PTB48540CAS [TI]

1-OUTPUT 10W DC-DC REG PWR SUPPLY MODULE;
PTB48540CAS
型号: PTB48540CAS
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

1-OUTPUT 10W DC-DC REG PWR SUPPLY MODULE

输出元件
文件: 总12页 (文件大小:435K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Not Recommended for New Designs  
PTB48540 Series  
10-W Power-Over-Ethernet Isolated  
Power Module Assembly  
SLTS224B – APRIL 2004 – REVISED JULY 2004  
Features  
Input Voltage Range:  
36 V to 57 V  
Internal EMI Filter  
Meets FCC Class B Radiated &  
Class A Conducted  
Output Inhibit Control  
10 W Output  
IEEE Std. 802.3af Compliant  
(for PoE-PD Interface)  
Short Circuit Protection  
Over Temperature Shutdown  
1500 VDC Isolation  
85 % Efficiency  
Low Profile (9 mm)  
Output Voltage Trim/Adjust  
Under-Voltage Lockout  
Input Transient Suppressor  
Safety Approvals (Pending):  
UL 60950, cUL 60950, EN60950  
Description  
Pin Assignments  
The PTB48540 series of power mod-  
ules is specifically designed to provide  
an isolated, low-voltage power source to  
a remote Powered Device (PD) in Power-  
Over-Ethernet (PoE) applications. These  
modules are rated 10 W and incorporate  
all the necessary interface requirements  
to comply with IEEE Std. 802.3af, for  
managing the input power to the PD from  
the PoE Power Sourcing Equipment  
(PSE). This includes PD detection and  
PD classification current signatures  
required for the PSE. The modules are  
compatible with PD classifications, class 0  
through class 3.  
Pin Function  
to support both Data Line and Spare Line  
pair standard Ethernet power connec-  
tions, an integral transient suppressor  
for input over-voltage protection, and  
an EMI filter to ensure noise compat-  
ibility with Ethernet data signals.  
Other features include an input under-  
voltage lockout (UVLO), over-current  
and short-circuit protection, an output  
voltage adjust/trim, and over-temperature  
protection. An “Output Inhibit” control  
allows the output voltage to be turned  
off to support an idle condition or power  
saving mode. The output voltage options  
are for 3.3-V, 5-V, or 12-V output. The  
target applications are small low-power  
remote IP appliances, such as security card  
readers and cameras, test dongles, and IP  
phone consoles.  
1
2
3
4
5
6
7
8
9
Vout  
Vout Adj  
+Vout  
Input Ref  
Detect A  
Detect B  
Spare Line B  
Spare Line A  
Data Line B  
10 Data Line A  
11 Class B  
12 Class A  
13 Output Inhibit *  
Shaded functions indicate signals  
electrically common with the input.  
In addition to a fully integrated DC/DC  
converter, each PTB48540 power module  
incorporates internal input diode bridges  
* Denotes negative logic:  
Open = Normal operation  
Low (Input Ref) = Output Off  
Product Top View  
13 12 11  
PoE-PD  
Interface Switch  
(TPS2375)  
10 Data Line A  
–VOUT  
VOUT Adj  
+VOUT  
1
2
3
EMI  
Filter  
DC/DC  
Converter  
9
8
Data Line B  
Spare Line A  
Transient  
Suppression  
7
Spare Line B  
Data/Spare Line  
Bridge Rectifiers  
4
5
6
For technical support and further information visit http://power.ti.com  
Not Recommended for New Designs  
PTB48540 Series  
10-W Power-Over-Ethernet Isolated  
Power Module Assembly  
SLTS224B – APRIL 2004 – REVISED JULY 2004  
Ordering Information  
Output Voltage  
(PTB48540xx)  
Package Options  
(PTB48540x❒❒)  
(1)  
Code  
A
B
Voltage  
5 V  
3.3 V  
12 V  
Code  
AH  
AS  
Description  
Horiz. T/H  
SMD, Standard (2)  
Pkg Ref.  
(EUP)  
(EUQ)  
C
Notes: (1) Reference the applicable package reference drawing for the dimensions and PC board layout  
(2) “Standard” option specifies 63/37, Sn/Pb pin solder material.  
Pin Descriptions  
–VOUT: This is the negative output from the module, with  
respect to +Vout. Both the +Vout and –Vout terminals are  
isolated from the Ethernet input, and used to power the  
PD appliance. When this pin is connected to the PD appli-  
ance common, a positive supply voltage is produced at  
+Vout.  
Input Ref’ pin (0 V), adds more filter capacitance across  
the input of the DC/DC converter.  
