SM74202MM-2 [TI]

100V Current Mode PWM Controller;
SM74202MM-2
型号: SM74202MM-2
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

100V Current Mode PWM Controller

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SM74202  
SM74202 100V Current Mode PWM Controller  
Literature Number: SNOSBA4  
November 23, 2011  
SM74202  
100V Current Mode PWM Controller  
General Description  
Features  
The SM74202 high voltage pulse-width-modulation (PWM)  
controller contains all of the features needed to implement  
single ended primary power converter topologies. Output volt-  
age regulation is based on current-mode control, which eases  
the design of loop compensation while providing inherent line  
feed-forward. The SM74202 includes a high-voltage start-up  
regulator that operates over a wide input range up to 100V.  
The PWM controller is designed for high speed capability in-  
cluding an oscillator frequency range to 1MHz and total prop-  
agation delays less than 100ns. Additional features include  
an error amplifier, precision reference, line under-voltage  
lockout, cycle-by-cycle current limit, slope compensation,  
softstart, oscillator synchronization capability and thermal  
shutdown. The controller is available in the MSOP-10 pack-  
age.  
Renewable Energy Grade  
Internal Start-up Bias Regulator  
Error Amplifier  
Precision Voltage Reference  
Programmable Softstart  
1A Peak Gate Driver  
Maximum Duty Cycle Limiting (50%)  
Programmable Line Under Voltage Lockout (UVLO) with  
Adjustable Hysteresis  
Cycle-by-Cycle Over-Current Protection  
Programmable Oscillator Frequency with Synchronization  
Capability  
Current Sense Leading Edge Blanking  
Thermal Shutdown Protection  
Applications  
Photovoltaic  
Telecommunication Power Converters  
Industrial Power Converters  
+42V Automotive Systems  
Typical Application Circuit  
30160113  
Non-Isolated Flyback Converter  
© 2011 Texas Instruments Incorporated  
301601  
www.ti.com  
Connection Diagram  
Top View  
30160101  
10-Lead MSOP, LLP  
Ordering Information  
Order Number  
Package Type  
NSC Package Drawing NSC Package Marking  
Supplied As  
SM74202MM-2  
MSOP-10  
MSOP-10  
MSOP-10  
MUB10A  
MUB10A  
MUB10A  
SD9B  
SD9B  
SD9B  
1000 Units on Tape and  
Reel  
SM74202MME-2  
SM74202MMX-2  
250 Units on Tape and  
Reel  
3500 Units on Tape and  
Reel  
Pin Descriptions  
Pin  
1
Name  
VIN  
Description  
Application Information  
Source Input Voltage  
Feedback Signal  
Input to the start-up regulator. Input range is 13V to 100V.  
2
FB  
Inverting input of the internal error amplifier. The non-  
inverting input is internally connected to a 1.25V  
reference.  
3
4
COMP  
VCC  
The output of the error amplifier and input to the COMP pull-up is provided by an internal 5K resistor which  
Pulse Width Modulator may be used to bias an opto-coupler transistor.  
Output of the internal high voltage series pass If an auxiliary winding raises the voltage on this pin above  
regulator. Regulated output voltage is 7.7V  
the regulation set point, the internal series pass regulator  
will shut down, reducing the internal power dissipation.  
5
6
7
OUT  
GND  
Output of the PWM controller  
Ground return  
Gate driver output with a 1A peak current capability.  
UVLO  
Line Under-Voltage Shutdown  
An external resistor divider from the power converter  
source voltage sets the shutdown levels. The threshold at  
this pin is 1.25V. Hysteresis is set by a switched internal  
20µA current source.  
8
CS  
Current Sense input  
Current sense input for current mode control and over-  
current protection. Current limiting is accomplished using  
a dedicated current sense comparator. If the CS pin  
voltage exceeds 0.5V the OUT pin switches low for cycle-  
by-cycle current limiting. CS is held low for 50ns after OUT  
switches high to blank leading edge current spikes.  
9
RT / SYNC Oscillator timing resistor pin and synchronization An external resistor connected from RT to GND sets the  
input  
oscillator frequency. This pin also accepts  
synchronization pulses from an external clock.  
