PT6444C [TI]

6-A 5-V/3.3-V Input Adjustable Integrated Switching Regulator;
PT6444C
型号: PT6444C
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
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6-A 5-V/3.3-V Input Adjustable Integrated Switching Regulator

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PT6440 Series  
6-A 5-V/3.3-V Input Adjustable  
Integrated Switching Regulator  
SLTS133B  
Revised (1/30/2002)  
Features  
6A Output Current  
Input Voltage Range:  
3.1 V to 5.5 V  
90% Efficiency  
Adjustable Output Voltage  
Standby Function  
Short Circuit Protection  
Small Footprint (0.61 in2)  
Solderable Copper Case  
6
8.8 10 Hours MTBF  
Description  
Ordering Information  
Pin-Out Information  
PT 6441r = 3.3 Volts  
PT 6442r = 2.5 Volts  
PT 6443r = 2.0 Volts  
PT 6444r = 1.8 Volts  
PT 6445r = 1.5 Volts  
PT 6446r = 1.2 Volts  
PT 6447r = 1.0 Volts  
The PT6440 Excalibur™ power modules  
are a series of high performance Integrated  
Switching Regulators (ISRs), housed in a  
thermally efficient solderable copper case.  
These modules operate from input voltages  
as low as 3.1V to produce a high-output low-  
voltage power source; ideal for powering the  
industry’s latest DSP and microprocessors.  
The series includes standard output bus  
voltages as low as 1.0VDC.  
The innovative copper case construction  
provides superior thermal performance in a  
small footprint. Both through-hole and  
surface mount pin configurations are avail-  
able. The PT6440 series operating features  
include external output voltage adjustment,  
an On/Off inhibit, and short-circuit protection.  
A 100µF input, and 330µF output capacitor  
are required for proper operation.  
Pin Function  
1
2
3
4
5
6
7
8
9
Inhibit *  
Vin  
Vin  
Vin  
GND  
GND  
GND  
GND  
Vout  
† 3.3V Input Bus Capable  
PT Series Suffix  
(PT1234x)  
10 Vout  
11 Vout  
12 Vout Adj *  
Case/Pin  
Configuration  
O rder  
Suffix  
Package  
Code *  
Vertical  
Horizontal  
SMD  
N
A
C
(EPH)  
(EPJ)  
(EPK)  
*
For further information, see  
application notes.  
* Previously known as package styles 1540/50.  
(Reference the applicable package code drawing  
for the dimensions and PC board layout)  
Standard Application  
VO(ADJ)  
12  
+VIN  
+VOUT  
2,3,4  
9,10,11  
PT6440  
+
+
1
5,6,7,8  
CIN  
COUT  
INH  
GND  
GND  
Cin = Required 100µF electrolytic  
Cout = Required 330µF electrolytic  
For technical support and more information, see inside back cover or visit www.ti.com  
PT6440 Series  
6-A 5-V/3.3-V Input Adjustable  
Integrated Switching Regulator  
Specifications (Unless otherwise stated, Ta =25°C, Vin =5V, Cin =100µF, Cout =330µF, and Io =Iomax)  
PT6440 SERIES  
Typ  
Characteristic  
Symbol  
Conditions  
Min  
Max  
Units  
(1)  
(1)  
Output Current  
Io  
Ta =+60°C, 200LFM  
0.1  
0.1  
6
6
A
Ta =+25°C, natural convection  
Input Voltage Range  
Vin  
Over Io Range  
Vo =3.3V  
Vo 2.5V  
4.5  
3.1  
5.5  
5.5  
VDC  
(2)  
Set Point Voltage Tolerance  
Temperature Variation  
Line Regulation  
Load Regulation  
Total Output Voltage Variation  
Vo tol  
1
0.5  
6
2
%Vo  
%Vo  
mV  
Regtemp  
Regline  
Regload  
Votot  
–40° Ta +85°C, Io =Iomin  
Over Vin range  
Over Io range  
Includes set-point, line, load,  
–40° Ta +85°C  
10  
25  
10  
mV  
2
3
%Vo  
Efficiency  
η
Io =4A  
Vo =3.3V  
Vo =2.5V  
Vo =2.0V  
Vo =1.8V  
Vo =1.5V  
Vo =1.2V  
Vo =1.0V  
91  
89  
85  
85  
81  
80  
78  
%
Vo Ripple (pk-pk)  
Vr  
20MHz bandwidth  
20  
mVpp  
Transient Response  
ttr  
Vtr  
Isc threshold  
ƒs  
5A/µs load step, 50% to 100% Iomax—  
Vo over/undershoot  
50  
µs  
300  
70  
10  
350  
mV  
A
Short Circuit Threshold  
Switching Frequency  
Over Vin and Io range  
400  
kHz  
Inhibit (Pin 1)  
Referenced to –Vin (pin 8)  
(2)  
Input High Voltage  
Input Low Voltage  
Input Low Current  
