LM1949 [TI]

注入器驱动控制器;
LM1949
型号: LM1949
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

注入器驱动控制器

驱动 控制器
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LM1949  
www.ti.com  
SNLS349C FEB 1995REVISED MARCH 2013  
LM1949 Injector Drive Controller  
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1
FEATURES  
DESCRIPTION  
The LM1949 linear integrated circuit serves as an  
excellent control of fuel injector drive circuitry in  
modern automotive systems. The IC is designed to  
control an external power NPN Darlington transistor  
that drives the high current injector solenoid. The  
current required to open a solenoid is several times  
greater than the current necessary to merely hold it  
open; therefore, the LM1949, by directly sensing the  
actual solenoid current, initially saturates the driver  
until the “peak” injector current is four times that of  
the idle or “holding” current (Figure 19Figure 22).  
This guarantees opening of the injector. The current  
is then automatically reduced to the sufficient holding  
level for the duration of the input pulse. In this way,  
the total power consumed by the system is  
dramatically reduced. Also, a higher degree of  
correlation of fuel to the input voltage pulse (or duty  
cycle) is achieved, since opening and closing delays  
of the solenoid will be reduced.  
2
Low Voltage Supply (3V–5.5V)  
22 mA Output Drive Current  
No RFI Radiation  
Adaptable to All Injector Current Levels  
Highly Accurate Operation  
TTL/CMOS Compatible Input Logic Levels  
Short Circuit Protection  
High Impedance Input  
Externally Set Holding Current, IH  
Internally Set Peak Current (4 × IH)  
Externally Set Time-Out  
Can be Modified for Full Switching Operation  
Available in Plastic 8-Pin PDIP  
APPLICATIONS  
Normally powered from a 5V ± 10% supply, the IC is  
typically operable over the entire temperature range  
(55°C to +125°C ambient) with supplies as low as 3  
volts. This is particularly useful under “cold crank”  
conditions when the battery voltage may drop low  
enough to deregulate the 5-volt power supply.  
Fuel Injection  
Throttle Body Injection  
Solenoid Controls  
Air and Fluid Valves  
DC Motor Drives  
The LM1949 is available in the plastic PDIP, (contact  
factory for other package options).  
Typical Application  
Figure 1. Typical Application and Test Circuit  
1
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Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
All trademarks are the property of their respective owners.  
2
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 1995–2013, Texas Instruments Incorporated  
 
LM1949  
SNLS349C FEB 1995REVISED MARCH 2013  
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IN  
1
2
8
7
TIMER  
OUT  
SUPPLY  
SUPPLY  
GND  
COMP  
3
4
6
5
SENSE  
INPUT  
SENSE  
GND  
Figure 2. Package Number P0008E  
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
(1)(2)  
Absolute Maximum Ratings  
Supply Voltage  
8V  
1235 mW  
(3)  
Power Dissipation  
Input Voltage Range  
0.3V to VCC  
40°C to +125°C  
65°C to +150°C  
150°C  
Operating Temperature Range  
Storage Temperature Range  
Junction Temperature  
Lead Temp. (Soldering 10 sec.)  
260°C  
(1) Absolute Maximum Ratings indicate limits beyond which damage to the device may occur.  
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/ Distributors for availability and  
specifications.  
(3) For operation in ambient temperatures above 25°C, the device must be derated based on a 150°C maximum junction temperature and a  
thermal resistance of 100°C/W junction to ambient.  
Electrical Characteristics  
(VCC = 5.5V, VIN = 2.4V, TJ = 25°C, Figure 1, unless otherwise specified.)  
