LM2636MTCX/NOPB
更新时间:2024-09-18 14:24:20
品牌:TI
描述:SWITCHING CONTROLLER, 2000kHz SWITCHING FREQ-MAX, PDSO20, PLASTIC, TSSOP-20
LM2636MTCX/NOPB 概述
SWITCHING CONTROLLER, 2000kHz SWITCHING FREQ-MAX, PDSO20, PLASTIC, TSSOP-20 开关式稳压器或控制器
LM2636MTCX/NOPB 规格参数
是否无铅: | 不含铅 | 是否Rohs认证: | 符合 |
生命周期: | Obsolete | 零件包装代码: | TSSOP |
包装说明: | TSSOP, | 针数: | 20 |
Reach Compliance Code: | compliant | ECCN代码: | EAR99 |
HTS代码: | 8542.39.00.01 | 风险等级: | 5.19 |
Is Samacsys: | N | 模拟集成电路 - 其他类型: | SWITCHING CONTROLLER |
控制模式: | VOLTAGE-MODE | 控制技术: | PULSE WIDTH MODULATION |
最大输入电压: | 5.5 V | 最小输入电压: | 4.5 V |
标称输入电压: | 5 V | JESD-30 代码: | R-PDSO-G20 |
JESD-609代码: | e3 | 长度: | 6.5 mm |
湿度敏感等级: | 1 | 功能数量: | 1 |
端子数量: | 20 | 最高工作温度: | 70 °C |
最低工作温度: | 封装主体材料: | PLASTIC/EPOXY | |
封装代码: | TSSOP | 封装形状: | RECTANGULAR |
封装形式: | SMALL OUTLINE, THIN PROFILE, SHRINK PITCH | 峰值回流温度(摄氏度): | 260 |
认证状态: | Not Qualified | 座面最大高度: | 1.2 mm |
表面贴装: | YES | 切换器配置: | PUSH-PULL |
最大切换频率: | 2000 kHz | 技术: | BICMOS |
温度等级: | COMMERCIAL | 端子面层: | Matte Tin (Sn) |
端子形式: | GULL WING | 端子节距: | 0.65 mm |
端子位置: | DUAL | 处于峰值回流温度下的最长时间: | 40 |
宽度: | 4.4 mm | Base Number Matches: | 1 |
LM2636MTCX/NOPB 数据手册
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LM2636
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LM2636 5-Bit Programmable Synchronous Buck Regulator Controller
Check for Samples: LM2636
1
FEATURES
DESCRIPTION
The LM2636 is a high speed controller designed
specifically for use in synchronous DC/DC buck
converters for advance d microprocessors. A 5-bit
DAC accepts the VID code directly from the CPU and
adjusts the output voltage from 1.3V to 3.5V. It
provides the power good, over-voltage protection,
and output enable features as required by Intel VRM
specifications. Current limiting is achieved by
monitoring the voltage drop across the rDS_ON of the
high side MOSFET, which eliminates an expensive
current sense resistor.
23
•
1.3V to 3.5V 5-Bit Programmable Output
Voltage
•
•
•
•
Synchronous Rectification
Power Good Flag and Output Enable
Over-Voltage Protection
Initial Output Accuracy: 1.5% Over
Temperature
•
•
Current Limit without External Sense Resistor
Adaptive Non-Overlapping MOSFET Gate
Drives
The LM2636 employs a fixed-frequency voltage mode
PWM architecture. To provide a faster response to a
large and fast load transient, two ultra-fast
comparators are built in to monitor the output voltage
and override the primary control loop when
necessary. The PWM frequency is adjustable from 50
kHz to 1 MHz through an external resistor. The wide
range of PWM frequency gives the power supply
designer the flexibility to make trade-offs between
load transient response performance, MOSFET cost
and the overall efficiency. The adaptive non-
overlapping MOSFET gate drivers help avoid any
potential shoot-through problem while maintaining
high efficiency. BiCMOS gate drivers with rail-to-rail
swing ensure that no spurious turn-on occur. When
only 5V is available, a bootstrap structure can be
employed to accommodate an NMOS high side
switch. The precision reference trimmed to 2.5% over
temperature is available externally for use by other
regulators. Dynamic positioning of load voltage, which
helps cut the number of output capacitors, can also
be implemented easily.
•
Adjustable Switching Frequency: 50 kHz to
1 MHz
•
•
•
Dynamic Output Voltage Positioning
1.256V Reference Voltage Available Externally
Plastic SOIC-20 Package and TSSOP-20
Package
APPLICATIONS
•
Motherboard Power Supply/VRM for Cyrix
Gxm, Cyrix Gxi, Cyrix MII, Pentium II, Pentium
Pro, 6x86 and K6 Processors
•
5V to 1.3V–3.5V High Current Power Supplies
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
2
3
Pentium is a trademark of Intel Corporation.
All other trademarks are the property of their respective owners.
