SM72441_15 [TI]

SM72441 Programmable Maximum Power Point Tracking Controller for Photovoltaic Solar Panels;
SM72441_15
型号: SM72441_15
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
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SM72441 Programmable Maximum Power Point Tracking Controller for Photovoltaic Solar Panels

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SM72441  
www.ti.com  
SNOSB64G OCTOBER 2010REVISED APRIL 2013  
SM72441 Programmable Maximum Power Point Tracking Controller for Photovoltaic Solar  
Panels  
Check for Samples: SM72441  
1
FEATURES  
DESCRIPTION  
The SM72441 is a programmable MPPT controller  
capable of controlling four PWM gate drive signals for  
a 4-switch buck-boost converter. Along with SM72295  
(Photovoltaic Full Bridge Driver) it creates a solution  
for an MPPT configured DC-DC converter with  
efficiencies up to 98.5%. Integrated into the chip is an  
8-channel, 12 bit A/D converter used to sense input  
and output voltage and current, as well as board  
configuration. Externally programmable values  
include maximum output voltage and current as well  
as different settings on slew rate, and soft-start.  
2
Renewable Energy Grade  
Programmable Maximum Power Point Tracking  
Photovoltaic Solar Panel Voltage and Current  
Diagnostic  
Single Inductor Four Switch Buck-boost  
Converter Control  
VOUT Overvoltage Protection  
Over-Current Protection  
PACKAGE  
TSSOP-28  
Block Diagram  
VDDA  
VDDD  
AVin  
AIin  
Vin  
AIN0  
AIN1  
D0  
Iin  
D1  
Vout  
Iout  
D2  
HIB  
LIB  
D3  
D4  
D5  
D6  
D7  
CS_N  
SCLK  
AVout  
AIout  
AIN2  
AIN3  
MPPT CONTROLLER  
HIA  
LIA  
DIN  
ADC  
CONTROLLER  
ADC  
DOUT  
AIN4  
AIN5  
A0  
A2  
AIN6  
AIN7  
A4  
A6  
ADC_C  
CLK GEN  
VSSA  
VSSD  
Figure 1. Block Diagram  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of  
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
All trademarks are the property of their respective owners.  
2
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2010–2013, Texas Instruments Incorporated  
SM72441  
SNOSB64G OCTOBER 2010REVISED APRIL 2013  
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PV(+)  
Vo  
Rsen_in  
Gate 2  
Gate 4  
Current Sensing Amplifier  
R
R
Vo  
Rsen_out  
Gate 3  
5V  
0.01 mF  
2.2 mF  
0.01 mF  
2.2 mF  
0.01 mF  
Gate 1  
PV(-)  
49.9W  
5V  
VDDA  
VDDD  
AIIN  
AVIN  
NC7  
NC1  
Current Sensing Amplifier  
Current sensing Amplifier  
RT1  
RT2  
RT3  
RT4  
Current Sensing Amplifier  
AIOUT  
PWM4  
A0  
A2  
A4  
A6  
Gate 4  
HIB  
LIB  
HIA  
PWM3  
PWM2  
Gate 3  
Gate 2  
Gate 1  
PWM1  
mF  
0.1 mF  
RB1  
0.1 mF  
0.1 mF  
H-Bridge Driver  
LIA  
5V  
SM72441  
10k  
5V  
NC2  
NC5  
NC6  
NC3  
RB2  
RB3  
RB4  
150k  
10k  
10k  
10k  
10k  
10k  
NC9  
RST  
OVP  
10k  
10k  
CONFIGURATION RESISTOR  
NC4  
NC8  
RFB1  
AVOUT  
VSSD  
LED  
RFB2  
VSSA  
Figure 2. Typical Application Circuit  
2
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SNOSB64G OCTOBER 2010REVISED APRIL 2013  
Connection Diagram  
Top View  
1
2
3
28  
27  
26  
OVP  
LIA  
RST  
NC1  
VDDD  
VSSD  
NC2  
NC3  
NC4  
NC5  
NC6  
NC7  
LED  
HIA  
4
5
6
7
8
25  
24  
23  
22  
21  
HIB  
LIB  
NC9  
NC8  
AIOUT  
A6  
SM72441  
9
10  
11  
12  
20  
19  
18  
17  
AIIN  
A4  
AVOUT  
A2  
VDDA  
VSSA  
A0  
13  
14  
16  
15  
AVIN  
Figure 3. TSSOP-28 Package  
See Package Drawing PW0028A  
Pin Descriptions  
Description  
Pin  
1
Name  
RST  
Active low signal. External reset input signal to the digital circuit.  