Data Line A/B: These are the main inputs from which  
the module obtains DC input power from the Ethernet  
connector. The connection of these inputs to the Ethernet  
connections must be via an IEEE 802.3af compliant signal  
tranformer, that is designed for use in a PoE application.  
This is necessary to preserve the integrity of the Ethernet  
data traffic. Consult the example application for further  
information.  
V
OUT Adj: By connecting a single resistor to this pin, the  
regulated output voltage may be adjusted/trimmed by up  
to 10 % from the original set-point value. If no adjust-  
ment is desired, this pin should be left open circuit.  
+VOUT: This is the positive output from the module with  
respect to –Vout, and is used to power the PD appliance.  
By connecting this pin to the PD appliance common, a  
negative supply voltage will be produced at –Vout.  
Spare Line A/B: These are alternative inputs from which  
the module may obtain DC input power. In a PoE appli-  
cation, ‘Spare Line A’ may be directly connected to pins 4  
& 5, and ‘Spare Line B’ to pins 7 & 8 of an Ethernet RJ-45  
connector. These connections are not used for data trans-  
mission.  
Input Ref: This pin provides access to the –Vin of the  
internal DC/DC converter, and is the 0-VDC reference  
for the ‘Output Inhibit’ control.  
Class A/B: The control inputs ‘Class A’ and ‘Class B’ allow  
the PD Class to be programmed from the module. The  
module incorporates an internal 4.42-kresistor between  
the ‘Class A’ and ‘Class B’ inputs. This corresponds  
to a default “Class 0” PD classification signature being  
sent to the PSE. By adding an external resistor across  
these pins, the module can be programmed to other PD  
classifications. For further information, consult the PD  
class reference table in the application notes.  
Detect A: This is a control input that is normally left open  
circuit. The module incorporates an internal 24.9-kΩ  
resistor, between the ‘Detect A’ and ‘Detect B’ pins. This  
provides the PD with a correct “valid device” detection  
resistance for the PSE. By placing an external resistor  
between the ‘Detect A’ and ‘Detect B’ pins (in parallel with  
the internal 24.9-kresistor) the module can be made to  
identify itself as a “non-valid device.”  
Output Inhibit: This is an open-collector (or open-drain)  
negative logic input. Applying a low-level voltage to this  
input, with respect to the ‘Input Ref’ pin, turns off the  
DC output voltage from the module. If the pin is left  
open-circuit, the module will operate as normal, pro-  
ducing an output voltage whenever it is connected to a  
valid PoE input source.  
Detect B: This pin is used in conjunction with the ‘Detect A’  
input only when it is desired for the PD to communicate  
a “non-valid” device signature to the PSE (see ‘Detect A’  
description). ‘Detect B’ is also the rectified DC output from  
the modules internal diode bridges, and represents the  
positive DC input to the modules DC/DC converter.  
Connecting an external capacitor between this pin and the  
For technical support and further information visit http://power.ti.com  
Not Recommended for New Designs  
PTB48540 Series  
10-W Power-Over-Ethernet Isolated  
Power Module Assembly  
SLTS224B – APRIL 2004 – REVISED JULY 2004  
Specifications (Unless otherwise stated, Ta =25°C, Vin =48V (1), and Io =Iomax)  
PTB48540 SERIES  
Characteristic  
Symbol  
Conditions  
Min  
Typ  
Max  
Units  
Output Current  
