PDS5100H-13 [TI]

Multi-Cal-System Evaluation Module; 多-CAL-系统评估模块
PDS5100H-13
型号: PDS5100H-13
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

Multi-Cal-System Evaluation Module
多-CAL-系统评估模块

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User's Guide  
SBOU087AAugust 2010Revised April 2011  
Multi-Cal-System Evaluation Module  
This users guide describes the characteristics, operation, and the use of the Multi-Cal-System evaluation  
module (EVM). It covers all pertinent areas involved to properly use this EVM board. The document  
includes the physical printed circuit board layout, schematic diagrams, and circuit descriptions.  
Contents  
1
2
3
4
5
Overview ..................................................................................................................... 3  
Starter System Setup ....................................................................................................... 9  
Expanding the System Size .............................................................................................. 22  
Troubleshooting Tips ...................................................................................................... 28  
Bill of Materials ............................................................................................................. 29  
List of Figures  
1
Hardware Included with the Multi-Cal-System EVM Kit................................................................  
Multi-Cal-Slave Kit ..........................................................................................................  
Multi-Cal-Interface PCA Card .............................................................................................  
Multi-Cal-Test PCA Card...................................................................................................  
Multi-Cal-Interface Cable...................................................................................................  
Multi-Cal-Power Cable .....................................................................................................  
Multi-Cal-System EVM Hardware Setup.................................................................................  
3
4
4
5
6
6
9
2
3
4
5
6
7
8
Connect Multi-Cal-Master PCA to USB DAQ Platform ............................................................... 10  
Connect Multi-Cal-Interface Cable to Multi-Cal-Master PCA Card.................................................. 11  
Connect Multi-Cal-Interface Cable to Multi-Cal-Interface PCA Card ............................................... 11  
Jumpers on Multi-Cal-Interface PCA Card ............................................................................. 12  
Jumpers on Multi-Cal-Test PCA Card .................................................................................. 13  
Connect Multi-Cal-Test PCA Card to Multi-Cal-Interface PCA Card ............................................... 14  
Connect Multi-Cal-Power Cable to Multi-Cal-Master PCA Card .................................................... 15  
Connect Multi-Cal-Power Cable to Power Supplies (Current Loop Output) ....................................... 16  
Connect Multi-Cal-Power-Cable to Power Supplies (Voltage Output).............................................. 17  
Typical Instrument Connection .......................................................................................... 18  
Connect Serial Port to DMM ............................................................................................. 19  
Connect IEEE488 to DMM ............................................................................................... 20  
Universal 9-V Supply to USB DAQ Platform........................................................................... 21  
Connect USB Cable to USB DAQ Platform............................................................................ 21  
Complete System Setup.................................................................................................. 22  
Replace Standoffs......................................................................................................... 22  
Connect the Ribbon Cable to the Master .............................................................................. 23  
Connect Slave Ribbon Cable to Slave.................................................................................. 24  
Secure Slave to Master................................................................................................... 25  
Cable Connections to Slave Board ..................................................................................... 26  
Jumper Locations and Positions for Expanding System Size ....................................................... 27  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
Microsoft, Windows are registered trademarks of Microsoft Corporation.  
All other trademarks are the property of their respective owners.  
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29  
30  
31  
Complete Expanded System............................................................................................. 27  
Communications Error Message ........................................................................................ 28  
WIndows Device Manager: Active Human Interface Device Connection .......................................... 28  
List of Tables  
1
2
3
4
5
Recommended Starter System ...........................................................................................  
Additional Test Equipment Required .....................................................................................  
Mode Jumpers on the Multi-Cal-Test PCA............................................................................. 13  
Jumper Bank Functions on the Multi-Cal-Test PCA .................................................................. 14  
Multi-Cal-System EVM Board Parts List ............................................................................... 29  
7
7
2
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Overview  
1
Overview  
The Multi-Cal-System Evaluation Module is a set of EVMs that is used to calibrate multiple PGA308 and  
PGA309 sensor modules. The PGA308 and PGA309 are two programmable analog sensor signal  
conditioners. All components in the Multi-Cal-System can be expanded to calibrate up to 64 sensors  
simultaneously. For a more detailed description of the PGA308, please refer to the product data sheet  
(SBOS440) available from the Texas Instruments web site at http://www.ti.com. Additional support  
documents are listed in the section of this guide entitled Related Documentation from Texas Instruments .  
The Multi-Cal-System Evaluation Module consists of two printed circuit boards (PCBs). One board (the  
USB DAQ Platform) generates the signals required to communicate with the Multi-Cal-System, which is  
the second board (Multi-Cal-Master PCA), as well as support and configuration circuitry. The complete  
Multi-Cal-System contains a series of PCBs, and can be expanded to meet your specific system  
requirements.  
Throughout this document, the abbreviation EVM and the term evaluation module are synonymous with  
the Multi-Cal-System Evaluation Module.  
1.1 Multi-Cal-System Hardware Options  
Figure 1 shows the hardware included with the basic Multi-Cal-System kit. Contact the factory if any  
component is missing.  
Universal Power Supply  
USB DAQ Platform  
USB Cable  
Multi-Cal-Master PCA  
Figure 1. Hardware Included with the Multi-Cal-System EVM Kit  
The Multi-Cal-System EVM kit includes the following items:  
Multi-Cal-System PCB: This board multiplexes all the communication signals, sensor module output  
signals, and power.  
