TPS54010PWPRG4 [TI]

输入电压为 3V 至 4V 的 14A 同步降压转换器 | PWP | 28 | -40 to 85;
TPS54010PWPRG4
型号: TPS54010PWPRG4
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

输入电压为 3V 至 4V 的 14A 同步降压转换器 | PWP | 28 | -40 to 85

开关 光电二极管 转换器
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Typical Size  
6,4 mm X 9,7 mm  
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
2.2 – 4 -V, 14-A OUTPUT SYNCHRONOUS BUCK PWM SWITCHER  
WITH INTEGRATED FETs (SWIFT)  
FEATURES  
DESCRIPTION  
Separate Low-Voltage Power Bus  
As a member of the SWIFT™ family of dc/dc regu-  
lators, the TPS54010 low-input voltage, high-output  
current synchronous buck PWM converter integrates  
all required active components. Included on the  
substrate with the listed features are a true, high-  
performance, voltage error amplifier that enables  
maximum performance under transient conditions  
and flexibility in choosing the output filter L and C  
components; an undervoltage-lockout circuit to pre-  
vent start-up until the VIN input voltage reaches 3 V;  
an internally and externally set slowstart circuit to limit  
in-rush currents; and a power-good output useful for  
processor/logic reset, fault signaling, and supply se-  
quencing.  
8-mMOSFET Switches for High Efficiency at  
14-A Continuous Output  
Adjustable Output Voltage Down to 0.9 V  
Externally Compensated With 1% Internal  
Reference Accuracy  
Fast Transient Response  
Wide PWM Frequency: Adjustable 280 kHz to  
700 kHz  
Load Protected by Peak Current Limit and  
Thermal Shutdown  
Integrated Solution Reduces Board Area and  
Total Cost  
The TPS54010 is available in a thermally enhanced  
28-pin TSSOP (PWP) PowerPAD™ package, which  
eliminates bulky heatsinks.  
APPLICATIONS  
Low-Voltage, High-Density Systems With  
Power Distributed at 2.5 V, 3.3 V Available  
Point of Load Regulation for High-  
Performance DSPs, FPGAs, ASICs, and  
Microprocessors  
Broadband, Networking, and Optical  
Communications Infrastructure  
SIMPLIFIED SCHEMATIC  
EFFICIENCY  
vs  
2.5 V or 3.3 V  
0.68 mH  
Input1  
OUTPUT CURRENT  
Output  
PVIN  
PH  
100  
TPS54010  
350 mF  
0.047 mF  
0.1 mF  
200 mF  
BOOT  
PGND  
95  
90  
85  
3.3 V  
Input2  
1 mF  
VIN  
120 pF  
4.64 kW  
COMP  
10 kW  
80  
75  
70  
VBIAS  
VSENSE  
3300 pF  
AGND  
422 W  
1 mF  
65  
60  
VIN = 3.3 V,  
PVIN = 2.5 V,  
14.7 kW  
1500 pF  
V
= 1.5 V,  
Compensation  
Network  
O
55  
50  
f = 700 kHz  
s
0
2
4
6
8
10  
12  
14 16  
I
− Output Current − A  
O
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas  
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
SWIFT, PowerPAD are trademarks of Texas Instruments.  
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2004, Texas Instruments Incorporated  
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
These devices have limited built-in ESD protection. The leads should be shorted together or the device  
placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates.  
ORDERING INFORMATION  
TA  
-40°C to 85°C  
OUTPUT VOLTAGE  
PACKAGE  
Plastic HTSSOP (PWP)(1)  
PART NUMBER  
Adjustible down to 0.9 V  
TPS54010PWP  
(1) The PWP package is also available taped and reeled. Add an R suffix to the device type (i.e., TPS54010PWPR). See the application  
section of the data sheet for PowerPAD drawing and layout information.  
ABSOLUTE MAXIMUM RATINGS  
over operating free-air temperature range (unless otherwise noted)  
(1)  
TPS54010  
–0.3 to 7  
–0.3 to 6  
–0.3 to 4  
–0.3 to 4.5  
–0.3 to 10  
–0.3 to 7  
–0.6 to 6  
UNIT  
SS/ENA, SYNC  
RT  
VI  
Input voltage range  
VSENSE  
V
PVIN, VIN  
BOOT  
VBIAS, COMP, PWRGD  
PH  
VO  
VO  
Output voltage range  
Source current  
V
PH  
Internally limited  
COMP, VBIAS  
PH  
6
25  
mA  
A
IS  
Sink current  
COMP  
6
mA  
SS/ENA, PWRGD  
AGND to PGND  
10  
Voltage differential  
±0.3  
V
TJ  
Operating junction temperature range  
Storage temperature range  
–40 to 125  
–65 to 150  
300  
°C  
°C  
°C  
kV  
V
Tstg  
Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds  
Human body model (HBM)  
CDM  
1.5  
Electrostatic Discharge (ESD) ratings  
750  
(1) Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings  
only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating  
conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.  
RECOMMENDED OPERATING CONDITIONS  
MIN  
3
NOM  
MAX  
4
UNIT  
V
VI  
Input voltage, VIN  
Power Input voltage, PVIN  
Operating junction temperature  
2.2  
–40  
4
V
TJ  
125  
°C  
DISSIPATION RATINGS(1)(2)  
THERMAL IMPEDANCE  
JUNCTION-TO-AMBIENT  
TA = 25°C  
POWER RATING  
TA = 70°C  
POWER RATING  
TA = 85°C  
POWER RATING  
PACKAGE  
28-Pin PWP with solder  
14.4°C/W  
6.94 W(3)  
3.81 W  
2.77 W  
28-Pin PWP without solder  
27.9°C/W  
3.58 W  
1.97 W  
1.43 W  
(1) For more information on the PWP package, refer to TI technical brief, literature number SLMA002.  
(2) Test board conditions:  
a. 3 inch x 3 inch, 4 layers, thickness: 0.062 inch  
b. 1.5-oz. copper traces located on the top of the PCB  
c. 1.5-oz. copper ground plane on the bottom of the PCB  
d. 0.5-oz. copper ground planes on the 2 internal layers  
e. 12 thermal vias (see Recommended Land Pattern in applications section of this data sheet)  
(3) Maximum power dissipation may be limited by over current protection.  
2
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
ELECTRICAL CHARACTERISTICS  
TJ = -40°C to 125°C, VIN = 3 V to 4 V, PVIN = 2.2 V to 4 V (unless otherwise noted)  
PARAMETER  
SUPPLY VOLTAGE, VIN  
VI Input voltage, VIN  
TEST CONDITIONS  
MIN  
TYP  
MAX UNIT  
3
4
4
V
V
Supply voltage range, PVIN  
Output = 1.8 V  
2.2  
fs = 350 kHz, RT open, PH pin open, PVIN = 2.5 V,  
SYNC = 0 V  
6.3  
8.3  
10  
13  
mA  
mA  
VIN  
fs = 550 kHz, RT open, PH pin open, SYNC 2.5 V,  
PVIN = 2.5 V  
SHUTDOWN, SS/ENA = 0 V, PVIN = 2.5 V  
1
6
1.4  
8
mA  
mA  
IQ  
Quiescent current  
fs = 350 kHz, RT open, PH pin open, PVIN = 3.3 V,  
SYNC = 0 V  
PVIN  
fs = 550 kHz, RT open, PH pin open, SYNC 2.5 V,  
PVIN = 2.5 V, VIN = 3.3 V  
6
9
mA  
µA  
SHUTDOWN, SS/ENA = 0 V, VIN = 3.3 V  
<140  
UNDERVOLTAGE LOCKOUT (VIN)  
Start threshold voltage, UVLO  
Stop threshold voltage, UVLO  
Hysteresis voltage, UVLO  
2.95  
2.8  
3
V
V
2.7  
0.11  
2.5  
V
Rising and falling edge deglitch, UVLO(1)  
µs  
BIAS VOLTAGE  
Output voltage, VBIAS  
I(VBIAS) = 0  
2.7  
2.8  
2.9  
V
Output current, VBIAS(2)  
100  
µA  
CUMULATIVE REFERENCE  
Vref  
REGULATION  
Line regulation(1)(3)  
Load regulation(1)(3)  
Accuracy  
0.882  
0.891  
0.900  
V
IL = 7 A, fs = 350 kHz, TJ = 85°C  
0.05  
%/V  
%/A  
IL = 0 A to 14 A, fs = 350 kHz, TJ = 85°C  
PVIN = 2.5 V, VIN = 3.3 V  
0.013  
OSCILLATOR  
RT open(1), SYNC 0.8 V  
280  
440  
252  
460  
663  
2.5  
350  
550  
280  
500  
700  
420  
660  
308  
540  
762  
Internally set—free running frequency  
kHz  
kHz  
RT open(1), SYNC 2.5 V  
RT = 180 k(1% resistor to AGND)(1)  
RT = 100 k(1% resistor to AGND)  
RT = 68 k(1% resistor to AGND)(1)  
Externally set—free running frequency range  
High-level threshold voltage, SYNC  
Low-level threshold voltage, SYNC  
Pulse duration, SYNC(1)  
V
V
0.8  
50  
ns  
kHz  
V
Frequency range, SYNC  
300  
700  
Ramp valley(1)  
0.75  
1
Ramp amplitude (peak-to-peak)(1)  
Minimum controllable on time(1)  
Maximum duty cycle(1)  
V
200  
ns  
90%  
(1) Specified by design  
(2) Static resistive loads only  
(3) Specified by the circuit used in Figure 12  
3
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