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Copyright © 1999–2013, Texas Instruments Incorporated
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Connection Diagram
Figure 1. Plastic SOIC-20 (Top View)
See Package Number DW
Figure 2. Plastic TSSOP-20 (Top View)
See Package Number PW
Typical Application
Figure 3. 5V to 1.3V–3.5V, 14A Power Supply
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PIN DESCRIPTIONS
LSGATE (Pin 1): Gate drive for the low-side N-channel MOSFET. This signal is interlocked with HSGATE (Pin 20) to avoid a shoot-through
problem.
BOOTV (Pin 2): Power supply for high-side N-channel MOSFET gate drive. The voltage should be at least one gate threshold above the
converter input voltage to properly operate the high-side N-FET.
PGND (Pin 3): Ground for high current circuitry. It should be connected to system ground.
SGND (Pin 4): Ground for signal level circuitry. It should be connected to system ground.
VCC (Pin 5): Power supply for the controller.
SENSE (Pin 6): Converter output voltage sensing. It provides input for power good, fast dual comparator control loop, and over-voltage
protection circuitry. It is recommended that a 0.1 µF capacitor be connected between this pin and ground to avoid potential noise problems.
IMAX (Pin 7): Current limit threshold setting. It sinks a fixed 180 µA current. By connecting a resistor between the high side MOSFET drain
and this pin, a fixed voltage drop can be built across the resistor. This voltage drop is compared with the VDS of the high-side N-MOSFET to
determine if an over-current condition has occurred.
IFB (Pin 8): High-side N-MOSFET source voltage sensing. This pin is one VDS below drain voltage. When this voltage is lower than that of
IMAX pin during the time the high-side FET is on, it means VDS is higher than the preset voltage across the IMAX resistor, which can be
interpreted as an over-current condition.
VREF (Pin 9): Bandgap reference voltage. This voltage is mainly for use by other power supplies on the motherboard which need a
reference.
EA_OUT (Pin 10): Output of the error amplifier. The voltage level on this pin is compared with an internally generated ramp signal to
determine the duty cycle. This pin is necessary for compensating the primary control loop.
FB (Pin 11): Inverting input of the error amplifier. A pin necessary for compensating the control loop.
FREQ_ADJ (Pin 12): Switching frequency adjustment. Switching frequency can be adjusted by changing the grounding resistance on this
pin.
PWRGD (Pin 13): Power Good. There are two windows around the DAC output voltage that are associated with PWRGD pin, the ±10%
window and the ±8% window. If PWRGD is initially high (open drain state) and output voltage travels out of ±10% window, PWRGD goes to
low (low impedance to ground). If PWRGD is initially low and output voltage travels into the ±8% window and has stayed within the window
for at least 10 ms, PWRGD goes to high. A PWRGD high means the output voltage is at least within the ±10% window whereas a PWRGD
low indicates the output voltage is definitely outside the ±8% window.
VID4:0 (Pins 14, 15, 16, 17, 18): Voltage Identification Code. The five pins accept an open-ground pattern 5-bit binary code from outside
the chip (typically from the CPU) for generating the desired output voltage. Each VID pin is internally pulled up to VCC via a 90 µA current
source. Table 1 shows the code table.
OUTEN (Pin 19): Output Enable. The output voltage is disabled when this pin is pulled low. It is internally pulled up to VCC via a 90 µA
current source.
HSGATE (Pin 20): Gate drive for the high-side N-channel MOSFET. This signal is interlocked with LSGATE (Pin 1) to avoid a shoot-
through problem.
Table 1. VID Code and DAC Output
Rated Output
Voltage (V)
VID4
VID3
VID2
VID1
VID0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
1
0
1
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.65
1.70
1.75
1.80
1.85
1.90
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Table 1. VID Code and DAC Output (continued)
Rated Output
Voltage (V)
VID4
VID3
VID2
VID1
VID0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1.95
2.00
2.05
(shutdown)
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
Absolute Maximum Ratings(1)(2)
(All voltages are referenced to the PGND and SGND pins.)
VCC
7V
18V
BOOTV
Junction Temperature
DC Power Dissipation(3)
Storage Temperature
150°C
1.42W
−65°C to +150°C
260°C
Soldering Time, Temperature
Wave (4 seconds)
Infrared (10 seconds)
240°C
Vapor Phase (75 seconds)
219°C
(4)
ESD Susceptibility
2 kV
(1) Absolute Maximum Ratings are limits beyond which damage to the device may occur. Recommended Operating Conditions are
conditions under which the device operates correctly. Recommended Operating Conditions do not imply specified performance limits.
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/ Distributors for availability and
specifications.
(3) Maximum allowable DC power dissipation is a function of the maximum junction temperature, TJMAX , the junction-to-ambient thermal
resistance, θJA, and the ambient temperature, TA. The maximum allowable power dissipation at any ambient temperature is calculated
using:
The junction-to-ambient thermal resistance, θJA, for LM2636 in the DW package is 88°C/W, and 120°C/W for
the PW package.
(4) All pins are rated for 2 kV, except for the IMAX pin (Pin 7) which is rated for 1.5 kV.
