TPS92074 [TI]
具有数字参考控制的非隔离式、降压 PFC LED 驱动器;型号: | TPS92074 |
厂家: | TEXAS INSTRUMENTS |
描述: | 具有数字参考控制的非隔离式、降压 PFC LED 驱动器 驱动 功率因数校正 驱动器 |
文件: | 总25页 (文件大小:882K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
TPS92074
www.ti.com.cn
ZHCSBJ0 –AUGUST 2013
具有数字基准控制的非隔离、降压功率因数控制器 (PFC) 发光二极管
(LED) 驱动器
查询样品: TPS92074
1
特性
说明
•
•
•
•
•
•
•
•
•
•
取自 PFC 的受控基准
数字 50/60Hz 同步
恒定 LED 电流运行
单绕组磁性配置
低典型运行电流
快速启动
TPS92074 是一款混合功率因数控制器 (PFC),此控制
器针对无需相位调光兼容性的 LED 照明解决方案而进
行了优化。 此器件使用一个内部、低功耗、数字控制
器来监视转换器已整流交流波形。 此控制器和数模转
换器 (DAC) 生成一个已同步三角基准来调节输出电
流。 通过在线路周期上允许 LED 电流的变化,并且保
持一个已调节总平均电流,可实现高功率因数解决方
案。
过压保护
反馈短路保护
宽温度运行范围
通过使用一个恒定关闭时间控制,这个解决方案实现了
低组件数量、高效率并自然提供了开关频率的变化。
这个变化创建了一个仿真展频效应,从而简化了转换器
电磁干扰 (EMI) 签名并可使用一个更小的输出滤波
器。
低物料清单 (BOM) 成本和小型印刷电路板 (PCB)
封装尺寸
•
•
正在申请专利的数字架构
提供 8 引脚小外形尺寸集成电路 (SOIC) 封装和 6
引脚薄小外形晶体管封装 (TSOT)
TPS92074 还包含一些标准特性:电流限制、过压保
护、热关断和 VCC 欠压闭锁,所有这些都采用仅有 6
引脚的封装。
应用范围
•
•
•
非相位可调光 LED 灯
灯泡替换
大面积照明
简化的应用图
EMI Filter
LED +
TPS92074
VSEN COFF
GND VCC
ISNS GATE
LED -
VIN
AC
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
PRODUCTION DATA information is current as of publication date.
Copyright © 2013, Texas Instruments Incorporated
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
English Data Sheet: SLUSBO7
TPS92074
ZHCSBJ0 –AUGUST 2013
www.ti.com.cn
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with
appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more
susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.
ABSOLUTE MAXIMUM RATINGS(1)
All voltages are with respect to GND, –40°C < TJ = TA < 125°C, all currents are positive into and negative out of the specified
terminal (unless otherwise noted)
VALUE
UNIT
MIN
–0.3
–0.3
MAX
22
Input voltage range
Bias and ISNS
Gate
VCC
V
VSEN, COFF
6.0
2.5
2.5
18
IQ bias current (non-switching)
ISNS(2) to Ground
GATE - continuous
GATE - 100 ns
mA
V
–0.3
–0.3
–2.5
V
20.5
V
Continuous power dissipation
Electrostatic discharge
Internally Limited
Human Body Model (HBM)
2
750
160
kV
V
Field Induced Charged Device Model (FICDM)
(3)
Operating junction temperature, TJ
Storage temperature range, Tstg
Lead temperature, soldering, 10s
°C
°C
°C
–65
150
260
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating
Conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) ISNS can sustain –2 V for 100 ns without damage.
(3) Maximum junction temperature is internally limited.
THERMAL INFORMATION
TPS92074
SOIC
(D)
TSOT
(DDC)
THERMAL METRIC(1)
UNITS
8 PINS
112.3
58.4
52.5
12.5
51.9
NA
6 PINS
165.5
28.8
24.6
0.3
θJA
Junction-to-ambient thermal resistance(2)
Junction-to-case (top) thermal resistance(3)
Junction-to-board thermal resistance(4)
Junction-to-top characterization parameter(5)
Junction-to-board characterization parameter(6)
Junction-to-case (bottom) thermal resistance(7)
θJCtop
θJB
°C/W
ψJT
ψJB
23.8
NA
θJCbot
(1) For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953.
(2) The junction-to-ambient thermal resistance under natural convection is obtained in a simulation on a JEDEC-standard, high-K board, as
specified in JESD51-7, in an environment described in JESD51-2a.
(3) The junction-to-case (top) thermal resistance is obtained by simulating a cold plate test on the package top. No specific JEDEC-
standard test exists, but a close description can be found in the ANSI SEMI standard G30-88.