ELECTRICAL CHARACTERISTICS (continued)  
TJ = -40°C to 125°C, VIN = 3 V to 4 V, PVIN = 2.2 V to 4 V (unless otherwise noted)  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX UNIT  
ERROR AMPLIFIER  
Error amplifier open-loop voltage gain  
Error amplifier unity gain bandwidth  
1 kCOMP to AGND(4)  
90  
3
110  
5
dB  
Parallel 10 k, 160 pF COMP to AGND(4)  
Powered by internal LDO(4)  
VSENSE = Vref  
MHz  
Error amplifier common mode input voltage  
range  
0
VBIAS  
250  
V
Input bias current, VSENSE  
60  
nA  
Output voltage slew rate (symmetric), COMP  
1
1.4  
V/µs  
PWM COMPARATOR  
PWM comparator propagation delay time, PWM  
comparator input to PH pin (excluding  
deadtime)  
10-mV overdrive(4)  
70  
85  
ns  
SLOW-START/ENABLE  
Enable threshold voltage, SS/ENA  
Enable hysteresis voltage, SS/ENA(4)  
Falling edge deglitch, SS/ENA(4)  
Internal slow-start time  
0.82  
1.2  
0.03  
2.5  
1.4  
V
V
µs  
ms  
µA  
mA  
2.6  
2
3.35  
5
4.1  
8
Charge current, SS/ENA  
SS/ENA = 0 V  
Discharge current, SS/ENA  
SS/ENA = 0.2 V, VIN = 2.7 V, PVIN = 2.5 V  
1.3  
2.3  
4
POWER GOOD  
Power-good threshold voltage  
Power-good hysteresis voltage(4)  
Power-good falling edge deglitch(4)  
Output saturation voltage, PWRGD  
Leakage current, PWRGD  
VSENSE falling  
93  
3
%Vref  
%Vref  
µs  
35  
I(sink) = 2.5 mA  
0.18  
0.3  
1
V
VIN = 3.3 V, PVIN = 2.5 V  
µA  
CURRENT LIMIT  
Current limit  
VIN = 3.3 V, PVIN = 2.5 V (4), Output shorted  
14.5  
135  
21  
100  
200  
A
Current limit leading edge blanking time(4)  
Current limit total response time(4)  
ns  
ns  
THERMAL SHUTDOWN  
Thermal shutdown trip point(4)  
Thermal shutdown hysteresis(4)  
165  
10  
°C  
°C  
OUTPUT POWER MOSFETS  
VIN = 3 V, PVIN = 2.5 V  
VIN = 3.6 V, PVIN = 2.5 V  
8
8
21  
18  
rDS(on) Power MOSFET switches  
mΩ  
(4) Specified by design  
4
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
DEVICE INFORMATION  
PWP PACKAGE  
(TOP VIEW)  
1
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
AGND  
VSENSE  
COMP  
PWRGD  
BOOT  
PH  
RT  
SYNC  
SS/ENA  
VBIAS  
VIN  
PVIN  
PVIN  
PVIN  
PVIN  
PGND  
PGND  
PGND  
PGND  
PGND  
2
3
4
5
6
7
PH  
PH  
PH  
PH  
PH  
PH  
PH  
PH  
THERMAL  
PAD  
8
9
10  
11  
12  
13  
14  
TERMINAL FUNCTIONS  
PIN NAME  
PIN NUMBER DESCRIPTION  
Analog ground. Return for compensation network/output divider, slow-start capacitor, VBIAS capacitor, and  
RT resistor. If using the PowerPAD, connect it to AGND. See the Application Information section for  
details.  
AGND  
1
Bootstrap output. 0.022-µF to 0.1-µF low-ESR capacitor connected from BOOT to PH generates floating  
drive for the high-side FET driver.  
BOOT  
COMP  
5
3
Error amplifier output. Connect frequency compensation network from COMP to VSENSE  
Power ground. High current return for the low-side driver and power MOSFET. Connect PGND with large  
copper areas to the input and output supply returns, and negative terminals of the input and output  
capacitors. A single point connection to AGND is recommended.  
15, 16, 17, 18,  
19  
PGND  
PH  
6-14  
Phase output. Junction of the internal high-side and low-side power MOSFETs, and output inductor.  
Input supply for the power MOSFET switches and internal bias regulator. Bypass the PVIN pins to the  
PGND pins close to device package with a high-quality, low-ESR 10-µF ceramic capacitor.  
PVIN  
20, 21, 22, 23  
Power-good open-drain output. High when VSENSE > 90% Vref, otherwise PWRGD is low. Note that  
output is low when SS/ENA is low or the internal shutdown signal is active.  
PWRGD  
RT  
4
28  
26  
Frequency setting resistor input. Connect a resistor from RT to AGND to set the switching frequency, fs.  
Slow-start/enable input/output. Dual function pin which provides logic input to enable/disable device  
operation and capacitor input to externally set the start-up time.  
SS/ENA  
Synchronization input. Dual function pin which provides logic input to synchronize to an external oscillator  
or pin select between two internally set switching frequencies. When used to synchronize to an external  
signal, a resistor must be connected to the RT pin.  
SYNC  
VBIAS  
27  
25  
Internal bias regulator output. Supplies regulated voltage to internal circuitry. Bypass VBIAS pin to AGND  
pin with a high-quality, low-ESR 0.1-µF to 1.0-µF ceramic capacitor.  
Input supply for the internal control circuits. Bypass the VIN pin to the PGND pins close to device package  
with a high-quality, low-ESR 1-µF ceramic capacitor.  
VIN  
24  
2
VSENSE  
Error amplifier inverting input. Connect to output voltage compensation network/output divider.  
5
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
FUNCTIONAL BLOCK DIAGRAM  
VBIAS  
AGND  
VIN  
VIN  
REG  
VBIAS  
3.0 − 4.0 V  
2.2 − 4.0 V  
Enable  
Comparator  
SS/ENA  
Falling  
Edge  
Deglitch  
SHUTDOWN  
PVIN  
ILIM  
Comparator  
1.2 V  
Thermal  
Shutdown  
150°C  
Hysteresis: 0.03 V  
Leading  
Edge  
2.5 µs  
Blanking  
VIN UVLO  
Comparator  
Falling  
and  
100 ns  
VIN  
BOOT  
Rising  
Edge  
2.95 V  
Deglitch  
Hysteresis: 0.11 V  
8 mΩ  
2.5 µs  
SS_DIS  
SHUTDOWN  
L
OUT  
V
O
PH  
Internal/External  
Slow-start  
(Internal Slow-start Time = 3.35 ms  
+
C
O
Adaptive Dead-Time  
and  
Control Logic  
R
S
Q
Error  
Amplifier  
PWM  
Comparator  
Reference  
VIN  
VREF = 0.891 V  
8 mΩ  
OSC  
PGND  
Power-Good  
Comparator  
PWRGD  
VSENSE  
Falling  
Edge  
0.90 V  
ref  
Deglitch  
TPS54010  
Hysteresis: 0.03 Vref  
SHUTDOWN  
35 µs  
VSENSE  
COMP  
RT SYNC  
6
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
TYPICAL CHARACTERISTICS  
DRAIN-SOURCE ON-STATE  
DRAIN-SOURCE ON-STATE  
RESISTANCE  
INTERNALLY SET OSCILLATOR  
FREQUENCY  
RESISTANCE  
vs  
vs  
vs  
JUNCTION TEMPERATURE  
JUNCTION TEMPERATURE  
JUNCTION TEMPERATURE  
12  
10  
8
12  
750  
VIN = 3.3 V,  
VIN = 3.6 V,  
PVIN = 2.5 V,  
PVIN = 2.5 V,  
10  
I
= 9 A  
I
= 9 A  
O
O
650  
SYNC 2.5 V  
8
6
4
2
0
550  
6
450  
4
2
0
SYNC 0.8 V  
350  
250  
−40  
0
25  
85  
125  
125  
−40 −20  
−40 −20  
0
20 40 60 80 100  
100 125  
0
20 40 60 80  
T
J
− Junction Temperature − °C  
T
J
− Junction Temperature − °C  
T
J
− Junction Temperature − °C  
Figure 1.  
Figure 2.  
Figure 3.  
EXTERNALLY SET OSCILLATOR  
FREQUENCY  
VOLTAGE REFERENCE  
vs  
JUNCTION TEMPERATURE  
DEVICE POWER DISSIPATION  
vs  
vs  
JUNCTION TEMPERATURE  
OUTPUT CURRENT  
0.895  
0.893  
0.891  
0.889  
8
800  
700  
600  
V
= 1.5 V,  
O
V = PVIN = 3.3 V,  
7
6
5
4
3
2
I
T
J
= 125°C  
RT = 68 k  
RT = 100 kΩ  
RT = 180 kΩ  
500  
400  
300  
200  
0.887  
0.885  
1
0
−40  
0
25  
85  
125  
−40  
0
25  
85  
125  
0
5
10  
15  
20  
T
J
− Junction Temperature − °C  
T
J
− Junction Temperature − °C  
I
− Output Current − A  
O
Figure 4.  
Figure 5.  
Figure 6.  
REFERENCE VOLTAGE  
vs  
INTERNAL SLOWS-START TIME  
vs  
JUNCTION TEMPERATURE  
ERROR AMPLIFIER  
OPEN-LOOP RESPONSE  
INPUT VOLTAGE  
0
3.80  
0.895  
0.893  
0.891  
0.889  
140  
R
C
T
= 10 k,  
= 160 pF,  
= 25°C  
L
VIN = 3.3 V,  
PVIN = 2.5 V  
PVIN = 2.5 V  
−20  
120  
100  
80  
L
3.65  
3.50  
−40  
−60  
−80  
A
Phase  
Gain  
3.35  
−100  
−120  
−140  
−160  
−180  
−200  
60  
3.20  
3.05  
40  
20  
0.887  
0.885  
0
2.90  
2.75  
−20  
1
10 100 1 k 10 k 100 k 1 M 10 M  
−40  
0
25  
85  
125  
3
3.1  
3.2  
3.3  
3.4  
3.5  
3.6  
f − Frequency − Hz  
T
J
− Junction Temperature − °C  
V − Input Voltage − V  
I
Figure 7.  
Figure 8.  
Figure 9.  
7
 
