewise,  
initiate a discharge cycle so that all devices discharge  
together. A subsequent charge cycle is only restarted  
when the last device has finished its discharge cycle.  
8
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Decoupling Ceramic Capacitors  
Input Capacitor and the Effects of ESR  
All capacitors have losses because of internal  
equivalent series resistance (ESR), and to a lesser  
degree, equivalent series inductance (ESL). Values  
for ESL are not always easy to obtain. However,  
some manufacturers provide graphs of frequency  
versus capacitor impedance. These graphs typically  
show the capacitor impedance falling as frequency is  
increased (as shown in Figure 10). As the frequency  
increases, the impedance stops decreasing and  
begins to rise. The point of minimum impedance  
indicates the resonant frequency of the capacitor.  
This frequency is where the components of  
capacitance and inductance reactance are of equal  
magnitude. Beyond this point, the capacitor is not  
effective as a capacitor.  
If the input decoupling capacitor is not ceramic with  
<20mESR, then at the instant the power transistors  
switch on, the voltage at the input pins falls  
momentarily. Should the voltage fall below  
approximately 4V, the DCP detects an under-voltage  
condition and switches the DCP drive circuits to the  
off state. This detection is carried out as a precaution  
against a genuine low input voltage condition that  
could slow down or even stop the internal circuits  
from operating correctly. A slow-down or stoppage  
would result in the drive transistors being turned on  
too long, causing saturation of the transformer and  
destruction of the device.  
Following detection of a low input voltage condition,  
the device switches off the internal drive circuits until  
the input voltage returns to a safe value. Then the  
device tries to restart. If the input capacitor is still  
unable to maintain the input voltage, shutdown  
recurs. This process is repeated until the capacitor is  
charged sufficiently to start the device correctly.  
Otherwise, the device will be caught up in a loop.  
Z
XC  
XL  
Frequency  
0
fO  
Normal startup should occur in approximately 1ms  
from power being applied to the device. If  
a
Z = Ö(XC - XL)2 + (ESR)2  
considerably longer startup duration time is  
encountered, it is likely that either (or both) the input  
supply or the capacitors are not performing  
adequately.  
Where:  
XC is the reactance due to the capacitance.  
XL is the reactance due to the ESL.  
fO is the resonant frequency.  
For 5V to 15V input devices, a 2.2µF low-ESR  
ceramic capacitor ensures  
a
good startup  
Figure 10. Capacitor Impedance vs Frequency  
performance. For the remaining input voltage ranges,  
0.47µF ceramic capacitors are recommended.  
Tantalum capacitors are not recommended, since  
most do not have low-ESR values and will degrade  
performance. If tantalum capacitors must be used,  
close attention must be paid to both the ESR and  
voltage as derated by the vendor.  
At fO, XC = XL; however, there is a 180° phase  
difference resulting in cancellation of the imaginary  
component. The resulting effect is that the impedance  
at the resonant point is the real part of the complex  
impedance; namely, the value of the ESR. The  
resonant frequency must be well above the 800kHz  
switching frequency of the DCP and DCVs.  
Output Ripple Calculation Example  
DCP020505: Output voltage 5V, Output current 0.4A.  
At full output power, the load resistor is 12.5. Output  
capacitor of 1µF, ESR of 0.1. Capacitor discharge  
time 1% of 800kHz (ripple frequency):  
The effect of the ESR is to cause a voltage drop  
within the capacitor. The value of this voltage drop is  
simply the product of the ESR and the transient load  
current, as shown:  
tDIS = 0.0125µs  
τ = C × RLOAD  
τ = 1 × 10-6 × 12.5 = 12.5µs  
VDIS = VO(1 – EXP(–tDIS/τ))  
VDIS = 5mV  
VIN = VPK – (ESR × ITR  
)
(1)  
Where:  
VIN is the voltage at the device input.  
VPK is the maximum value of the voltage on the  
capacitor during charge.  