Recommended Operating Conditions(1)
Supply Voltage Range (VCC
)
4.5V to 5.5V
Junction Temperature Range
0°C to +125°C
(1) Absolute Maximum Ratings are limits beyond which damage to the device may occur. Recommended Operating Conditions are
conditions under which the device operates correctly. Recommended Operating Conditions do not imply specified performance limits.
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Electrical Characteristics
VCC = 5V unless otherwise indicated under the Conditions column. Typicals and limits appearing in plain type apply for TA =
TJ = +25°C. Limits appearing in boldface type apply over 0°C to +70°C.
Symbol
VBOOTV
Parameter
Conditions
Min
Typ
Max
18
Units
FET Driver Supply Voltage
5-Bit DAC Output Voltage
V
VDACOUT
VID4:0=01111
VID4:0=01101
VID4:0=01011
VID4:0=01001
VID4:0=00111
VID4:0=00101
VID4:0=00001
VID4:0=11101
VID4:0=11010
VID4:0=10111
1.284
1.385
1.483
1.585
1.683
1.784
1.983
2.173
2.471
2.768
1.304
1.406
1.506
1.609
1.709
1.811
2.013
2.206
2.509
2.81
−5
1.324
1.427
1.529
1.633
1.735
1.838
2.043
2.239
2.547
2.852
V
ΔVOUT
DC Load Regulation
DC Line Regulation
IOUT=0 to 14A Figure 4
mV
VIN=4.75V to 5.25V Figure 4
1
GEA
Error Amplifier DC Gain
Error Amplifier Slew Rate
85
dB
SREA
BWEA
6
V/µs
Error Amplifier Unity Gain
Bandwidth
5
MHz
mA
µA
IQ_V
Operating VCC Current
Shutdown VCC Current
OUTEN=VCC=5V, VID=10111
1.5
1
2.5
1.5
4
3
CC
OUTEN Floating, VID0:4 Floating
BOOTV=12V, OUTEN=0, VID0:4 Floating
IQ_BOOTV
BOOTV Pin Quiescent
Current
4
DMAX
DMIN
Maximum Duty Cycle
Minimum Duty Cycle
90
0
%
%
RSENSE
SENSE Pin Resistance to
Ground
7
11.5
16
kΩ
RDS_SRC
RDS_SINK
fOSC
FET Driver Drain-Source
ON Resistance when
Sourcing Current
BOOTV=5V
7
Ω
FET Driver Drain-Source
ON Resistance when
Sinking Current
(Independent of BOOTV Voltage)
1.7
Ω
Oscillator Frequency
RFA = 84 kΩ
250
300
1000
2000
180
350
230
RFA = 22 kΩ
kHz
RFA = 10.5 kΩ
IMAX
IMAX Pin Sink Current
VIMAX = 5V, VIFB = 6V, VCC = 5V
130
3.5
µA
V
VOUTEN_IH
OUTEN Pin Input Logic Low OUTEN Voltage ↑
to Logic High Trip Point
3.0
VOUTEN_IL
OUTEN Pin Input Logic
High to Logic Low Trip
Point
OUTEN Voltage ↓
1.8
1.5
V
VREF
Band Gap Reference
IVREF = 0 mA
1.225
1.223
1.256
1.254
1.287
1.285
V
V
VREF_LOAD
Reference Voltage at Full
Load
IVREF = 0.5 mA, Sourcing
VREF_525
Reference Voltage at High
Line
IVREF = 0 mA, VCC = 5.25V
IVREF = 0 mA, VCC = 4.75V
IVREF = 0.5 mA, Sourcing
1.226
1.224
1.257
1.255
−2
1.288
1.286
V
V
VREF_475
Reference Voltage at Low
Line
ΔVREF_LOAD
Reference Voltage Load
Regulation
mV
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Electrical Characteristics (continued)
VCC = 5V unless otherwise indicated under the Conditions column. Typicals and limits appearing in plain type apply for TA =
TJ = +25°C. Limits appearing in boldface type apply over 0°C to +70°C.
Symbol
Parameter
Conditions
Min
Typ
Max
Units
ΔVREF_LINE
Reference Voltage Line
Regulation
IVREF = 0 mA, VCC Changes from 5.25V to
4.75V
−0.5
mV
VSAWL
Ramp Signal Valley Voltage
Ramp Signal Peak Voltage
PWRGD Pin ↓ Trip Points
(see Pin Description for Pin Voltage ↑
13)
1.25
3.25
V
V
VSAWH
VPWRBAD_GD
% above DAC Output Voltage, when Output
10
−10
8
%
%
% below DAC Output Voltage, when Output
Voltage ↓
VPWRGD_BAD
PWRGD Pin ↑ Trip Points
(see Pin Description for Pin Voltage ↓
13)
% above DAC Output Voltage, when Output
% below DAC Output Voltage, when Output
Voltage ↑
−8
15
6
VOVP
Over-voltage Protection Trip % above DAC Output Voltage
Point
%
µs
µs
µA
V
tPWRGD
tPWRBAD
IOUTEN
VVID_IH
VVID_IL
IVID
Power Good Response
Time
VSENSE Rises from 0V to Rated VOUT
2
2
15
15
Power Not Good Response VSENSE Falls from Rated VOUT to 0V
Time
6
OUTEN Pin Internal Pull-Up
Current
60
3.5
90
3.0
1.8
90
2048
130
VID Pins Logic High Trip
Point
VID Pins Logic Low Trip
Point
1.3
V
VID0:4 Internal Pull-Up
Current
60
130
µA
tSS
Soft Start Duration
clock
cycles
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Block Diagram
Test Circuit
Figure 4.