USB DAQ Platform PCB: This board connects to the USB port on your computer. It generates all the  
control signals and communication signals for the Multi-Cal-System.  
USB cable: Connects your computer to the USB DAQ Platform PCB; it is an A-Male to B-Male USB  
cable.  
Universal 9V power supply: 9-VDC, 220-V/120-V universal power source. (Adaptors are also provided  
for most major countries.)  
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Figure 2 shows the Multi-Cal-Slave kit. Each Multi-Cal-Slave kit enables you to expand the system by  
eight channels. For example, a Multi-Cal-Master kit and one Multi-Cal-Slave kit combine to form a  
16-channel system. Seven Multi-Cal-Slave boards and a single Multi-Cal-Master combine to form a  
64-channel system.  
Slave Ribbon Cable  
Multi-Cal-Slave PCA  
Figure 2. Multi-Cal-Slave Kit  
The Multi-Cal-Slave kit contains these items:  
Multi-Cal-Slave PCB: The slave board adds eight measurement channels to the system. The slave  
board is almost identical to the master board. The primary difference between the master and the slave  
is that the master connects to the USB DAQ Platform and the slave connects to the master via a  
ribbon cable, as shown in Figure 2.  
Slave Ribbon cable: The Slave Ribbon cable connects all the signals and power from the master to  
the slave. Note that power is distributed across several wires to minimize loss.  
Figure 3 shows the Multi-Cal-Interface PCA card. The Multi-Cal-Interface can be used to connect the  
sensor modules to the system. The Multi-Cal-Test boards can also be connected to this board. The  
Multi-Cal-Interface board connects to the master or slave via the Multi-Cal-Interface cable on the 37-pin  
DSUB connectors.  
Terminal block  
for connection to  
sensor module  
DSUB9 connection to  
Multi-Cal-Test EVM  
Multi-Cal-Interface PCA  
DSUB37 connection to  
Multi-Cal-Master or  
Multi-Cal-Slave  
Figure 3. Multi-Cal-Interface PCA Card  
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Overview  
Figure 4 shows the Multi-Cal-Test PCA card. The Multi-Cal-Test card contains a PGA308 with associated  
electronics, jumpers for mode configuration, and a sensor emulator. The equivalent PGA309 test board  
does not exist at the time of this writing; it is currently under development. The Multi-Cal-Test board can  
be used to verify that the system is functional before connecting your sensor modules. The Multi-Cal-Test  
PCA can also be used to demonstrate the accuracy capability of the system. The Multi-Cal-Test PCA is  
also a good tool for learning how to use the system.  
DSUB9 connects  
to interface board  
Multi-Cal-Test PCA  
Jumper-selected  
PGA308 configuration  
Jumper-selected  
SensorEmulator  
Figure 4. Multi-Cal-Test PCA Card  
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Figure 5 shows the Multi-Cal-Interface cable. The Multi-Cal-Interface cable connects the Multi-Cal-Master  
or Multi-Cal-Slave to the Interface board.  
DSUB37 female connector  
to Multi-Cal-Master PCA  
or Multi-Cal-Slave PCA  
DSUB37 male connector  
to Multi-Cal-Interface PCA  
Multi-Cal-Interface Cable  
Figure 5. Multi-Cal-Interface Cable  
Figure 6 shows the Multi-Cal-Power cable. The Multi-Cal-Power cable connects the power supplies and a  
digital multimeter (DMM) to the Multi-Cal-Master PCA card.  
Multi-Cal-Power Cable  
Banana plugs to power supplies  
and digital multimeter  
DSUB9 female  
connector to  
Multi-Cal-Master PCA  
Figure 6. Multi-Cal-Power Cable  
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Overview  
1.2 Recommended Starter System  
The Multi-Cal-System starter system is an eight-channel system for calibrating PGA308 and PGA309  
sensor modules automatically. The starter system allows you to verify that the Multi-Cal-System meets  
your specific application requirements. You can expand the capacity of your system later by adding slave  
boards. Each slave board adds another eight channels, for a maximum system capability of 64 channels  
(one master and seven slave boards). Table 1 describes the recommended starter system and lists the  
quantities of each board required.  
Table 1. Recommended Starter System  
Quantity  
Name  
Comments  
1
Multi-Cal-Master EVM  
This basic board gives you eight channels.  
You may choose to build your own cable  
because of cable length requirements. The  
construction of the cable is given in the  
Multi-Cal System Cable user's guide  
(SBOU092).  
2
Multi-Cal-Interface cable  
You may choose to build your own cable  
because of cable length requirements. The  
construction of the cable is given in the  
Multi-Cal System Cable user's guide  
(SBOU092).  
1
1
2
Multi-Cal-Power cable  
Multi-Cal-Interface EVM  
Multi-Cal-Test EVM(1)  
Depending on the mechanical requirements of  
your specific system, you may develop your  
own interface board.  
Two Multi-Cal-Test EVMs allow you to check  
two channels. This option is typically enough  
for initial evaluation of the system. Eight units  
would allow you to fully test all eight channels  
of the starter system.  
(1)  
The Multi-Cal-Test EVM board uses the PGA308. The equivalent PGA309 test board does not exist at  
the time of this writing; it is currently under development.  
There are also several additional pieces of test equipment required; Table 2 summarizes this equipment.  
Table 2. Additional Test Equipment Required  
Name  
Comments  
This is power for the multiplexers on the Multi-Cal-Master board. This  
supply can range from ±12 V to ±16 V. Choose a low-noise linear  
supply for best performance. This supply also powers slave boards if  
you expand the system in the future. Keep in mind the current output  
capability.  