By contrast, the voltage dropped because of ESR:  
VESR = ILOAD × ESR  
ITR is the transient load current.  
The other factor that affects the performance is the  
value of the capacitance. However, for the input and  
the full wave outputs (single-output voltage devices),  
ESR is the dominant factor.  
VESR = 40mV  
Ripple voltage = 45mV  
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SBVS011KMARCH 2000REVISED FEBRUARY 2008  
Clearly, increasing the capacitance has a much  
smaller effect on the output ripple voltage than does  
reducing the value of the ESR for the filter capacitor.  
The SYNCIN pin, when not being used, is best left as  
a floating pad. A ground ring or annulus connected  
around the pin prevents noise being conducted onto  
the pin. If the SYNCIN pin is to be connected to one  
or more SYNCIN pins, then the linking trace should be  
narrow and must be kept short in length. In addition,  
no other trace should be in close proximity to this  
trace because that will increase the stray capacitance  
on this pin. In turn, the stray capacitance affects the  
performance of the oscillator.  
DUAL OUTPUT VOLTAGE DCP AND DCVs  
The voltage output for the dual DCPs is half wave  
rectified; therefore, the discharge time is 1.25µs.  
Repeating the above calculations using the 100%  
load resistance of 25(0.2A per output), the results  
are:  
τ = 25µs  
Ripple and Noise  
tDIS = 1.25µs  
Careful consideration should be given to the layout of  
the PCB in order to obtain the best results.  
VDIS = 244mV  
VESR = 20mV  
Ripple Voltage = 266mV  
The DCP02 is a switching power supply, and as such  
can place high peak current demands on the input  
supply. In order to avoid the supply falling  
momentarily during the fast switching pulses, ground  
and power planes should be used to connect the  
power to the input of DCP02. If this connection is not  
possible, then the supplies must be connected in a  
star formation with the traces made as wide as  
possible.  
This time, it is the capacitor discharging that  
contributes to the largest component of ripple.  
Changing the output filter to 10µF, and repeating the  
calculations, the result is:  
Ripple Voltage = 45mV.  
This value is composed of almost equal components.  
The previous calculations are given only as a guide.  
Capacitor parameters usually have large tolerances  
and can be susceptible to environmental conditions.  
If the SYNCIN pin is being used, then the trace  
connection between device SYNCIN pins should be  
short to avoid stray capacitance. If the SYNCIN pin is  
not being used, it is advisable to place a guard ring  
(connected to input ground) around this pin to avoid  
any noise pick up.  
PCB LAYOUT  
Figure 11 and Figure 12 illustrate a printed circuit  
board (PCB) layout for the two conventional  
(DCP01/02, DCV01), and two SO-28 surface-mount  
packages (DCP02U). Figure 13 shows the schematic.  
The output should be taken from the device using  
ground and power planes, thereby ensuring minimum  
losses.  
A good quality, low-ESR ceramic capacitor placed as  
close as practical across the input reduces reflected  
ripple and ensures a smooth startup.  
Input power and ground planes have been used,  
providing a low-impedance path for the input power.  
For the output, the common or 0V has been  
connected via a ground plane, while the connections  
for the positive and negative voltage outputs are  
conducted via wide traces in order to minimize  
losses.  
A
good quality. low-ESR capacitor (ceramic  
preferred) placed as close as practical across the  
rectifier output terminal and output ground gives the  
best ripple and noise performance. See Application  
Bulletin SBVA012, DC-to-DC Converter Noise  
Reduction, for more information on noise rejection.  
The location of the decoupling capacitors in close  
proximity to their respective pins ensures low losses  
due to the effects of stray inductance, thus improving  
the ripple performance. This location is of particular  
importance to the input decoupling capacitor,  
because this capacitor supplies the transient current  
associated with the fast switching waveforms of the  
power drive circuits.  
THERMAL MANAGEMENT  
Due to the high power density of this device, it is  
advisable to provide ground planes on the input and  
output.  
