SM74202MM-2 [TI]
100V Current Mode PWM Controller;型号: | SM74202MM-2 |
厂家: | TEXAS INSTRUMENTS |
描述: | 100V Current Mode PWM Controller |
文件: | 总14页 (文件大小:300K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
SM74202
SM74202 100V Current Mode PWM Controller
Literature Number: SNOSBA4
November 23, 2011
SM74202
100V Current Mode PWM Controller
General Description
Features
The SM74202 high voltage pulse-width-modulation (PWM)
controller contains all of the features needed to implement
single ended primary power converter topologies. Output volt-
age regulation is based on current-mode control, which eases
the design of loop compensation while providing inherent line
feed-forward. The SM74202 includes a high-voltage start-up
regulator that operates over a wide input range up to 100V.
The PWM controller is designed for high speed capability in-
cluding an oscillator frequency range to 1MHz and total prop-
agation delays less than 100ns. Additional features include
an error amplifier, precision reference, line under-voltage
lockout, cycle-by-cycle current limit, slope compensation,
softstart, oscillator synchronization capability and thermal
shutdown. The controller is available in the MSOP-10 pack-
age.
Renewable Energy Grade
■
■
■
■
■
■
■
■
Internal Start-up Bias Regulator
Error Amplifier
Precision Voltage Reference
Programmable Softstart
1A Peak Gate Driver
Maximum Duty Cycle Limiting (50%)
Programmable Line Under Voltage Lockout (UVLO) with
Adjustable Hysteresis
Cycle-by-Cycle Over-Current Protection
■
■
Programmable Oscillator Frequency with Synchronization
Capability
Current Sense Leading Edge Blanking
Thermal Shutdown Protection
■
■
Applications
Photovoltaic
■
■
■
■
Telecommunication Power Converters
Industrial Power Converters
+42V Automotive Systems
Typical Application Circuit
30160113
Non-Isolated Flyback Converter
© 2011 Texas Instruments Incorporated
301601
www.ti.com
Connection Diagram
Top View
30160101
10-Lead MSOP, LLP
Ordering Information
Order Number
Package Type
NSC Package Drawing NSC Package Marking
Supplied As
SM74202MM-2
MSOP-10
MSOP-10
MSOP-10
MUB10A
MUB10A
MUB10A
SD9B
SD9B
SD9B
1000 Units on Tape and
Reel
SM74202MME-2
SM74202MMX-2
250 Units on Tape and
Reel
3500 Units on Tape and
Reel
Pin Descriptions
Pin
1
Name
VIN
Description
Application Information
Source Input Voltage
Feedback Signal
Input to the start-up regulator. Input range is 13V to 100V.
2
FB
Inverting input of the internal error amplifier. The non-
inverting input is internally connected to a 1.25V
reference.
3
4
COMP
VCC
The output of the error amplifier and input to the COMP pull-up is provided by an internal 5K resistor which
Pulse Width Modulator may be used to bias an opto-coupler transistor.
Output of the internal high voltage series pass If an auxiliary winding raises the voltage on this pin above
regulator. Regulated output voltage is 7.7V
the regulation set point, the internal series pass regulator
will shut down, reducing the internal power dissipation.
5
6
7
OUT
GND
Output of the PWM controller
Ground return
Gate driver output with a 1A peak current capability.
UVLO
Line Under-Voltage Shutdown
An external resistor divider from the power converter
source voltage sets the shutdown levels. The threshold at
this pin is 1.25V. Hysteresis is set by a switched internal
20µA current source.
8
CS
Current Sense input
Current sense input for current mode control and over-
current protection. Current limiting is accomplished using
a dedicated current sense comparator. If the CS pin
voltage exceeds 0.5V the OUT pin switches low for cycle-
by-cycle current limiting. CS is held low for 50ns after OUT
switches high to blank leading edge current spikes.
9
RT / SYNC Oscillator timing resistor pin and synchronization An external resistor connected from RT to GND sets the
input
oscillator frequency. This pin also accepts
synchronization pulses from an external clock.
10
SS
Softstart Input
An external capacitor and an internal 10µA current source
set the soft-start ramp rate.
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2
Storage Temperature
Junction Temperature
-65°C to +150°C
150°C
Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required,
please contact the Texas Instruments Sales Office/
Distributors for availability and specifications.