±15V Supply  
Current requirement for Master = 150 mA  
Current for each Slave = 150 mA  
Example: For eight channels and one master = 150 mA  
Example: For 64 channels (one master and seven slaves) = 8 x 150  
mA = 1.2 A  
This supply can range from 5V to 40V, depending on your sensor  
module requirements. This power will be directly connected to the  
sensor modules. Choose a low-noise linear supply for best  
performance. Keep in mind the current output capability. All sensor  
modules are powered simultaneously, so multiply the number of  
channels by the expected device current to determine the  
requirements.  
Loop or DUT Power Supply  
Example: For eight current loop modules: Assume that maximum  
current = 25mA (overcurrent range); 8 x 25 mA = 20 0mA  
Example: For 64 current loop modules: 64 x 25 mA = 1.6 A  
Must allow for software control through RS-232 or IEEE488.  
Suggested instrument is the Agilent 34401A.  
Precision Digital Multimeter  
GPIB-USB-HS  
This controller is not required if you are using RS-232 control. This  
item is a National Instruments IEEE488 controller. It allows you to  
connect your computer to the precision multimeter for automatic  
control.  
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Table 2. Additional Test Equipment Required (continued)  
Name  
Comments  
This cable is not required if you are using IEE488 control. This cable  
allows you to connect your computer to the precision multimeter for  
automatic control. Review the documentation for your precision DMM  
for more information on the RS-232 cable. This document gives a  
description of the cable required for the Agilent 34401A.  
RS-232 Cable  
1.3 Related Documentation from Texas Instruments  
The following document provides information regarding Texas Instruments integrated circuits used in the  
assembly of the Multi-Cal-System EVM. This user's guide is available from the TI website under literature  
number SBOU087. Any letter appended to the literature number corresponds to the document revision  
that is current at the time of the writing of this document. Newer revisions may be available from the TI  
web site at http://www.ti.com/, or call the Texas Instruments Literature Response Center at (800)  
477-8924 or the Product Information Center at (972) 644-5580. When ordering, identify the document by  
both title and literature number.  
Document  
Literature Number  
SBOS440  
PGA308 Product Data Sheet  
USB DAQ Platform Users Guide  
Multi-Cal-Test EVM User's Guide  
SBOU056  
SBOU088  
Multi-Cal-Master EVM User's  
SBOU089  
SBOU092  
Guide  
Multi-Cal-System Cable User's  
Guide  
Multi-Cal-Slave EVM User's Guide  
Multi-Cal-Interface User's Guide  
SBOU094  
SBOU093  
1.4 Information About Cautions and Warnings  
This document contains caution statements.  
CAUTION  
This is an example of a caution statement. A caution statement describes a  
situation that could potentially damage your software or equipment.  
The information in a caution or a warning is provided for your protection. Please read each caution  
carefully.  
1.5 Applications Questions  
If you have questions about this or other Texas Instruments evaluation modules, post a question in the  
Amplifiers forum at http://e2e.ti.com. Include in the subject heading the product in which you are  
interested.  
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Starter System Setup  
2
Starter System Setup  
Figure 7 shows the system setup for the Multi-Cal-System EVM. The PC runs software that communicates  
with the USB-DAQ-Platform. The USB-DAQ-Platform generates the digital signals used to communicate  
with the Multi-Cal-System EVM.  
RS-232 or  
IEEE488  
DMM  
Loop or  
DUT  
Power  
EVM  
Power  
±±1V  
USB DAQ  
Platform  
Multi-Cal-Master  
Multi-Cal-Interface Board  
Pressure  
Source  
Pressure Sensors in Pressure Manifold  
Figure 7. Multi-Cal-System EVM Hardware Setup  
2.1 Electrostatic Discharge Warning  
Many of the components on the Multi-Cal-System EVM are susceptible to damage by electrostatic  
discharge (ESD). Customers are advised to observe proper ESD handling precautions when unpacking  
and handling the EVM, including the use of a grounded wrist strap at an approved ESD workstation.  
CAUTION  
Failure to observe ESD handling procedures may result in damage to EVM  
components.  
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2.2 Multi-Cal-System Hardware Setup for Recommended Starter Kit  
Figure 8 shows how to connect the Multi-Cal-Master board to the USB DAQ Platform board. The best (and  
easiest) way to connect the two components is to gently push on both sides of the DSUB connectors.  
Make sure that the two connectors are completely pushed together; loose connections may cause  
intermittent EVM operation.  
Figure 8. Connect Multi-Cal-Master PCA to USB DAQ Platform  
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Starter System Setup  
Figure 9 illustrates how to connect the Multi-Cal-Interface cable to the Multi-Cal-Master PCA card. It is  
important to make sure that the connector is not angled or crooked, and that the screws are fully  
tightened. Improperly seated connectors are a common cause of intermittent unit failure.  
Figure 9. Connect Multi-Cal-Interface Cable to Multi-Cal-Master PCA Card  
Figure 10 shows how the Multi-Cal-Interface cable connects to the Multi-Cal-Interface PCA. Again, it is  
important to make sure that the connector is not misaligned or crooked, and that the screws are fully  
tightened. Improperly seated connectors are a common cause of intermittent device failure. Make sure  
that you connect J1 of the Multi-Cal-Master PCA card to P1 of the Multi-Cal-Interface PCA card. When this  
step is complete, repeat the process for the other connector (J0 and P0). It is a good idea to attach labels  
to the cable connectors to indicate which connector it is associated with.  