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APPLICATIONS INFORMATION
OVERVIEW
The LM2636 is a high speed synchronous PWM buck regulator controller designed for VRM vendors or
motherboard manufacturers who need to build on-board power supplies for Cyrix MII, Pentium™ II or Deschutes
microprocessors. It has a built-in 5-bit DAC to decode the 5-bit word provided by the CPU and supply the
corresponding voltage. It also has the power good (PWRGD) and output enable (OUTEN) functions required by
the VRM specification. It employs a voltage mode control scheme plus two fast responding comparators to
quickly respond to large load transients. It has two fast FET drivers to drive the high-side and low-side NMOS
switches of a synchronous buck regulator. The PWM frequency is adjustable from 50 kHz to 1 MHz through an
external resistor. Over-voltage protection is achieved by shutting off the high-side driver and turning on the low-
side driver 100% of the time. Current limiting is implemented by sensing VDS of the high-side NMOS switch and
shutting it off for the present switching cycle when an over current condition is detected. Soft start functionality is
realized through an internal digital counter and an internal DAC.
THEORY OF OPERATION
Start Up
When VCC voltage exceeds 4.2V, OUTEN pin is a logic high and the VID code is valid, the soft start circuitry
starts to work. The duration of the soft start is determined by an internal digital counter and the switching
frequency. During soft start, the output of the error amplifier is allowed to increase gradually. When the counter
has counted 2,048 clock cycles, the soft start session ends and the output voltage level of the error amplifier is
released and allowed to go to a value that is determined by the feedback loop. PWRGD pin is forced low during
soft start and is turned over to output voltage monitoring circuitry after that. Before VCC reaches 4.2V, all internal
logic is in a power on reset state and the two FET drivers are disabled.
During normal operation, if VCC voltage drops below 3.8V, the internal circuitry will go into power on reset again.
The hysteresis helps decrease the noise sensitivity on the VCC pin. After soft starts ends and during normal
operation, if the converter output voltage exceeds 115% of the DAC output voltage, the LM2636 will lock into
over voltage protection mode. The high side drive will be disabled, and the low side drive will be high. There are
two ways to clear the mode. One is to cycle VCC voltage once. The other is to toggle the OUTEN level. After the
over voltage protection mode is cleared, the LM2636 will enter the soft start session and start over.
Normal Operation
During the normal operation mode, the LM2636 regulates the converter output voltage by adjusting the duty ratio.
The output voltage is determined by the 5-bit VID code set by the user/load.
The PWM frequency is set by the external resistor between FREQ_ADJ pin and ground. The resistance needed
for a desired switching frequency is:
(1)
For example, if the desired switching frequency is 300 kHz, the resistance should be around 84 kΩ.
The minimum allowable PWM frequency is 5 kHz.
MOSFET Gate Drive
The LM2636 has two gate drives that are suitable for driving external N-MOSFETs in a synchronous buck
topology. The power for the two FET drivers is supplied by the BOOTV pin. This BOOTV voltage needs to be at
least one VGS(th) higher than the converter input voltage for the high side FET to be fully turned on. The voltage
can be either supplied from a separate source other than the input voltage or can be generated locally by utilizing
a charge pump structure. In a typical desktop microprocessor application, if 5V is chosen to be the input voltage,
then 12V can be used for the BOOTV. If 12V is not available, a simple charge pump circuitry consisting of a
diode and a small capacitor can be used, as shown in Figure 5.
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Figure 5. BOOTV Voltage Supplied by a Charge Pump
When the low side FET is on, the charge pump capacitor is charged to near the input voltage through the diode.
When low side FET is turned off, the high side FET driver is enabled, and the charge pump capacitor starts to
charge the high side FET gate until it is fully on. By this time the high side FET source node will fly to close to
input voltage level and the upper node of the capacitor will also fly to one input voltage higher than the input
voltage, enabling the high side FET driver to continue working.
For a BOOTV of 12V, the initial gate charging current is typically 2A, and the initial gate discharging current is
typically 6A, good for high speed switching.
The LM2636 gate drives are of BiCMOS design. Unlike some other bipolar VRM control ICs, the gate drive has
rail-to-rail swing that ensures no spurious turn-on due to capacitive coupling.
Another feature of the FET gate drives is the adaptive non-overlapping mechanism. A gate driver is not turned on
until the other is fully off. The dead time in between is typically 20 ns. This avoids the potential shoot-through
problem and helps improve efficiency.