VIH  
VIL  
IIL  
Vin–0.5  
–0.2  
330  
100  
–0.5  
+0.5  
Open  
+0.5  
1,000  
V
mA  
mA  
µF  
µF  
°C  
°C  
Standby Input Current  
External Output Capacitance  
External Input Capacitance  
Operating Temperature Range  
Storage Temperature  
Iin standby  
Cout  
Cin  
pins 1 & 5 connected  
See application schematic  
See application schematic  
Over Vin range  
(3)  
(4)  
T
–40  
+85  
+125  
a
T
s
–40  
Reliability  
MTBF  
Per Bellcore TR-332  
6
8.8  
10 Hrs  
50% stress, Ta =40°C, ground benign  
Mechanical Shock  
Per Mil-Std-883D, method 2002.3,  
1ms, half-sine, mounted to a fixture  
500  
Gs  
Mechanical Vibration  
Mil-Std-883D, Method 2007.2,  
20-2000Hz, soldered in PCB  
(5)  
20  
23  
Gs  
Weight  
Flammability  
grams  
Materials meet UL 94V-0  
Notes: (1) The ISR will operate at no load with reduced specifications.  
(2) The Inhibit control (pin 1) has an internal pull-up and if it is left open circuit the module will operate when input poweris applied. The open-circuit  
voltage is the input voltage Vin. Use a discrete MOSFET to control the Inhibit pin, and ensure a transitioin time of less than 10µs. Consult the related  
application note for other interface considerations.  
(3) For operation below 0°C, Cin and Cout must have stable characteristics. Use either low ESR tantalum or Oscon® capacitors.  
(4) See Safe Operating Area curves or contact the factory for the appropriate derating.  
(5) The case pins on through-hole package types (suffixes N & A) must be soldered. For more information consult the applicable package outline drawing.  
Input/Output Capacitors: The PT6440 regulator series requires a 100µF electrolytic (or tantalum) capacitor at the input and 330µF at the output for proper  
operation in all applications. In addition, the input capacitance, Cin, must be rated for a minimum of 350mArms of ripple current, and the ESR of the output  
capacitor, Cout, must less than 100m@100kHz. For transient or dynamic load applications additional output capacitance may be necessary. For more information  
consult the related application note on capacitor recommendations.  
For technical support and more information, see inside back cover or visit www.ti.com  
Typical Characteristics  
PT6440 Series  
6-A 5-V/3.3-V Input Adjustable  
Integrated Switching Regulator  
PT6440 Series Performance; @VIN =5.0V (See Note A)  
PT6440 Series Performance; @VIN =3.3V (See Note A)  
Efficiency Vs Output Current  
Efficiency Vs Output Current  
100  
100  
90  
90  
PT6441  
PT6442  
PT6442  
80  
80  
70  
60  
50  
PT6443  
PT6444  
PT6445  
PT6446  
PT6447  
PT6443  
PT6444  
PT6445  
70  
PT6446  
PT6447  
60  
50  
0
1
2
3
4
5
6
0
1
2
3
4
5
6
Iout (A)  
Iout (A)  
Ripple Vs Output Current  
Ripple Vs Output Current  
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
20  
10  
0
PT6446  
PT6443  
PT6444  
PT6442  
PT6445  
PT6441  
PT6447  
PT6446  
PT6447  
PT6445  
PT6444  
PT6443  
PT6442  
0
1
2
3
4
5
6
0
1
2
3
4
5
6
Iout (A)  
Iout (A)  
Power Dissipation Vs Output Current  
Power Disspiation Vs Output Current  
2.5  
2
2.5  
2
PT6441/2  
PT6443/4  
PT6445/6  
PT6447  
1.5  
1
1.5  
1
PT6442/3/4  
PT6445/6  
PT6447  
0.5  
0
0.5  
0
0
1
2
3
4
5
6
0
1
2
3
4
5
6
Iout (A)  
Iout (A)  
Safe Operating Area Curves (See Note B)  
Safe Operating Area Curves (See Note B)  
PT6440 Series, VIN =5.0V  
PT6440 Series, VIN =3.3V  
90.0  
90.0  
80.0  
70.0  
60.0  
50.0  
40.0  
30.0  
20.0  
80.0  
70.0  
Airflow  
Airflow  
200LFM  
120LFM  
60LFM  
200LFM  
120LFM  
60LFM  
60.0  
50.0  
40.0  
30.0  
20.0  
Nat conv  
Nat conv  
0.0  
1.0  
2.0  
3.0  
4.0  
5.0  
6.0  
0.0  
1.0  
2.0  
3.0  
4.0  
5.0  
6.0  
Iout (A)  
Iout (A)  
Note A: Characteristic data has been developed from actual products tested at 25°C. This data is considered typical data for the Converter.  