Figure 10. Connect Multi-Cal-Interface Cable to Multi-Cal-Interface PCA Card  
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Figure 11 shows the jumper setup on Multi-Cal-Interface PCA. The Multi-Cal-Interface PCA has eight  
jumpers that allow you to choose between current mode sensor modules (for example, 4 mA to 20 mA)  
and voltage mode sensor modules (such as 0-V to 5-V output). Place all jumpers in the V position for  
voltage mode; alternatively, place all jumpers in the I position for current mode.  
Figure 11. Jumpers on Multi-Cal-Interface PCA Card  
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Figure 12 illustrates the jumper setup on Multi-Cal-Test PCA card. The Multi-Cal-Test PCA has seven  
jumpers that allow you to choose between three different modes of operation (current output, four-wire  
voltage output, and three-wire voltage output). The Multi-Cal-Test PCA card also has two banks of  
jumpers that select the sensor-emulator output on the test board.  
SensorEmulator switch (SW1).  
Selects between High bank and  
Low bank. Here, Low bank is  
selected.  
Seven jumpers used to select  
Jumper banks for  
the PGA308 mode. Here, 4-wire  
sensor emulator. Select  
Voltage Output is selected.  
one of the five positions  
for each bank. Here.  
Low = 6mV, High = 3mV.  
Figure 12. Jumpers on Multi-Cal-Test PCA Card  
Table 3 and Table 4 explain how to set the jumpers on the Multi-Cal-Test PCA and the respective jumper  
functions. The test board allows all for the operation of the three modes of the PGA308 device. The test  
board also has a jumper-selected sensor-emulator. The sensor-emulator creates an input signal for the  
PGA308 so that you can perform an example calibration.  
Table 3. Mode Jumpers on the Multi-Cal-Test PCA  
Mode  
Jumper Positions  
JMP1 = Position without label  
Current Output  
JMP2 = Position without label  
JMP3 = XTR  
JMP4 = XTR  
JMP5 = XTR  
JMP6 = XTR  
JMP7 = XTR  
4-Wire Voltage Output  
JMP1 = Position without label  
JMP2 = Position without label  
JMP3 = Position without label  
JMP4 = Position without label  
JMP5 = Position without label  
JMP6 = Position without label  
JMP7 = Position without label  
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Table 3. Mode Jumpers on the Multi-Cal-Test PCA (continued)  
Mode  
Jumper Positions  
3-Wire Voltage Output  
JMP1 = Vto1  
JMP2 = Vto1  
JMP3 = Position without label  
JMP4 = Position without label  
JMP5 = Position without label  
JMP6 = Position without label  
JMP7 = Position without label  
Table 4. Jumper Bank Functions on the Multi-Cal-Test PCA  
Jumper Banks  
Function  
HIGH1 = 0 mV  
HIGH2 = 3 mV  
HIGH3 = 12 mV  
HIGH4 = 51 mV  
HIGH5 = 98 mV  
Place the jumper shorting unit on one of these five  
positions. This jumper bank determines the  
sensor-emulator output when the switch (SW1) is in the  
HIGH position. The output of the sensor emulator is the  
input to the PGA308.  
For example, when the shorting unit is in the HIGH2  
position, the PGA308 input signal is 3 mV.  
LOW1 = 0 mV  
LOW2 = 1 mV  
LOW3 = 6 mV  
LOW4 = 30 mV  
LOW5 = 81 mV  
Place the jumper shorting unit on one of these five  
positions. This jumper bank determines the  
sensor-emulator output when the switch (SW1) is in the  
LOW position. The output of the sensor emulator is the  
input to the PGA308.  
For example, when the shorting unit is in the LOW3  
position, the PGA308 input signal is 6 mV.  
Figure 13 shows how to connect the Multi-Cal-Test PCA to the Multi-Cal-Interface PCA. The  
Multi-Cal-Test PCA demonstrates the capability of the Multi-Cal-System. You can test the accuracy and  
repeatability of programmed modules using the Multi-Cal-Test PCA. The Multi-Cal-Test PCA is also  
helpful in learning how to use the system. Another purpose for the Multi-Cal-Test PCA is to verify that your  
system is fully functional before testing your product.  
Figure 13. Connect Multi-Cal-Test PCA Card to Multi-Cal-Interface PCA Card  
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Figure 14 shows how to connect the Multi-Cal-Power cable to the Multi-Cal-Master PCA card. Make sure  
that the cable is properly seated and fully screwed in.  
Power cable  
Figure 14. Connect Multi-Cal-Power Cable to Multi-Cal-Master PCA Card  
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Figure 15 shows how to connect the Multi-Cal-Power cable to power supplies and to the DMM. This  
connection is for current loop output sensor modules. Refer to Table 3 for an illustration of how to set the  
jumpers on the Multi-Cal-Test PCA for current loop configuration.  
NOTE: It is very important that the device power supply is floating. In other words, the negative  
terminal on the device power supply is not connected to GND on the ±15-V supply. Also, this  
supply should not be referenced to earth ground.  