10  
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Copyright © 2000–2008, Texas Instruments Incorporated  
Product Folder Link(s): DCP02 Series  
DCP02 Series  
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SBVS011KMARCH 2000REVISED FEBRUARY 2008  
Figure 11. Example of PCB Layout, Component-Side View  
Figure 12. Example of PCB Layout, Non-Component-Side View  
Copyright © 2000–2008, Texas Instruments Incorporated  
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DCP02 Series  
www.ti.com  
SBVS011KMARCH 2000REVISED FEBRUARY 2008  
CON3  
CON1  
1
2
1
VS1  
0V1  
VS3  
0S3  
28  
14  
C1  
SYNC  
SYNC  
JP1  
C11  
JP1  
2
3
27  
26  
NC  
6
5
7
13  
+V1  
COM1  
-V1  
+V3  
COM3  
-V3  
C3  
C2-1  
C2  
DCP02xU  
R1  
DCP02xP  
C12  
C13  
R5  
12  
R2  
C5  
C4-1  
C4  
R6  
C14  
C15  
14  
CON2  
SYNC  
CON4  
SYNC  
1
1
2
VS4  
0S4  
VS2  
0V2  
28  
27  
26  
14  
JP2  
C16  
JP2  
C6  
2
3
NC  
13  
12  
14  
6
5
7
+V4  
COM4  
-V4  
+V2  
COM2  
-V2  
DCP02xU  
DCP02xP  
C17  
R7  
C18  
C7  
R3  
C8  
C7-1  
R8  
C20  
C19  
R4  
C10  
C9-1  
C9  
(1) Capacitors C2−1, C4−1, C7−1, and C9−1 are through-hole plated components connected in parallel with C2, C4, C7, and C9 (1206 SMD), respectively.  
(2) For optimum low-noise performance, use low-ESR capacitors.  
(3) Do not connect the SYNC pin jumper (JP1−JP4) if the SYNC function is not being used.  
(4) Connections to the power input should be made with a minimum wire of 16/0.2 twisted pair, with the length kept short.  
(5) VSx and 0Vx are input supply and ground respectively (x represents the channel).  
(6) +Vx and −Vx are the positive and negative outputs, referenced to a common ground COMx.  
(7) JPx are the links used for self-synchronization; if this facility is not being used, the links should be unconnected.  
(8) R1−R8 are the power output loads; do not fit these if an external load is connected.  
(9) CON1 and CON2 are DIL-14; CON3 and CON4 are SO-28 packages.  
(10) NC = not connected.  
Figure 13. Example of PCB Layout, Schematic Diagram  
12  
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Copyright © 2000–2008, Texas Instruments Incorporated  
Product Folder Link(s): DCP02 Series  
PACKAGE OPTION ADDENDUM  
www.ti.com  
15-May-2008  
PACKAGING INFORMATION  
Orderable Device  
DCP020503P  
Status (1)  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
Package Package  
Pins Package Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3)  
Qty  
Type  
Drawing  
PDIP  
NVA  
7
25  
Pb-Free  
(RoHS)  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
N / A for Pkg Type  
DCP020503U  
SOP  
PDIP  
SOP  
SOP  
SOP  
SOP  
PDIP  
SOP  
SOP  
PDIP  
SOP  
PDIP  
SOP  
SOP  
PDIP  
PDIP  
SOP  
SOP  
PDIP  
SOP  
SOP  
PDIP  
SOP  
SOP  
DVB  
NVA  
DVB  
DVB  
DVB  
DVB  
NVA  
DVB  
DVB  
NVA  
DVB  
NVA  
DVB  
DVB  
NVA  
NVA  
DVB  
DVB  
NVA  
DVB  
DVB  
NVA  
DVB  
DVB  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
N / A for Pkg Type  
DCP020505P  
25  
Pb-Free  
(RoHS)  
DCP020505U  
12  
12  
12  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
N / A for Pkg Type  
DCP020505U/1K  
DCP020505U/1KE4  
DCP020505UE4  
DCP020507P  
1000  
1000  
28  
Pb-Free  
(RoHS)  
Pb-Free  
(RoHS)  
Pb-Free  
(RoHS)  
25  
Pb-Free  
(RoHS)  
DCP020507U  
12  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