Note B: SOA curves represent the conditions at which internal components are at or below the manufacturer’s maximum operating temperatures  
For technical support and more information, see inside back cover or visit www.ti.com  
Application Notes  
PT6440 Series  
Capacitor Recommendations for the PT6440  
Excalibur™ 5V/3.3V Bus Step-Down ISRs  
Tanatalum Capacitors  
Tantalum capacitors are recommended on the output bus  
but only the AVX TPS series, Sprague 593D/594/595  
series or Kemet T495/T510 series. These capacitors are  
specified over many other types due to their higher surge  
current, power dissipation and ripple current capability.  
As a caution, the TAJ Series by AVX is not recommended.  
This series exhibits considerably higher ESR and lower  
ripple current capability. The TAJ series is also less reliable  
than the TPS series when determining power dissipation  
capability. Tantalum or Oscon® types are recommended  
in applications where ambient temperatures fall below 0°C.  
Input Capacitors  
The recommended input capacitance is determined by  
350 milli-amperes (rms) minimum ripple current rating  
and 100µF minimum capacitance. Capacitors placed at  
the input must be rated for a minimum of twice the input  
voltage with +5V operation. Ripple current and 200mΩ  
Equivalent Series Resistance (ESR) values are the major  
considerations, along with temperature, when selecting  
the proper input capacitor.  
Output Capacitors  
Capacitor Table  
The ESR of the required 330µF output capacitor must  
be less than or equal to 100m. Failure to observe this  
requirement may lead to regulator instability or oscillation.  
Electrolytic capacitors have poor ripple performance at  
frequencies greater than 300kHz but excellent low fre-  
quency transient response. Above the ripple frequency,  
ceramic decoupling capacitors are necessary to improve the  
transient response and reduce any high frequency noise  
components apparent during higher current excursions.  
The preferred low ESR type capacitor part numbers are  
identified in Table 1.  
Table 1 identifies vendors with acceptable ESR and  
maximum allowable ripple current (rms) ratings. The  
suggested minimum quantities per regulator for both  
the input and output buses are identified.  
This is not an extensive capacitor list. Capacitors from other  
vendors are available with comparable specifications. Those  
listed are for guidance. The RMS ripple current rating and  
ESR (Equivalent Series Resistance at 100kHz) are critical  
parameters necessary to insure both optimum regulator perfor-  
mance and long capacitor life.  