Sense Input  
HI  
HI  
HP34401  
DMM  
ImN  
ImP  
LO  
LO  
I
VmP  
VmN  
Linear  
Power Supply  
Floating Linear  
Power Supply  
Voltmeter  
plugs are  
not connected  
+15V  
GND  
-15V  
POS  
NEG  
24V  
15vP  
GND  
15vN  
J9  
Multi-Cal-Master-PCA  
Figure 15. Connect Multi-Cal-Power Cable to Power Supplies (Current Loop Output)  
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Figure 16 shows how to connect the Multi-Cal-Power cable to power supplies and to the DMM. This  
connection is for voltage output modules (that is. three-wire and four-wire connections). See Table 3 for  
information on how to set the jumpers on the Multi-Cal-Test PCA for current loop configuration.  
Sense Input  
VmP  
HI  
HI  
HP34401  
LO  
LO  
DMM  
VmN  
I
ImP  
ImN  
Common ground between 15V and 5V supply  
Linear  
Power Supply  
Linear  
Power Supply  
Ammeter  
plugs are  
not connected  
+15V  
GND  
-15V  
POS  
NEG  
5V  
15vP  
GND  
15vN  
SupP  
SupN  
J9  
Multi-Cal-Master-PCA  
Figure 16. Connect Multi-Cal-Power-Cable to Power Supplies (Voltage Output)  
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Figure 17 shows a photograph of typical power supply and DMM connections. It is recommended to tie  
back the two banana jacks that are not connected.  
Insulate and  
tie back unused  
connectors  
Use cable to  
connect GND of 12V  
to the 5V DUT supply,  
if needed  
Figure 17. Typical Instrument Connection  
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Figure 18 shows connection to the serial port of the DMM for communication. This connection is used in  
order to have remote control of the instrument. The other end of the cable is connected to the serial port  
on your computer. In order to use this capability, you must set the DMM to RS-232 mode. An optional way  
to communicate with the DMM is via the IEEE488 card.  
RS-232 connection on  
34401A  
Figure 18. Connect Serial Port to DMM  
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Figure 19 shows how to connect the IEEE488 to the DMM. The software for the Multi-Cal-System requires  
the National Instruments GPIB-USB-HS. This option is also used for remote control of the instrument. In  
order to use this capability, you must set the DMM to IEEE488 mode, and set the address according to  
the control script (default = 3). An optional way to communicate with the DMM is through the RS-232 port  
on your computer.  
IEEE488 card  
National Instruments  
GPIB-USB-HS  
Figure 19. Connect IEEE488 to DMM  
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Starter System Setup  
Figure 20 shows the connection of the 9-V power supply to the USB DAQ Platform. When you connect  
power, three LEDs on the USB DAQ Platform illuminate. If the LEDs do not illuminate, check the power  
connections.  
Connect universal  
9V supply  
Three power LEDs  
will illuminate  
Figure 20. Universal 9-V Supply to USB DAQ Platform  
Figure 21 shows the connection of the USB cable to the USB DAQ Platform. When you make this  
connection, it is recommended that you first turn your computer sound on. When the cable is plugged in,  
®
®
you should hear the distinctive Microsoft Windows sound that indicates a bew USB device was  
recognized. The USB DAQ Platform uses the HID drivers included in the Windows operating system. In  
some cases, Windows may display messages the first time the EVM is plugged in (as shown here).  
Connect USB port  
to the PC  
The computer may respond  
with these messages  
Figure 21. Connect USB Cable to USB DAQ Platform  
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Expanding the System Size  
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Figure 22 shows the complete Multi-Cal-System setup. At this point, the system is fully connected and you  
are ready to run the software.  
DMM and  
power supply  
Master and  
Slave Mux  
USB DAQ: Generates  
signals and controls  
Interface boards:  
Sensors connect here  
Figure 22. Complete System Setup  
3
Expanding the System Size  
The Multi-Cal-System can be expanded by adding Multi-Cal-Slave boards. Each Multi-Cal-Slave board  
adds eight additional channels. The maximum system size is 64 channels (one master and seven slaves).  
The first step in expanding the system size is to remove the 0.25-inch standoffs and replace them with  
1.25-inch standoffs; this step is shown in Figure 23.  
Replace with  
1.25-inch standoff  
Remove  
0.25-inch standoff  
Figure 23. Replace Standoffs  
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Expanding the System Size  
The next step in expanding the physical system size is to connect the slave ribbon cable to the master;  
this step is illustrated in Figure 24. Make sure to match the key on the ribbon cable with the notch in the  
connector.  
Notch in  
connector  
Ribbon cable  
keyed to mate  
with connector  
Note that the ribbon  
cable points away  
from the notch  
Figure 24. Connect the Ribbon Cable to the Master  
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Now connect the slave ribbon cable to the slave. Make sure to match the key on the ribbon cable with the  
notch in the connector, as Figure 25 shows. Note that the cable loop is outside of the master and slave  
boards.  
Multi-Cal-Slave PCA  
Notch in connector  
on bottom of Slave PCA  
Multi-Cal-Master PCA  
Cable is keyed to  
mate with connector  
on bottom of Slave PCA  
Figure 25. Connect Slave Ribbon Cable to Slave  
24  
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Expanding the System Size  
Secure the Multi-Cal-Slave on top of the Multi-Cal- Master, as Figure 26 illustrates. Use the 0.25-inch  
standoffs to fasten the slave on top.  
Fasten Slave on top  
of Master using  
0.25-inch standoffs  
Figure 26. Secure Slave to Master  
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Figure 27 shows the connection of the cables to the slave board. Make sure the cable is properly seated  
and fully screwed down. Each slave board will have two interface cables. Each interface cable has four  
channels.  