10  
SS  
Softstart Input  
An external capacitor and an internal 10µA current source  
set the soft-start ramp rate.  
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2
Storage Temperature  
Junction Temperature  
-65°C to +150°C  
150°C  
Absolute Maximum Ratings (Note 1)  
If Military/Aerospace specified devices are required,  
please contact the Texas Instruments Sales Office/  
Distributors for availability and specifications.  
Operating Ratings  
VIN Voltage  
External Voltage applied to VCC  
Operating Junction Temperature  
13V to 90V  
8V to 15V  
-40°C to +125°C  
VIN to GND  
-0.3V to 100V  
VCC to GND  
-0.3V to 16V  
-0.3V to 7V  
Internally Limited  
All other pins to GND  
Power Dissipation  
ESD Rating (Note 2)  
Human Body Model  
2kV  
Electrical Characteristics  
Specifications in standard type face are for TJ= +25°C and those in boldface type apply over the full operating junction temperature  
range. Unless otherwise specified: VIN = 48V, VCC = 10V, and RT = 31.6kΩ. (Note 3)  
Symbol  
Parameter  
Conditions  
VCC = Open  
Min  
Typ  
Max  
8.0  
Units  
Startup Regulator  
VCCReg  
VCC Regulation  
VCC Current Limit  
7.4  
15  
7.7  
22  
V
(Note 4)  
mA  
µA  
µA  
I-VIN  
Startup Regulator Leakage  
Shutdown Current  
VIN = 100V  
150  
250  
500  
350  
IIN  
VUVLO = 0V, VCC = open  
VCC Supply  
VCC UVLO (Rising)  
VccReg  
- 300mV  
VccReg -  
100mV  
V
VCC UVLO (Falling)  
Supply Current  
5.3  
6.0  
2
6.7  
3
V
ICC  
Cload = 0  
mA  
Error Amplifier  
GBW  
Gain Bandwidth  
4
75  
MHz  
dB  
DC Gain  
Reference Voltage  
COMP Sink Capability  
FB = COMP  
1.225  
5
1.25  
17  
1.275  
24  
V
FB = 1.5V COMP= 1V  
mA  
UVLO Pin  
Shutdown Threshold  
1.25  
20  
V
Undervoltage Shutdown  
Hysteresis Current Source  
16  
µA  
Current Limit  
ILIM Delay to Output  
CS step from 0 to 0.6V  
Time to onset of OUT  
Transition (90%)  
30  
ns  
V
Cycle by Cycle CS Threshold  
Voltage  
0.5  
Leading Edge Blanking Time  
CS Sink Impedance (clocked)  
50  
35  
ns  
Soft Start  
Softstart Current Source  
Softstart to COMP Offset  
7
10  
13  
µA  
V
0.35  
0.55  
0.75  
3
www.ti.com  
Symbol  
Parameter  
Conditions  
(Note 5)  
Min  
Typ  
Max  
Units  
Oscillator  
Frequency1 (RT = 31.6k)  
Frequency2 (RT = 9.76k)  
Sync threshold  
175  
560  
2.4  
200  
630  
3.2  
225  
700  
3.8  
kHz  
kHz  
V
(Note 5)  
PWM Comparator  
Delay to Output  
COMP set to 2V,  
CS stepped 0 to 0.4V,  
Time to onset of OUT  
transition low  
25  
ns  
Min Duty Cycle  
COMP=0V  
0
%
%
Max Duty Cycle  
50  
0.33  
5.2  
COMP to PWM Comparator Gain  
COMP Open Circuit Voltage  
COMP Short Circuit Current  
4.3  
0.6  
6.1  
1.5  
V
COMP=0V  
1.1  
mA  
Output Section  
Output High Saturation  
Output Low Saturation  
Rise Time  
Iout = 50mA, VCC - VOUT  
IOUT = 100mA, VOUT  
Cload = 1nF  
0.25  
0.75  
0.75  
V
V
0.25  
18  
ns  
ns  
Fall Time  
Cload = 1nF  
15  
Thermal Shutdown  
Tsd  
Thermal Shutdown Temp.  