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
APPLICATION INFORMATION  
PCB LAYOUT  
ANALOG GROUND TRACE  
FREQUENCY SET RESISTOR  
AGND  
RT  
SYNC  
SS/ENA  
VBIAS  
VIN  
INPUT  
BYPASS  
CAPACITOR  
SLOW-START  
CAPACITOR  
VSENSE  
COMP  
COMPENSATION  
NETWORK  
BIAS CAPACITOR  
PWRGD  
BOOT  
BOOT  
CAPACITOR  
EXPOSED  
POWERPAD  
AREA  
PH  
PVIN  
PVIN  
PVIN  
PVIN  
VOUT  
PH  
PH  
PVIN  
PH  
PH  
PH  
PGND  
PGND  
OUTPUT INDUCTOR  
OUTPUT  
PGND  
PGND  
PGND  
FILTER  
CAPACITOR  
INPUT  
INPUT  
BULK  
BYPASS  
CAPACITOR FILTER  
TOPSIDE GROUND AREA  
VIA to GROUND PLANE  
Figure 10. TPS54010 Layout  
The PVIN pins are connected together on the printed-  
circuit board (PCB) and bypassed with a low ESR  
ceramic bypass capacitor. Care should be taken to  
minimize the loop area formed by the bypass capaci-  
tor connections, the PVIN pins, and the TPS54010  
ground pins. The minimum recommended bypass  
capacitance is a 10-µF ceramic capacitor with a X5R  
or X7R dielectric. The optimum placement is as close  
as possible to the PVIN pins, the AGND, and PGND  
pins. See Figure 10 for an example of a board layout.  
If the VIN is connected to a separate source supply, it  
is bypassed with its own capacitor. There is an area  
of ground on the top layer of the PCB, directly under  
the IC, with an exposed area for connection to the  
PowerPAD. Use vias to connect this ground area to  
any internal ground planes. Use additional vias at the  
ground side of the input and output filter capacitors.  
The AGND and PGND pins are tied to the PCB  
ground by connecting them to the ground area under  
the device as shown in Figure 10. Use a separate  
wide trace for the analog ground signal path. This  
analog ground is used for the voltage set point  
divider, timing resistor RT, slow-start capacitor, and  
bias capacitor grounds. The PH pins are tied together  
and routed to the output inductor. Because the PH  
connection is the switching node, an inductor is  
located close to the PH pins, and the area of the PCB  
conductor is minimized to prevent excessive capaci-  
tive coupling. Connect the boot capacitor between the  
phase node and the BOOT pin as shown in Fig-  
ure 10. Keep the boot capacitor close to the IC, and  
minimize the conductor trace lengths. Connect the  
output filter capacitor(s) between the VOUT trace and  
PGND. It is important to keep the loop formed by the  
PH pins, Lout, Cout, and PGND as small as is  
practical. Place the compensation components from  
the VOUT trace to the VSENSE and COMP pins. Do  
not place these components too close to the PH  
trace. Due to the size of the IC package and the  
device pinout, they must be routed close, but main-  
8
 