Load Transient Response
In a typical modern MPU application such as the Pentium™ II core voltage power supply, load transient response
is a critical issue. The LM2636 utilizes the conventional voltage feedback technology as the primary feedback
control method. When the load transient happens, the error in the output voltage level is fed to the error amplifier.
The output of the error amplifier is then compared with an internally generated PWM ramp signal and the result
of the comparison is a series of pulses with certain duty ratios. These pulses are used to control the turn-on and
turn-off of the MOSFET gate drivers. In this way, the error in the output voltage gets “compensated” or cancelled
by the change in the duty ratio of the FET switches. During a large load transient, depending on the
compensation design, the change in duty ratio can be as fast as less than one switching cycle. Refer to DESIGN
CONSIDERATIONS section for more details.
Besides the usual voltage mode feedback control loop, the LM2636 also has a pair of fast comparators (the MIN
and MAX comparators) to help maintain the output voltage during a large and fast load transient. The trip points
of the comparators are set to ±5% of the DAC output voltage. When the load transient is so large that the output
voltage goes outside the ±5% window, the MIN or MAX comparator will bypass the primary voltage control loop
and immediately set the duty ratio to either maximum value or to zero. This provides the fastest possible way to
react to such a large load transient in a classical buck converter.
Power Good Signal
The power good signal is used to indicate that the output voltage is within specified range. In the LM2636, the
range is set to a ±10% window of the DAC output voltage. During soft start, the power good signal is always low.
At the end of the soft start session,the output voltage is checked and the PWRGD pin will be asserted if the
voltage is within specified range.
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Over Voltage Protection
When the output voltage exceeds 115% of the DAC output voltage after the end of soft start, the LM2636 will
enter over voltage protection mode in which it shuts itself down. The upper gate driver is held low while the lower
gate driver is held high. PWRGD will be low. For LM2636 to recover from OVP mode, either OUTEN or VCC
voltage has to be toggled. Another more subtle way to recover is to float all the VID pins and reapply the correct
code.
Current Limit
Current limit is realized by sensing the VDS voltage of the high side MOSFET when it is on. Since the rDS_ON of a
MOSFET is a known value, current through the MOSFET can be known by monitoring VDS. The relationship
between the three parameters is:
(2)
To implement the current limit function, an external resistor RIMAX is need. The resistor should be connected
between the drain of the high side MOSFET and the IMAX pin. A constant current of around 180 µA is forced
into the IMAX pin and causes a fixed voltage drop across the RIMAX resistor. This voltage drop is then compared
with the VDS of the high side MOSFET and if the latter is higher, over current is reached. So the appropriate
value of RIMAX for a pre-determined current limit level ILIM can be calculated by the following equation
(Equation 3):
(3)
For example, if we know that the rDS_ON of the MOSFET is 20 mΩ, and the current limit we want to set is 20A,
then we should choose the value of RIMAX to be 2.2 kΩ.
To provide the greatest protection over the high side MOSFET, cycle by cycle protection is implemented. The
sampling of the VDS starts as early as about 300 ns after the switch is turned on. Whenever an over current
condition is detected, the high side switch is immediately turned off and the low side switch turned on, until the
next switching cycle comes. The delay of 300 ns is to circumvent switching noise when the MOSFET is first
turned on.
DESIGN CONSIDERATIONS
Control Loop Compensation
A switching regulator should be properly compensated to achieve a stable condition. For a synchronous buck
regulator that needs to meet stringent load transient requirement such as a Pentium™ II MPU core voltage
supply, a simple 2-pole-1-zero compensation network should suffice, such as the one shown in Figure 6 (C1, C2,
R1 and R2). This is because the ESR zero of the typical output capacitors is low enough to make the control-to-
output transfer function a single-pole-roll-off.
As an example, let us figure out the values of the compensation network components in Figure 6. Assume the
following parameters: R = 20Ω, RL = 20 mΩ, RC = 9 mΩ, L = 2 µH, C = 7.5 mF, VIN = 5V, Vm = 2V and switching
frequency = 300 kHz. These parameters are based on the typical application in Figure 3. Notice RL is the sum of
the inductor DC resistance and the on resistance of the MOSFETs.
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Figure 6. Buck Converter from a Control Point of View
The control-to-output transfer function is
(4)
(5)
The ESR zero frequency is:
The power stage double pole frequency is:
(6)
The corresponding Bode plots are shown in Figure 7.
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Figure 7. Control-to-Output Bode Plots
Since the ESR zero frequency is so low, it effectively cancels the phase shift from one of the power stage poles.
This limits the total phase shift to 90%.
Although this regulator design is stable (phase shift is <90° when gain = 0dB), it needs compensation to improve
the DC gain and cut off frequency (0dB frequency). Otherwise, the low DC gain may cause a poor line regulation,
and the low cutoff frequency will hurt transient response performance.