(4) The junction-to-board thermal resistance is obtained by simulating in an environment with a ring cold plate fixture to control the PCB
temperature, as described in JESD51-8.
(5) The junction-to-top characterization parameter, ψJT, estimates the junction temperature of a device in a real system and is extracted
from the simulation data for obtaining θJA, using a procedure described in JESD51-2a (sections 6 and 7).
(6) The junction-to-board characterization parameter, ψJB, estimates the junction temperature of a device in a real system and is extracted
from the simulation data for obtaining θJA , using a procedure described in JESD51-2a (sections 6 and 7).
(7) The junction-to-case (bottom) thermal resistance is obtained by simulating a cold plate test on the exposed (power) pad. No specific
JEDEC standard test exists, but a close description can be found in the ANSI SEMI standard G30-88.
Spacer
2
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TPS92074
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ZHCSBJ0 –AUGUST 2013
RECOMMENDED OPERATING CONDITIONS(1)
Unless otherwise noted, all voltages are with respect to GND, –40°C < TJ = TA < 125°C.
MIN
TYP
11
MAX UNIT
Supply input voltage range VCC
Operating junction temperature
18
V
–40
125
°C
(1) Operating Ratings are conditions under which operation of the device is specified and do not imply assured performance limits. For
specified performance limits and associated test conditions, see the Electrical Characteristics table.
ELECTRICAL CHARACTERISTICS
Unless otherwise specified –40°C ≤ TJ = TA ≤ 125°C, VCC = 14 V, CVCC = 10 µF CGATE = 2.2 nF
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNIT
SUPPLY VOLTAGE INPUT (VCC)
IQ
VVCC quiescent current
VVCC low power mode current
Input range
Not switching
1.3
2.5
250
18
mA
µA
V
IQ_SD
VVCC
VVCC(OVP)
VCC < VCC(UVLO)
120
VCC ≤ VCC(OVP)
Overvoltage protection threshold
VCC > VCC(OVP)
VCC rising
18.0
5.75
20.0
10.5
V
9.8
6.40
3.3
V
VVCC(UVLO)
VVCC(HYS)
VVCC UVLO threshold
VVCC UVLO hysteresis
VCC falling
V
V
LINE SYNCHRONIZATION
VSENTH-Hi
VSEN line detect rising threshold
0.9
1.0
1.1
V
V
VSENTH-Low VSEN line detect falling threshold
OFF-TIME CONTROL
0.465 0.500 0.540
VCOFF
OFF capacitor threshold
OFF capacitor pull-down resistance
Maximum off-time
1.14
1.20
33
1.285
60
V
Ω
RCOFF
tOFF(max)
280
μs
GATE DRIVER OUTPUT (GATE)
RGATE(H)
RGATE(L)
Gate sourcing resistance
Gate sinking resistance
3
3
8
8
Ω
Ω
CURRENT SENSE
VISNS
VCL
Average ISNS limit threshold
DAC: 63/127
445
500
1.2
240
280
33
555
mV
V
Current limit
Leading edge blanking
Current limit reset delay
ISNS limit to GATE delay
OFF capacitor limit to GATE delay
ns
µs
ns
ns
tISNS
tCOFF_DLY
33
THERMAL SHUTDOWN
TSD
Thermal limit threshold
Thermal limit hysteresis
160
20
°C
°C
THYS
Copyright © 2013, Texas Instruments Incorporated
3
TPS92074
ZHCSBJ0 –AUGUST 2013
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DEVICE INFORMATION
FUNCTIONAL BLOCK DIAGRAM
VCC
VVCC
Regulator
VSEN
Filter
Internal
Regulator
VVCC OVP
VVCC UVLO
Logic
Standby
Thermal
Shutdown
Standby
0 -V to 1-V (Analog)
PWM
ILIM
+
+
ISNS
GATE
200-ns
Delay
1.2 V
+
Control
Logic
COFF
1.2 V
200-PS
Off-timer
GND
TPS92074
4
Copyright © 2013, Texas Instruments Incorporated
TPS92074
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ZHCSBJ0 –AUGUST 2013
SOIC (D) PACKAGE
8 PINS
(TOP VIEW)
GND
COFF
VCC
VSEN
NC
NC
ISNS
GATE
TSOT (DDC) PACKAGE
6 PINS
(TOP VIEW)
VSEN
GND
ISNS
COFF
VCC
1
2
3
6
5
4
GATE
PIN DESCRIPTIONS
PIN NUMBERS
NAME
SIOC
(D)
TSOT
(DDC)
I/O
DESCRIPTION
Used to set the converter constant off-time. A current and capacitor connected from the output
to this pin sets the constant off-time of the switching controller.