No Connect. This pin should be grounded.  
2
NC1  
3
VDDD Digital supply voltage. This pin should be connected to a 5V supply, and bypassed to VSSD with a 0.1uF monolithic  
ceramic capacitor.  
4
5
VSSD Digital ground. The ground return for the digital supply and signals.  
NC2  
NC3  
NC4  
NC5  
NC6  
NC7  
LED  
No Connect. This pin should be pulled up to the 5V supply using 10k resistor.  
No Connect. This pin should be grounded using a 10k resistor.  
No Connect. This pin should be grounded using a 10k resistor.  
No Connect. This pin should be pulled up to 5V supply using 10k resistor.  
No Connect. This pin should be pulled up to 5V supply using 10k resistor.  
No Connect. This pin should be grounded.  
6
7
8
9
10  
11  
12  
LED pin outputs a pulse during normal operation.  
VDDA Analog supply voltage. This voltage is also used as the reference voltage. This pin should be connected to a 5V supply,  
and bypassed to VSSA with a 1uF and 0.1uF monolithic ceramic capacitor.  
13  
14  
VSSA Analog ground. The ground return for the analog supply and signals.  
A0  
A/D Input Channel 0. Connect a resistor divider to 5V supply to set the maximum output voltage. Please refer to  
application section for more information on setting the resistor value.  
15  
16  
AVIN A/D Input to sense input voltage.  
A2  
A/D Input Channel 2. Connect a resistor divider to 5V supply to set MPPT update rate. Please refer to application section  
for more information on setting the resistor value.  
17  
18  
AVOUT A/D Input to sense the output voltage.  
A4  
A/D Input Channel 4. Connect a resistor divider to 5V supply to set the maximum output current. Please refer to  
application section for more information on setting the resistor value.  
19  
20  
AIIN  
A6  
A/D Input to sense input current.  
A/D Input Channel 6. Connect a resistor divider to 5V supply to set the maximum output voltage slew rate. Please refer to  
application section for more information on setting the resistor value.  
21  
AIOUT A/D Input to sense the output current.  
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Pin Descriptions (continued)  
Pin  
22  
23  
24  
25  
26  
27  
28  
Name  
NC8  
NC9  
LIB  
Description  
No Connect. This pin should be grounded using a 10k resistor.  
No Connect. This pin should be connected with 150k pull-up resistor to 5V supply.  
Low side boost PWM output.  
HIB  
High side boost PWM output.  
HIA  
High side buck PWM output.  
LIA  
Low side buck PWM output.  
OVP  
Overvoltage Protection Pin. Active Low. SM72441 will reset once voltage on this pin drops below its threshold voltage.  
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
Absolute Maximum Ratings(1)(2)  
Analog Supply Voltage VA (VDDA -VSSA)  
Analog Supply Voltage VD (VDDD -VSSD)  
Voltage on Any Pin to GND  
-0.3 to 6.0V  
-0.3 to VA +0.3V, max 6.0V  
-0.3 to VA +0.3V  
±10 mA  
Input Current at Any Pin (Note 3)  
Package Input Current (Note 3)  
Storage Temperature Range  
±20 mA  
-65°C to +150°C  
2 kV  
ESD Rating(3)  
Human Body Model  
(1) Absolute Maximum Ratings indicate limits beyond which damage to the component may occur. Operating Ratings are conditions under  
which operation of the device is ensured. Operating Ratings indicate conditions for which the device is intended to be functional, but  
does not ensure specific performance limits. For specified performance limits and associated test conditions, see the Electrical  
Characteristics tables.  
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/ Distributors for availability and  
specifications.  
(3) The human body model is a 100 pF capacitor discharged through a 1.5 kresistor into each pin.  