165  
25  
°C  
°C  
Thermal Shutdown Hysteresis  
Note 1: Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the  
device is intended to be functional. For guaranteed specifications and test conditions, see the Electrical Characteristics.  
Note 2: The human body model is a 100 pF capacitor discharged through a 1.5kresistor.  
Note 3: Limits are 100% production tested at 25°C. Limits over the operating temperature range are guaranteed through correlation using Statistical Quality  
Control (SQC) methods. The limits are used to calculate National's Average Outgoing Quality Level (AOQL).  
Note 4: Device thermal limitations may limit usable range.  
Note 5: Specification applies to the oscillator frequency. The operational frequency of the SM74202 is divided by two.  
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4
 
 
 
 
 
Typical Performance Characteristics Unless otherwise specified: TJ = 25°C.  
VCC and VIN vs VIN  
VCC vs ICC (VIN = 48V)  
30160106  
30160107  
Oscillator Frequency vs RT (Note 5)  
Oscillator Frequency vs Temperature  
RT = 31.6kΩ (Note 5)  
30160108  
30160109  
Soft Start Current vs Temperature  
Error Amp. Gain/Phase Plot  
30160110  
30160121  
5
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Block Diagram  
30160102  
FIGURE 1.  
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6
UVLO hysteresis is accomplished with an internal 20µA cur-  
rent source that is switched on or off into the impedance of  
the set-point divider. When the UVLO threshold is exceeded,  
the current source is activated to instantly raise the voltage at  
the UVLO pin. When the UVLO pin voltage falls below the  
1.25V threshold the current source is turned off, causing the  
voltage at the UVLO pin to fall. The UVLO pin can also be  
used to implement a remote enable / disable function. If an  
external transistor pulls the UVLO pin below the 1.25V thresh-  
old, the converter is disabled.  
Detailed Operating Description  
The SM74202 High Voltage PWM controller contains all of the  
features needed to implement single ended primary power  
converter topologies. The SM74202 includes a high-voltage  
startup regulator that operates over a wide input range to  
100V. The PWM controller is designed for high speed capa-  
bility including an oscillator frequency range to 1MHz and total  
propagation delays less than 100ns. Additional features in-  
clude an error amplifier, precision reference, line under-volt-  
age lockout, cycle-by-cycle current limit, softstart, oscillator  
sync capability and thermal shutdown. The functional block  
diagram of theSM74202 is shown in Figure 1. The SM74202  
is designed for current-mode control power converters, which  
require a single drive output, such as Flyback and Forward  
topologies. The SM74202 provides all of the advantages of  
current-mode control including line feed-forward, cycle-by-  
cycle current limiting and simplified loop compensation .  
Error Amplifier  
An internal high gain error amplifier is provided within the  
SM74202. The amplifier's non-inverting input is internally set  
to a fixed reference voltage of 1.25V. The inverting input is  
connected to the FB pin. In non-isolated applications, the  
power converter output is connected to the FB pin via voltage  
scaling resistors. Loop compensation components are con-  
nected between the COMP and FB pins. For most isolated  
applications the error amplifier function is implemented on the  
secondary side of the converter and the internal error ampli-  
fier is not used. The internal error amplifier is configured as  
an open drain output and can be disabled by connecting the  
FB pin to ground. An internal 5K pull-up resistor between a  
5V reference and COMP can be used as the pull-up for an  
optocoupler in isolated applications.  
High Voltage Start-Up Regulator  
The SM74202 contains an internal high voltage startup reg-  
ulator, that allows the input pin (Vin) to be connected directly  
to line voltages as high as 100V. The regulator output is in-  
ternally current limited to 15mA. When power is applied, the  
regulator is enabled and sources current into an external ca-  
pacitor connected to the VCC pin. The recommended capac-  
itance range for the Vcc regulator is 0.1µF to 100µF. When  
the voltage on the VCC pin reaches the regulation level of  
7.7V, the controller output is enabled. The controller will re-  
main enabled until VCC falls below 6V.  
Current Limit/Current Sense  
The SM74202 provides a cycle-by-cycle over current protec-  
tion function. Current limit is accomplished by an internal  
current sense comparator. If the voltage at the current sense  
comparator input exceeds 0.5V, the output is immediately  
terminated. A small RC filter, located near the controller, is  
recommended to filter noise from the current sense signal.  
