UCC28019AP [TI]

8-Pin Continuous Conduction Mode (CCM) PFC Controller; 8针连续传导模式(CCM ) PFC控制器
UCC28019AP
型号: UCC28019AP
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

8-Pin Continuous Conduction Mode (CCM) PFC Controller
8针连续传导模式(CCM ) PFC控制器

稳压器 开关式稳压器或控制器 电源电路 开关式控制器 功率因数校正 光电二极管
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UCC28019A  
www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
8-Pin Continuous Conduction Mode (CCM) PFC Controller  
1
FEATURES  
DESCRIPTION  
8-pin Solution Reduces External Components  
Wide-Range Universal AC Input Voltage  
Fixed 65-kHz Operating Frequency  
Maximum Duty Cycle of 98% (typ.)  
Output Over/Under-Voltage Protection  
Input Brown-Out Protection  
The UCC28019A 8-pin active Power Factor  
Correction (PFC) controller uses the boost topology  
operating in Continuous Conduction Mode (CCM).  
The controller is suitable for systems in the 100 W to  
2 kW range over a wide-range universal ac line input.  
Start-up current during under-voltage lockout is less  
than 200 µA. The user can control low power standby  
mode by pulling the VSENSE pin below 0.77 V.  
Cycle-by-Cycle Peak Current Limiting  
Open Loop Detection  
Low-distortion wave shaping of the input current  
using average current mode control is achieved  
without input line sensing, reducing the external  
component count. Simple external networks allow for  
flexible compensation of the current and voltage  
control loops. The switching frequency is internally  
fixed and trimmed to better than 5% accuracy at  
25°C. Fast 1.5-A peak gate current drives the  
external switch.  
Low-Power User Controlled Standby Mode  
APPLICATIONS  
CCM Boost Power Factor Correction Power  
Converters in the 100 W to 2 kW Range  
Digital TV  
Home Electronics  
White Goods and Industrial Electronics  
Server and Desktop Power Supplies  
Numerous system-level protection features include  
peak current limit, soft over-current, open-loop  
detection,  
input  
brown-out,  
and  
output  
over/under-voltage. Soft start limits boost current  
during start-up. A trimmed internal reference provides  
accurate protection thresholds and regulation  
set-point. An internal clamp limits the gate drive  
voltage to 12.5 V.  
Typical Application Diagram  
VOUT  
EMI Filter  
LINE  
INPUT  
Bridge  
+
Rectifier  
GND  
GATE  
VCC  
1
2
3
4
8
7
6
5
Auxilary  
Supply  
ICOMP  
ISENSE VSENSE  
VINS VCOMP  
Rload  
UCC28019A  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas  
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
PRODUCTION DATA information is current as of publication date.  
Copyright © 2008–2009, Texas Instruments Incorporated  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
UCC28019A  
SLUS828BDECEMBER 2008REVISED APRIL 2009.................................................................................................................................................. www.ti.com  
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
ORDERING INFORMATION  
PART NUMBER  
UCC28019ADG4  
UCC28019APG4  
PACKAGE  
SOIC 8-Pin (D) Lead (Pb)-Free/Green(1)  
OPERATING TEMPERATURE RANGE, TA  
-40°C to 125°C  
Plastic DIP 8-Pin (P) Lead (Pb)-Free/Green  
(1) SOIC (D) package is available taped and reeled by adding “R” to the above part number. Reeled quantities are 2,500 devices per reel.  
ABSOLUTE MAXIMUM RATINGS(1)  
Over operating free-air temperature range unless otherwise noted. Unless noted, all voltages are with respect to GND.  
Currents are positive into and negative out of the specified terminal.  
PARAMETER  
VCC, GATE  
VALUE  
-0.3 to 22  
UNIT  
Input voltage range  
VINS, VSENSE, VCOMP, ICOMP  
ISENSE  
-0.3 to 7  
-24 to 7  
-1 to 1  
V
Input current range  
VSENSE, ISENSE  
Operating  
mA  
°C  
-55 to 150  
-65 to 150  
300  
Junction temperature, TJ  
Lead temperature, TSOL  
Storage  
Soldering, 10s  
(1) Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings  
only and functional operation of the device at these or any other condition beyond those included under “recommended operating  
conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods of time may affect device reliability.  
DISSIPATION RATINGS(1)  
THERMAL IMPEDANCE,  
JUNCTION TO AMBIENT (°C/W)  
TA = 25°C,  
POWER RATING (W)  
TA = 85°C,  
POWER RATING (W)  
PACKAGE  
SOIC-8 (D)  
PDIP-8 (P)  
160  
110  
0.65  
1
0.25  
0.36  
(1) Tested per JEDEC EIA/JESD 51-1. Thermal resistance is a strong function of board construction and layout. Air flow will reduce thermal  
resistance. This number is only a general guide. See TI document SPRA953 IC Thermal Metrics.  