Recommended Operating Conditions  
Operating Temperature  
-40°C to 105°C  
+4.75V to +5.25V  
+4.75V to VA  
0 to VA  
VA Supply Voltage  
VD Supply Voltage  
Digital Input Voltage  
Analog Input Voltage  
Junction Temperature  
0 to VA  
-40°C to 125°C  
4
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SNOSB64G OCTOBER 2010REVISED APRIL 2013  
Electrical Characteristics  
Specifications in standard typeface are for TJ = 25°C, and those in boldface type apply over the full operating junction  
temperature range.(1)  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
Units  
ANALOG INPUT CHARACTERISTICS  
AVin, AIin  
Input Range  
AVout, AIout  
-
0 to VA  
-
V
IDCL  
DC Leakage Current  
Input Capacitance(2)  
-
-
-
-
±1  
-
µA  
pF  
pF  
Track Mode  
Hold Mode  
33  
3
CINA  
-
DC Voltage Measurement  
Accuracy  
VERR  
0.1  
%
DIGITAL INPUT CHARACTERISTICS  
VIL  
Input Low Voltage  
Input High Voltage  
Digital Input Capacitance(2)  
Input Current  
-
2.8  
-
-
0.8  
-
V
V
VIH  
CIND  
IIN  
-
2
4
pF  
µA  
-
±0.01  
±1  
DIGITAL OUTPUT CHARACTERISTICS  
VOH  
VOL  
Output High Voltage  
Output Low Voltage  
ISOURCE = 200 µA VA = VD = 5V  
VD-0.5  
-
-
-
V
V
ISINK = 200 µA to 1.0 mA VA = VD = 5V  
-
0.4  
Hi-Impedance Output Leakage  
Current  
IOZH , IOZL  
COUT  
VA = VD = 5V  
±1  
4
µA  
pF  
Hi-Impedance Output  
Capacitance(2)  
2
5
POWER SUPPLY CHARACTERISTICS (CL = 10 pF)  
Analog and Digital Supply  
Voltages  
VA ,VD  
VA VD  
4.75  
5.25  
V
IA + ID  
PC  
Total Supply Current  
Power Consumption  
VA = VD = 4.75V to 5.25V  
VA = VD = 4.75V to 5.25V  
7
10  
50  
15  
78  
mA  
mW  
PWM OUTPUT CHARACTERISTICS  
fPWM  
PWM switching frequency  
Dead time  
210  
38  
kHz  
ns  
tDEAD  
(1) Min and Max limits are 100% production tested at 25°C. Limits over the operating temperature range are specified through correlation  
using Statistical Quality Control (SQC) methods. Limits are used to calculate Texas Instrument’s Average Outgoing Quality Level  
(AOQL).  
(2) Not tested. Specified by design.  
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SM72441  
SNOSB64G OCTOBER 2010REVISED APRIL 2013  
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OPERATION DESCRIPTION  
OVERVIEW  
The SM72441 is a programmable MPPT controller capable of outputting four PWM gate drive signals for a 4-  
switch buck-boost converter. Refer to the Typical Application Circuit diagram (Figure 2).  
The SM72441 uses an advanced digital controller to generate its PWM signals. A maximum power point tracking  
(MPPT) algorithm monitors the input current and voltage and controls the PWM duty cycle to maximize energy  
harvested from the photovoltaic module. MPPT performance is very fast. Convergence to the maximum power  
point of the module typically occurs within 0.01s. This enables the controller to maintain optimum performance  
under fast-changing irradiance conditions.  
Transitions between buck, boost, and buck-boost modes are smoothed, and advanced digital PWM dithering  
techniques are employed to increase effective PWM resolution. Output voltage and current limiting functionality  
are integrated into the digital control logic. The controller is capable of handling both shorted and no-load  
conditions and will recover smoothly from both.  
RESET  
SOFT-START  
RST Pin is low or  
OVP Pin is low  
Iout < Iout_th  
Buck  
Boost  
Iout >= Iout_th  
Iout >=  
Iout_th  
Iout < Iout_th  
MPPT  
Figure 4. High Level State Diagram for Startup  
STARTUP  
SM72441 has a soft start feature that will ramp its output voltage for a fixed time of 250ms. MPPT mode will be  
entered during soft start if the load current exceeded the minimum current threshold. Otherwise, buck-boost  
operation is entered after soft-start is finished where the ratio between input and output voltage is 1:1. Refer to  
Figure 4 for a high level state diagram of startup. The current threshold to transition between MPPT to standby  
(buck-boost) mode and vice versa can be set by feeding the output of current sensing amplifier (Figure 2) to the  
AIIN and AIOUT pin. For an appropriate voltage level, refer to the AIIN AND AIOUT PIN section of this  
datasheet.  
6
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SNOSB64G OCTOBER 2010REVISED APRIL 2013  
Figure 5. Start-Up Waveforms of Controlled Output  
MAXIMUM OUTPUT VOLTAGE  
Maximum output voltage on the SM72441 is set by resistor divider ratio on pin A0. (Please refer to Figure 2  
Typical Application Circuit).  