The CS input has an internal MOSFET which discharges the  
CS pin capacitance at the conclusion of every cycle. The dis-  
charge device remains on an additional 50ns after the begin-  
ning of the new cycle to attenuate the leading edge spike on  
the current sense signal.  
In typical applications, a transformer auxiliary winding is con-  
nected through a diode to the VCC pin. This winding should  
raise the VCC voltage above 8V to shut off the internal startup  
regulator. Powering VCC from an auxiliary winding improves  
conversion efficiency while reducing the power dissipated in  
the controller. The external VCC capacitor must be selected  
such that the capacitor maintains the Vcc voltage greater than  
the VCC UVLO falling threshold (6V) during the initial start-up.  
During a fault condition when the converter auxiliary winding  
is inactive, external current draw on the VCC line should be  
limited such that the power dissipated in the start-up regulator  
does not exceed the maximum power dissipation capability of  
the controller.  
The SM74202 current sense and PWM comparators are very  
fast, and may respond to short duration noise pulses. Layout  
considerations are critical for the current sense filter and  
sense resistor. The capacitor associated with the CS filter  
must be located very close to the SM74202 and connected  
directly to the pins of the controller (CS and GND). If a current  
sense transformer is used, both leads of the transformer sec-  
ondary should be routed to the sense resistor and the current  
sense filter network. A sense resistor located in the source of  
the primary power MOSFET may be used for current sensing,  
but a low inductance resistor is required. When designing with  
a current sense resistor all of the noise sensitive low power  
ground connections should be connected together local to the  
controller and a single connection should be made to the high  
current power ground (sense resistor ground point).  
An external start-up or other bias rail can be used instead of  
the internal start-up regulator by connecting the VCC and the  
Vin pins together and feeding the external bias voltage  
(8-15V) to the two pins.  
Line Under Voltage Detector  
The SM74202 contains a line Under Voltage Lock Out (UV-  
LO) circuit. An external set-point voltage divider from Vin to  
GND sets the operational range of the converter. The resistor  
divider must be designed such that the voltage at the UVLO  
pin is greater than 1.25V when Vin is in the desired operating  
range. If the under voltage threshold is not met, all functions  
of the controller are disabled and the controller remains in a  
low power standby state.  
7
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COMP pin will result in a zero duty cycle at the controller out-  
put.  
Oscillator and Sync Capability  
A single external resistor connected between the RT and  
GND pins sets the SM74202 oscillator frequency. Internal to  
the device is an oscillator divide by two circuit. This divide by  
two circuit creates an exact 50% duty cycle limit function. Be-  
cause of this, the internal oscillator actually operates at twice  
the frequency of the output (OUT). To set a desired output  
operational frequency (F), the RT resistor can be calculated  
from:  
Soft Start  
The softstart feature allows the power converter to gradually  
reach the initial steady state operating point, thereby reducing  
start-up stresses and current surges. At power on, after the  
VCC and the line undervoltage lockout thresholds are satis-  
fied, an internal 10µA current source charges an external  
capacitor connected to the SS pin. The capacitor voltage will  
ramp up slowly and will limit the COMP pin voltage and the  
duty cycle of the output pulses.  
Gate Driver and Maximum Duty  
Cycle Limit  
The SM74202 provides an internal gate driver (OUT), which  
can source and sink a peak current of 1 Amp. The maximum  
output duty cycle is precisely equal to 50%. The maximum  
duty cycle function is accomplished with an internal toggle flip-  
flop which ensures an accurate duty cycle limit. The internal  
oscillator frequency is therefore twice the operating frequency  
of the PWM controller (OUT pin).  
The SM74202 can also be synchronized to an external clock.  
The external clock must have a higher frequency than the free  
running oscillator frequency set by the RT resistor. The clock  
signal should be capacitively coupled into the RT pin through  
a 100pF capacitor. A peak voltage level greater than 3.7 Volts  
at the RT pin is required for detection of the sync pulse. The  
sync pulse width should be set between 15 to 150ns by the  
external components. The RT resistor is always required,  
whether the oscillator is free running or externally synchro-  
nized. The voltage at the RT pin is internally regulated at 2  
Volts. The RT resistor should be located very close to the de-  
vice and connected directly to the pins of the controller (RT  
and GND).  