N / A for Pkg Type  
DCP020507U/1K  
DCP020509P  
1000  
25  
Pb-Free  
(RoHS)  
Pb-Free  
(RoHS)  
DCP020509U  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
N / A for Pkg Type  
DCP020515DP  
DCP020515DU  
DCP020515DU/1K  
DCP021205P  
25  
Pb-Free  
(RoHS)  
12  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
N / A for Pkg Type  
1000  
25  
Pb-Free  
(RoHS)  
Pb-Free  
(RoHS)  
DCP021205PE4  
DCP021205U  
7
25  
Pb-Free  
(RoHS)  
N / A for Pkg Type  
12  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
N / A for Pkg Type  
DCP021205U/1K  
DCP021212DP  
DCP021212DU  
DCP021212DU/1K  
DCP021212P  
1000  
25  
Pb-Free  
(RoHS)  
Pb-Free  
(RoHS)  
12  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
N / A for Pkg Type  
1000  
25  
Pb-Free  
(RoHS)  
Pb-Free  
(RoHS)  
DCP021212U  
12  
12  
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
DCP021212U/1K  
1000  
Pb-Free  
(RoHS)  
Addendum-Page 1  
PACKAGE OPTION ADDENDUM  
www.ti.com  
15-May-2008  
Orderable Device  
DCP021515P  
Status (1)  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
Package Package  
Pins Package Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3)  
Qty  
Type  
Drawing  
PDIP  
NVA  
7
25  
Pb-Free  
(RoHS)  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
Cu NiPdAu  
N / A for Pkg Type  
DCP021515PE4  
DCP021515U  
PDIP  
SOP  
SOP  
PDIP  
SOP  
PDIP  
SOP  
SOP  
PDIP  
SOP  
SOP  
NVA  
DVB  
DVB  
NVA  
DVB  
NVA  
DVB  
DVB  
NVA  
DVB  
DVB  
7
25  
Pb-Free  
(RoHS)  
N / A for Pkg Type  
12  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
N / A for Pkg Type  
DCP021515U/1K  
DCP022405DP  
DCP022405DU  
DCP022405P  
1000  
25  
Pb-Free  
(RoHS)  
Pb-Free  
(RoHS)  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
N / A for Pkg Type  
25  
Pb-Free  
(RoHS)  
DCP022405U  
12  
12  
7
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
N / A for Pkg Type  
DCP022405U/1K  
DCP022415DP  
DCP022415DU  
DCP022415DU/1K  
1000  
25  
Pb-Free  
(RoHS)  
Pb-Free  
(RoHS)  
12  
12  
28  
Pb-Free  
(RoHS)  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
1000  
Pb-Free  
(RoHS)  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in  
a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2)  
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check  
http://www.ti.com/productcontent for the latest availability information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements  
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered  
at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and  
package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS  
compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame  
retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)  
(3)  
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder  
temperature.  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is  
provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the  
accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take  
reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on  
incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited  
information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI  
Addendum-Page 2  
PACKAGE OPTION ADDENDUM  
www.ti.com  
15-May-2008  
to Customer on an annual basis.  