(RFB1 + RFB2)  
RFB2  
RB1  
VOUT_MAX = 5 x  
x
RT1 + RB1  
(1)  
Where RT1 and RB1 are the resistor divider on the ADC pin A0 and RFB1 and RFB2 are the output voltage  
feedback resistors. A typical value for RFB2 is about 2 k.  
CURRENT LIMIT SETTING  
Maximum output current can be set by changing the resistor divider on A4 (pin 18). (Refer to Figure 2 ).  
Overcurrent at the output is detected when the voltage on AIOUT (pin 21) equals to the voltage on A4 (pin 18).  
The voltage on A4 can be set by a resistor divider connected to 5V whereas a current sense amplifier output can  
be used to set the voltage on AIOUT.  
AIIN AND AIOUT PIN  
These two pins are used to set current threshold from standby (buck-boost mode) to MPPT mode and from  
MPPT mode into standby mode.  
In order to transition from standby to MPPT mode, the following conditions have to be satisfied:  
1) AIIN and AIOUT voltage > 0.488V  
2) Iout < Iout_max  
On the other hand, in order to transition from MPPT to standby mode, the following condition have to be  
satisfied:  
1) AIIN and AIOUT voltage < 0.293V  
2) Iout < Iout_max  
Current limit is triggered when AIOUT (pin 21) voltage is equal to A4 (pin 18).  
AVIN PIN  
AVIN pin is an A/D input to sense the input voltage of SM72441. A resistor divider can be used to scale the max  
voltage to about 4V, which is 80% of the full scale of the A/D input.  
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CONFIGURABLE SETTINGS  
The voltage on A0 sets the max output voltage; whereas the voltage on A2 enables MPPT update rate and limits  
the max boost ratio when output current is below the standby threshold. Output current limit is set by the voltage  
on A4 and output voltage slew rate limit is set on A6. In order to set a slew rate limit of 125V/sec, the ratio of the  
two resistors in A6 should be 9:1.  
The low current condition is detected if the voltage on AIIN is less than 0.488V (rising) and 0.293 (falling) + ΔI or  
if the voltage on AIOUT is less than 0.488 V (rising) and 0.293 (falling) + ΔI. If low current is detected, the  
converter operates in standby mode and limit the maximum duty cycle to either a 1 (buck-boost), 1.15 (boost) or  
1.25 (boost) conversion ratio (programmable). In this case no MPPT will be performed.  
The actual value of current will depend on the gain of the current sensing amplifier circuitry that feeds the AIIN  
and AIOUT pins.  
For more complete information on the various settings based on the voltage level of A2, please refer to Table 1  
below. Vfs denotes the full scale voltage of the ADC which is equal to VDDA where VDDA is a reference voltage  
to analog ground.  
A typical value for top configuration resistors (RT1 to RT4) should be 20 k.  
Table 1. List of Configurable Modes on ADC Channel 2  
Low Current  
ADC Channel 2  
MPPT Update Time Slew Rate Detection  
Initial Boost Ratio  
Delta I  
Detection  
Disabled  
Disabled  
Disabled  
Disabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
0 < VADC2 < Vfs/16  
1.2 ms  
38 ms  
77 ms  
38 ms  
38 ms  
38 ms  
38 ms  
38 ms  
38 ms  
38 ms  
77 ms  
77 ms  
77 ms  
77 ms  
77 ms  
77 ms  
Disabled  
Disabled  
Disabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
N/A  
N/A  
N/A  
N/A  
1Vfs/16 < VADC2 <2Vfs/16  
2Vfs/16 < VADC2 <3Vfs/16  
3Vfs/16 < VADC2 <4Vfs/16  
4Vfs/16 < VADC2 <5Vfs/16  
5Vfs/16 < VADC2 <6Vfs/16  
6Vfs/16 < VADC2 <7Vfs/16  
7Vfs/16 < VADC2 <8Vfs/16  
8Vfs/16 < VADC2 <9Vfs/16  
9Vfs/16 < VADC2 <10Vfs/16  
10Vfs/16 < VADC2 <11Vfs/16  
11Vfs/16 < VADC2 <12Vfs/16  
12Vfs/16 < VADC2 <13Vfs/16  
13Vfs/16 < VADC2 <14Vfs/16  
14Vfs/16 < VADC2 <15Vfs/16  
15Vfs/16 < VADC2 <16Vfs/16  
N/A  
N/A  
N/A  
N/A  
1.15  
1.15  
1.15  
1.25  
1.25  
1.25  
1.15  
1.15  
1.15  
1.25  
1.25  
1.25  
60 (0.3 A)  
90 (0.45 A)  
120(0.6 A)  
60  
90  
120  
60  
90  
120  
60  
90  
120  
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RESET PIN  
When the reset pin is pulled low, the chip will cease its normal operation and turn-off all of its PWM outputs.  