Symbol  
Parameter  
Supply Current  
Conditions  
Min  
Typ  
Max  
Units  
ICC  
Off  
VIN = 0V  
11  
28  
23  
54  
mA  
mA  
mA  
V
Peak  
Pin 8 = 0V  
Pin 8 Open  
VCC = 5.5V  
VCC = 3.0V  
VCC = 5.5V  
VCC = 3.0V  
Hold  
16  
26  
VOH  
Input On Level  
1.4  
1.2  
1.35  
1.15  
3
2.4  
1.6  
V
VOL  
Input Off Level  
1.0  
0.7  
V
V
IB  
Input Current  
Output Current  
Peak  
25  
+25  
µA  
IOP  
Pin 8 = 0V  
Pin 8 Open  
10  
22  
5  
mA  
mA  
V
Hold  
1.5  
VS  
VP  
Output Saturation Voltage 10 mA, VIN = 0V  
Sense Input  
0.2  
0.4  
Peak Threshold  
Hold Reference  
Time-out, t  
VCC = 4.75V  
350  
88  
386  
94  
415  
102  
110  
mV  
mV  
%
VH  
t
t ÷ RTCT  
90  
100  
2
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SNLS349C FEB 1995REVISED MARCH 2013  
Typical Performance Characteristics  
Output Current vs  
Supply Voltage  
Supply Current vs  
Supply Voltage  
Figure 3.  
Figure 4.  
Quiescent Current vs  
Supply Voltage  
Input Voltage Thresholds  
vs Supply Voltage  
Figure 5.  
Figure 6.  
Sense Input Peak Voltage  
vs Supply Voltage  
Sense Input Hold Voltage  
vs Supply Voltage  
Figure 7.  
Figure 8.  
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SNLS349C FEB 1995REVISED MARCH 2013  
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Typical Performance Characteristics (continued)  
Normalized Timer Function  
vs Supply Voltage  
Quiescent Supply Current  
vs Junction Temperature  
Figure 9.  
Figure 10.  
Quiescent Supply Current  
vs Junction Temperature  
Output Current vs  
Junction Temperature  
Figure 11.  
Figure 12.  
Input Voltage Thresholds  
vs Junction Temperature  
Sense Input Peak Voltage  
vs Junction Temperature  
Figure 13.  
Figure 14.  
4
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SNLS349C FEB 1995REVISED MARCH 2013  
Typical Performance Characteristics (continued)  
Sense Input Hold Voltage  
vs Junction Temperature  
Normalized Timer Function  
vs Junction Temperature  
Figure 15.  
Figure 16.  
LM1949N Junction  
Temperature Rise Above  
Ambient  
vs  
Supply Voltage  
Figure 17.  
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SNLS349C FEB 1995REVISED MARCH 2013  
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Typical Circuit Waveforms  
Figure 18.  
APPLICATION HINTS  
The injector driver integrated circuits were designed to be used in conjunction with an external controller. The  
LM1949 derives its input signal from either a control oriented processor (COPS™), microprocessor, or some  
other system. This input signal, in the form of a square wave with a variable duty cycle and/or variable frequency,  
is applied to Pin 1. In a typical system, input frequency is proportional to engine RPM. Duty cycle is proportional  
to the engine load. The circuits discussed are suitable for use in either open or closed loop systems. In closed  
loop systems, the engine exhaust is monitored and the air-to-fuel mixture is varied (via the duty cycle) to  
maintain a perfect, or stochiometric, ratio.  
INJECTORS  
Injectors and solenoids are available in a vast array of sizes and characteristics. Therefore, it is necessary to be  
able to design a drive system to suit each type of solenoid. The purpose of this section is to enable any system  
designer to use and modify the LM1949 and associated circuitry to meet the system specifications.  
Fuel injectors can usually be modeled by a simple RL circuit. Figure 19 shows such a model for a typical fuel  
injector. In actual operation, the value of L1 will depend upon the status of the solenoid. In other words, L1 will  
change depending upon whether the solenoid is open or closed. This effect, if pronounced enough, can be a  
valuable aid in determining the current necessary to open a particular type of injector. The change in inductance  
manifests itself as a breakpoint in the initial rise of solenoid current. The waveforms at the sense input show this  
occurring at approximately 130 mV. Thus, the current necessary to overcome the constrictive forces of that  
particular injector is 1.3 amperes.  