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
tain as much separation as possible while keeping  
the layout compact. Connect the bias capacitor from  
the VBIAS pin to analog ground using the isolated  
analog ground trace. If a slow-start capacitor or RT  
resistor is used, or if the SYNC pin is used to select  
350-kHz operating frequency, connect them to this  
trace.  
ted to the largest area available. Additional areas on  
the top or bottom layers also help dissipate heat, and  
any area available must be used when 6-A or greater  
operation is desired. Connection from the exposed  
area of the PowerPAD to the analog ground plane  
layer must be made using 0.013-inch diameter vias to  
avoid solder wicking through the vias.  
For operation at full rated load current, the analog  
Eight vias must be in the PowerPAD area with four  
additional vias located under the device package. The  
size of the vias under the package, but not in the  
exposed thermal pad area, can be increased to  
0.018. Additional vias beyond the twelve rec-  
ommended that enhance thermal performance must  
be included in areas not under the device package.  
ground  
plane  
must  
provide  
an  
adequate  
heat-dissipating area. A 3-inch by 3-inch plane of  
1-ounce copper is recommended, though not manda-  
tory, depending on ambient temperature and airflow.  
Most applications have larger areas of internal ground  
plane available, and the PowerPAD must be connec-  
Minimum Recommended Thermal Vias: 8 x 0.013 Diameter Inside  
PowerPAD Area 4 x 0.018 Diameter Under Device as Shown.  
Additional 0.018 Diameter Vias May Be Used if Top Side Analog Ground  
Area Is Extended.  
Ø0.0130  
8 PL  
4 PL Ø0.0180  
Connect Pin 1 to Analog Ground Plane  
in This Area for Optimum Performance  
0.0150  
0.06  
0.0339  
0.0650  
0.0500  
0.3820 0.3478  
0.2090  
0.0256  
0.0500  
0.0500  
0.0650  
0.0339  
Minimum Recommended Exposed  
Copper Area for PowerPAD. 5mm  
Stencils May Require 10 Percent  
0.1700  
Larger Area  
0.1340  
0.0630  
Minimum Recommended Top  
Side Analog Ground Area  
0.0400  
Figure 11. Recommended Land Pattern for 28-Pin PWP PowerPAD  
9
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
µF  
kΩ  
µF  
µF  
µF  
kΩ  
µF  
µF  
kΩ  
µ
µF  
µF  
µF  
kΩ  
kΩ  
kΩ  
Figure 12. Application Circuit, 2.5 V to 1.5 V  
Figure 12 shows the schematic for typical  
a
TPS54010 application. The TPS54010 can provide  
up to 14-A output current at a nominal output voltage  
of 1.5 V. Nominal input voltages are 2.5 V for PVIN  
and 3.3 V for VIN. For proper thermal performance,  
the exposed PowerPAD underneath the device must  
be soldered down to the printed-circuit board.  
DESIGN PARAMETERS  
To begin the design process, a few parameters must  
be decided. The designer needs to know:  
Input voltage range  
Output voltage  
Input ripple voltage  
Output ripple voltage  
Output current rating  
Operating frequency  
DESIGN PROCEDURE  
The following design procedure can be used to select  
component values for the TPS54010. Alternately, the  
SWIFT Designer Software may be used to generate a  
complete design. The SWIFT Designer Software uses  
an iterative design procedure and accesses a com-  
prehensive database of components when generating  
a design. This section presents a simplified dis-  
cussion of the design process.  
For this design example, use the following as the  
input parameters:  
DESIGN PARAMETER  
Input voltage (VIN)  
EXAMPLE VALUE  
3.3 V  
Input voltage range (PVIN)  
Output voltage  
2.2 to 3.5 V  
1.5 V  
Input ripple voltage  
Output ripple voltage  
Output current rating  
Operating frequency  
300 mV  
50 mV  
14 A  
700 kHz  
10  
 
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
SWITCHING FREQUENCY  
capacitors, TDK C3225X5R1C106M are each rated  
for 16 V, and the ripple current capacity is greater  
than 3 A at the operating frequency of 700 kHz. Total  
ripple current handling is in excess of 10.4 A. It is  
important that the maximum ratings for voltage and  
current are not exceeded under any circumstance.  
The switching frequency can be set to either one of  
two internally programmed frequencies or set to a  
externally programmed frequency. With the RT pin  
open, setting the SYNC pin at or above 2.5 V selects  
550-kHz operation, whereas grounding or leaving the  
SYNC pin open selects 350-kHz operation. For this  
design, the switching frequency is externally pro-  
grammed using the RT pin. By connecting a resistor  
(R4) from RT to AGND, any frequency in the range of  
250 to 700 kHz can be set. Use Equation 1 to  
determine the proper value of RT.  
OUTPUT FILTER COMPONENTS  
Two components need to be selected for the output  
filter, L1 and C2. Because the TPS54010 is an  
externally compensated device, a wide range of filter  
component types and values can be supported.  
500 kHz  
ƒs(kHz)  
R4(kW) +  
  100 kW  
Inductor Selection  
(1)  
To calculate the minimum value of the output induc-  
tor, use Equation 4  
In this example circuit, R4 is calculated to be 71.5 kΩ  
and the switching frequency is set at 700 kHz.  
  ǒVin(MAX) OUTǓ  
V
* V  
OUT  
INPUT CAPACITORS  
L
+
MIN  
V
  K  
  I  
  F  
sw  
The TPS54010 requires an input de-coupling capaci-  
tor and, depending on the application, a bulk input  
capacitor. The minimum value for the de-coupling  
capacitor, C9, is 10 µF. A high-quality ceramic type  
X5R or X7R is recommended. The voltage rating  
should be greater than the maximum input voltage.  
Additionally, some bulk capacitance may be needed,  
especially if the TPS54010 circuit is not located within  
about 2 inches from the input voltage source. The  
value for this capacitor is not critical but it also should  
be rated to handle the maximum input voltage includ-  
ing ripple voltage, and should filter the output so that  
input ripple voltage is acceptable.  
IN(MAX)  
IND  
OUT  
(4)  
KIND is a coefficient that represents the amount of  
inductor ripple current relative to the maximum output  
current. For designs using low ESR output capacitors  
such as ceramics, use KIND = 0.3. When using higher  
ESR output capacitors, KIND = 0.2 yields better  
results.  
For this design example, use KIND = 0.2 to keep the  
inductor ripple current small. The minimum inductor  
value is calculated to be 0.44 µH.  
For the output filter inductor, it is important that the  
RMS current and saturation current ratings not be  
exceeded. The RMS inductor current can be found  
from Equation 5:  
This input ripple voltage can be approximated by  
Equation 2:  
I
  0.25  
2
OUT(MAX)  
) ǒIOUT(MAX)  
MAXǓ  
DV  
+
  ESR  
ȡ
ȣ
ȧ
ǒVin(MAX)  
IN(MAX)  
Ǔ
sw  
* V  
PVIN  
OUT  
  F  
OUT  
C
  ƒ  
sw  
1
12  
I
+
I2  
)
 
V
 
OUT  
BULK  
Ǹ
ȧ
Ȣ
L(RMS)  
OUT(MAX)  
V
  L  
  0.8Ȥ  
(2)  
Where IOUT(MAX) is the maximum load current.  
(5)  
The TPS54010 requires an input de-coupling capaci-  
tor and, depending on the application, a bulk input  
capacitor. ƒsw is the switching frequency, C(BULK) is  
the bulk capacitor value and ESRMAX is the maximum  
series resistance of the bulk capacitor.  
and the peak inductor current can be found from  
Equation 6  
  ǒVin(MAX) OUTǓ  
V
* V  
OUT  
1.6   V  
I
+ I  
)
L(PK)  
OUT(MAX)  
  L  
  F  
sw  
IN(MAX)  
OUT  
The maximum RMS ripple current also needs to be  
checked. For worst-case conditions, this can be  
approximated by Equation 3:  
(6)  
For this design, the RMS inductor current is 15.4 A,  
and the peak inductor current is 15.1 A. For this  
design, a Vishay IHLP2525CZ-01 style output induc-  
tor is specified. The largest value greater than 0.44  
µH that meets these current requirements is 0.68 µH.  
Increasing the inductor value decreases the ripple  
I
OUT(MAX)  
I
+
CIN  
2
(3)  
In this case, the input ripple voltage would be 155 mV  
and the RMS ripple current would be 7 A. The  
maximum voltage across the input capacitors would  
be Vin max plus delta Vin/2. The chosen bulk  
capacitor, a Sanyo POSCAP 6TPD330M is rated for  
6.3 V and 4.4 A of ripple current; two bypass  
11  
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
current and the corresponding output ripple voltage.  
The inductor value can be decreased if more margin  
in the RMS current is required. In general, inductor  
values for use with the TPS54010 falls in the range of  
0.47 to 2.2 µH.  
specified in the initial design parameters. The output  
ripple voltage is the inductor ripple current times the  
ESR of the output filter; therefore, the maximum  
specified ESR as listed in the capacitor data sheet is  
given by Equation 9 :  
ȡV  
  0.8ȣ  
ȧ
  L  
  F  
sw  
OUT  
IN(MAX)ǒV  
OUTǓ  
Capacitor Requirements  
ESR  
+ N  
 