Table 1; Input/Output Capacitors  
Capacitor Characteristics  
Quantity  
Capacitor Vendor/  
Component  
Series  
Working  
Voltage  
(ESR) Equivalent  
Series Resistance  
85°C Maximum Ripple  
Physical  
Size(mm)  
Input  
Bus  
Output  
Bus  
Value(µF)  
Vendor Number  
Current(Irms)  
Panasonic, FC (Radial)  
FC (Surface Mount)  
35V  
35V  
25V  
390µF  
100µF  
330µF  
0.065Ω  
0.117Ω  
0.090Ω  
1205mA  
555mA  
755mA  
12.5×15  
8×11.5  
10×12.5  
1
1
1
1
N/R  
1
EEUFC1V391S  
EEUFC1V101  
EEUFC1E331  
16V  
25V  
35V  
220µF  
100µF  
330µF  
0.15Ω÷2  
0.40Ω  
0.065Ω  
670mA  
450mA  
1205mA  
10×10.2  
8×10.2  
12×16.5  
1
1
1
2
N/R  
1
EEVFC1C221P  
EEVFC1101P  
EEVFC1V471LQ  
United Chemi-Con  
LXV/LXZ  
25V  
35V  
330µF  
220µF  
0.084Ω  
0.090Ω÷2  
825mA  
760mA  
10×16  
10×12.5  
1
1
1
2
LXV25VB331M10X16LL  
LXZ35VB221M10X12LL  
FS  
10V  
10V  
330µF  
100µF  
0.025Ω  
0.040Ω  
3500mA  
2100mA  
10×10.5  
6.3×9.8  
1
1
1
N/R  
10FS330M  
10FS100M  
Nichicon, PL (Radial)  
UD (Surface Mount)  
35V  
330µF  
0.065Ω  
1020mA  
12.5×15  
1
1
UPL1V331MHH6  
35V  
35V  
330µF  
220µF  
0.090Ω  
0.17Ω÷2  
670mA  
450mA  
10×10  
8×10  
1
1
1
2
UUD1V331MNR1GS  
UUD1V2211MNR1GS  
Oscon, SS (Radial)  
SV (Surface Mount)  
10V  
330µF  
0.025Ω  
>3500mA  
10×10.5  
1
1
10SS330M  
10V  
16V  
330µF  
100µF  
0.025Ω  
0.045Ω  
>3800mA  
2200mA  
10.3×10.3  
10.3×10.3  
1
1
1
N/R  
10SV300M  
16SV100M  
AVX Tantalum TPS  
10V  
10V  
10V  
330µF  
330µF  
150µF  
0.100Ω  
0.060Ω  
0.100Ω  
1414mA  
1826mA  
1095mA  
7.3L  
×4.3W  
×4.1H  
1
1
1
1
1
2
TPSV337M010R0100  
TPSV337M010R0060  
TPSD107M010R100  
Kemet, T510  
T495  
10V  
10V  
330µF  
220µF  
0.033Ω  
0.070Ω÷2  
1400mA  
>2000mA  
7.3L ×5.7W  
×4.0H  
1
1
1
2
T510X337M010AS  
T495X227M010AS  
Sprague  
594D  
10V  
10V  
330µF  
150µF  
0.045Ω  
0.090Ω  
2350mA  
1100mA  
7.3L ×6W  
×4.1H  
1
1
1
2
594D337X0010R2T  
594D157X0010C2T  
For technical support and more information, see inside back cover or visit www.ti.com  
Application Notes  
PT6440 Series  
Adjusting the Output Voltage of the PT6440  
Excalibur 5V/3.3V Bus Step-Down ISRs  
The output voltage of the PT6440 Series ISRs may be  
adjusted higher or lower than the factory trimmed pre-  
set voltage with the addition of a single external resistor.  
Table 1 gives the allowable adjustment range for each  
model for either series as Va (min) and Va (max).  
The values of (R1) [adjust down], and R2 [adjust up], can  
also be calculated using the following formulas. Refer to  
Figure 1 and Table 2 for both the placement and value of the  
required resistor; either (R1) or R2 as appropriate.  
Ro (Va – 0.9)  
(R1)  
=
=
– Rs  
– Rs  
kΩ  
kΩ  
Vo – Va  
Adjust Up: An increase in the output voltage is obtained by  
adding a resistor R2, between Vo Adj (pin 12) and GND  
(pins 5–8).  
0.9 Ro  
Va – Vo  
R2  
Adjust Down: Add a resistor (R1), between Vo Adj (pin 12)  
and Vout (pins 9–11).  
Where:  
V
V
a
= Original output voltage  
= Adjusted output voltage  
o
Ro = The resistance value from Table 1  
Rs = The series resistance from Table 1  
Figure 1  
Notes:  
1. Use only a single 1% resistor in either the (R1) or R2  
location. Place the resistor as close to the ISR as possible.  