Figure 19. Model of a Typical Fuel Injector  
6
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PEAK AND HOLD CURRENTS  
The peak and hold currents are determined by the value of the sense resistor RS. The driver IC, when initiated by  
a logic 1 signal at Pin 1, initially drives Darlington transistor Q1 into saturation. The injector current will rise  
exponentially from zero at a rate dependent upon L1, R1, the battery voltage and the saturation voltage of Q1.  
The drop across the sense resistor is created by the solenoid current, and when this drop reaches the peak  
threshold level, typically 385 mV, the IC is tripped from the peak state into the hold state. The IC now behaves  
more as an op amp and drives Q1 within a closed loop system to maintain the hold reference voltage, typically 94  
mV, across RS. Once the injector current drops from the peak level to the hold level, it remains there for the  
duration of the input signal at Pin 1. This mode of operation is preferable when working with solenoids, since the  
current required to overcome kinetic and constriction forces is often a factor of four or more times the current  
necessary to hold the injector open. By holding the injector current at one fourth of the peak current, power  
dissipation in the solenoids and Q1 is reduced by at least the same factor.  
In the circuit of Figure 1, it was known that the type of injector shown opens when the current exceeds 1.3 amps  
and closes when the current then falls below 0.3 amps. In order to guarantee injector operation over the life and  
temperature range of the system, a peak current of approximately 4 amps was chosen. This led to a value of RS  
of 0.1. Dividing the peak and hold thresholds by this factor gives peak and hold currents through the solenoid of  
3.85 amps and 0.94 amps respectively.  
Different types of solenoids may require different values of current. The sense resistor RS may be changed  
accordingly. An 8-amp peak injector would use RS equal to .05, etc. Note that for large currents above one  
amp, IR drops within the component leads or printed circuit board may create substantial errors unless  
appropriate care is taken. The sense input and sense ground leads (Pins 4 and 5 respectively), should be Kelvin  
connected to RS. High current should not be allowed to flow through any part of these traces or connections. An  
easy solution to this problem on double-sided PC boards (without plated-through holes) is to have the high  
current trace and sense trace attach to the RS lead from opposite sides of the board.  
TIMER FUNCTION  
The purpose of the timer function is to limit the power dissipated by the injector or solenoid under certain  
conditions. Specifically, when the battery voltage is low due to engine cranking, or just undercharged, there may  
not be sufficient voltage available for the injector to achieve the peak current. In the Figure 18 waveforms under  
the low battery condition, the injector current can be seen to be leveling out at 3 amps, or 1 amp below the  
normal threshold. Since continuous operation at 3 amps may overheat the injectors, the timer function on the IC  
will force the transition into the hold state after one time constant (the time constant is equal to RTx CT), or when  
the voltage on the TIMER pin (Pin 8) is greater than typically VSUPPLY x 63%. The timer is reset at the end of  
each input pulse. For systems where the timer function is not needed, it can be disabled by grounding the TIMER  
Pin (Pin 8). For systems where the initial peak state is not required, (i.e., where the solenoid current rises  
immediately to the hold level), the timer can be used to disable the peak function. This is done by setting the time  
constant equal to zero, (i.e., CT = 0). Leaving RT in place is recommended. The timer will then complete its time-  
out and disable the peak condition before the solenoid current has had a chance to rise above the hold level.  
The actual range of the timer in injection systems will probably never vary much from the 3.9 milliseconds shown  
in Figure 1. However, the actual useful range of the timer extends from microseconds to seconds, depending on  
the component values chosen. The useful range of RT is approximately 1k to 240k. The capacitor CT is limited  
only by stray capacitances for low values and by leakages for large values.  