Operating Ratings
VIN Voltage
External Voltage applied to VCC
Operating Junction Temperature
13V to 90V
8V to 15V
-40°C to +125°C
VIN to GND
-0.3V to 100V
VCC to GND
-0.3V to 16V
-0.3V to 7V
Internally Limited
All other pins to GND
Power Dissipation
ESD Rating (Note 2)
Human Body Model
2kV
Electrical Characteristics
Specifications in standard type face are for TJ= +25°C and those in boldface type apply over the full operating junction temperature
range. Unless otherwise specified: VIN = 48V, VCC = 10V, and RT = 31.6kΩ. (Note 3)
Symbol
Parameter
Conditions
VCC = Open
Min
Typ
Max
8.0
Units
Startup Regulator
VCCReg
VCC Regulation
VCC Current Limit
7.4
15
7.7
22
V
(Note 4)
mA
µA
µA
I-VIN
Startup Regulator Leakage
Shutdown Current
VIN = 100V
150
250
500
350
IIN
VUVLO = 0V, VCC = open
VCC Supply
VCC UVLO (Rising)
VccReg
- 300mV
VccReg -
100mV
V
VCC UVLO (Falling)
Supply Current
5.3
6.0
2
6.7
3
V
ICC
Cload = 0
mA
Error Amplifier
GBW
Gain Bandwidth
4
75
MHz
dB
DC Gain
Reference Voltage
COMP Sink Capability
FB = COMP
1.225
5
1.25
17
1.275
24
V
FB = 1.5V COMP= 1V
mA
UVLO Pin
Shutdown Threshold
1.25
20
V
Undervoltage Shutdown
Hysteresis Current Source
16
µA
Current Limit
ILIM Delay to Output
CS step from 0 to 0.6V
Time to onset of OUT
Transition (90%)
30
ns
V
Cycle by Cycle CS Threshold
Voltage
0.5
Leading Edge Blanking Time
CS Sink Impedance (clocked)
50
35
ns
Ω
Soft Start
Softstart Current Source
Softstart to COMP Offset
7
10
13
µA
V
0.35
0.55
0.75
3
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Symbol
Parameter
Conditions
(Note 5)
Min
Typ
Max
Units
Oscillator
Frequency1 (RT = 31.6k)
Frequency2 (RT = 9.76k)
Sync threshold
175
560
2.4
200
630
3.2
225
700
3.8
kHz
kHz
V
(Note 5)
PWM Comparator
Delay to Output
COMP set to 2V,
CS stepped 0 to 0.4V,
Time to onset of OUT
transition low
25
ns
Min Duty Cycle
COMP=0V
0
%
%
Max Duty Cycle
50
0.33
5.2
COMP to PWM Comparator Gain
COMP Open Circuit Voltage
COMP Short Circuit Current
4.3
0.6
6.1
1.5
V
COMP=0V
1.1
mA
Output Section
Output High Saturation
Output Low Saturation
Rise Time
Iout = 50mA, VCC - VOUT
IOUT = 100mA, VOUT
Cload = 1nF
0.25
0.75
0.75
V
V
0.25
18
ns
ns
Fall Time
Cload = 1nF
15
Thermal Shutdown
Tsd
Thermal Shutdown Temp.
165
25
°C
°C
Thermal Shutdown Hysteresis
Note 1: Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the
device is intended to be functional. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: The human body model is a 100 pF capacitor discharged through a 1.5kΩ resistor.
Note 3: Limits are 100% production tested at 25°C. Limits over the operating temperature range are guaranteed through correlation using Statistical Quality
Control (SQC) methods. The limits are used to calculate National's Average Outgoing Quality Level (AOQL).
Note 4: Device thermal limitations may limit usable range.
Note 5: Specification applies to the oscillator frequency. The operational frequency of the SM74202 is divided by two.
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4
Typical Performance Characteristics Unless otherwise specified: TJ = 25°C.
VCC and VIN vs VIN
VCC vs ICC (VIN = 48V)
30160106
30160107
Oscillator Frequency vs RT (Note 5)
Oscillator Frequency vs Temperature
RT = 31.6kΩ (Note 5)
30160108
30160109
Soft Start Current vs Temperature
Error Amp. Gain/Phase Plot
30160110
30160121
5
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Block Diagram
30160102
FIGURE 1.
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6
UVLO hysteresis is accomplished with an internal 20µA cur-
rent source that is switched on or off into the impedance of
the set-point divider. When the UVLO threshold is exceeded,
the current source is activated to instantly raise the voltage at
the UVLO pin. When the UVLO pin voltage falls below the
1.25V threshold the current source is turned off, causing the
voltage at the UVLO pin to fall. The UVLO pin can also be
used to implement a remote enable / disable function. If an
external transistor pulls the UVLO pin below the 1.25V thresh-
old, the converter is disabled.
Detailed Operating Description
The SM74202 High Voltage PWM controller contains all of the
features needed to implement single ended primary power
converter topologies. The SM74202 includes a high-voltage
startup regulator that operates over a wide input range to
100V. The PWM controller is designed for high speed capa-
bility including an oscillator frequency range to 1MHz and total
propagation delays less than 100ns. Additional features in-
clude an error amplifier, precision reference, line under-volt-
age lockout, cycle-by-cycle current limit, softstart, oscillator
sync capability and thermal shutdown. The functional block
diagram of theSM74202 is shown in Figure 1. The SM74202
is designed for current-mode control power converters, which
require a single drive output, such as Flyback and Forward
topologies. The SM74202 provides all of the advantages of
current-mode control including line feed-forward, cycle-by-
cycle current limiting and simplified loop compensation .