Slave Mux  
Ribbon cable:  
Connects Master  
Master Mux  
to Slave  
Figure 27. Cable Connections to Slave Board  
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Expanding the System Size  
Figure 28 shows the jumpers on the Multi-Cal-Slave board that identify the board location. The jumpers on  
each slave board must be in a unique position. For the first slave board connected, set the jumpers in the  
Slave1a and Slave1b position. As you add additional boards, increment the jumper position. For example,  
on the second board connected, use the Slave2a and Slave2b position.  
Place jumpers on Slave  
in the Slave1a and Slave1b  
positions  
Figure 28. Jumper Locations and Positions for Expanding System Size  
The final step to expanding the system is to connect the interface-cables from the slave to an interface  
board. Figure 29 shows the complete system connection for a 16-channel system (that is, one master and  
one slave).  
DMM and  
power supply  
Master and  
Slave Mux  
USB DAQ: Generates  
signals and controls  
Interface boards:  
Sensors connect here  
Figure 29. Complete Expanded System  
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Troubleshooting Tips  
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4
Troubleshooting Tips  
The most common issues that can occur with the Multi-Cal-System are communication problems.  
Figure 30 shows the message that occurs if you have a communications problem. If you get this message,  
use the Windows Device Manager to check the status of the USB-DIG-Platform.  
Figure 30. Communications Error Message  
Figure 31 shows the Windows Device Manager and the active connection for a USB-driven human  
interface device. When you plug and unplug the USB cable, you can see the device appear and disappear  
from the list. Select your device and review the details. It should show up as a Human Interface Device  
with PID = 2F90, 2F91, 2F92, or 2F93. If it appears as a good USB device, but is not a human interface  
device, then the firmware was not programmed properly.  
You can also see in the Windows Device Manager the USB Human Interface Device  
that corresponds to the USB-DIG Platform. Note the address is: PID = 2F90.  
Figure 31. WIndows Device Manager: Active Human Interface Device Connection  
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Bill of Materials  
5
Bill of Materials  
Table 5 shows the parts list for the Multi-Cal-System EVM board.  
Table 5. Multi-Cal-System EVM Board Parts List  
No.  
Qty  
Ref Des  
Description  
Vendor  
Part Number  
1
9
C006, C106,  
C206, C306,  
C406, C506,  
Capacitor, 10000pF  
50V CERAMIC X7R  
0603  
KEMET  
C0603C103K5RACTU  
C606, C706, C71  
2
53  
C6, C5, C60,  
C61, C62, C840,  
C842, C907,  
C908, C909,  
C910, C901,  
C902, C903,  
C904, C905,  
C906, C911,  
C912, C913,  
C914, C915,  
C916, C921,  
C928, C929,  
C938, C970,  
C971, C972,  
C973, C001,  
C002, C101,  
C102, C201,  
C202, C301,  
C302, C401,  
C402, C501,  
C502, C601,  
C602, C701,  
C702, C811,  
C812, C813,  
C814, C820, C70  
Capacitor, .10μF 25V  
Ceramic,Y5V 0603  
KEMET  
C0603C104M3VACTU  
3
4
5
2
6
4
C56, C57  
Capacitor, Ceramic,  
1μF 25V X5R 0603  
Murata Electronics North  
America  
GRM188R61E105KA12D  
F931V475MCC  
C54, C55, C50,  
C51, C65, C72  
Capacitor, Tantalum  
4.7μF 35V 20% SMD  
Nichicon  
C1, C2, C3, C4  
Capacitor, Ceramic,  
.01μF 10% 1000V X7R  
1206  
Vishay/Vitramon  
VJ1206Y103KXGAT5Z  
6
7
8
9
1
1
R938  
R8  
Resistor, 49.9 kΩ  
1/10W 1% 0603 SMD  
Panasonic - ECG  
Stackpole Electronics Inc  
Panasonic - ECG  
ERJ-3EKF4992V  
HVCB 1206 T2 1M 1% I  
ERJ-3EKF4990V  
Resistor, 1 MΩ 1%  
1206 TF High Voltage  
8
R0, R1, R2, R3, Resistor, 499 Ω 1/10W  
R4, R5, R6, R7  
1% 603 SMD  
23  
R006, R106,  
R206, R306,  
R406, R506,  
R606, R706,  
R007, R107,  
R207, R307,  
R407, R507,  
R607,  
Resistor, 100 Ω 1/10W  
Stackpole Electronics Inc  
RMCF 1/16 100 5% R  
5% 0603 SMD  
R707,R939,  
R917, R916,  
R963, R964,  
R965, R966  
10  
8
R004, R104,  
R204, R304,  
R404, R504,  
R604, R704,  
Resistor, 200 Ω 1/4W  
Stackpole Electronics Inc  
RMCF 1/8 200 5% R  
5% 1206 SMD  
29  
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Table 5. Multi-Cal-System EVM Board Parts List (continued)  
No.  