COFF
2
6
I
Power MOSFET driver pin. This output provides the gate drive for the power switching
MOSFET.
GATE
GND
ISNS
4
1
5
4
2
3
O
—
I
Circuit ground connection
LED current sense pin. Connect a resistor from main switching MOSFET source to GND to set
the maximum switching cycle LED current. Connect ISNS to the switching FET source.
Input voltage pin. This pin provides the power for the internal control circuitry and gate driver.
VCC undervoltage lockout has been implemented with a wide range: 10V rising, 6V falling to
ensure operation with start-up methods that allow elimination of the linear pass device. This
includes using a coupled inductor with resistive start-up.
VCC
3
8
5
1
—
I
The line voltage and frequency are detected through this pin and fed to the digital decoder.
Sensing thresholds are 1V rising and 0.5V falling – nominal.
VSEN
Copyright © 2013, Texas Instruments Incorporated
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ZHCSBJ0 –AUGUST 2013
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TYPICAL CHARACTERISTICS
Unless otherwise stated, –40°C ≤ TA = TJ ≤ 125°C, VVCC = 14 V, CVCC = 10 µF CGATE = 2.2 nF
1.1630
1.1625
1.1620
1.1615
1.1610
1.1605
1.1600
1400
1200
1000
800
600
400
200
0
VCC Rising
VCC Falling
−40 −25 −10
5
20 35 50 65 80 95 110 125
Temperature (°C)
0
2
4
6
8
10
12
14
16
18
20
VCC Input Voltage (V)
G000
G000
Figure 1. COFF Threshold Voltage vs Temperature
Figure 2. VCC Input Current vs Vcc Input Voltage
9.84
6.48
9.82
9.80
9.78
9.76
9.74
9.72
9.70
6.46
6.44
6.42
6.40
6.38
6.36
−40 −25 −10
5
20 35 50 65 80 95 110 125
Temperature (°C)
−40 −25 −10
5
20 35 50 65 80 95 110 125
Temperature (°C)
G000
G000
Figure 3. Input Voltage (UVLO Rising) vs Junction
Temperature
Figure 4. Input Voltage (UVLO Falling) vs Junction
Temperature
50
45
40
35
30
25
20
15
10
5
0
ISNS Mid-Scale Voltage Range (V)
Figure 5. ISNS 0.5V Threshold Distribution
6
Copyright © 2013, Texas Instruments Incorporated
TPS92074
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ZHCSBJ0 –AUGUST 2013
APPLICATION INFORMATION
The TPS92074 is an AC-DC power factor correction (PFC) controller for LED lighting applications. A hysteretic,
peak current, constant off-time approach implements the conversion.
Rectified AC
A
A
Vcc
C3
D2
C3
D2
TPS92074
VSEN COFF
GND
VCC
C8
ISNS GATE
B
B
Buck
Buck-Boost
Q2
R7
Figure 6. Simplified TPS92074 Schematic
The TPS92074 controls the inductor current by controlling two features: (A) The peak inductor current, and (B)
The cycle off-time. The following items summarize the basics of the switch operation in this hysteretic controller.
•
•
The main switch Q2 turns on and current ramps in the inductor.
The Q2 current flows through the sense resistor R7. The R7 voltage is compared to a reference voltage at
ISNS. The Q2 on-time ends when the voltage on R7 is equal to a controlled reference voltage and the
inductor current has reached its set peak current level for that switching cycle.
•
•
Q2 is turned off and a constant off-time timer begins. Voltage begins ramping on C8.
The next cycle begins when the voltage on C8 reaches 1.2 V. This ends the constant off-time and discharges
C8.
•
Capacitor C3 eliminates most of the ripple current seen in the LEDs.
i
L
(A) Peak Inductor Current
'i
L-PP
(B)
t
ON
t
OFF
(constant)
Ts
0
Time
UDG-12176
Figure 7. Current Regulation Method
The TPS92074 incorporates a patent-pending control methodology to generate the reference for the conversion
stage.
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TPS92074
ZHCSBJ0 –AUGUST 2013
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Initial Start-Up
The TPS92074 is designed to achieve instant turn-on using an external linear regulator circuit. The start-up
sequence is internally controlled by a VCC under-voltage lockout (UVLO) circuit. Sufficient headroom has been
incorporated to support the use of an auxiliary winding with start-up linear, resistive or coupled capacitor start-up
methods.