Thermal Protection  
Internal thermal shutdown circuitry is provided to protect the  
integrated circuit in the event the maximum junction temper-  
ature is exceeded. This feature prevents catastrophic failures  
from accidental device overheating. When activated, typically  
at 165 degrees Celsius, the controller is forced into a low  
power standby state, disabling the output driver and the bias  
regulator. After the temperature is reduced (typical hysteresis  
= 25°C) the VCC regulator is enabled and a softstart sequence  
initiated.  
PWM Comparator  
The PWM comparator compares the current ramp signal with  
the loop error voltage derived from the error amplifier output.  
The error amplifier output voltage at the COMP pin is offset  
by 1.4V and then further attenuated by a 3:1 resistor divider.  
The PWM comparator polarity is such that 0 Volts on the  
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8
Typical Application Circuit: 36V - 75 VIN and 3.3V, 4.5A OUT  
9
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Bill Of Materials  
ITEM  
PART NUMBER  
C4532X7R2A225M  
DESCRIPTION  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, KEMET  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
CAPACITOR, CER, TDK  
VALUE  
2.2µF, 100V  
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
D
D
D
1
2
C4532X7R2A225M  
C2012X7R1H103K  
C3216X7R2A104K  
C2012X7R1H103K  
C2012C0G1H221J  
C2012C0G1H332J  
C2012C0G1H101J  
C2012X7R1H104K  
C3216X7R1C475K  
C2012C0G1H102J  
C2012C0G1H471J  
C4532X7S0G107M  
C4532X7S0G107M  
A700X277M0004AT  
CMPD2838E-NSA  
CMPD2838E-NSA  
MBRD835L  
2.2µF, 100V  
0.01µF, 50V  
0.1µF, 100V  
0.01µF, 50V  
220pF, 50V  
3300pF, 50V  
100pF, 50V  
0.1µF, 50V  
4.7µF, 16V  
1000pF, 50V  
470p, 50V  
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
1
100µF, 4V  
100µF, 4V  
CAPACITOR, ALUM ORGANIC, KEMET 270µF, 4V  
DIODE, SIGNAL, CENTRAL  
2
DIODE, SIGNAL, CENTRAL  
3
DIODE, RECTIFIER, ON  
SEMICONDUCTOR  
J
J
1
2
MKDS 1/2-3.81  
MKDS 1/2-3.81  
TERM BLK, MINI, 2 POS, PHOENIX  
CONTACT  
TERM BLK, MINI, 2 POS, PHOENIX  
CONTACT  
Q
R
R
R
R
R
R
R
R
R
R
R
R
R
T
1
1
SI7898DP  
FET, SILICONIX  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
RESISTOR  
150V, 85mΩ  
10  
CRCW120610R0F  
CRCW12066192F  
CRCW08052871F  
CRCW08051001F  
CRCW08051502F  
CRCW08051242F  
CRCW08051000F  
CRCW12060R47F  
CRCW12060R47F  
CRCW251210R0F  
CRCW08052431F  
CRCW08051471F  
CRCW080520R0F  
B0695-A COILCRAFT  
2
61.9kΩ  
2.87kΩ  
1.00kΩ  
15.0kΩ  
12.4kΩ  
100  
3
4
5
6
7
8
0.47  
9
0.47  
10  
11  
12  
13  
1
10, 1W  
2.43K  
1.47K  
20  
TRANSFORMER, FLYBACK, EFD20  
CORE  
T
U
Z
1
1
1
PA0751 PULSE  
SM74202MM-2  
1SMB5936B  
TRANSFORMER, FLYBACK, EFD20  
CORE  
ALTERNATE  
CONTROLLER, SINGLE OUT, PWM,  
NATIONAL  
DIODE, ZENER, SMB, 30V  
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10  
Physical Dimensions inches (millimeters) unless otherwise noted  
10 Lead MSOP Package  
NS Package Number MUB10A  
11  
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Notes  
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