Below is an oscilloscope capture of a forced reset condition.  
Figure 6. Reset Operational Behavior  
As seen in Figure 6, the initial value for output voltage and load current are 28V and 1A respectively. After the  
reset pin is grounded, both the output voltage and load current decreases immediately. MOSFET switching on  
the buck-boost converter also stops immediately. VLOB indicates the low side boost output from the SM72295.  
ANALOG INPUT  
An equivalent circuit for one of the ADC input channels is shown in Figure 7. Diode D1 and D2 provide ESD  
protection for the analog inputs. The operating range for the analog inputs is 0V to VA. Going beyond this range  
will cause the ESD diodes to conduct and result in erratic operation.  
The capacitor C1 in Figure 7 has a typical value of 3 pF and is mainly the package pin capacitance. Resistor R1  
is the on resistance of the multiplexer and track / hold switch; it is typically 500. Capacitor C2 is the ADC  
sampling capacitor; it is typically 30 pF. The ADC will deliver best performance when driven by a low-impedance  
source (less than 100). This is especially important when sampling dynamic signals. Also important when  
sampling dynamic signals is a band-pass or low-pass filter which reduces harmonic and noise in the input. These  
filters are often referred to as anti-aliasing filters.  
V
A
D
1
2
R
1
C
2
V
IN  
30 pF  
C
1
D
3 pF  
Conversion Phase: Switch Open  
Track Phase: Switch Close  
Figure 7. Equivalent Input Circuit  
DIGITAL INPUTS AND OUTPUTS  
The digital input signals have an operating range of 0V to VA, where VA = VDDA - VSSA. They are not prone to  
latch-up and may be asserted before the digital supply VD, where VD = VDDD - VSSD, without any risk. The  
digital output signals operating range is controlled by VD. The output high voltage is VD – 0.5V (min) while the  
output low voltage is 0.4V (max).  
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REVISION HISTORY  
Changes from Revision F (April 2013) to Revision G  
Page  
Changed layout of National Data Sheet to TI format ............................................................................................................ 9  
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PACKAGE OPTION ADDENDUM  
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2-Apr-2013  
PACKAGING INFORMATION  
Orderable Device  
SM72441MT/NOPB  
SM72441MTE/NOPB  
SM72441MTX/NOPB  
Status Package Type Package Pins Package  
Eco Plan Lead/Ball Finish  
MSL Peak Temp  
Op Temp (°C)  
Top-Side Markings  
Samples  
Drawing  
Qty  
(1)  
(2)  
(3)  
(4)  
ACTIVE  
TSSOP  
TSSOP  
TSSOP  
PW  
28  
28  
28  
48  
Green (RoHS  
& no Sb/Br)  
CU SN  
CU SN  
CU SN  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
Level-3-260C-168 HR  
S72441  
ACTIVE  
ACTIVE  
PW  
PW  
250  
Green (RoHS  
& no Sb/Br)  
S72441  
S72441  
2500  
Green (RoHS  
& no Sb/Br)  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability  
information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that  
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between  
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight  
in homogeneous material)  
(3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
(4)  
Multiple Top-Side Markings will be inside parentheses. Only one Top-Side Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a  
continuation of the previous line and the two combined represent the entire Top-Side Marking for that device.  
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Addendum-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
8-Apr-2013  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0  
B0  
K0  
P1  
W
Pin1  
Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant  
(mm) W1 (mm)  
SM72441MTE/NOPB  
SM72441MTX/NOPB  
TSSOP  
TSSOP  
PW  
PW  
28  
28  
250  
178.0  
330.0  
16.4  
16.4  
6.8  
6.8  
10.2  
10.2  
1.6  
1.6  
8.0  
8.0  
16.0  
16.0  
Q1  
Q1  
2500  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
8-Apr-2013  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SPQ  
Length (mm) Width (mm) Height (mm)  
SM72441MTE/NOPB  
SM72441MTX/NOPB  
TSSOP  
TSSOP  
PW  
PW  
28  
28  
250  
213.0  
367.0  
191.0  
367.0  
55.0  
38.0  
2500  
Pack Materials-Page 2  
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