Io  
Over Vin range  
PTB48540A (5 V)  
PTB48540B (3.3 V)  
PTB48540C ( 12 V)  
0.1 (2)  
0.1 (2)  
0.1 (2)  
2
3
A
0.85  
(1)  
Input Voltage Range  
Set Point Voltage Tolerance  
Temperature Variation  
Line Regulation  
Load Regulation  
Total Output Voltage Variation  
Vin  
Over Io Range  
36  
1
0.2  
1
5
57  
2
3
VDC  
%Vo  
%Vo  
mV  
mV  
%Vo  
Vo tol  
Regtemp  
Regline  
Regload  
Votot  
–40 Ta +85 °C, Io =Iomin  
Over Vin range  
Over Io range  
Includes set-point, line, load,  
–40 Ta +85 °C  
1.5  
Efficiency  
η
PTB48540C (12 V)  
85  
PTB48540A  
(5 V)  
82  
79  
%
PTB48540B (3.3 V)  
Vo Ripple (pk-pk)  
Transient Response  
V
ttr  
Vtr  
20 MHz bandwidth  
1 A/µs load step, 50 % to 100 % Iomax  
Vo over/undershoot  
50  
100  
150  
200  
10  
mVpp  
µs  
mV  
r
Vo 5 V  
Vo =12 V  
Output Voltage Adjust  
Current Limit Threshold  
Switching Frequency  
Vadj  
Ilim  
ƒs  
%Vo  
%Iomax  
kHz  
Vin = 42 V, Vo = –1 %  
150  
300  
Over Vin range  
200  
400  
Under-Voltage Lockout  
UVLO  
V
in rising  
30  
40  
32  
42  
V
Vin falling  
Output Inhibit (Pin 13)  
Input High Voltage  
Referenced to Input Ref (pin 4)  
VIH  
VIL  
IIL  
4.5  
–2  
1
Open (3)  
+0.8  
1000  
330  
V
–0.2  
Input Low Voltage  
Input Low Current  
mA  
mA  
µF  
Standby Input Current  
External Output Capacitance  
Iin standby  
Cout  
pins 13 & 4 connected  
(4)  
Vo 5 V  
0
(4)  
Vo = 12 V  
0
Internal Input Capacitance  
Cin  
Vin < UVLO threshold  
Vin > UVLO threshold  
0.05  
5
0.1  
7
0.12  
µF  
(5)  
(6)  
Detection Resistance  
Classification Current  
Operating Temperature Range  
Over Temperature Protection  
Rdetect  
Iclass  
2.7 V Vin 10.1 V  
14.5 V Vin 20.5 V  
Over Vin range  
23.75  
2
–40  
135  
24.9  
2.5  
20  
26.25  
3
+85 (7)  
kΩ  
mA  
°C  
°C  
T
a
OTP  
Measured at pin 7  
Threshold  
Hysterisis  
Isolation Voltage  
Capacitance  
Resistance  
Input–output  
1500  
V
1,100  
pF  
MΩ  
10  
Solder Reflow Temperature  
Storage Temperature  
Reliability  
Treflow  
Surface temperature of module body or pins  
Per Bellcore TR-332  
50 % stress, Ta =40 °C, ground benign  
–40  
4
235 (8)  
+125  
°C  
°C  
106 Hrs  
T
s
MTBF  
Mechanical Shock  
Per Mil-Std-883D, method 2002.3,  
1 mS, half-sine, mounted to a fixture  
500  
Gs  
Mechanical Vibration  
Mil-Std-883D, Method 2007.2  
20-2000 Hz, soldered to PC  
Pkg EUP  
Pkg EUQ  
20  
Gs  
7.5  
Weight  
Flammability  
12  
grams  
Materials meet UL 94V-0  
Notes: (1) The input voltage Vin is applied and measured between ‘Data Line A’ (pin 10) and ‘Data Line B’ (pin 9), or between ‘Spare Line A(pin 8) and ‘Spare  
Line B (pin 7). These inputs accept either polarity.  
(2) The DC/DC converter will operate at no load with reduced specifications.  
(3) The Output Inhibit (pin 13) is referenced to ‘Input Ref’ (pin 4) and has an internal pull-up. If it is left open circuit the converter will operate when  
input power is applied. The open-circuit voltage is typically 5 V. Refer to the application notes for interface considerations.  
(4) An output capacitor is not required for proper operation.  
(5) This is the default for a “Valid Device” PD detection signature.  
(6) This is the default for a “Class 0” PD classification signature.  
(7) See Safe Operating Area curves or contact the factory for the appropriate derating.  
(8) During the reflow of the SMD package version do not elevate the peak temperature of the module, pins, or internal components above the stated maximum.  