The transfer function for the 2-pole-1-zero compensation network shown in Figure 6 is:
(7)
where
(8)
One of the poles is located at origin to help achieve the highest DC gain. So there are three parameters to
determine, the position of the zero, the position of the second pole, and the constant A. To determine the cutoff
frequency and phase margin, the loop bode plots need to be generated. The loop transfer function is:
TF = −TF1 x TF2
(9)
By choosing the zero close to the double pole position and the second pole to half of the switching frequency,
the closed loop transfer function turns out to be very good.
That is, if fZ = 1.32 kHz, fP = 153 kHz, and A = 4.8 x 10−6 ΩF, then the cutoff frequency will be 50 kHz, the phase
margin will be 72°, and the DC gain will be that of the error amplifier. See Figure 8 below.
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Figure 8. Loop Bode Plots
The compensation network component values can be determined by the following equations (Equation 10):
(10)
Notice there are three equations but four variables. So one of the variables can be chosen arbitrarily. Since the
current driving capability of the error amplifier is limited to around 3 mA, it is a good idea to have a high
impedance path from the output of the error amplifier to the output of the converter. From the above equations
(Equation 10), it can be told that a larger R2 will result in a smaller C1, C2 and a larger R1. However, too large an
R1 can also bring error due to the bias current required by the inverting input pin of the error amplifier.
Calculations show that the following combination is a good one: R2 = 51Ω, C1 = 0.022 µF, R1 = 5.6 kΩ, C2 = 820
pF.
For a different application or different type of output capacitors, a different compensation scheme may be
necessary. The user can either follow the steps above to figure the appropriate component values or contact the
factory for help.
MOSFET SELECTION
The selection of MOSFET switches affects both the efficiency of the whole converter and the current limit setting.
From an efficiency point of view it is suggested that for the high-side switch, only logic level MOSFETs be used.
Standard MOSFETs can be used for the low side switch when 12V is used to power the BOOTV pin. The lower
loss associated with the MOSFETs is two-fold—Ohmic loss and switching loss. The Ohmic loss is easy to
calculate whereas the switching loss is much more difficult to estimate. In general the switching loss is directly
proportional to the switching frequency. As the power MOSFET technology advances, lower and lower gate
charge devices will be available. That should allow the user to go to higher switching frequencies without the
penalty of losing too much efficiency.
As an example, let us select the MOSFETs for a converter with a target efficiency of 80% at a load of 2.8V, 14A.
Assume the inductors lose 1W, the capacitors lose 0.75W and the total switching loss at 300 kHz is 3.2W. The
total allowed power loss is 9.8W, so the MOSFET Ohmic loss should not exceed 4.9W. Assume the two switches
have the same conduction loss, i.e., 2.5W each, then the ON resistance for the two switches is:
(11)
(12)
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The low side switch ON resistance is much higher than the high side because at 2.8V the duty cycle is higher
than 50% and becomes even larger at full load. For the high side switch, an IRL3202 (TO-220 package) or
IRL3202S (D2PAK) should be sufficient. For the low side switch, an IRL3303 (TO-220 package) or IRL3303S
(D2PAK) should be sufficient. Since each FET is dissipating 3.2W/2 + 2.5W = 4.1W, it is suggested that
appropriate heat sinks be used in the case of TO-220 package or large enough copper area be connected to the
drain in the case of surface mount package.
CAPACITOR SELECTION
The selection of capacitors is an extremely important step when designing a converter for a load such as the
Pentium™ II. Since the typical slew rate of the load current during a large load transient is around 20A/µs to
30A/µs, the switching converter has to rely on the output capacitors to take care of the first few microseconds.
Under such a current slew rate, ESR of the output capacitors is more of a concern than the ESL. Depending on
the kind of capacitors being used, capacitance of the output capacitors may or may not be an important factor.
When the output capacitance is too low, the converter may have to have a small output inductor to quickly supply
current to the output capacitors when the load suddenly kicks in and to quickly stop supplying current when the
load is suddenly removed.
Multilayer ceramic (MLC) capacitors can have very low ESR but also a low capacitance value compared to other
kinds of capacitors. Low ESR aluminum electrolytic capacitors tend to have large sizes and capacitances.
Tantalum electrolytic capacitors can have a fairly low ESR with a much smaller size and capacitance than the
aluminum capacitors. Certain OSCON capacitors present ultra low ESR and long life span. By the time the total
ESR of the output capacitor bank reaches around 9 mΩ, the capacitance of the aluminum/tantalum/OSCON
capacitors is usually already in the millifarad range. For those capacitors, ESR is the only factor to consider.
MLCs can have the same amount of total ESR with much less capacitance, most probably under 100 µF. A very
small inductor, ultra fast control loop and a high switching frequency become necessary in such a case to deal
with the fast charging/discharging rate of the output capacitor bank.
From a cost savings point of view, aluminum electrolytic capacitors are the most popular choice for output
capacitors. They have reasonably long life span and they tend to have huge capacitance to withstand the
charging or discharging process during a load transient for a fairly long period. Sanyo MV-GX series gives good
performance when enough of the capacitors are paralleled. The 6MV1500GX capacitor has a typical ESR of 44
mΩ. Five of these capacitors should be sufficient in the case of on-board power supply for a Pentium™ II
motherboard.