+VIN  
+VO  
2,3,4  
9,10,11  
2. Never connect capacitors from Vo adj to either GND or  
Vout. Any capacitance added to the Vo adjust pin will affect  
the stability of the ISR.  
Vin PT6440  
GND Vo(adj)  
5–8 12  
Vo  
(R1)  
Adj Down  
3. For each model, adjustments to the output voltage may  
place additional limits on the minimum input voltage.  
The revised minimum input voltage must comply with the  
following requirement.  
+
+
C1  
C2  
R2  
Adjust Up  
COM  
COM  
Vin(min) = (Va + 0.5)V or as specified in the data sheet,  
whichever is greater.  
Table 1  
ISR ADJUSTMENT RANGE AND FORMULA PARAMETERS  
Series Pt. #  
PT6441  
PT6442  
PT6443  
PT6444  
PT6445  
PT6446  
PT6447  
V
o
V
a
V
a
R
o
R
s
(nom)  
(min)  
(max)  
(k)  
3.3  
2.88  
3.5  
2.5  
1.97  
2.95  
10.0  
20.0  
2.0  
1.64  
2.45  
10.0  
20.0  
1.8  
1.5  
1.5  
1.3  
1.2  
1.08  
1.65  
10.0  
20.0  
1.0  
0.97  
1.45  
10.2  
20.0  
2.25  
10.0  
20.0  
1.95  
10.0  
20.0  
10.0  
49.9  
(k)  
For technical support and more information, see inside back cover or visit www.ti.com  
Application Notes continued  
PT6440 Series  
Table 2  
ISR ADJUSTMENT RESISTOR VALUES  
Series Pt. #  
Vo (nom)  
PT6441  
3.3  
PT6442  
2.5  
PT6443  
2.0  
PT6444  
1.8  
PT6445  
1.5  
PT6446  
1.2  
PT6447  
1.0  
Va (req.d)  
0.97  
1.0  
(0.4)kΩ  
1.05  
1.1  
164.0kΩ  
71.8kΩ  
41.2kΩ  
25.9kΩ  
16.7kΩ  
10.6kΩ  
6.2kΩ  
(0.0)kΩ  
1.15  
1.2  
(30.0)kΩ  
1.25  
1.3  
160.0kΩ  
70.0kΩ  
40.0kΩ  
25.0kΩ  
16.0kΩ  
10.0kΩ  
5.7kΩ  
(0.0)kΩ  
(10.0)kΩ  
(30.0)kΩ  
(90.0)kΩ  
1.35  
1.4  
3.0kΩ  
1.45  
1.5  
0.4kΩ  
(0.0)kΩ  
(6.0)kΩ  
1.55  
1.6  
160.0kΩ  
70.0kΩ  
40.0kΩ  
25.0kΩ  
16.0kΩ  
10.0kΩ  
5.7kΩ  
(15.0)kΩ  
(30.0)kΩ  
(60.0)kΩ  
(150.0)kΩ  
2.5kΩ  
1.65  
1.7  
(1.4)kΩ  
(6.7)kΩ  
0.0kΩ  
1.75  
1.8  
(14.0)kΩ  
(25.0)kΩ  
(43.3)kΩ  
(80.0)kΩ  
(190.0)kΩ  
1.85  
1.9  
160.0kΩ  
70.0kΩ  
40.0kΩ  
25.0kΩ  
16.0kΩ  
10.0kΩ  
5.7kΩ  
2.5kΩ  
1.95  
2.0  
0.0kΩ  
(2.0)kΩ  
(5.6)kΩ  
2.05  
2.1  
160.0kΩ  
70.0kΩ  
40.0kΩ  
25.0kΩ  
16.0kΩ  
10.0kΩ  
5.7kΩ  
(10.0)kΩ  
(15.7)kΩ  
(23.3)kΩ  
(34.0)kΩ  
(50.0)kΩ  
(76.7)kΩ  
(130.0)kΩ  
(284.0)kΩ  
2.15  
2.2  
2.5kΩ  
2.25  
2.3  
0.0kΩ  
2.35  
2.4  
2.5kΩ  
2.45  
2.5  
0.0kΩ  
2.55  
2.6  
160.0kΩ  
70.0kΩ  
40.0kΩ  
25.0kΩ  
16.0kΩ  
10.0kΩ  
5.7kΩ  
2.65  
2.7  
2.75  
2.8  
2.85  
2.9  
(0.0kΩ  
(8.5)kΩ  
2.5kΩ  
2.95  
3.0  
0.0kΩ  
(20.1)kΩ  
(36.1)kΩ  
(60.1)kΩ  
(100.0)kΩ  
(180.0)kΩ  
(420.0)kΩ  
3.05  
3.1  
3.15  
3.2  
3.25  
3.3  
3.35  
3.4  
130.0kΩ  
40.1kΩ  
3.45  
3.48  
R1 = (Blue)  
10.1kΩ  
0.0kΩ  
R2 = Black  
For technical support and more information, see inside back cover or visit www.ti.com  
Application Notes  
PT6440 Series  
Using the Inhibit Function on the PT6440  
Excalibur 5V/3.3V Bus Step-Down ISRs  
For applications requiring output voltage On/Off control,  
the 12-pin PT6440 series products incorporate an Inhibit  
function. This function may be used wherever there is a  
requirement for the module to be switched off. The  
function is provided by the Inhibit control (pin 1) input.  