Error Amplifier
An internal high gain error amplifier is provided within the
SM74202. The amplifier's non-inverting input is internally set
to a fixed reference voltage of 1.25V. The inverting input is
connected to the FB pin. In non-isolated applications, the
power converter output is connected to the FB pin via voltage
scaling resistors. Loop compensation components are con-
nected between the COMP and FB pins. For most isolated
applications the error amplifier function is implemented on the
secondary side of the converter and the internal error ampli-
fier is not used. The internal error amplifier is configured as
an open drain output and can be disabled by connecting the
FB pin to ground. An internal 5K pull-up resistor between a
5V reference and COMP can be used as the pull-up for an
optocoupler in isolated applications.
High Voltage Start-Up Regulator
The SM74202 contains an internal high voltage startup reg-
ulator, that allows the input pin (Vin) to be connected directly
to line voltages as high as 100V. The regulator output is in-
ternally current limited to 15mA. When power is applied, the
regulator is enabled and sources current into an external ca-
pacitor connected to the VCC pin. The recommended capac-
itance range for the Vcc regulator is 0.1µF to 100µF. When
the voltage on the VCC pin reaches the regulation level of
7.7V, the controller output is enabled. The controller will re-
main enabled until VCC falls below 6V.
Current Limit/Current Sense
The SM74202 provides a cycle-by-cycle over current protec-
tion function. Current limit is accomplished by an internal
current sense comparator. If the voltage at the current sense
comparator input exceeds 0.5V, the output is immediately
terminated. A small RC filter, located near the controller, is
recommended to filter noise from the current sense signal.
The CS input has an internal MOSFET which discharges the
CS pin capacitance at the conclusion of every cycle. The dis-
charge device remains on an additional 50ns after the begin-
ning of the new cycle to attenuate the leading edge spike on
the current sense signal.
In typical applications, a transformer auxiliary winding is con-
nected through a diode to the VCC pin. This winding should
raise the VCC voltage above 8V to shut off the internal startup
regulator. Powering VCC from an auxiliary winding improves
conversion efficiency while reducing the power dissipated in
the controller. The external VCC capacitor must be selected
such that the capacitor maintains the Vcc voltage greater than
the VCC UVLO falling threshold (6V) during the initial start-up.
During a fault condition when the converter auxiliary winding
is inactive, external current draw on the VCC line should be
limited such that the power dissipated in the start-up regulator
does not exceed the maximum power dissipation capability of
the controller.
The SM74202 current sense and PWM comparators are very
fast, and may respond to short duration noise pulses. Layout
considerations are critical for the current sense filter and
sense resistor. The capacitor associated with the CS filter
must be located very close to the SM74202 and connected
directly to the pins of the controller (CS and GND). If a current
sense transformer is used, both leads of the transformer sec-
ondary should be routed to the sense resistor and the current
sense filter network. A sense resistor located in the source of
the primary power MOSFET may be used for current sensing,
but a low inductance resistor is required. When designing with
a current sense resistor all of the noise sensitive low power
ground connections should be connected together local to the
controller and a single connection should be made to the high
current power ground (sense resistor ground point).
An external start-up or other bias rail can be used instead of
the internal start-up regulator by connecting the VCC and the
Vin pins together and feeding the external bias voltage
(8-15V) to the two pins.
Line Under Voltage Detector
The SM74202 contains a line Under Voltage Lock Out (UV-
LO) circuit. An external set-point voltage divider from Vin to
GND sets the operational range of the converter. The resistor
divider must be designed such that the voltage at the UVLO
pin is greater than 1.25V when Vin is in the desired operating
range. If the under voltage threshold is not met, all functions
of the controller are disabled and the controller remains in a
low power standby state.
7
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COMP pin will result in a zero duty cycle at the controller out-
put.
Oscillator and Sync Capability
A single external resistor connected between the RT and
GND pins sets the SM74202 oscillator frequency. Internal to
the device is an oscillator divide by two circuit. This divide by
two circuit creates an exact 50% duty cycle limit function. Be-
cause of this, the internal oscillator actually operates at twice
the frequency of the output (OUT). To set a desired output
operational frequency (F), the RT resistor can be calculated
from:
Soft Start
The softstart feature allows the power converter to gradually
reach the initial steady state operating point, thereby reducing
start-up stresses and current surges. At power on, after the
VCC and the line undervoltage lockout thresholds are satis-
fied, an internal 10µA current source charges an external
capacitor connected to the SS pin. The capacitor voltage will
ramp up slowly and will limit the COMP pin voltage and the
duty cycle of the output pulses.