  DV  
ȧ
Ȣ
MAX  
C
P*P(MAX)  
V
 
* V  
IN(MAX)  
The important design factors for the output capacitor  
are dc voltage rating, ripple current rating, and  
equivalent series resistance (ESR). The dc voltage  
and ripple current ratings cannot be exceeded. The  
ESR is important because along with the inductor  
current it determines the amount of output ripple  
voltage. The actual value of the output capacitor is  
not critical, but some practical limits do exist. Con-  
sider the relationship between the desired  
closed-loop crossover frequency of the design and  
LC corner frequency of the output filter. In general, it  
is desirable to keep the closed-loop crossover fre-  
quency at less than 1/5 of the switching frequency.  
With high switching frequencies such as the 500 kHz  
frequency of this design, internal circuit limitations of  
the TPS54010 limit the practical maximum crossover  
frequency to about 70 kHz. To allow for adequate  
phase gain in the compensation network, the LC  
corner frequency should be about one decade or so  
below the closed-loop crossover frequency. This  
limits the minimum capacitor value for the output filter  
OUT  
Ȥ
(9)  
and the maximum ESR required is 22.2 m. A  
capacitor that meets these requirements is a Cornell  
Dubilier Special Polymer (SP) ESRD101M06 rated at  
6.3 V with a maximum ESR of 0.015 and a ripple  
current rating of 2 A. An additional small 0.1-µF  
ceramic bypass capacitor C13 is a also used.  
Other capacitor types work well with the TPS54010,  
depending on the needs of the application.  
Compensation Components  
The external compensation used with the TPS54010  
allows for a wide range of output filter configurations.  
A large range of capacitor values and types of  
dielectric are supported. The design example uses  
Type-3 compensation consisting of R1, R3, R5, C6,  
C7, and C8. Additionally, R2 along with R1 forms a  
voltage divider network that sets the output voltage.  
These component reference designators are the  
same as those used in the SWIFT Designer  
Software. There are a number of different ways to  
design a compensation network. This procedure  
outlines a relatively simple procedure that produces  
good results with most output filter combinations. Use  
the SWIFT Designer Software for designs with un-  
usually high closed-loop crossover frequencies, low  
value, low ESR output capacitors such as ceramics  
or if you are unsure about the design procedure.  
to:  
2
1
K
ǒ Ǔ  
2p ƒ  
C
+
 
OUT(MIN)  
L
CO  
OUT  
(7)  
Where K is the frequency multiplier for the spread  
between fLC and fCO. K should be between 5 and 15,  
typically 10 for one decade difference. For a desired  
crossover of 100-kHz and a 0.68-µH inductor, the  
minimum value for the output capacitor is 93 µF using  
a minimum K factor of 5. Increasing the K factor  
would require using a larger capacitance as 100 kHz  
is approaching the maximum practical closed-loop  
crossover frequency for this device. The selected  
output capacitor must be rated for a voltage greater  
than the desired output voltage plus one half the  
ripple voltage. Any de-rating amount must also be  
included. The maximum RMS ripple current in the  
output capacitors is given by Equation 8:  
When designing compensation networks for the  
TPS54010, a number of factors need to be con-  
sidered. The gain of the compensated error amplifier  
should not be limited by the open-loop amplifier gain  
characteristics and should not produce excessive  
gain at the switching frequency. Also, the closed-loop  
crossover frequency should be set less than one-fifth  
of the switching frequency, and the phase margin at  
crossover must be greater than 45 degrees. The  
general procedure outlined here produces results  
consistent with these requirements without going into  
great detail about the theory of loop compensation.  
ȡVOUT  
ȣ
Ǔ
  ǒVPVIN(MAX)  
* V  
ȧ
Ȣ
OUT ȧ  
1
12  
I
+
 
COUT(RMS)  
Ǹ
V
  L  
  F  
sw  
PVIN(MAX)  
OUT  
Ȥ
First, calculate the output filter LC corner frequency  
using Equation 10:  
(8)  
1
The calculated RMS ripple current is 780 mA in the  
output capacitors.  
ƒ
+
LC  
2p ǸL  
C
OUT OUT  
For the design example, fLC = 19.3 kHz.  
(10)  
The maximum ESR of the output capacitor is deter-  
mined by the amount of allowable output ripple as  
12  
TPS54010  
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SLVS509AMAY 2004REVISED AUGUST 2004  
1
The closed-loop crossover frequency should be  
chosen to be greater than fLC and less than one-fifth  
of the switching frequency. Also, the crossover fre-  
quency should not exceed 150 kHz, as the error  
amplifier may not provide the desired gain. For this  
design, a crossover frequency of 100 kHz was  
chosen. This value is chosen for comparatively wide  
loop bandwidth while still allowing for adequate phase  
boost to insure stability.  
C8 +  
2pR1 ƒ  
LC  
(20)  
The first pole, fP1 is located to coincide with output  
filter ESR zero frequency. This frequency is given by:  
1
ƒ
+
ESR0  
2pR  
C
ESR OUT  
(21)  
where RESR is the equivalent series resistance of the  
output capacitor.  
Next, calculate the R2 resistor value for the output  
voltage of 1.5 V using Equation 11:  
In this case, the ESR zero frequency is 88.4 kHz, and  
R5 can be calculated from:  
R1 0.891  
R2 +  
V
* 0.891  
1
OUT  
(11)  
R5 +  
2pC8 ƒ  
ESR  
(22)  
For any TPS54010 design, start with an R1 value of  
10 k. R2 is 14.7 k.  
The final pole is placed at a frequency above the  
closed-loop crossover frequency high enough to not  
cause the phase to decrease too much at the  
crossover frequency while still providing enough at-  
tenuation so that there is little or no gain at the  
switching frequency. The fP2 pole location for this  
circuit is set to 3.5 times the closed-loop crossover  
frequency and the last compensation component  
value C7 can be derived:  
Now, the values for the compensation components  
that set the poles and zeros of the compensation  
network can be calculated. Assuming that R1 >> than  
R5 and C6 >> C7, the pole and zero locations are  
given by Equation 12 through Equation 18:  
1
ƒ
ƒ
ƒ
ƒ
+
+
+
+
Z1  
Z2  
P1  
P2  
2pR3C6  
(12)  
(13)  
(14)  
(15)  
1
1
2pR1C8  
C7 +  
7pR3 ƒ  
CO  
(23)  
1
2pR5C8  
Note that capacitors are only available in a limited  
range of standard values, so the nearest standard  
value has been chosen for each capacitor. The  
measured closed-loop response for this design is  
shown in Figure 5.  
1
2pR3C7  
Additionally, there is a pole at the origin, which has  
unity gain at a frequency:  
1
ƒ
+
BIAS AND BOOTSTRAP CAPACITORS  
INT  
2pR1C6  
(16)  
Every TPS54010 design requires a bootstrap capaci-  
tor, C3, and a bias capacitor, C4. The bootstrap  
capacitor must be a 0.1 µF. The bootstrap capacitor  
is located between the PH pins and BOOT. The bias  
capacitor is connected between the VBIAS pin and  
AGND. The value should be 1.0 µF. Both capacitors  
should be high-quality ceramic types with X7R or  
X5R grade dielectric for temperature stability. They  
should be placed as close to the device connection  
pins as possible.  
This pole is used to set the overall gain of the  
compensated error amplifier and determines the  
closed-loop crossover frequency. Because R1 is  
given as 1 kand the crossover frequency is  
selected as 100 kHz, the desired fINT can be calcu-  
lated from Equation 17:  
ƒ
CO  
ƒ
+
INT  
V
  2  
IN(MAX)  
(17)  
And the value for C6 is given by Equation 18:  
POWER GOOD  
1
C6 +  
The TPS54010 is provided with a power-good output  
pin PWRGD. This output is an open-drain output and  
is intended to be pulled up to a 3.3-V or 5-V logic  
supply. A 10-kpullup works well in this application.  
2pR1 ƒ  
INT  
(18)  
The first zero, fZ1 is located at one-half the output  
filter LC corner frequency; so, R3 can be calculated  
from:  
1
R3 +  
pC6 ƒ  
LC  
(19)  
The second zero, fZ2 is located at the output filter LC  
corner frequency; so, C8 can be calculated from:  
13  
TPS54010  
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SLVS509AMAY 2004REVISED AUGUST 2004  
SNUBBER CIRCUIT  
large degree on parasitic effects, it is best to choose  
these component values based on actual measure-  
ments of any design layout. See literature number  
SLVP100 for more detailed information on snubber  
design.  
R10 and C11 of the application schematic comprise a  
snubber circuit. The snubber is included to reduce  
overshoot and ringing on the phase node when the  
internal high-side FET turns on. Because the fre-  
quency and amplitude of the ringing depends to a  
k  
µ
µ
µ
µ
71.5 k  
µF  
µF  
kΩ  
µ
µF  
µF  
µF  
10 kΩ  
14.7 kΩ  
The following part numbers are used for test purposes:  
C1 = T520D337M0O4ASE015 (Kemet)  
C2 = TDK C3225X5R0J107M ceramic 6.3 V X5R  
L1 = IHLP2525CZ−01 0.68 µH (Vishay Dale)  
Figure 13. 1.5-V Power Supply With Ceramic Output Capacitors  
Figure 13 shows an application where all ceramic  
capacitors, including the main output filter capacitor,  
are used. The compensation network components  
were calculated using SWIFT Designer Software. See  
Figure 22 through Figure 30 for loop response,  
performance graphs, and switching waveforms for  
this circuit.  
14  
 