The timing capacitor is reset (discharged) when the IN pin (Pin 1) is below the VOL(MIN) threshold. The capacitor  
reset time at the end of each controller pulse is determined by the supply voltage and the timing capacitor value.  
The IC resets the capacitor to an initial voltage (VBE) by discharging it with a current of approximately 15 mA.  
Thus, a 0.1 µF cap is reset in approximately 25 µs.  
COMPENSATION  
Compensation of the error amplifier provides stability for the circuit during the hold state. External compensation  
(from Pin 2 to Pin 3) allows each design to be tailored for the characteristics of the system and/or type of  
Darlington power device used. In the vast majority of designs, the value or type of the compensation capacitor is  
not critical. Values of 100 pF to 0.1 µF work well with the circuit of Figure 1. The value shown of 0.1 µF (disc)  
provides a close optimum in choice between economy, speed, and noise immunity. In some systems, increased  
phase and gain margin may be acquired by bypassing the collector of Q1 to ground with an appropriately rated  
0.1 µF capacitor. This is, however, rarely necessary.  
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FLYBACK ZENER  
The purpose of zener Z1 is twofold. Since the load is inductive, a voltage spike is produced at the collector of Q1  
anytime the injector is reduced. This occurs at the peak-to-hold transition, (when the current is reduced to one  
fourth of its peak value), and also at the end of each input pulse, (when the current is reduced to zero). The  
zener provides a current path for the inductive kickback, limiting the voltage spike to the zener value and  
preventing Q1 from damaging voltage levels. Thus, the rated zener voltage at the system peak current must be  
less than the minimum breakdown of Q1. Also, even while Z1 is conducting the majority of the injector current  
during the peak-to-hold transition (see Figure 20), Q1 is operating at the hold current level. This fact is easily  
overlooked and, as described in the following text, can be corrected if necessary. Since the error amplifier in the  
IC demands 94 mV across RS, Q1 will be biased to provide exactly that. Thus, the safe operating area (SOA) of  
Q1 must include the hold current with a VCE of Z1 volts. For systems where this is not desired, the zener anode  
may be reconnected to the top of RS as shown in Figure 21. Since the voltage across the sense resistor now  
accurately portrays the injector current at all times, the error amplifier keeps Q1 off until the injector current has  
decayed to the proper value. The disadvantage of this particular configuration is that the ungrounded zener is  
more difficult to heat sink if that becomes necessary.  
The second purpose of Z1 is to provide system transient protection. Automotive systems are susceptible to a vast  
array of voltage transients on the battery line. Though their duration is usually only milliseconds long, Q1 could  
suffer permanent damage unless buffered by the injector and Z1. There is one reason why a zener is preferred  
over a clamp diode back to the battery line, the other reason being long decay times.  
Figure 20. Circuit Waveforms  
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Figure 21. Alternate Configuration for Zener Z1  
POWER DISSIPATION  
The power dissipation of the system shown in Figure 1 is dependent upon several external factors, including the  
frequency and duty cycle of the input waveform to Pin 1. Calculations are made more difficult since there are  
many discontinuities and breakpoints in the power waveforms of the various components, most notably at the  
peak-to-hold transition. Some generalizations can be made for normal operation. For example, in a typical cycle  
of operation, the majority of dissipation occurs during the hold state. The hold state is usually much longer than  
the peak state, and in the peak state nearly all power is stored as energy in the magnetic field of the injector,  
later to be dumped mostly through the zener. While this assumption is less accurate in the case of low battery  
voltage, it nevertheless gives an unexpectedly accurate set of approximations for general operation.  