Gate Driver and Maximum Duty
Cycle Limit
The SM74202 provides an internal gate driver (OUT), which
can source and sink a peak current of 1 Amp. The maximum
output duty cycle is precisely equal to 50%. The maximum
duty cycle function is accomplished with an internal toggle flip-
flop which ensures an accurate duty cycle limit. The internal
oscillator frequency is therefore twice the operating frequency
of the PWM controller (OUT pin).
The SM74202 can also be synchronized to an external clock.
The external clock must have a higher frequency than the free
running oscillator frequency set by the RT resistor. The clock
signal should be capacitively coupled into the RT pin through
a 100pF capacitor. A peak voltage level greater than 3.7 Volts
at the RT pin is required for detection of the sync pulse. The
sync pulse width should be set between 15 to 150ns by the
external components. The RT resistor is always required,
whether the oscillator is free running or externally synchro-
nized. The voltage at the RT pin is internally regulated at 2
Volts. The RT resistor should be located very close to the de-
vice and connected directly to the pins of the controller (RT
and GND).
Thermal Protection
Internal thermal shutdown circuitry is provided to protect the
integrated circuit in the event the maximum junction temper-
ature is exceeded. This feature prevents catastrophic failures
from accidental device overheating. When activated, typically
at 165 degrees Celsius, the controller is forced into a low
power standby state, disabling the output driver and the bias
regulator. After the temperature is reduced (typical hysteresis
= 25°C) the VCC regulator is enabled and a softstart sequence
initiated.
PWM Comparator
The PWM comparator compares the current ramp signal with
the loop error voltage derived from the error amplifier output.
The error amplifier output voltage at the COMP pin is offset
by 1.4V and then further attenuated by a 3:1 resistor divider.
The PWM comparator polarity is such that 0 Volts on the
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8
Typical Application Circuit: 36V - 75 VIN and 3.3V, 4.5A OUT
9
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Bill Of Materials
ITEM
PART NUMBER
C4532X7R2A225M
DESCRIPTION
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, KEMET
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
CAPACITOR, CER, TDK
VALUE
2.2µF, 100V
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
D
D
D
1
2
C4532X7R2A225M
C2012X7R1H103K
C3216X7R2A104K
C2012X7R1H103K
C2012C0G1H221J
C2012C0G1H332J
C2012C0G1H101J
C2012X7R1H104K
C3216X7R1C475K
C2012C0G1H102J
C2012C0G1H471J
C4532X7S0G107M
C4532X7S0G107M
A700X277M0004AT
CMPD2838E-NSA
CMPD2838E-NSA
MBRD835L
2.2µF, 100V
0.01µF, 50V
0.1µF, 100V
0.01µF, 50V
220pF, 50V
3300pF, 50V
100pF, 50V
0.1µF, 50V
4.7µF, 16V
1000pF, 50V
470p, 50V
3
4
5
6
7
8
9
10
11
12
13
14
15
1
100µF, 4V
100µF, 4V
CAPACITOR, ALUM ORGANIC, KEMET 270µF, 4V
DIODE, SIGNAL, CENTRAL
2
DIODE, SIGNAL, CENTRAL
3
DIODE, RECTIFIER, ON
SEMICONDUCTOR
J
J
1
2
MKDS 1/2-3.81
MKDS 1/2-3.81
TERM BLK, MINI, 2 POS, PHOENIX
CONTACT
TERM BLK, MINI, 2 POS, PHOENIX
CONTACT
Q
R
R
R
R
R
R
R
R
R
R
R
R
R
T
1
1
SI7898DP
FET, SILICONIX
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
150V, 85mΩ
10
CRCW120610R0F
CRCW12066192F
CRCW08052871F
CRCW08051001F
CRCW08051502F
CRCW08051242F
CRCW08051000F
CRCW12060R47F
CRCW12060R47F
CRCW251210R0F
CRCW08052431F
CRCW08051471F
CRCW080520R0F
B0695-A COILCRAFT
2
61.9kΩ
2.87kΩ
1.00kΩ
15.0kΩ
12.4kΩ
100
3
4
5
6
7
8
0.47
9
0.47
10
11
12
13
1
10, 1W
2.43K
1.47K
20
TRANSFORMER, FLYBACK, EFD20
CORE
T
U
Z
1
1
1
PA0751 PULSE
SM74202MM-2
1SMB5936B
TRANSFORMER, FLYBACK, EFD20
CORE
ALTERNATE
CONTROLLER, SINGLE OUT, PWM,
NATIONAL
DIODE, ZENER, SMB, 30V
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10
Physical Dimensions inches (millimeters) unless otherwise noted
10 Lead MSOP Package
NS Package Number MUB10A
11
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Notes
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