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
µF  
µF  
µF  
kΩ  
µF  
µ
µF  
10 kΩ  
µF  
µF  
µF  
20 kΩ  
10 kΩ  
10 kΩ  
10 kΩ  
49.9 Ω  
49.9 Ω  
10 kΩ  
2 kΩ  
10 kΩ  
µF  
14.7 kΩ  
Figure 14. 1.5-V Power Supply With Remote Sense  
With an output current of 14 A, if the load is located  
far from the dc/dc converter circuit, it may be ben-  
eficial to include a remote sense capability. Figure 14  
is an example of a power supply incorporating active  
differential remote sensing. As the TPS54010 only  
has a positive VSENSE input, this circuit compen-  
sates for voltage drops in both the output voltage rail  
and the return (GND). The difference amplifier of U2  
forces the output of the TPS54010 to generate an  
output voltage that maintains a constant 1.5-V differ-  
ence  
between  
+1.5V_REMOTE_SENSE  
and  
-1.5V_REMOTE_SENSE.  
15  
 
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
3.6 V  
100 nF  
330 µF  
10 µF  
10 µF  
C17  
1 µF  
100 nF  
0.047 µF  
1 µF  
10 kΩ  
0.68 µH  
0.047 µF  
100 µF  
100 µF  
0.1 µF  
2.4 kΩ  
422 Ω  
10 kΩ  
14.7 kΩ  
Figure 15. 2.5 V to 1.5 V Power Supply with Charge Pump  
If a suitable 3-V to 4-V source is not available for the VIN supply, a charge pump may be used to boost the PVIN  
voltage. In this circuit, the charge pump is used to boost a 2.5-V source to a nominal 3.6 V.  
16  
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
PERFORMANCE GRAPHS  
The performance data for Figure 16 through Figure 24 are for the circuit in Figure 12. Conditions are PVIN = 2.5  
V, VIN = 3.3 V, VO = 1.5 V, fs = 700 kHz, and IO = 7 A, TA = 25°C, unless otherwise specified.  
MEASURED LOOP RESPONSE  
LOAD REGULATION  
vs  
OUTPUT CURRENT  
LINE REGULATION  
vs  
INPUT VOLTAGE  
vs  
FREQUENCY  
0.3  
0.25  
0.2  
60  
40  
180  
0.5  
0.4  
0.3  
0.2  
0.1  
Phase  
120  
I
I
= 0A  
O
O
3.3 V  
0.15  
0.1  
20  
0
60  
2.5 V  
Gain  
0.05  
0
= 7A  
0
0
-0.05  
-0.1  
-0.15  
-0.2  
-0.25  
-0.3  
2.2 V  
-0.1  
I
= 14A  
O
-20  
-40  
-60  
-60  
-120  
-180  
-0.2  
-0.3  
-0.4  
-0.5  
4.0 V  
100  
1 k  
10 k  
100 k  
1 M  
0
2
4
6
8
10 12 14 16  
2.5  
3.5  
2
3
4
I
- Output - A  
f - Frequency - Hz  
O
PVIN - V  
Figure 16.  
Figure 17.  
Figure 18.  
EFFICIENCY  
vs  
OUTPUT CURRENT  
INPUT RIPPLE VOLTAGE  
OUTPUT VOLTAGE RIPPLE  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
= 20 mV/div (ac coupled)  
O(RIPPLE)  
PVIN(RIPPLE) = 100 mV/div (ac coupled)  
2.2 V  
3.3 V  
2.5 V  
4.0 V  
I
= 14 A  
V(PH ) = 1 V/div  
I
= 14 A  
V(PH) = 1 V/div  
O
O
0
2
4
6
8
10 12 14 16  
Time = 500 nsec/div  
Time = 500 nsec/div  
I
- Output - A  
O
Figure 19.  
Figure 20.  
Figure 21.  
START-UP WAVEFORM  
OUTPUT VOLTAGE RELATIVE  
TO ENABLE  
START-UP WAVEFORM  
OUTPUT VOLTAGE RELATIVE  
TO VIN  
LOAD TRANSIENT RESPONSE  
VIN = 1 V/div  
V
= 1 V/div  
(SS/ENA)  
V
= 50 mV/div (ac coupled)  
O
I
= 5 A/div  
O
V
= 1 V/div  
O
V
= 1 V/div  
O
Time = 10 msec/div  
Time = 200 msec/div  
Time = 10 msec/div  
Figure 22.  
Figure 23.  
Figure 24.  
17  
 
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
PERFORMANCE GRAPHS  
The performance data for Figure 25 through Figure 34 are for the circuit in Figure 13. Conditions are PVIN = 2.5  
V, VIN = 3.3 V, VO = 1.5 V, fs = 700 kHz, and IO = 7 A, TA = 25°C, unless otherwise specified.  
FREE-AIR TEMPERATURE  
vs  
MAXIMUM OUTPUT CURRENT  
MEASURED LOOP RESPONSE  
LOAD REGULATION  
vs  
OUTPUT CURRENT  
vs  
FREQUENCY  
60  
40  
180  
125  
115  
105  
95  
0.5  
0.4  
0.3  
0.2  
0.1  
V
= 1.5 V,  
O
Phase  
PVIN = V = 3.3 V,  
I
120  
T
J
= 125°C  
3.3 V  
20  
0
60  
85  
2.5 V  
Gain  
75  
0
0
65  
2.2 V  
-0.1  
55  
-20  
-60  
-0.2  
-0.3  
-0.4  
-0.5  
4.0 V  
45  
Safe Operating Area  
-40  
-60  
-120  
-180  
35  
25  
15  
100  
1 k  
10 k  
100 k  
1 M  
0
2
4
6
8
10 12 14 16  
- Output Current - A  
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15  
f - Frequency - Hz  
I
O
I
− Output Current − A  
O
Note: Figure 25 applies to the application circuit  
(Figure 13) installed on a 3 inch x 3 inch x 0.062 inch  
four-layer PCB.  
Figure 25.  
Figure 26.  
Figure 27.  
LINE REGULATION  
EFFICIENCY  
vs  
OUTPUT CURRENT  
vs  
PVIN  
INPUT RIPPLE VOLTAGE  
0.3  
100  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
PVIN(RIPPLE) = 100 mV/div (ac coupled)  
2.2 V  
0.25  
0.2  
0.15  
0.1  
3.3 V  
I
I
= 0A  
O
O
2.5 V  
0.05  
0
= 7A  
4.0 V  
-0.05  
-0.1  
-0.15  
-0.2  
-0.25  
-0.3  
I
= 14A  
O
I
= 14 A  
V
= 1 V/div  
O
(PH)  
2.5  
3.5  
0
2
4
6
8
10 12 14 16  
2
3
4
Time = 500 nsec/div  
PVIN - V  
I
- Output Current - A  
O
Figure 28.  
Figure 29.  
Figure 30.  
18  
 