Turn-On Time: In the circuit of Figure 1, turning Q1 on  
applies a low-voltage to the Inhibit control (pin 1) and  
disables the regulator output. Correspondingly, turning  
Q1 off allows the Inhibit control pin to be pulled high by  
its internal pull-up resistor. The ISR produces a fully  
regulated output voltage within 10 milliseconds of the  
release of the Inhibit control pin. The actual turn-on  
time will vary with input voltage, output load, and the  
total amount of load capacitance. Figure 2 shows the  
typical rise in both output voltage and input current for a  
PT6441 (3.3V) following the turn-off of Q1 at time t =0.  
The waveform was measured with a 5Vdc input voltage,  
and 6 Adc resistive load.  
1
The ISR functions normally with pin 1 open-circuit,  
providing a regulated output whenever a valid source  
voltage is applied to Vin, (pins 2–4), with respect to GND  
(pins 5–8). When a low-level ground signal is applied  
to pin 1, the regulator output is disabled.  
Figure 1 shows an application schematic, which details  
the typical use of the Inhibit function. Note the discrete  
transistor (Q1). The Inhibit control has its own internal  
pull-up to +Vin potential. An open-collector or open-  
Figure 2  
2
drain device is required to control this pin.  
VO (2V/Div)  
IIN (2A/Div)  
The Inhibit pin control thresholds are given in Table 1.  
Equation 1 may be used to determine the approximate  
current drawn from the input source, and by Q1 when the  
regulator is placed in the inhibit state.  
3
Table 1; Inhibit Control Requirements  
Parameter  
Min  
– 0.5  
Max  
VINH (5V/Div)  
Enable (V  
)
V
V
in  
0.5V  
IH  
Disable (V  
in  
-0.2V  
)
IL  
Transition Time  
4
10µs  
-1  
0
1
2
3
4
5
6
7
8
9
10  
t (milliseconds)  
Equation 1; Off Input Current  
Notes:  
Istby  
= Vin ÷ 10kΩ  
20%  
1. Use an open-collector device (preferably a discrete  
transistor) for the Inhibit input. A pull-up resistor is not  
necessary. To disable the output voltage, the control pin  
should be pulled low to less than +0.5VDC.  
Figure 1  
2. Do not control the Inhibit input with an external DC  
voltage. This will lead to erratic operation of the ISR and  
may over-stress the regulator.  
+5V  
+2.5V  
2,3,4  
Vin  
9, 10, 11  
V o  
PT6442  
3. Avoid capacitance greater than 500pF at the Inhibit  
control pin. Excessive capacitance at this pin will cause the  
ISR to produce a pulse on the output voltage bus at turn-  
on.  
Inhibit*  
1
GND  
V o(adj)  
5 8  
1 2  
+
+
C in  
C out  
4. Keep the On/Off transition to less than 10µs. This  
prevents erratic operation of the ISR, which could cause  
the output voltage to be momentarily higher than normal.  
C O M  
C O M  
Q 1  
B S S 1 3 8  
Inhibit  
For technical support and more information, see inside back cover or visit www.ti.com  
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parameters of each product is not necessarily performed.  
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