Qty  
Ref Des  
Description  
Vendor  
Part Number  
11  
32  
R001, R002,  
R003, R005,  
R101, R102,  
R103, R105,  
R201, R202,  
R203, R205,  
R301, R302,  
R303, R305,  
R401, R402,  
R403, R405,  
R501, R502,  
R503, R505,  
R601, R602,  
R603, R605,  
R701, R702  
,R703, R705  
Resistor, 402 Ω 1/10W  
Panasonic - ECG  
ERJ-3EKF4020V  
1% 0603 SMD  
12  
13  
14  
1
1
7
R64  
Resistor, 10 kΩ 1/10W  
Stackpole Electronics Inc  
Yageo  
RMCF 1/16 10K 1% R  
RC0603FR-0769K8L  
746X101104JP  
1% 0603 SMD  
R63  
Resistor, 69.8 kΩ  
1/10W 1% 0603 SMD  
RN1, RN2, RN3,  
RN902, RN906,  
RN907, RN908  
Resistor, ARRAY 100  
kΩ 10TRM BSS SMD  
CTS Resistor Products  
15  
16  
17  
1
3
5
R970  
Resistor, 0.0 Ω 1/4W  
Vishay/Dale  
Analog Devices Inc  
Maxim  
CRCW12060000Z0EA  
ADG1408YRUZ  
MAX354CWE  
5% 1206 SMD  
U901, U902,  
U905  
IC SW Mux analog  
1/8CH 16-TSSOP  
U903, U904,  
U906, U907,  
U908  
IC MultiplexeR 8X1  
16SOIC  
18  
19  
3
U919, U920,  
U909  
IC Chan Protector  
Octal 18-SOIC  
Analog Devices Inc  
ADG467BRZ  
AQV102A  
32  
U001, U002,  
U003, U004,  
U101, U102,  
U103, U104,  
U201, U202,  
U203, U204,  
U301, U302,  
U303, U304,  
U401, U402,  
U403, U404,  
U501, U502,  
U503, U504,  
U601, U602,  
U603, U604,  
U701, U702,  
U703, U704,  
Relay Opto DC 60V  
600MA 6-SMD  
Panasonic Electric Works  
20  
6
U963, U964,  
U965, U916,  
U917, U939  
Diode Schottky 30 V  
200 mA SOT23-3  
NXP Semiconductors  
BAT754S,215  
21  
22  
23  
24  
25  
2
2
1
1
1
U800, U4  
U820, U821  
U938  
IC I/O Expander I2C 8B  
16SOIC  
IC I/O Expander I2C 8B  
16SOIC  
Texas Instruments  
Texas Instruments  
Texas Instruments  
Texas Instruments  
Texas Instruments  
PCA9534DWR  
PCA9534ADWR  
IC Buff/Dvr Noninvert  
SOT235  
SN74LVC1G07DBVR  
LP2985A-10DBVR  
SN74HC138DBR  
U70  
IC LDO Reg 10 V 150  
mA SOT23-5  
U921  
IC 3-TO-8  
Decoder/Demux  
16-SSOP  
30  
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Table 5. Multi-Cal-System EVM Board Parts List (continued)  
No.  
Qty  
Ref Des  
Description  
Vendor  
Part Number  
26  
1
U60  
IC .5 A Neg Adj Lin  
LDO Reg 8SOIC  
Texas Instruments  
UCC384DP-ADJ  
TL750L05CKTTR  
TL750L08CD  
27  
28  
29  
1
1
8
U6  
U5  
IC LDO Reg 150 mA 5  
V D2PAK-3 TO-263  
Texas Instruments  
Texas Instruments  
Texas Instruments  
IC 8 V 150 mA LDO  
Reg 8-SOIC  
U005, U105,  
U205, U305,  
U405, U505,  
U605, U705  
IC SGL 2 in Pos-AND  
Gate SOT23-5  
SN74AHC1G08DBVR  
30  
8
U006, U106,  
U206, U306,  
U406, U506,  
U606, U706  
IC Single Inverter Gate  
SOT23-5  
Texas Instruments  
SN74AHC1G04DBVR  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
2
2
1
8
2
2
1
1
5
3
2
2
2
1
1
U811, U812  
U813, U814  
U35  
IC Quad 2-In NOR  
Gate 14-SOIC  
Texas Instruments  
Texas Instruments  
Texas Instruments  
CML Innovative Technologies  
Littelfuse Inc  
SN74HC02D  
SN74HC08D  
SN74HC273DBR  
5307H1  
IC QUAD 2-Input AND  
GatE 14-SOIC  
IC OCT D-Type F-F  
W/Clr 20-SSOP  
D0, D1, D2, D3,  
D4, D5, D6, D7  
LED RED T1-3/4 Rt  
Ang PCB  
D10, D11  
D20, D21  
D17  
Diode TVS 16 V 400 W  
Uni 5% SMA  
SMAJ16A  
TVS 400 W 11 V  
Unidirect SMA  
Littelfuse Inc  
SMAJ11A-TP  
SMAJ9.0A  
Diode TVS 9.0V 400 W  
Uni 5% SMA  
Littelfuse Inc  
D16  
Diode TVS 6.0V 400 W  
Uni 5% SMA  
Littelfuse Inc  
SMAJ6.0A  
D12, D8, D9,  
D14, D15  
Diode Schottky 100 V 5  
A PowerDI5  
Diodes Inc  
PDS5100H-13  
1210L020WR  
PM54-101K-RC  
BLM31PG121SN1  
182-037-113R531  
1734352-1  
Fuse1, Fuse2,  
Fuse3  
PTC Reset 30 V .200 A  
SMD 1210  
Littelfuse Inc  
L2, L3  
F1, F2  
J0, J1  
J9  
Inductor Unshield 100 JW Miller A Bourns Company  
μH .52A SMD  
Ferrite Chip 120 Ω  
3000 mA 1206  
Murata Electronics North  
America  
Conn DB37 MALE  
.318" R/A NICKEL  
Norcomp Inc.  