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
PERFORMANCE GRAPHS (continued)  
START-UP WAVEFORM  
OUTPUT VOLTAGE RELATIVE  
TO ENABLE  
OUTPUT VOLTAGE RIPPLE  
LOAD TRANSIENT RESPONSE  
V
= 1 V/div  
V
= 100 mV/div (ac coupled)  
(SS/ENA)  
O
V
= 10 mV/div (ac coupled)  
O(RIPPLE)  
I
= 5 A/div  
O
V
= 1 V/div  
O
I
= 14 A  
V
= 1 V/div  
O
(PH )  
Time = 500 nsec/div  
Time = 200 msec/div  
Time = 10 msec/div  
Figure 31.  
Figure 32.  
Figure 33.  
START-UP WAVEFORM  
OUTPUT VOLTAGE RELATIVE  
TO ENABLE  
VIN = 1 V/div  
V
= 1 V/div  
O
Time = 10 msec/div  
Figure 34.  
NOTE:  
DETAILED DESCRIPTION  
If the PVIN input is controlled via a fast bus switch, it  
results in a hard-start condition and may damage the  
load (i.e., whatever is connected to the regulated  
output of the TPS54010). If a power-good signal is  
not available from the 2.5-V power supply, one can  
be generated using a comparator and hold the  
SS/ENA pin low until the 2.5-V bus power is good. An  
example of this is shown in Figure 35. This circuit can  
also be used to prevent the TPS54010 output from  
following the PVIN input while the PVIN power supply  
is ramping up.  
OPERATING WITH SEPARATE PVIN  
The TPS54010 is designed to operate with the power  
stage (high-side and low-side MOSFETs) and the  
PVIN input connected to a separate power source  
from VIN. The primary intended application has VIN  
connected to a 3.3-V bus and PVIN connected to a  
2.5-V bus. The TPS54010 cannot be damaged by  
any sequencing of these voltages. However, the  
UVLO (see detailed description section) is referenced  
to the VIN input. Some conditions may cause unde-  
sirable operation.  
If PVIN is absent when the VIN input is high, the  
slow-start is released, and the PWM circuit goes to  
maximum duty factor. When the PVIN input ramps  
up, the output of the TPS54010 follows the PVIN  
input until enough voltage is present to regulate to the  
proper output value.  
19  
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
the UVLO comparator, and a 2.5-ms rising and falling  
edge deglitch circuit reduce the likelihood of shutting  
the device down due to noise on VIN. UVLO is with  
respect to VIN and not PVIN, see the Application  
Information section.  
100 k  
VIN  
10 kΩ  
PVIN  
VBIAS  
+
SS/ENA  
1/2 LM293  
10 kΩ  
27.4 kΩ  
SLOW-START/ENABLE (SS/ENA)  
The slow-start/enable pin provides two functions.  
First, the pin acts as an enable (shutdown) control by  
keeping the device turned off until the voltage ex-  
ceeds the start threshold voltage of approximately  
1.2 V. When SS/ENA exceeds the enable threshold,  
device start-up begins. The reference voltage fed to  
the error amplifier is linearly ramped up from 0 V to  
0.891 V in 3.35 ms. Similarly, the converter output  
voltage reaches regulation in approximately 3.35 ms.  
Voltage hysteresis and a 2.5-ms falling edge deglitch  
circuit reduce the likelihood of triggering the enable  
due to noise.  
Figure 35. Undervoltage Lockout Circuit for PVIN  
Using Open-Collector or Open-Drain Comparator  
PVIN and VIN can be tied together for 3.3-V bus  
operation.  
MAXIMUM OUTPUT VOLTAGE  
The maximum attainable output voltage is limited by  
the minimum voltage at the PVIN pin. Nominal  
maximum duty cycle is limited to 90% in the  
TPS54010; so, maximum output voltage is:  
V
PVIN  
0.9  
The second function of the SS/ENA pin provides an  
external means of extending the slow-start time with  
a low-value capacitor connected between SS/ENA  
and AGND.  
O(max)  
(min)  
(24)  
Care must be taken while operating when nominal  
conditions cause duty cycles near 90%. Load transi-  
ents can require momentary increases in duty cycle.  
If the required duty cycle exceeds 90%, the output  
may fall out of regulation.  
Adding a capacitor to the SS/ENA pin has two effects  
on start-up. First, a delay occurs between release of  
the SS/ENA pin and start-up of the output. The delay  
is proportional to the slow-start capacitor value and  
lasts until the SS/ENA pin reaches the enable  
threshold. The start-up delay is approximately:  
GROUNDING AND PowerPAD LAYOUT  
The TPS54010 has two internal grounds (analog and  
power). Inside the TPS54010, the analog ground ties  
to all of the noise-sensitive signals, whereas the  
power ground ties to the noisier power signals. The  
PowerPAD must be tied directly to AGND. Noise  
injected between the two grounds can degrade the  
performance of the TPS54010, particularly at higher  
output currents. However, ground noise on an analog  
ground plane can also cause problems with some of  
the control and bias signals. For these reasons,  
separate analog and power ground planes are rec-  
ommended. These two planes must tie together  
directly at the IC to reduce noise between the two  
grounds. The only components that must tie directly  
to the power ground plane are the input capacitor, the  
output capacitor, the input voltage decoupling capaci-  
tor, and the PGND pins of the TPS54010.  
1.2 V  
t
+ C  
 
d
(SS)  
5 mA  
(25)  
Second, as the output becomes active, a brief  
ramp-up at the internal slow-start rate may be ob-  
served before the externally set slow-start rate takes  
control and the output rises at a rate proportional to  
the slow-start capacitor. The slow-start time set by  
the capacitor is approximately:  
0.7 V  
t
+ C  
 