The challenge for input capacitors is the ripple current. The large ripple current drawn by the high side switch
tends to generate quite some heat due to the capacitor ESR. The ripple current ratings in the capacitor catalogs
are usually specified under the highest allowable temperature. In the case of desktop applications, those ratings
seem too conservative. A good way to ensure enough number of capacitors is through lab evaluation. The input
current RMS ripple value can be determined by the following equation (Equation 13):
(13)
and the power loss in each input capacitor is:
(14)
In the case of Pentium™ II power supply, the maximum output current is around 14A. Under the worst case
when duty cycle is 50%, the maximum input capacitor RMS ripple current is half of output current, i.e., 7A. It is
found that three Sanyo 16MV820GX capacitors are enough under room temperature. The typical ESR of those
capacitors is 44 mΩ. So the power loss in each of them is around (7A)2 × 44 mΩ/32 = 0.24W. Note that the
power loss in each capacitor is inversely proportional to the square of the total number of capacitors, which
means the power loss in each capacitor quickly drops when the number of capacitors increases.
INDUCTOR SELECTION
The size of the output is determined by a number of parameters. Basically the larger the inductor, the smaller the
output ripple voltage, but the slower the converter's response speed during a load transient. On the other hand, a
smaller inductor requires higher switching frequency to maintain the same level of output ripple, and probably
results in a more lossy converter, but has less inertia responding to load transient. In the case of Pentium™ II
power supply, fast recovery of the load voltage from transient window back to the steady state window is
considered important. This limits the highest inductance value that can be used. The lowest inductance value is
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limited by the highest switching frequency that can be practically employed. As the switching frequency
increases, the switching loss in the MOSFETs tends to increase, resulting in less converter efficiency and larger
heat sinks. A good switching frequency is probably a frequency under which the MOSFET conduction loss is
higher than the switching loss because the cost of the MOSFET is directly related to its RDSON. The inductor size
can be determined by the following equation (Equation 15):
(15)
where VO_RIP is the peak-to-peak output ripple voltage, f is the switching frequency. For commonly used low
RDSON MOSFETs, a reasonable switching frequency is 300 kHz. Assume an output peak-peak ripple voltage of
18 mV is to be specified, the total output capacitor ESR is 9 mΩ, the input voltage is 5V, and output voltage is
2.8V. The inductance value according to the above equation (Equation 15) will then be 2 µH. The highest slew
rate of the inductor current when the load changes from no load to full load can be determined as follows:
(16)
where DMAX is the maximum allowed duty cycle, which is around 0.9 for LM2636. For a load transient from 0A to
14A, the highest current slew rate of the inductor, according to the above equation (Equation 16), is 0.85A/µs,
and therefore the shortest possible total recovery time is 14A/(0.85A/µs) = 16.5 µs. Notice that the output voltage
starts to recover whenever the inductor starts to supply current.
The highest slew rate of the inductor current when the load changes from full load to no load can be determined
from the same equation, but use DMIN instead of DMAX
.
Since the DMIN of LM2636 at 300 kHz is 0%, the slew rate is therefore −1.4A/µs. So the approximate total
recovery time will be 14A/(1.4A/µs) = 10 µs.
The input inductor is for limiting the input current slew rate during a load transient. In the case that low ESR
aluminum electrolytic capacitors are used for the input capacitor bank, voltage change due to capacitor
charging/discharging is usually negligible for the first 20 µs. ESR is by far the dominant factor in determining the
amount of capacitor voltage undershoot/overshoot due to load transient. So the worst case is when the load
changes between no load and full load, under which condition the input inductor sees the highest voltage change
across the input capacitors. Assume the input capacitor bank is made up of three 16MV820GX, i.e., the total
ESR is 15 mΩ. Whenever there is a sudden load current change, it has to initially be supported by the input
capacitor bank instead of the input inductor. So for a full load swing between 0A and 14A, the voltage seen by
the input inductor is ΔV = 14A × 15 mΩ = 210 mV. Use the following equation (Equation 17) to determine the
minimum inductance value:
(17)
where (di/dt)MAX is the maximum allowable input current slew rate, which is 0.1A/µs in the case of the Pentium™
II power supply. So the input inductor size, according to the above equation (Equation 17), should be 2.1 µH.
DYNAMIC POSITIONING OF LOAD VOLTAGE
Since the Intel VRM specifications have defined two operating windows for the MPU core voltage, one being the
steady state window and the other the transient window, it is a good idea to dynamically position the steady state
output voltage in the steady state window with respect to load current level so that the output voltage has more
headroom for load transient response. This requires information about the load current. There are at least two
simple ways to implement this idea with LM2636. One is to utilize the output inductor DC resistance, see
Figure 9. The average voltage across the output inductor is actually that across its DC resistance. That average
voltage is proportional to load current.