Addendum-Page 3  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
14-May-2008  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0 (mm)  
B0 (mm)  
K0 (mm)  
P1  
W
Pin1  
Diameter Width  
(mm) W1 (mm)  
(mm) (mm) Quadrant  
DCP020505U/1K  
DCP020507U/1K  
DCP020515DU/1K  
DCP021205U/1K  
DCP021212DU/1K  
DCP021212U/1K  
DCP021515U/1K  
DCP022405U/1K  
DCP022415DU/1K  
SOP  
SOP  
SOP  
SOP  
SOP  
SOP  
SOP  
SOP  
SOP  
DVB  
DVB  
DVB  
DVB  
DVB  
DVB  
DVB  
DVB  
DVB  
12  
12  
12  
12  
12  
12  
12  
12  
12  
1000  
1000  
1000  
1000  
1000  
1000  
1000  
1000  
1000  
330.0  
330.0  
330.0  
330.0  
330.0  
330.0  
330.0  
330.0  
330.0  
24.4  
24.4  
24.4  
24.4  
24.4  
24.4  
24.4  
24.4  
24.4  
10.9  
10.9  
10.9  
10.9  
10.9  
10.9  
10.9  
10.9  
10.9  
18.3  
18.3  
18.3  
18.3  
18.3  
18.3  
18.3  
18.3  
18.3  
3.2  
3.2  
3.2  
3.2  
3.2  
3.2  
3.2  
3.2  
3.2  
12.0  
12.0  
12.0  
12.0  
12.0  
12.0  
12.0  
12.0  
12.0  
24.0  
24.0  
24.0  
24.0  
24.0  
24.0  
24.0  
24.0  
24.0  
Q1  
Q1  
Q1  
Q1  
Q1  
Q1  
Q1  
Q1  
Q1  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
14-May-2008  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SPQ  
Length (mm) Width (mm) Height (mm)  
DCP020505U/1K  
DCP020507U/1K  
DCP020515DU/1K  
DCP021205U/1K  
DCP021212DU/1K  
DCP021212U/1K  
DCP021515U/1K  
DCP022405U/1K  
DCP022415DU/1K  
SOP  
SOP  
SOP  
SOP  
SOP  
SOP  
SOP  
SOP  
SOP  
DVB  
DVB  
DVB  
DVB  
DVB  
DVB  
DVB  
DVB  
DVB  
12  
12  
12  
12  
12  
12  
12  
12  
12  
1000  
1000  
1000  
1000  
1000  
1000  
1000  
1000  
1000  
406.0  
406.0  
406.0  
406.0  
406.0  
406.0  
406.0  
406.0  
406.0  
348.0  
348.0  
348.0  
348.0  
348.0  
348.0  
348.0  
348.0  
348.0  
63.0  
63.0  
63.0  
63.0  
63.0  
63.0  
63.0  
63.0  
63.0  
Pack Materials-Page 2  
MECHANICAL DATA  
MPDS106A – AUGUST 2001 – REVISED NOVEMBER 2001  
DVB(R-PDSO-G12/28)  
PLASTIC SMALL-OUTLINE  
C
–A–  
18,10  
17,70  
11,20  
10,82  
0°–8°  
28  
15  
1,27  
0,40  
F
7,60  
7,40  
10,65  
10,01  
–B–  
D
0,25 M B M  
Index  
Area  
1
14  
0,30  
0,10  
2,65  
2,35  
0,75  
0,25  
x 45°  
Base  
Plane  
–C–  
Seating  
Plane  
0,32  
0,23  
0,51  
0,33  
1,27  
G
0,10  
0,25  
M
C A  
M
B
S
4202104/B 11/01  
NOTES: A. All linear dimensions are in millimeters.  
G. Lead width, as measured 0,36 mm or greater  
above the seating plane, shall not exceed a  
maximum value of 0,61 mm.  
H. Lead-to-lead coplanarity shall be less than  
0,10 mm from seating plane.  
B. This drawing is subject to change without notice.  
C. Body length dimension does not include mold  
flash, protrusions, or gate burrs. Mold flash, protrusions,  
and gate burrs shall not exceed 0,15 mm per side.  
D. Body width dimension does not include inter-lead flash  
or portrusions. Inter-lead flash and protrusions  
shall not exceed 0,25 mm per side.  
I. Falls within JEDEC MS-013-AE with the exception  
of the number of leads.  
E. The chamfer on the body is optional. If it is not present,  
a visual index feature must be located within the  
cross-hatched area.  
F. Lead dimension is the length of terminal for soldering  
to a substrate.  
1
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