For technical support and further information visit http://power.ti.com  
Not Recommended for New Designs  
PTB48540 Series  
Typical Characteristics  
10-W Power-Over-Ethernet Isolated  
Power Module Assembly  
SLTS224B – APRIL 2004 – REVISED JULY 2004  
PTB48540B; Vo =3.3 V (See Note A)  
PTB48540A; Vo =5 V (See Note A)  
PTB48540C; Vo =12 V (See Note A)  
Efficiency vs Load Current  
Efficiency vs Load Current  
Efficiency vs Load Current  
100  
90  
80  
70  
60  
50  
100  
100  
90  
80  
70  
60  
50  
90  
VIN  
VIN  
42 V  
VIN  
80  
42 V  
48 V  
57 V  
42 V  
48 V  
57 V  
48 V  
57 V  
70  
60  
50  
0
0.5  
1
1.5  
2
2.5  
3
0
0.4  
0.8  
1.2  
1.6  
2
0
0.2  
0.4  
0.6  
0.8  
Iout - Amps  
Iout - Amps  
Iout - Amps  
Output Ripple vs Load Current  
Output Ripple vs Load Current  
Output Ripple vs Load Current  
100  
80  
60  
40  
20  
0
100  
80  
60  
40  
20  
0
100  
80  
60  
40  
20  
0
VIN  
42 V  
VIN  
VIN  
42 V  
48 V  
57 V  
42 V  
48 V  
57 V  
48 V  
57 V  
0
0.5  
1
1.5  
2
2.5  
3
0
0.4  
0.8  
1.2  
1.6  
2
0
0.2  
0.4  
0.6  
0.8  
Iout - Amps  
Iout - Amps  
Iout - Amps  
Power Dissipation vs Load Current  
Power Dissipation vs Load Current  
Power Dissipation vs Load Current  
2.5  
2
3
2.5  
2
2.5  
2
VIN  
VIN  
VIN  
42 V  
48 V  
57 V  
1.5  
1
1.5  
1
42 V  
48 V  
57 V  
42 V  
48 V  
57 V  
1.5  
1
0.5  
0
0.5  
0
0.5  
0
0
0.2  
0.4  
0.6  
0.8  
0
0.5  
1
1.5  
2
2.5  
3
0
0.4  
0.8  
1.2  
1.6  
2
Iout - Amps  
Iout - Amps  
Iout - Amps  
Safe Operating Area (See Note B)  
Safe Operating Area (See Note B)  
Safe Operating Area (See Note B)  
90  
80  
70  
60  
50  
40  
30  
20  
90  
80  
70  
60  
50  
40  
30  
20  
90  
80  
70  
60  
50  
40  
30  
20  
Airflow  
Airflow  
Airflow  
400LFM  
200LFM  
100LFM  
Nat conv  
400LFM  
200LFM  
100LFM  
Nat conv  
400LFM  
200LFM  
100LFM  
Nat conv  
0.0  
0.4  
0.8  
1.2  
1.6  
2.0  
0.0  
0.2  
0.4  
0.6  
0.8  
0.0  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
Iout (A)  
Iout (A)  
Iout (A)  
Note A: Characteristic data has been developed from actual products tested at 25°C. This data is considered typical data for the converter.  
Note B: SOA curves represent the conditions at which internal components are at or below the manufacturer’s maximum operating temperatures. Derating limits apply to  
modules soldered directly to a 4 in. × 4 in. double-sided PCB with 1 oz. copper.  
For technical support and further information visit http://power.ti.com  
Not Recommended for New Designs  
Application Notes  
PTB48540 Series  
Operating Features of the PTB48540  
Series Power-Over-Ethernet Modules  
PD Detection  
Prior to power up, the PoE power sourcing equipment  
(PSE) must detect a 24.9-k“discovery” load resistance  
from the PD. This default value of resistance is neces-  
sary for the PD to be recognized as a “valid device” by  
the PSE. A 24.9-kresistor is provided internally to the  
PTB48540 modules. It is located across the ‘Detect A’  
(pin 5) and ‘Detect B’ (pin 6) terminals. By placing an  
external resistor across these pins (in parallel with the  
internal 24.9-kresistor), the module can be made to  
communicate a “non-valid device” signature to the PSE.  
A non-valid device is recognized by a resistance of less than  
12 k. Connecting a 16.9-kexternal resistor between  
the ‘Detect Aand ‘Detect B’ pins creates an equivalent  
resistance of 10 k. This is sufficient to communicate a  
non-valid device signature. The external resistor should  
not be less than 16.9 kas this increases power dissipa-  
tion in the power interface IC.  
Overview  
Figure 1-1 shows the block diagram of the PTB48540  
series of Power-over-Ethernet (PoE) modules. Input  
power to the module can be supplied through either the  
Data Line A/B or Spare Line A/B associated Ethernet  
connections. A diode bridge associated with each of these  
input pairs allows the input source to be supplied in ei-  
ther polarity. A transient suppressor, located across the  
common output of the diode bridges, protects the module  
against power surges.  
The input power to the internal DC/DC converter is  
controlled by the TPS2375 IC. This IC is a power inter-  
face switch, specifically designed for use with PoE powered  
devices. The IC provides the device detection, classification,  
and current limiting control that is necessary for a powered  
device (PD) to comply with the IEEE 802.af Standard.  
The DC/DC converter input circuit includes an EMI  
filter, which maintains the module in compliance with  
CISPR 22 (EN5022); class ‘B’ for radiated, and class ‘A’  
for conducted emissions.  
PD Classification Signature  
The PSE uses a classification current to determine the  
maximum supply current that the PD is allowed to draw.  