VCC Bias Supply
The TPS92074 can be configured to use a linear regulator with or without the use of an auxiliary winding. Using
a linear regulator to provide VCC incurs more losses than an auxiliary winding, but has several advantages:
•
•
allows the use of inexpensive off-the-shelf inductors as the main magnetic
can reduce the size of the required VCC capacitor to as low as 0.1uF
Another consideration when selecting a bias method involves the OVP configuration. Because the feature is
enabled via the VCC pin, an auxiliary winding provides the simplest implementation of output over-voltage
protection.
A typical start-up sequence begins with VVCC input voltage below the UVLO threshold and the device operating in
low-power, shut-down mode. The VVCC input voltage increases to the UVLO threshold of 9.8V typical. At this
point all of the device features are enabled. The device loads the initial start-up value as the output reference
and switching begins. The device operates until the VVCC level falls below the VCC(UVLO) falling threshold. (6.4V
typical) When VVCC is below this threshold, the device enters low-power shut-down mode.
Voltage Sense Operation
The VSEN (voltage sense) pin is the only input to the digital controller. The time between the rising edge and the
falling edge of the signal determines converter functions. The pin incorporates internal analog and digital filtering
so that any transition that remains beyond the threshold for more than approximately 150 µs will cause the
device to record a change-of-state.
8
Copyright © 2013, Texas Instruments Incorporated
TPS92074
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ZHCSBJ0 –AUGUST 2013
Controller
Basic Operation
The controller continuously monitors the line cycle period. Control algorithms use a normalized line period of 256
samples from VSEN fall to VSEN fall and a normalized converter reference control of 127 levels over a range of
0V to 1V .
The two main controller states are:
•
•
Start-Up
Normal Operation
After the initial start-up period where the reference is a DC level, the reference is changed to a triangular ramp to
achieve a high power factor. The ramp generates gradually over several cycles ensuring the change is
undetectable. The controller maintains the ramp between the rising and falling VSEN signals.
Table 1. Control States and Controlled Reference Values
CONTROLLED REFERENCE VALUE
MODE
LINE DUTY CYCLE
(value / 127 ) X 1 V = reference
Start-up
Any
Typical Average
Typical Ramp Range
Any
50
55
Normal Operation
No VSEN
22 to 127
42
Initial Start-up
Line Synchronization
When the device reaches the turn-on UVLO threshold, the output current reference resets to 0.393 V (50/127)
and switching begins. The controller samples the line for approximately 80 ms (t1 to t2 , Figure 8) to determine
the line frequency and establish the present state of operation. After determining the line frequency, the controller
uses the information to calibrate the internal oscillator. The controller supports line frequencies from 45 Hz to 65
Hz. After determining frequency and duty cycle, the controller enters normal operation.
VREC
VVSEN
Controlled Reference
VISNS(peak)
VGATE
Time
t0 t1
t2
UDG-12168
Figure 8. Line Synchronization
Triangular Ramp Creation
After the start-up period, the controller creates a triangular ramp that is synchronized to the line and is centered
between rising and falling edges of the VSEN signal as shown in Figure 9.
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ZHCSBJ0 –AUGUST 2013
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Rectified AC
VSEN
Controlled Reference
Time
Figure 9. Controlled Reference Output
At start-up the ramp is created over 127 line cycles (see Figure 10) or approximately 1 second (t2 to t3 ≈ 1
second). Because the output level before and after the change is very similar and the change very gradual, it is
impossible for the user to perceive a change in output level. The ramp converts from a DC level to a ramp using
a method that further ensures transparency to the user.
...
VREC
...
...
VVSEN
VISNS(peak)
Time
t2
t3
Figure 10. Transition Stages of the Controlled Reference during Start-Up
Loss of Voltage Sense
If a circuit malfunction or failure occurs causing the VSEN singal to become too narrow or to be lost completely,
the controller simply sets the reference to a default value 0.33 V (42/127) and waits for the VSEN signal to
return.
Not Using Voltage Sense
A simplified version of the TPS92074 circuit can be implemented by grounding the VSEN signal if minimum
component count and size are essential design criteria. In this configuration, the triangular ramp reference is not
implemented. The output is controlled with a default, static reference of 0.394 V (50/127). If used in conjunction
with an on-time clamp and the appropriate LED stack voltage, power factors (> 0.9) can still be achieved, but
THD is higher without the ramp waveform.
Thermal Shutdown
The TPS92074 includes thermal shutdown protection. If the die temperature reaches approximately 160°C the
device stops switching (GATE pin low). When the die temperature cools to approximately 140°C, the device
resumes normal operation.
If thermal foldback is desired at levels below the device thermal shut down limit, application circuit design
features implement this protection. The most simple of these design features is the addition of a thermistor in the
off-time circuitry.