Since the switching node voltage VA bounces between the input voltage and ground at the switching frequency, it
is impossible to choose point A as the feedback point, otherwise the dynamic performance will suffer and the
system may have some noise problems. Using a low pass filter network around the inductor, such as the one
shown in Figure 9, seems to be a good idea. The feedback point is C.
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Figure 9. Dynamic Voltage Positioning by Utilizing Output Inductor DC Resistance
Since at the switching frequency the impedance of the 0.1 µF is much less than 5 kΩ, the bouncing voltage at
point A will be mainly applied across the resistor 5 kΩ, and point C will be much quieter than A. However, VCB
average is still the majority of VAB average, because of the resistor divider. So in steady state VC = IO × rL +
VCORE, where rL is the inductor DC resistance. So at no load, output voltage is equal to VC, and at full load,
output voltage is IO × rL lower than VC. To further utilize the steady state window, a resistor can be connected
between the FB pin and ground to increase the no load output voltage to close to the upper limit of the window.
Figure 10. Dynamic Voltage Positioning by Using A Stand-Alone Resistor
A possible drawback of the scheme in Figure 9 is slow transient recovery speed. Since the 5 kΩ resistor and the
0.1 µF capacitor have a large time constant, the settling of point C to its steady state value during a load
transient may take a few milliseconds. Depending on the interaction between the compensation network and the
0.1 µF capacitor, Vcore may take different routes to reach its steady state value. This is undesired when the load
transients happens more than 1000 times per second. Reducing the time constant will result in a more fluctuating
VC due to a less effective low pass filter. Fine tuning the parameters may balance the tradeoffs.
Another way to implement the dynamic voltage positioning is through the use of a stand-alone resistor, such as
the 4 mΩ resistor in Figure 10 above. The advantage of this implementation over the previous one is a much
faster speed of VCORE from transient level to steady state level. The disadvantage is less efficiency. The total
power loss can be 0.78W at 14A of load current. The cost of the resistor can be minimized by implementing it
through a PCB trace.
REFERENCE VOLTAGE
The VREF pin can have many uses, such as in the watchdog circuitry and in an LDO controller. Figure 11 shows
an application where VREF is used to build a N-FET LDO controller. An appropriate compensation network is
necessary to tailor the dynamic performance of the whole power supply.
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Figure 11. VREF Used in an N-FET LDO Supply
PCB LAYOUT CONSIDERATIONS
There are several points to consider.
1. Try to use 2 oz. copper for the ground plane if tight load regulation is desired. In the case of dynamic voltage
positioning, this may not be a concern because the loose load regulation is desired anyway. However, do not
forget to take into consideration the voltage drop caused by the ground plane when calculating dynamic
voltage positioning parameters.
2. Try to keep gate traces short. However, do not make them too short or else the LM2636 may stay too close
to the MOSFETs and get heated up by them. For the same reason, do not use wide traces, 10 mil traces
should be enough.
3. When not employing dynamic voltage positioning, place the feedback point at the VRM connector pins to
have a tight load regulation. If it is an on-board power supply, place the feedback point at Slot I connector or
wherever is closest to the MPU.
4. Start component placement with the power devices such as MOSFETs and inductors.
5. Do not place the LM2636 directly underneath the MOSFETs when when surface mount MOSFETs are used.
6. If possible, keep the capacitors some distance away from the inductors so that the capacitors will have a
lower temperature environment.
7. When implementing dynamic voltage positioning through a PCB trace, be aware that the PCB trace is a heat
source and try to avoid placing the trace directly underneath the LM2636.
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REVISION HISTORY
Changes from Revision C (April 2013) to Revision D
Page
•
Changed layout of National Data Sheet to TI format .......................................................................................................... 17
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LM2636MTCX/NOPB 替代型号
型号 | 制造商 | 描述 | 替代类型 | 文档 |
LM2636MTC/NOPB | TI | SWITCHING CONTROLLER, 2000kHz SWITCHING FREQ-MAX, PDSO20, PLASTIC, TSSOP-20 | 完全替代 |
LM2636MTCX/NOPB 相关器件
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LM2636MX | ETC | Voltage-Mode SMPS Controller | 获取价格 | |
LM2636MX/NOPB | TI | SWITCHING CONTROLLER, 2000kHz SWITCHING FREQ-MAX, PDSO20, PLASTIC, SOP-20 | 获取价格 | |
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LM2637M | NSC | Motherboard Power Supply Solution with a 5-Bit Programmable Switching Controller and Two Linear Regulator Controllers | 获取价格 | |
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LM2637M/NOPB | TI | SWITCHING CONTROLLER, 1000kHz SWITCHING FREQ-MAX, PDSO24, SOIC-24 | 获取价格 | |
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LM2637MDC | NSC | IC SWITCHING CONTROLLER, 1000 kHz SWITCHING FREQ-MAX, UUC, DIE, Switching Regulator or Controller | 获取价格 | |
LM2637MWC | NSC | IC SWITCHING CONTROLLER, 1000 kHz SWITCHING FREQ-MAX, UUC, WAFER, Switching Regulator or Controller | 获取价格 |
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