The classification current is sensed by the PSE when the  
supply voltage to the PD is between 15 V and 20 V. The  
classification current is set on the PTB48540 by a pro-  
gramming resistance. Table 1-1 gives the resistance values  
Figure 1 1; Block Diagram of the PTB48540 Series Modules  
Output Inhibit 13  
Input Ref  
4
5
Detect A  
PD Detect  
24.9 k  
(Valid Device)  
External  
RDETECT  
6
Detect B  
1500 VDC  
Isolation  
Data Line A 10  
DC/DC  
Converter  
Data Line B  
Spare Line A  
Spare Line B  
9
8
7
TPS2375  
PoE Interface  
Adjust  
VOUT Adj  
+ VOUT  
Inhibit  
2
3
1
2
3
4
8
7
6
5
Input EMI Filter  
VDD  
NC  
ILIM  
+VIN  
+VOUT  
CLASS  
DETECT EN_DC  
VEE RTN  
–VIN  
–VOUT  
–VOUT  
Class B 11  
External  
1
Class Select  
4.42 k  
(Class 0)  
RCLASS  
Class A 12  
For technical support and further information visit http://power.ti.com  
Not Recommended for New Designs  
Application Notes continued  
PTB48540 Series  
Table 1-1; PD Class Programming Resistance  
Startup  
Startup of the module in a PoE application consists of a  
complex process of handshaking states between the module  
and PSE. During the PD detection state the PSE uses a  
low voltage (<10 V) to detect the modules valid device”  
resistance signature. This is followed by the classification  
detection state where the PSE applies a voltage of 15 V  
to 20 V to detect the modules PD class. The PSE con-  
tinues to raise the input voltage, but the input voltage to  
the internal DC/DC converter is held at zero until the  
voltage from the PSE approaches 42 V. At an input voltage  
of 42 V or higher, the modules power interface IC allows  
the internal bus voltage to rise using a limited amount of  
inrush current. Approximately 50 ms after the DC/DC  
converter input filter capacitors are fully charged, the  
module is able to produce a regulated output voltage.  
PD Demand (watts)  
PD  
Class  
Class Program  
External  
Resistor  
Usage  
Default  
Min  
0.44  
0.44  
3.84  
6.49  
Max  
12.95  
3.84  
Resistance  
4.42 kΩ  
950 Ω  
0
1
2
3
4
None  
1.21 kΩ  
619 Ω  
392 Ω  
267 Ω  
Optional  
Optional  
Optional  
Not Allowed  
6.49  
543 Ω  
12.95  
360 Ω  
— Future Use —  
252 Ω  
for the different types of PD class defined in the IEEE  
802.3af Standard. The power modules support the PD  
classification protocol with a default ‘Class 0’ signature.  
‘Class 0’ corresponds to a 4.42-kprogramming resis-  
tance, which is set by an internal resistor located between  
the ‘Class A(pin 12) and ‘Class B’ (pin 11) terminals. By  
placing an external resistor across the Class A/B pins (in  
parallel with the internal 4.42-kresistor) the power  
module can be made to communicate one of the alternate  
classifications to the PSE. Consult Table 1-1 for the  
external resistance values.  
Converter Over-Current Protection  
The internal DC/DC converter has inherent protection  
against an output load fault. Whenever its load current  
exceeds the over-current protection threshold (see speci-  
fication table) the converter momentarily turns its output  
off. After a short period (<100 ms), the regulator will  
attempt to power up again by executing a soft-start power  
up. The converter will continue in a successive cycle of  
shutdown, followed by soft-start power up until the load  
fault is removed.  
Under-Voltage Lockout  
The UVLO prevents the internal DC/DC converter from  
seeing an input voltage until the voltage applied to either  
the ‘Data Line A/B’ or ‘Spare Line A/B’ pair of Ethernet  
connections approaches 42 V. The UVLO threshold  
correlates to a voltage between the ‘Detect B’ (pin 6) and  
‘Class B’ (pin 11) terminals of approximately 39.3 V. Only  
after the voltage applied from the Ethernet is above the  
UVLO threshold is the modules internal bus voltage  
allowed to rise. The internal bus powers the DC/DC  
converter and can be measured between the ‘Detect B’  
(pin 6) and ‘Input Ref’ (pin 4) terminals.  
When the DC/DC converter is powered from just the  
Ethernet source, a load current above its rated output  
(but below its over-current threshold) will likely activate  
the over-current protection offered by the power interface  
IC. This is especially at input voltages lower than 48 V.  
Ethernet Over-Current Protection  
Input Capacitance  
Protection is also provided for the Ethernet power source  
equipment (PSE). In event of a fault across the module’s  
internal bus, the onboard power interface IC limits the  
maximum current that may be drawn from the PSE to  
no less than 405 mA. This prevents the DC/DC con-  
verter from drawing excessive input current and also  
safeguards against external faults that may occur across  
the ‘Detect B’ (pin 6) and ‘Input Ref’ (pin 4) terminals.  
Note: These terminals can be used to add capacitance to the  
module’s internal bus.  