Thermal Foldback
To implement thermal foldback, adjust the resistance of an existing circuit resistor with the use of an NTC
(negative temperature coefficient) thermistor.
10
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TPS92074
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ZHCSBJ0 –AUGUST 2013
For example, a resistor combination creating a dominant effect when the thermistor reaches the desired
temperature and resistance can be incorporated by paralleling a thermistor and another resistor like R10 with the
suggested On-Time clamp (see Figure 12. ). This circuit option creates a shorter on-time as the temperature
increases, reducing the output current. The use of a thermistor (NTC or PTC) in these types of circuit
implementations is simple and saves costly added circuitry and additional device pins.
Overvoltage Protection (OVP)
The implementation of overvoltage protection is simple and built-in if using a two-coil magnetic (coupled inductor)
to derive VCC. If the LED string is opened the auxiliary VCC rises and reaches the VCC(OVP) trip point. This action
disables and grounds the gate pin, preventing the converter from switching. The converter remains disabled until
VCC drops 0.5 V after a 1 second time-out. If an inductor is used, implement other discrete circuits to disable the
converter.
Output Bulk Capacitor
The required output bulk capacitor, CBULK, stores energy during the input voltage zero crossing interval and limits
twice the line frequency ripple component flowing through the LEDs. Equation 1 describes the calculation of the
of output capacitor value.
P
IN
CBULK
³
4p´ fL ´RLED ´ VLED ´ILED ripple
(
)
where
•
•
•
RLED is the dynamic resistance of LED string
ILED(ripple) is the peak to peak LED ripple current
and fL is line frequency
(1)
Compute RLED as the difference in LED forward voltage divided by the difference in LED current for a given LED
using the manufacturer’s VF vs. IF curve. For an initial estimate, a typical value of 0.25 Ω per LED can be used.
More detail can be found in the Application Report Design Challenges of Switching LED Drivers (AN-1656).
In typical applications, the solution size becomes a limiting factor and dictates the maximum dimensions of the
bulk capacitor. When selecting an electrolytic capacitor, manufacturer recommended de-rating factors should be
applied based on the worst case capacitor ripple current, output voltage and operating temperature to achieve
the desired operating lifetime. It should also be a consideration to provide a minimum load at the output of the
driver to discharge the capacitor after the power is switched off or during LED open circuit failures.
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Design Guidelines
This TPS92074 application design requires the selection of components for the power conversion stage and line
sensing. Output inductor, sense resistor and switching frequency are the key aspects of the power stage design.
Another important consideration is the inclusion of an on-time clamp. The combination of the line voltage going to
zero at each cycle and the hysteretic control method can lead to large increases in current draw at the start and
end of each cycle. The components required for the on-time clamp are very inexpensive and they return results
that make their inclusion a common choice for LED driver designers. This simplified design procedure assumes
the use of an on-time clamp in the design.
UDG-12183
i
L(ave)
RSENSE adjusts
the average,
peak inductor
current
The average output current =
the average peak ± ½ the
peak to peak inductor ripple
Peak Inductor Current follows
this Controlled Reference.
Ipk(t) = VISNS(t)/RSENSE
The Inductance (L)
defines 'i
L(P-P)
ûiL-PP = (VLED * toff
)
iL(ave)= iLave(pk) ± ûiL(P-P)
Rectified
AC
L
2
Inductor
Current
Ripple
iLave(pk) = VISNS(ave)
RSENSE
Time
Time
t
t
OFF
ON
Figure 11. TPS92074 Output Current Control
The device uses the controller reference during every switching cycle. This controller reference sets the peak
current through the main switch and sense resistor. The average value of this reference and the inductor ripple
current can be used to calculate the average output current. Also consider the length of time the converter
provides power to the LEDs based on the LED stack voltage. A conversion factor (CF) that accounts for a lower
level of power conversion at the ends of each cycle is used to provide a more accurate sense resistor value. The
lower level of power conversion in these areas also helps to increase the power factor. For the RSENSE calculation
use VISNS
= 0.433 V (55/127). The CF calculation involves computing the normalized time length of the
(ave)
voltage sense pulse using a formula shown in Equation 3. See the simplified design expressions in Equation 2
through Equation 6. For a more comprehensive approach refer to the TPS92074 Design Spreadsheet.
To calculate RSENSE, use Equation 2.
æ
ç
ç
ç
ç
è
ö
÷
÷
÷
÷
ø
V
ISNS ave
(
)
RSENSE
=
´ CF
DiL P-P
(
)
ILED
+
2
(2)
To calculate the conversion factor, use Equation 3.