(SS)  
(SS)  
5 mA  
(26)  
The actual slow-start time is likely to be less than the  
above approximation due to the brief ramp-up at the  
internal rate.  
VBIAS REGULATOR (VBIAS)  
UNDERVOLTAGE LOCKOUT (UVLO)  
The VBIAS regulator provides internal analog and  
digital blocks with a stable supply voltage over  
variations in junction temperature and input voltage. A  
high-quality, low-ESR, ceramic bypass capacitor is  
required on the VBIAS pin. X7R or X5R grade  
dielectrics are recommended because their values  
are more stable over temperature. The bypass ca-  
pacitor must be placed close to the VBIAS pin and  
returned to AGND.  
The TPS54010 incorporates an undervoltage-lockout  
circuit to keep the device disabled when the input  
voltage (VIN) is insufficient. During power up, internal  
circuits are held inactive until VIN exceeds the  
nominal UVLO threshold voltage of 2.95 V. Once the  
UVLO start threshold is reached, device start-up  
begins. The device operates until VIN falls below the  
nominal UVLO stop threshold of 2.8 V. Hysteresis in  
20  
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
External loading on VBIAS is allowed, with the  
caution that internal circuits require a minimum  
VBIAS of 2.7 V, and external loads on VBIAS with ac  
or digital-switching noise may degrade performance.  
The VBIAS pin may be useful as a reference voltage  
for external circuits. VBIAS is derived from the VIN  
pin; see the functional block diagram of this data  
sheet.  
During this period, the PWM ramp discharges rapidly  
to its valley voltage. When the ramp begins to charge  
back up, the low-side FET turns off and high-side  
FET turns on. As the PWM ramp voltage exceeds the  
error amplifier output voltage, the PWM comparator  
resets the latch, thus turning off the high-side FET  
and turning on the low-side FET. The low-side FET  
remains on until the next oscillator pulse discharges  
the PWM ramp. During transient conditions, the error  
amplifier output could be below the PWM ramp valley  
voltage or above the PWM peak voltage. If the error  
amplifier is high, the PWM latch is never reset, and  
the high-side FET remains on until the oscillator pulse  
signals the control logic to turn the high-side FET off  
and the low-side FET on. The device operates at its  
maximum duty cycle until the output voltage rises to  
the regulation set-point, setting VSENSE to approxi-  
mately the same voltage as VREF. If the error  
amplifier output is low, the PWM latch is continually  
reset and the high-side FET does not turn on. The  
low-side FET remains on until the VSENSE voltage  
VOLTAGE REFERENCE  
The voltage reference system produces a precise Vref  
signal by scaling the output of a temperature stable  
bandgap circuit. During manufacture, the bandgap  
and scaling circuits are trimmed to produce 0.891 V  
at the output of the error amplifier, with the amplifier  
connected as a voltage follower. The trim procedure  
adds to the high-precision regulation of the  
TPS54010, because it cancels offset errors in the  
scale and error amplifier circuits.  
OSCILLATOR AND PWM RAMP  
decreases to  
a
range that allows the PWM  
comparator to change states. The TPS54010 is  
capable of sinking current continuously until the  
output reaches the regulation set-point.  
The oscillator frequency is set to an internally fixed  
value of 350 kHz. The oscillator frequency can be  
externally adjusted from 280 to 700 kHz by con-  
necting a resistor between the RT pin to ground. The  
switching frequency is approximated by the following  
equation, where R is the resistance from RT to  
AGND:  
If the current limit comparator trips for longer than  
100 ns, the PWM latch resets before the PWM ramp  
exceeds the error amplifier output. The high-side FET  
turns off and low-side FET turns on to decrease the  
energy in the output inductor and consequently the  
output current. This process is repeated each cycle in  
which the current limit comparator is tripped.  
100 kW  
Switching Frequency +  
  500 [kHz]  
R
(27)  
ERROR AMPLIFIER  
DEAD-TIME CONTROL AND MOSFET  
DRIVERS  
The high-performance, wide bandwidth, voltage error  
amplifier sets the TPS54010 apart from most dc/dc  
converters. The user is given the flexibility to use a  
wide range of output L and C filter components to suit  
the particular application needs. Type-2 or Type-3  
compensation can be employed using external com-  
pensation components.  
Adaptive dead-time control prevents shoot-through  
current from flowing in both N-channel power  
MOSFETs during the switching transitions by actively  
controlling the turn-on times of the MOSFET drivers.  
The high-side driver does not turn on until the voltage  
at the gate of the low-side FET is below 2 V. While  
the low-side driver does not turn on until the voltage  
at the gate of the high-side MOSFET is below 2 V.  
PWM CONTROL  
Signals from the error amplifier output, oscillator, and  
current limit circuit are processed by the PWM control  
logic. Referring to the internal block diagram, the  
control logic includes the PWM comparator, OR gate,  
PWM latch, and portions of the adaptive dead-time  
and control-logic block. During steady-state operation  
below the current limit threshold, the PWM  
comparator output and oscillator pulse train alter-  
nately reset and set the PWM latch. Once the PWM  
latch is set, the low-side FET remains on for a  
minimum duration set by the oscillator pulse width.  
The high-side and low-side drivers are designed with  
300-mA source and sink capability to quickly drive the  
power MOSFETs gates. The low-side driver is sup-  
plied from VIN, whereas the high-side driver is  
supplied from the BOOT pin. A bootstrap circuit uses  
an external BOOT capacitor and an internal 2.5-Ω  
bootstrap switch connected between the VIN and  
BOOT pins. The integrated bootstrap switch improves  
drive efficiency and reduces external component  
count.  
21  
TPS54010  
www.ti.com  
SLVS509AMAY 2004REVISED AUGUST 2004  
OVERCURRENT PROTECTION  
Thermal shutdown provides protection when an over-  
load condition is sustained for several milliseconds.  
With a persistent fault condition, the device cycles  
continuously; starting up by control of the slow-start  
circuit, heating up due to the fault condition, and then  
shutting down on reaching the thermal shutdown trip  
point. This sequence repeats until the fault condition  
is removed.  
The cycle-by-cycle current limiting is achieved by  
sensing the current flowing through the high-side  
MOSFET and comparing this signal to a preset  
overcurrent threshold. The high-side MOSFET is  
turned off within 200 ns of reaching the current limit  
threshold. A 100-ns leading-edge blanking circuit  
prevents current limit false tripping. Current limit  
detection occurs only when current flows from VIN to  
PH when sourcing current to the output filter. Load  
protection during current sink operation is provided by  
thermal shutdown.  
POWER-GOOD (PWRGD)  
The power-good circuit monitors for undervoltage  
conditions on VSENSE. If the voltage on VSENSE is  
10% below the reference voltage, the open-drain  
PWRGD output is pulled low. PWRGD is also pulled  
low if VIN is less than the UVLO threshold or SS/ENA  
is low. When VIN, UVLO threshold, SS/ENA, enable  
THERMAL SHUTDOWN  
The device uses the thermal shutdown to turn off the  
power MOSFETs and disable the controller if the  
junction temperature exceeds 150°C. The device is  
released from shutdown automatically when the junc-  
tion temperature decreases to 10°C below the ther-  
mal shutdown trip point, and starts up under control  
of the slow-start circuit.  
threshold, and VSENSE  
> 90% of Vref, the  
open-drain output of the PWRGD pin is high. A  
hysteresis voltage equal to 3% of Vref and a 35-µs  
falling-edge deglitch circuit prevent tripping of the  
power-good comparator due to high-frequency noise.  
22  
THERMAL PAD MECHANICAL DATA  
www.ti.com  
PWP (R-PDSO-G28)  
THERMAL INFORMATION  
This PowerPAD™ package incorporates an exposed thermal pad that is designed to be attached directly to an  
external heatsink. When the thermal pad is soldered directly to the printed circuit board (PCB), the PCB can be  
used as a heatsink. In addition, through the use of thermal vias, the thermal pad can be attached directly to a  
ground plane or special heatsink structure designed into the PCB. This design optimizes the heat transfer from  
the integrated circuit (IC).  
For additional information on the PowerPAD package and how to take advantage of its heat dissipating abilities,  
refer to Technical Brief, PowerPAD Thermally Enhanced Package, Texas Instruments Literature No. SLMA002  
and Application Brief, PowerPAD Made Easy, Texas Instruments Literature No. SLMA004. Both documents are  
available at www.ti.com.  
The exposed thermal pad dimensions for this package are shown in the following illustration.  
28  
15  
Exposed Thermal Pad  
2,35  
1,60  
1
14  
6,46  
5,35  
Top View  
NOTE: All linear dimensions are in millimeters  
PPTD032  
Exposed Thermal Pad Dimensions  
PowerPAD is a trademark of Texas Instruments  
IMPORTANT NOTICE  
Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications,  
enhancements, improvements, and other changes to its products and services at any time and to discontinue  
any product or service without notice. Customers should obtain the latest relevant information before placing  
orders and should verify that such information is current and complete. All products are sold subject to TI’s terms  
and conditions of sale supplied at the time of order acknowledgment.  
TI warrants performance of its hardware products to the specifications applicable at the time of sale in  
accordance with TI’s standard warranty. Testing and other quality control techniques are used to the extent TI  
deems necessary to support this warranty. Except where mandated by government requirements, testing of all  
parameters of each product is not necessarily performed.  
TI assumes no liability for applications assistance or customer product design. Customers are responsible for  
their products and applications using TI components. To minimize the risks associated with customer products  
and applications, customers should provide adequate design and operating safeguards.  
TI does not warrant or represent that any license, either express or implied, is granted under any TI patent right,  
copyright, mask work right, or other TI intellectual property right relating to any combination, machine, or process  
in which TI products or services are used. Information published by TI regarding third-party products or services  
does not constitute a license from TI to use such products or services or a warranty or endorsement thereof.  
Use of such information may require a license from a third party under the patents or other intellectual property  
of the third party, or a license from TI under the patents or other intellectual property of TI.  
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