In accordance with the IEEE 802.3af Standard, the  
PTB48540 power modules provide an input capacitance  
of 0.1 µF to the PSE when communicating the required  
detection and classification signatures. Once fully pow-  
ered (Vin 42 V), the PSE will see the combined input  
capacitance of the EMI filter and DC/DC converter;  
approximately 7 µF. This capacitance is sufficient to  
operate the modules internal DC/DC converter, and  
satisfies the 5 µF minimum capacitance required by the  
IEEE 802.3af Standard. For improved hold-up capability,  
this input capacitance can be increased with an external  
capacitor. Connect the anode of the external capacitor  
to ‘Detect B’ (pin 6), and the cathode to the ‘Input Ref’  
(pin 4). During power up the power interface IC limits  
the inrush current for charging the input capacitance.  
Additional capacitance increases the power dissipation in  
the IC. For this reason the maximum recommended value  
of external capacitance is 220 µF (100-V electrolytic).  
Load faults applied to the DC/DC converters output  
will most often trigger the power interface ICs protec-  
tion mechanism prior to activating the converters own  
current limit threshold. In these instances the power  
interface IC will completely shut down the modules inter-  
nal bus. This is a latched condition. It is reset by the PoE  
source when it attempts another power-up cycle after it  
senses loss of the PDs Maintain Power Signature (10 mA).  
For technical support and further information visit http://power.ti.com  
Not Recommended for New Designs  
Application Notes  
PTB48540 Series  
Figure 2-1; Adjust Resistor Placement  
Adjusting the Output Voltage of the PTB48540  
Series of Power Over Ethernet Modules  
PTB48540  
The set-point output voltage of the PTB48540 series of  
PoE modules may be adjusted (trimmed) by up to 10 %.  
This is accomplished with the addition of a single exter-  
nal resistor. For the input voltage range specified in the  
data sheet, Table 2-1 gives the allowable adjustment range  
for each model as Vo (min) and Vo (max).  
+VOUT  
3
(R1)  
Adjust Dn  
L
O
A
D
VOUT Adj  
2
Adjust Up: An increase in the output voltage is obtained  
by adding a resistor, R2 between pin 2 (Vout Adj), and  
pin 1 (–Vout).  
R2  
Adjust Up  
Adjust Down: Add a resistor (R1), between pin 2 (Vout Adj)  
and pin 3 (+Vout).  
–VOUT  
1
Refer to Figure 2-1 and Table 2-2 for both the placement and  
value of the required resistor, (R1) or R2.  
Table 2-2  
The values of (R1) [adjust down], and R2 [adjust up], can  
also be calculated using the following formulas.  
DC/DC CONVERTER ADJUSTMENT RESISTOR VALUES  
Series Pt #  
PTB48540B  
PTB48540A  
PTB48540C  
(R1)  
=
56.2 (Va – 1.225)  
Vo – Va  
– Rs  
kΩ  
Vo(nom)  
Va(req’d)  
3.3 V  
5 V  
12 V  
2.95  
3.0  
3.05  
3.1  
3.15  
3.2  
3.25  
3.3  
3.35  
3.4  
3.45  
3.5  
3.55  
3.6  
3.65  
(90.0)kΩ  
(146.0)kΩ  
(223.0)kΩ  
(340.0)kΩ  
(534.0)kΩ  
(923.0)kΩ  
(2090.0)kΩ  
68.845  
Va – Vo  
R2  
=
– Rs  
kΩ  
Where,  
Vo = Original output voltage  
Va = Adjusted output voltage  
Rs = Internal resistance (Table 2-1)  
Notes:  
1190.0kΩ  
501.0kΩ  
272.0kΩ  
157.0kΩ  
88.4kΩ  
42.5kΩ  
9.7kΩ  
1. Use only a single 1 % resistor in either the (R1) or R2  
location. Place the resistor as close to the module as  
possible.  
2. Never connect capacitors to Vo adjust. Any capacitance  
added to the Vo adjust control pin will affect the stability  
of the module.  
4.5  
4.6  
4.7  
4.8  
4.9  
5.0  
5.1  
5.2  
5.3  
5.4  
5.5  
10.8  
11.0  
11.5  
12.0  
12.5  
13.0  
13.2  
(258.0)kΩ  
(364.0)kΩ  
(541.0)kΩ  
(895.0)kΩ  
(1960.0)kΩ  
3. The output power is limited to 10 W. If the output  
voltage is increased, the maximum load current must  
be derated according to the following equation.  
10  
Va  
Io(max)  
=
578.0kΩ  
234.0kΩ  
119.0kΩ  
62.1kΩ  
27.7kΩ  
In any instance, the load current must not exceed the  
converters rated current (See Table 2-1).  