The following nomenclature refers to Figure 1. Typical values are given in parentheses:  
RS  
VH  
VP  
VZ  
= Sense Resistor (0, 1)  
= Sense Input Hold Voltage (.094V)  
= Sense Input Peak Voltage (.385V)  
= Z1 Zener Breakdown Voltage (33V)  
VBATT = Battery Voltage (14V)  
L1  
R1  
n
= Injector Inductance (.002H)  
= Injector Resistance (1)  
= Duty Cycle of Input Voltage of Pin 1 (0 to 1)  
= Frequency of Input (10 Hz to 200 Hz)  
f
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Q1 Power Dissipation:  
(1)  
SWITCHING INJECTOR DRIVER CIRCUIT  
The power dissipation of the system, and especially of Q1, can be reduced by employing a switching injector  
driver circuit. Since the injector load is mainly inductive, transistor Q1 can be rapidly switched on and off in a  
manner similar to switching regulators. The solenoid inductance will naturally integrate the voltage to produce the  
required injector current, while the power consumed by Q1 will be reduced. A note of caution: The large  
amplitude switching voltages that are present on the injector can and do generate a tremendous amount of radio  
frequency interference (RFI). Because of this, switching circuits are not recommended. The extra cost of  
shielding can easily exceed the savings of reduced power. In systems where switching circuits are mandatory,  
extensive field testing is required to guarantee that RFI cannot create problems with engine control or  
entertainment equipment within the vicinity.  
The LM1949 can be easily modified to function as a switcher. Accomplished with the circuit of Figure 23, the only  
additional components required are two external resistors, RA and RB. Additionally, the zener needs to be  
reconnected, as shown, to RS. The amount of ripple on the hold current is easily controlled by the resistor ratio of  
RA to RB. RB is kept small so that sense input bias current (typically 0.3 mA) has negligible effect on VH. Duty  
cycle and frequency of oscillation during the hold state are dependent on the injector characteristics, RA, RB, and  
the zener voltage as shown in the following equations.  
(2)  
10  
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As shown, the power dissipation by Q1 in this manner is substantially reduced. Measurements made with a  
thermocouple on the bench indicated better than a fourfold reduction in power in Q1. However, the power  
dissipation of the zener (which is independent of the zener voltage chosen) is increased over the circuit of  
Figure 1.  
Figure 22. Switching Application Circuit  
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SNLS349C FEB 1995REVISED MARCH 2013  
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Figure 23. LM1949 Simplified Internal Schematic  
12  
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SNLS349C FEB 1995REVISED MARCH 2013  
REVISION HISTORY  
Changes from Revision B (March 2013) to Revision C  
Page  
Changed layout of National Data Sheet to TI format .......................................................................................................... 12  
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PACKAGE OPTION ADDENDUM  
www.ti.com  
27-May-2022  
PACKAGING INFORMATION  
Orderable Device  
Status Package Type Package Pins Package  
Eco Plan  
Lead finish/  
Ball material  
MSL Peak Temp  
Op Temp (°C)  
Device Marking  
Samples  
Drawing  
Qty  
(1)  
(2)  
(3)  
(4/5)  
(6)  
LM1949N/NOPB  
ACTIVE  
PDIP  
P
8
40  
RoHS & Green  
NIPDAU  
Level-1-NA-UNLIM  
-55 to 125  
LM  
1949N  
Samples  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance  
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may  
reference these types of products as "Pb-Free".  
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.  
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based  
flame retardants must also meet the <=1000ppm threshold requirement.  
(3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
(4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.  
(5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation  
of the previous line and the two combined represent the entire Device Marking for that device.  
(6)  
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two  
lines if the finish value exceeds the maximum column width.  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information  
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and  
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.  
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.  
Addendum-Page 1  
PACKAGE MATERIALS INFORMATION  
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1-Jun-2022  
TUBE  
T - Tube  
height  
L - Tube length  
W - Tube  
width  
B - Alignment groove width  
*All dimensions are nominal  
Device  
Package Name Package Type  
PDIP  
Pins  
SPQ  
L (mm)  
W (mm)  
T (µm)  
B (mm)  
LM1949N/NOPB  
P
8
40  
502  
14  
11938  
4.32  
Pack Materials-Page 1  
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