æ
ç
ç
ç
ç
ç
è
ö
÷
÷
÷
÷
÷
ø
æ
ç
ç
è
ö
÷
÷
ø
V
-1
LED
sin
2 ´ V
3
2
RMS
CF = 1-
´
90
(3)
(4)
To calculate inductance ripple, use Equation 4.
V
LED ´ tOFF
æ
ç
è
ö
÷
ø
DiL P-P
=
(
)
L
To calculate the constant off-time, use Equation 5
12
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ZHCSBJ0 –AUGUST 2013
æ
ö
ö
æ
æ
ç
è
ö
1.2
ç
÷
÷
t
= ln -
-1 ´ -C
´R
TOFF COFF
ç
(
)
÷
OFF
ç
÷
÷
ç
V
VCC
ø
è
ø
è
ø
(5)
(6)
To calculate the average switching frequency, use Equation 6.
æ
ö
÷
÷
ø
1
fSW
=
ç
ç
è
tOFF + t
´ CF
(
)
OFF
General Approach to Buck and Buck-Boost PFC Design
To maintain a high power factor and low THD, create an input current waveform equivalent to what would be
seen in a purely resistive load. A resistive load (like an incandescent light bulb) can draw power until the line
zero cross. A buck converter driving an LED load can provide power only while the input line is greater than the
LED stack voltage. This situation creates a limitation in the selection of LED stack voltage. Currently in non-LED
load, buck PFC applications, a commonly accepted output voltage that maintains acceptable THD and PFC
levels is one that maintains a 50% conduction angle each line cycle. See the TI Application Report Power Factor
Correction Using the Buck Topology(SLUP264) In practical terms this equates to 90 VDC for a 90 VAC minimum
input. For LED driver solutions this rule can be followed if the goal is simply a power factor ≥0.9. If the goal is
also THD less than 20% then stricter requirements must be followed. In general, designs with an LED stack
voltage beyond 45 V have difficulty achieving < 20% THD. For these solutions, a buck-boost topology should be
used so that the circuit has the capability to draw current from the line below the LED stack voltage.
On-Time Clamp
The use of an on-time clamp ( see Figure 12) provides soft-start and soft-stop functionality to the conversion
during each line cycle. The clamp also allows an opportunity to control the energy in these conversion areas to
optimize THD. For example, reducing the energy conversion in these areas helps to create an input current that
is more sinusoidal in shape. Without it, the current can rise quickly at the start and end of each cycle as the
converter goes in and out of drop-out. Solutions having a power factor ≥0.9 are still achievable, but the design
must use the on-time clamp to obtain very low THD.
TPS92074
ISNS
GATE
R10
R11
D5a
D5b
ISNS
ISNS
R8
C10
Figure 12. On-time Clamp Circuitry
The circuit uses the gate drive output to generate a ramp. The ramp increases at a rate to reach the current
sense trip point at the desired maximum conduction time. The gate signal, resistor R10 and capacitor C10 create
the ramp. Diode D5b resets the ramp for each switching cycle. Resistor R11 provides an impedance so this
signal can override ISNS.
In the regions at the start and end of a line cycle the current sense reference is controlled to 0.173 V (22/127).
To select an R-C to reach this point in the desired time use Equation 7. A good starting estimate for the
maximum on-time clamp is approximately one-half of tOFF . For example, choosing 33 nF as the value of
capacitor C10, and assuming VGATE ≈ VCC, R10 (Rton(max)) is calculated in Equation 7.
tOFF
Rton max
=
(
)
é
ù
æ
ö
÷
÷
ø
æ
ç
è
ö
÷
ø
0.173
2´ ln -
-1 ´ -C
ê
ú
ç
ç
è
ton max
(
)
VGATE
ê
ë
ú
û
(7)
13
Copyright © 2013, Texas Instruments Incorporated
TPS92074
ZHCSBJ0 –AUGUST 2013
www.ti.com.cn
Voltage Sense Circuitry and Minimum VSEN Signal Length
If the design topology is a buck converter, select the divider so the falling 0.5-V VSEN threshold is reached when
the rectified AC voltage is at the LED stack voltage. For example, if the LED stack is 20 V and the top resistor is
400 kΩ, the bottom resistor should be 10.25 kΩ to provide a falling VSEN signal at 0.5 V when the rectified AC
reaches 20 V. A 20-V VSEN falling signal corresponds to a 40-V VSEN rising threshold because of the 2:1
hysteresis. These thresholds provide a VSEN signal length of approximately 7.4 ms. This length is adequate to
activate the ramp mode. Regardless of the VSEN connection method used, the divider must ensure an adequate
voltage sense time (tVSEN > 5.9 ms) to activate the creation of the triangular reference. For example, if a straight
resistor divider ( as shown in Figure 13) is implemented and the design LED stack is more than 42 V, the VSEN
conduction time may not be adequate to ensure use of the ramp reference by the controller.