Table 2-1  
DC/DC CONVERTER ADJUSTMENT PARAMETERS  
(399.0)kΩ  
(499.0)kΩ  
(1110.0)kΩ  
Series Pt #  
Rated Current 3  
PTB48540B  
3 A  
PTB48540A  
PTB48540C  
0.85 A  
2 A  
Vo(nom)  
Vo(min)  
Vo(max)  
Rs (k)  
3.3 V  
2.95 V  
3.65 V  
187  
5 V  
4.5 V  
5.5 V  
110  
12 V  
10.8 V  
13.2 V  
49.9  
87.8kΩ  
18.9kΩ  
7.5kΩ  
R1 = (Blue)  
R2 = Black  
For technical support and further information visit http://power.ti.com  
Not Recommended for New Designs  
Application Notes  
PTB48540 Series  
Figure 3-1  
Using the Output Inhibit Control with the  
PTB48540 Power-over-Ethernet Modules  
5
6
12  
11  
The PTB48540 Power-over-Ethernet (PoE) modules  
incorporate all the necessary interface requirements to  
provide 10 W of regulated DC voltage from a recognized  
Power-over-Ethernet source.  
A- Detect -B  
A- Class -B  
+48 V  
0 V  
10  
Data Line A  
+5 V  
3
2
1
+VOUT  
9
4
8
Data Line B  
Input Ref  
Adjust  
–VOUT  
One of the operating features of these modules allows  
the output voltage to be turned off, thereby placing the  
module in an idle state. This may be useful for applica-  
tions that have an alternative voltage source available,  
such as a wall adapter.  
PTB48540A  
Spare Line A  
0 V  
7
Spare Line B  
Output Inhibit  
13  
The “Output Inihibit” control is provided by pin 13. The  
module functions normally with this pin open-circuit,  
providing a regulated output voltage whenever a valid  
source voltage is supplied from the Ethernet connection.  
When a low voltage is applied to pin 13, with respect to  
the “Input Ref” terminal (pin 4), the output is turned off.  
Even though the Ethernet source is still present.  
Q1  
BSS138  
Alternate  
On/Off  
Contact/Switch  
1 =Output Off  
Figure 3-1 is an application schematic, which shows how  
the “Output Inhibit” control may be used. Either a discrete  
transistor (Q1), or a contact switch may be used. The  
“Output Inhibit” control pin has its own internal pull-up  
(See notes 2 & 3). Table 3-1 gives the threshold require-  
ments.  
Turn-On Time: In the circuit of Figure 3-1, turning Q1 on  
applies a low-voltage to pin 13 and disables the module  
output. Correspondingly, turning Q1 off allows pin 13 to  
be pulled high by an internal pull-up resistor. The module  
produces a regulated output voltage within 60 ms. Figure  
3-2 shows shows the output response of a PTB48540A  
(5 V) following the turn-off of Q1. The turn off of Q1  
corresponds to the drop in Q1 Vgs. Although the rise-time  
of the output voltage is short (<5 ms), the indicated delay  
time will vary depending upon the input voltage and the  
modules internal timing. The waveform was measured  
with a 48 Vdc input voltage, and a 1.4 A resistive load.  
When placed in the “Off” state, the standby current  
drawn from the input source is typically reduced to 1 mA 3.  
Table 3-1; Pin 13 Output Inhibit Control Parameters 1  
Parameter  
Min  
Typ  
Max  
Enable (V  
)
4.5 V  
IH  
Disable (V  
)
0.8 V  
IL  
[Open-Circuit]  
V
5 V  
o/c  
[pins 13 & 4 connnected]  
Figure 3-2  
I
–1 mA  
in  
Vo (2V/Div)  
Notes:  
1. The Output Inhibit control uses Input Ref (pin 4) as its  
0-V reference. All voltages specified are with respect to  
the Input Ref pin.  
Iin (0.2A/Div)  
2. Use an open-collector device (preferably a discrete  
transistor or switch) for the Output Inhibit input. A  
pull-up resistor is not necessary. To turn the output  
off, the control pin should be pulled low to less than  
0.8 VDC.  
Delay Time  
Q1Vgs (10V/Div)  
3. The modules idle current is typically less than 1 mA.  
This is below the minimum power signature (MPS)  
current, required for the PoE source to continue providing  
the PD with a source voltage. This will inevitably result  
in the removal of the modules input source. However,  
the PSE will endevour to periodically re-apply input  
power after detecting that the PD is still a valid device.  
This cycle may be prevented by also modifying the  
modules Detect’ signature resistance so that it reflects  
an invalid device to the PSE.  