RECOMMENDED OPERATING CONDITIONS  
over operating free-air temperature range (unless otherwise noted)  
PARAMETER  
VCC input voltage from a low-impedance source  
Operating junction temperature, TJ  
MIN  
VCCOFF + 1 V  
-40  
MAX  
UNIT  
V
21  
125  
°C  
ELECTROSTATIC DISCHARGE (ESD) PROTECTION  
PARAMETER  
Human Body Model (HBM)  
Charged Device Model (CDM)  
RATING  
UNIT  
2
kV  
V
500  
2
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Copyright © 2008–2009, Texas Instruments Incorporated  
Product Folder Link(s): UCC28019A  
UCC28019A  
www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
ELECTRICAL CHARACTERISTICS  
Unless otherwise noted, VCC=15 VDC, 0.1 µF from VCC to GND, -40°C TJ = TA 125°C. All voltages are with respect to  
GND. Currents are positive into and negative out of the specified terminal.  
PARAMETER  
TEST CONDITION  
MIN  
TYP  
MAX  
UNITS  
VCC Bias Supply  
ICCPRESTART  
ICCSTBY  
ICC pre-start current  
ICC standby current  
ICC operating current  
VCC = VCCON – 0.1 V  
25  
1
100  
200  
µA  
VSENSE = 0.5 V  
2.2  
7.5  
2.9  
10  
mA  
ICCON_load  
VSENSE = 4.5 V, CGATE = 4.7 nF  
4
Under Voltage Lockout (UVLO)  
VCCON  
VCC turn on threshold  
10  
9
10.5  
9.5  
1
11  
10  
VCCOFF  
VCC turn off threshold  
UVLO hysteresis  
V
0.8  
1.2  
Oscillator  
TA = 25°C  
61.7  
59  
65  
65  
68.3  
71  
fSW  
Switching frequency  
-25°C TA 125°C  
-40°C TA 125°C  
kHz  
57  
71  
PWM  
VCOMP = 0 V, VSENSE = 5 V,  
ICOMP = 6.4 V  
DMIN  
Minimum duty cycle  
0%  
DMAX  
Maximum duty cycle  
Minimum off time  
VSENSE = 4.95 V  
94%  
100  
98%  
250  
99.3%  
600  
tOFF(min)  
VSENSE = 3 V, ICOMP = 1 V  
ns  
System Protection  
ISENSE threshold, Soft Over Current  
VSOC  
VPCL  
IISOP  
VISOP  
VOLP  
-0.66  
-1  
-0.73  
-1.08  
-2.1  
-0.79  
-1.15  
-4.0  
(SOC)  
V
µA  
V
ISENSE threshold, Peak Current Limit  
(PCL)  
ISENSE bias current, ISENSE Open-Pin  
Protection (ISOP)  
ISENSE = 0 V  
ISENSE threshold, ISENSE Open-Pin  
Protection (ISOP)  
ISENSE = open pin  
0.082  
0.82  
100  
VSENSE threshold, Open Loop  
Protection (OLP)  
ICOMP = 1 V, ISENSE = -0.1 V,  
VCOMP = 1 V  
0.77  
0.86  
250  
Open Loop Protection (OLP) Internal  
pull-down current  
VSENSE = 0.5 V  
ISENSE = -0.1 V  
nA  
VSENSE threshold, output  
VUVD  
VOVP  
4.63  
5.12  
0.76  
1.4  
4.75  
5.25  
0.82  
4.87  
5.38  
0.88  
Under-Voltage Detection (UVD)(1)  
VSENSE threshold, output Over-Voltage  
Protection (OVP)  
V
VINSBROWNOUT Input Brown-Out Detection (IBOP)  
high-to-low threshold  
_th  
Input Brown-Out Detection (IBOP)  
VINSENABLE_th  
1.5  
0
1.6  
low-to-high threshold  
IVINS_0V  
VINS bias current  
VINS = 0 V  
±0.1  
µA  
ICOMP threshold, external overload  
protection  
0.6  
V
(1) Not production tested. Characterized by design.  
Copyright © 2008–2009, Texas Instruments Incorporated  
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3
Product Folder Link(s): UCC28019A  
UCC28019A  
SLUS828BDECEMBER 2008REVISED APRIL 2009.................................................................................................................................................. www.ti.com  
ELECTRICAL CHARACTERISTICS (continued)  
Unless otherwise noted, VCC=15 VDC, 0.1 µF from VCC to GND, -40°C TJ = TA 125°C. All voltages are with respect to  
GND. Currents are positive into and negative out of the specified terminal.  