LED(+)
LED(+)
LED(-)
VSEN
VSEN
VSEN
Figure 13. Voltage Sense for Low
Voltage Buck Applications
Figure 14. Voltage Sense for
Buck Applications up to 65V
Figure 15. Voltage Sense for
Buck-Boost Applications
For LED stack voltages between 3 V and 65 V, use an alternate method that senses from LED(–). Because
LED(–) reaches ground each line cycle, the absolute VSEN comparison limits of 0.5 V and 1 V can be used,
providing extra conduction time for the VSEN signal as shown in Figure 14. When using an LED stack, with an
approximate voltage of more than 65-V, use an alternate VSEN methods such as a bridge tap. For buck-boost
applications, implement the circuit shown in Figure 15.
A capacitor on the VSEN pin may be required, depending on operating conditions.
EMI Filtering: AC versus DC side of the rectifier bridge
The TPS92074 requires a minimal amount of EMI filtering to pass conducted and radiated emissions levels to
comply with agency requirements. Applications have been tested with the filter on the AC or DC side of the diode
bridge and have obtained passing results. The use of an R-C snubber to damp filter resonances is strongly
recommended. The EMI filter design involves optimizing several factors and design considerations, including:
•
•
•
•
•
the use of ‘X’ versus non-X rated filter capacitors
the use of ceramic versus film capacitors
component rating requirements when on the AC or DC side of the diode bridge
snubber time constant and position in the design schematic
filter design choices and audible noise
14
Copyright © 2013, Texas Instruments Incorporated
TPS92074
www.ti.com.cn
ZHCSBJ0 –AUGUST 2013
Application Circuits
+
TPS92074
VSEN COFF
GND
VCC
ISNS GATE
Figure 16. TPS92074 Buck Topology with AC Side Filter
+
TPS92074
VSEN COFF
GND
VCC
ISNS GATE
ISNS
ISNS
Figure 17. TPS92074 Buck-Boost Topology with DC Side Filter
Copyright © 2013, Texas Instruments Incorporated
15
TPS92074
ZHCSBJ0 –AUGUST 2013
www.ti.com.cn
+
TPS92074
VSEN COFF
GND
VCC
ISNS GATE
ISNS
ISNS
UDG-12184
Figure 18. TPS92074 Buck-Boost Topology with Resistive Start-up and AUX Supply
+
TPS92074
VSEN COFF
GND
VCC
ISNS GATE
Rt
0-3V Analog DIM Signal
Figure 19. TPS92074 Buck Topology with Thermal Foldback and Analog Dimming (0 to 100%)
16
Copyright © 2013, Texas Instruments Incorporated
PACKAGE OPTION ADDENDUM
www.ti.com
10-Dec-2020
PACKAGING INFORMATION
Orderable Device
Status Package Type Package Pins Package
Eco Plan
Lead finish/
Ball material
MSL Peak Temp
Op Temp (°C)
Device Marking
Samples
Drawing
Qty
(1)
(2)
(3)
(4/5)
(6)
TPS92074D
TPS92074DDCR
TPS92074DDCT
TPS92074DR
ACTIVE
SOIC
D
8
6
6
8
95
RoHS & Green
SN
Level-1-260C-UNLIM
Level-1-260C-UNLIM
Level-1-260C-UNLIM
Level-1-260C-UNLIM
-40 to 125
-40 to 125
-40 to 125
-40 to 125
T92074
ACTIVE SOT-23-THIN
ACTIVE SOT-23-THIN
DDC
DDC
D
3000 RoHS & Green
250 RoHS & Green
2500 RoHS & Green
NIPDAU
NIPDAU
SN
PC5Q
PC5Q
T92074
ACTIVE
SOIC
(1) The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.
(3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
Addendum-Page 1
PACKAGE OPTION ADDENDUM
www.ti.com
10-Dec-2020
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 2
PACKAGE OUTLINE
D0008A
SOIC - 1.75 mm max height
SCALE 2.800
SMALL OUTLINE INTEGRATED CIRCUIT
C
SEATING PLANE
.228-.244 TYP
[5.80-6.19]
.004 [0.1] C
A
PIN 1 ID AREA
6X .050
[1.27]
8
1
2X
.189-.197
[4.81-5.00]
NOTE 3
.150
[3.81]
4X (0 -15 )
4
5
8X .012-.020
[0.31-0.51]
B
.150-.157
[3.81-3.98]
NOTE 4
.069 MAX
[1.75]
.010 [0.25]
C A B
.005-.010 TYP
[0.13-0.25]
4X (0 -15 )
SEE DETAIL A
.010
[0.25]
.004-.010
[0.11-0.25]
0 - 8
.016-.050
[0.41-1.27]
DETAIL A
TYPICAL
(.041)
[1.04]
4214825/C 02/2019
NOTES:
1. Linear dimensions are in inches [millimeters]. Dimensions in parenthesis are for reference only. Controlling dimensions are in inches.