HORIZ SCALE: 10ms/Div  
For technical support and further information visit http://power.ti.com  
Not Recommended for New Designs  
Application Notes  
PTB48540 Series  
Using the PTB48540 Series Module in a  
Power-Over-Ethernet (PoE) Application  
The schematic of Figure 4-1 shows an example of how a  
PTB48540 module may be connected to a PoE compliant  
system. The connector J1 is the input from the PoE source.  
appear as differential signals to each transformer. These  
signals are isolated by the transformers, allowing the  
Ethernet communication content to flow freely between  
the connector and the powered device (PD) circuitry.  
In a Power-over-Ethernet (PoE) application, the power  
and high-frequency data signals share the same conductors  
in the Ethernet cable. The data and power signals must  
be separated using an IEEE 802.3af compliant PoE mag-  
netic module.  
The common-mode inductor, L1, is a popular addition  
to off-the-shelf PoE magnetic modules. The inductor  
provides additional rejection to common mode noise  
currents, which may otherwise be present on either the  
data or power signals.  
The magnetic module incorporates the customary isola-  
tion transformers, T1 and T2. The transformers each  
include a center tap, across which the dc current from the  
Ethernet power source equipment (PSE) is conveniently  
extracted. The transmit and receive hf Ethernet data  
The PTB48540 module complies with the PoE protocols,  
provides the required isolation, and converts the raw  
power from the PSE to a precision regulated 3.3-VDC  
power source for the remote PD circuitry.  
Figure 4-1; Power-Over-Ethernet Application Schematic  
PoE Interface Transformer  
H2019 (Pulse Engineering)  
J1  
RJ-45  
Ethernet  
Connection  
from PSE  
T1  
16  
15  
1
2
TX1+  
TXCT  
TD+  
TCT  
1
2
3
4
5
6
7
8
L1  
14  
13  
12  
11  
3
4
5
6
TX1–  
N/C  
TD-  
N/C  
1:1  
N/C  
N/C  
T2  
RD+  
RX1+  
10  
9
7
8
RXCT  
RX1–  
RCT  
RD-  
PD  
1:1  
Circuitry  
5
6
12  
11  
A - Detect - B  
A
- Class -  
B
10  
Data Line A  
Data Line B  
+3.3 V  
3
2
1
+VOUT  
VOUT Adj  
–VOUT  
9
4
8
Input Ref  
PTB48540B  
Spare Line A  
0 V  
7
Spare Line B  
Output Inhibit  
13  
For technical support and further information visit http://power.ti.com  
PACKAGE OPTION ADDENDUM  
www.ti.com  
20-Jul-2012  
PACKAGING INFORMATION  
Status (1)  
Eco Plan (2)  
Pb-Free (RoHS)  
TBD  
MSL Peak Temp (3)  
Samples  
Orderable Device  
Package Type Package  
Drawing  
Pins  
Package Qty  
Lead/  
Ball Finish  
(Requires Login)  
PTB48540AAH  
PTB48540AAS  
PTB48540AAZ  
PTB48540BAH  
PTB48540BAZ  
PTB48540CAD  
PTB48540CAH  
PTB48540CAS  
PTB48540CAZ  
NRND  
NRND  
NRND  
NRND  
NRND  
NRND  
NRND  
NRND  
NRND  
Through-  
EUP  
EUQ  
EUQ  
EUP  
EUQ  
EUP  
EUP  
EUQ  
EUQ  
13  
13  
13  
13  
13  
13  
13  
13  
13  
12  
12  
12  
12  
12  
12  
12  
12  
12  
SN  
N / A for Pkg Type  
Hole Module  
Surface  
SNPB  
Level-1-235C-UNLIM/  
Level-3-260C-168HRS  
Mount Module  
Surface  
Pb-Free (RoHS)  
Pb-Free (RoHS)  
Pb-Free (RoHS)  
Pb-Free (RoHS)  
Pb-Free (RoHS)  
TBD  
SNAGCU Level-3-260C-168 HR  
SN N / A for Pkg Type  
SNAGCU Level-3-260C-168 HR  
Mount Module  
Through-  
Hole Module  
Surface  
Mount Module  
Through-  
SN  
SN  
N / A for Pkg Type  
N / A for Pkg Type  
Hole Module  
Through-  
Hole Module  
Surface  
SNPB  
Level-1-235C-UNLIM/  
Level-3-260C-168HRS  
Mount Module  
Surface  
Pb-Free (RoHS)  
SNAGCU Level-3-260C-168 HR  
Mount Module  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability  
information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that  
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between  
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight  
in homogeneous material)  
Addendum-Page 1  
PACKAGE OPTION ADDENDUM  
www.ti.com  
20-Jul-2012  
(3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
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Addendum-Page 2  
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