Conn D-SUB Plug R/A  
9 Pos Gold/FL  
AMP/Tyco Electronics  
AMP/Tyco Electronics  
J102  
Conn D-SUB Rcpt R/A  
25 Pos 30 Gold (With  
Threaded Inserts and  
Board locks)  
5747846-4  
46  
1
J101  
Conn D-SUB Plug R/A  
25 Pos 30GOLD (With  
Threaded Inserts and  
Board locks)  
AMP/Tyco Electronics  
5747842-4  
47  
48  
1
8
J8  
Conn Header Low-Pro  
60 Pos Gold  
Assmann Electronics Inc  
OMIT  
AWHW60G-0202-T-R  
OMIT  
CH_ON,  
CH_OFF, MBIT,  
SPI_SCK,  
Connector  
SPI_CS, SPI_IO,  
ONE, Vout,  
GND_SEN  
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Table 5. Multi-Cal-System EVM Board Parts List (continued)  
No.  
Qty  
Ref Des  
Description  
Vendor  
Part Number  
49  
4
JMP1, JMP2,  
JMP4, JMP4  
Header, 3 pos 0.100"  
Samtec  
TSW-103-07-G-S  
881545-2  
ED300/3  
SGL Gold  
50  
51  
52  
53  
4
1
JMP1, JMP2,  
JMP4, JMP5  
Shunt LP w/handle 2  
pos 30AU  
Tyco Electronics  
T1  
Terminal block 5 mm  
3POS  
ON SHORE TECHNOLOGY  
ON SHORE TECHNOLOGY  
Keystone Electronics  
1
T6  
Terminal block 5 mm  
2POS  
ED300/2  
16  
M1-M8 and USB Standoff Hex M/F 4-40  
8406  
DAQ Standoffs  
(bottom)  
1.125"ALUM  
54  
55  
16  
6
M1-M8 and USB Standoff Hex 4-40 Thr  
Keystone Electronics  
Norcomp Inc.  
2201  
DAQ Standoffs  
(top)  
alum .250"  
Use on J0, J1, J9 Female Screwlock 4-40  
SFSO4401NR  
.312"  
32  
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Revision History  
Revision History  
Changes from Original (August, 2010) to A Revision .................................................................................................... Page  
Updated Overview to include references to both PGA308 and PGA309 devices ............................................... 3  
Revised description of Multi-Cal-Test PCA card to clarify that PGA309 version is not currently available ................... 5  
Changed description of Recommended Starter System components to note that the Multi-Cal-System is compatible with  
both PGA308 and PGA309. Added note (1) to Table 1 ............................................................................. 7  
Moved Multi-Cal-System EVM Software Overview and Understanding the Instrument Script (Section 3 and Section 5,  
respectively) to new document (SBOU104) ......................................................................................... 22  
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.  
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Evaluation Board/Kit Important Notice  
Texas Instruments (TI) provides the enclosed product(s) under the following conditions:  
This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION  
PURPOSES ONLY and is not considered by TI to be a finished end-product fit for general consumer use. Persons handling the  
product(s) must have electronics training and observe good engineering practice standards. As such, the goods being provided are  
not intended to be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations,  
including product safety and environmental measures typically found in end products that incorporate such semiconductor  
components or circuit boards. This evaluation board/kit does not fall within the scope of the European Union directives regarding  
electromagnetic compatibility, restricted substances (RoHS), recycling (WEEE), FCC, CE or UL, and therefore may not meet the  
technical requirements of these directives or other related directives.  
Should this evaluation board/kit not meet the specifications indicated in the Users Guide, the board/kit may be returned within 30  
days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY  
SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING  
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The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all  
claims arising from the handling or use of the goods. Due to the open construction of the product, it is the users responsibility to  
take any and all appropriate precautions with regard to electrostatic discharge.  
EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER  
FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.  
TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive.  
TI assumes no liability for applications assistance, customer product design, software performance, or infringement of  
patents or services described herein.  
Please read the Users Guide and, specifically, the Warnings and Restrictions notice in the Users Guide prior to handling the  
product. This notice contains important safety information about temperatures and voltages. For additional information on TIs  
environmental and/or safety programs, please contact the TI application engineer or visit www.ti.com/esh.  
No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or  
combination in which such TI products or services might be or are used.  
FCC Warning  
This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION  
PURPOSES ONLY and is not considered by TI to be a finished end-product fit for general consumer use. It generates, uses, and  
can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to part 15  
of FCC rules, which are designed to provide reasonable protection against radio frequency interference. Operation of this  
equipment in other environments may cause interference with radio communications, in which case the user at his own expense  
will be required to take whatever measures may be required to correct this interference.  
EVM Warnings and Restrictions  
It is important to operate this EVM within the input voltage range of 5.7V to 9V and the output voltage range of 0V to 5V.  
Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are  
questions concerning the input range, please contact a TI field representative prior to connecting the input power.  
Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the  
EVM. Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load  
specification, please contact a TI field representative.  
During normal operation, some circuit components may have case temperatures greater than +25°C. The EVM is designed to  
operate properly with certain components above +25°C as long as the input and output ranges are maintained. These components  
include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of  
devices can be identified using the EVM schematic located in the EVM User's Guide. When placing measurement probes near  
these devices during operation, please be aware that these devices may be very warm to the touch.  
Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265  
Copyright © 2011, Texas Instruments Incorporated  
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