Dimensioning and tolerancing per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not
exceed .006 [0.15] per side.
4. This dimension does not include interlead flash.
5. Reference JEDEC registration MS-012, variation AA.
www.ti.com
EXAMPLE BOARD LAYOUT
D0008A
SOIC - 1.75 mm max height
SMALL OUTLINE INTEGRATED CIRCUIT
8X (.061 )
[1.55]
SYMM
SEE
DETAILS
1
8
8X (.024)
[0.6]
SYMM
(R.002 ) TYP
[0.05]
5
4
6X (.050 )
[1.27]
(.213)
[5.4]
LAND PATTERN EXAMPLE
EXPOSED METAL SHOWN
SCALE:8X
SOLDER MASK
OPENING
SOLDER MASK
OPENING
METAL UNDER
SOLDER MASK
METAL
EXPOSED
METAL
EXPOSED
METAL
.0028 MAX
[0.07]
.0028 MIN
[0.07]
ALL AROUND
ALL AROUND
SOLDER MASK
DEFINED
NON SOLDER MASK
DEFINED
SOLDER MASK DETAILS
4214825/C 02/2019
NOTES: (continued)
6. Publication IPC-7351 may have alternate designs.
7. Solder mask tolerances between and around signal pads can vary based on board fabrication site.
www.ti.com
EXAMPLE STENCIL DESIGN
D0008A
SOIC - 1.75 mm max height
SMALL OUTLINE INTEGRATED CIRCUIT
8X (.061 )
[1.55]
SYMM
1
8
8X (.024)
[0.6]
SYMM
(R.002 ) TYP
[0.05]
5
4
6X (.050 )
[1.27]
(.213)
[5.4]
SOLDER PASTE EXAMPLE
BASED ON .005 INCH [0.125 MM] THICK STENCIL
SCALE:8X
4214825/C 02/2019
NOTES: (continued)
8. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
9. Board assembly site may have different recommendations for stencil design.
www.ti.com
PACKAGE OUTLINE
DDC0006A
SOT-23 - 1.1 max height
S
C
A
L
E
4
.
0
0
0
SMALL OUTLINE TRANSISTOR
3.05
2.55
1.1
0.7
1.75
1.45
0.1 C
B
A
PIN 1
INDEX AREA
1
6
4X 0.95
1.9
3.05
2.75
4
3
0.5
0.3
0.1
6X
TYP
0.0
0.2
C A B
C
0 -8 TYP
0.25
GAGE PLANE
SEATING PLANE
0.20
0.12
TYP
0.6
0.3
TYP
4214841/C 04/2022
NOTES:
1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing
per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. Reference JEDEC MO-193.
www.ti.com
EXAMPLE BOARD LAYOUT
DDC0006A
SOT-23 - 1.1 max height
SMALL OUTLINE TRANSISTOR
SYMM
6X (1.1)
1
6
6X (0.6)
SYMM
4X (0.95)
4
3
(R0.05) TYP
(2.7)
LAND PATTERN EXAMPLE
EXPLOSED METAL SHOWN
SCALE:15X
METAL UNDER
SOLDER MASK
SOLDER MASK
OPENING
SOLDER MASK
OPENING
METAL
EXPOSED METAL
EXPOSED METAL
0.07 MIN
ARROUND
0.07 MAX
ARROUND
NON SOLDER MASK
DEFINED
SOLDER MASK
DEFINED
SOLDERMASK DETAILS
4214841/C 04/2022
NOTES: (continued)
4. Publication IPC-7351 may have alternate designs.
5. Solder mask tolerances between and around signal pads can vary based on board fabrication site.
www.ti.com
EXAMPLE STENCIL DESIGN
DDC0006A
SOT-23 - 1.1 max height
SMALL OUTLINE TRANSISTOR
SYMM
6X (1.1)
1
6
6X (0.6)
SYMM
4X(0.95)
4
3
(R0.05) TYP
(2.7)
SOLDER PASTE EXAMPLE
BASED ON 0.125 THICK STENCIL
SCALE:15X
4214841/C 04/2022
NOTES: (continued)
6. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
7. Board assembly site may have different recommendations for stencil design.
www.ti.com
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Copyright © 2022,德州仪器 (TI) 公司
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