PARAMETER  
TEST CONDITION  
MIN  
TYP  
MAX  
UNITS  
Current Loop  
gmi  
Transconductance gain  
Output linear range(2)  
TA = 25°C  
0.75  
0.95  
1.15  
mS  
µA  
V
±50  
4
ICOMP voltage during OLP  
VSENSE = 0.5 V  
3.7  
4.3  
Voltage Loop  
VREF  
Reference voltage  
-40°C TA 125°C  
4.9  
5
-42  
5.1  
V
gmv  
Transconductance gain without EDR  
Transconductance gain under EDR  
-31.5  
-52.5  
µS  
gmv-EDR  
VSENSE = 4.65 V  
-440  
Maximum sink current under normal  
operation  
VSENSE = 6 V, VCOMP = 4 V  
21  
30  
38  
Source current under soft start  
VSENSE = 4 V, VCOMP = 2.5 V  
VSENSE = 4 V, VCOMP = 2.5 V  
VSENSE = 4 V, VCOMP = 4 V  
-21  
-30  
-300  
-170  
-38  
µA  
Maximum source current under EDR  
operation  
Enhanced dynamic response VSENSE  
low threshold, falling(2)  
4.63  
4.75  
4.87  
V
VSENSE input bias current  
VCOMP voltage during OLP  
VCOMP rapid discharge current  
VCOMP precharge voltage  
VCOMP precharge current  
VSENSE = 5 V  
20  
0
100  
0.2  
250  
0.4  
nA  
V
VSENSE = 0.5 V, IVCOMP = 0.5 mA  
VCOMP = 3 V, VCC = 0 V  
IVCOMP = -100 µA, VSENSE = 5 V  
VCOMP = 1.0 V  
0.77  
1.76  
-1  
mA  
V
VPRECHARGE  
IPRECHARGE  
mA  
V
VSENSE threshold, end of soft start  
Initial start up  
4.95  
GATE Driver  
GATE current, peak, sinking(2)  
GATE current, peak, sourcing(2)  
GATE rise time  
CGATE = 4.7 nF  
2
-1.5  
40  
A
CGATE = 4.7 nF  
CGATE = 4.7 nF, GATE = 2 V to 8 V  
CGATE = 4.7 nF, GATE = 8 V to 2 V  
IGATE = 0 A  
8
8
60  
40  
ns  
GATE fall time  
25  
GATE low voltage, no load  
GATE low voltage, sinking  
GATE low voltage, sourcing  
0
0.05  
0.8  
IGATE = 20 mA  
0.3  
-0.3  
0.75  
0.9  
12.5  
10.5  
IGATE = -20 mA  
-0.8  
1.2  
VCC = 5 V, IGATE = 5 mA  
VCC = 5 V, IGATE = 20 mA  
VCC = 20 V, CGATE = 4.7 nF  
VCC = 11 V, CGATE = 4.7 nF  
0.2  
0.2  
GATE low voltage, sinking, device OFF  
V
1.5  
11.0  
9.5  
14.0  
11.0  
GATE high voltage  
VCC = VCCOFF + 0.2 V, CGATE  
4.7 nF  
=
8.0  
9.4  
10.2  
(2) Not production tested. Characterized by design.  
4
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Product Folder Link(s): UCC28019A  
UCC28019A  
www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
DEVICE INFORMATION  
SOIC PDIP Top View  
GND  
GATE  
VCC  
1
2
3
4
8
7
6
5
ICOMP  
ISENSE VSENSE  
VINS  
VCOMP  
TERMINAL FUNCTIONS  
NAME  
GATE  
GND  
PIN #  
I/O  
FUNCTION  
Gate drive: Integrated push-pull gate driver for one or more external power MOSFETs. Typical 2.0-A  
sink and 1.5-A source capability. Output voltage is typically clamped at 12.5 V.  
8
1
O
Ground: device ground reference.  
Current loop compensation: Transconductance current amplifier output. A capacitor connected to  
GND provides compensation and averaging of the current sense signal in the current control loop.  
The controller is disabled if the voltage on ICOMP is less than 0.6 V.  
ICOMP  
2
O
I
Inductor current sense: Input for the voltage across the external current sense resistor, which  
represents the instantaneous current through the PFC boost inductor. This voltage is averaged by the  
current amplifier to eliminate the effects of ripple and noise. Soft Over Current (SOC) limits the  
average inductor current. Cycle-by-cycle Peak Current Limit (PCL) immediately shuts off the GATE  
drive if the peak-limit voltage is exceeded. An internal 1.5-µA current source pulls ISENSE above 0.1  
V to shut down PFC operation if this pin becomes open-circuited. Use a 220-resistor between this  
pin and the current sense resistor to limit inrush-surge currents into this pin.  
ISENSE  
3
Device supply: External bias supply input. Under-Voltage Lockout (UVLO) disables the controller until  
VCC exceeds a turn-on threshold of 10.5 V. Operation continues until VCC falls below the turn-off  
(UVLO) threshold of 9.5 V. A ceramic by-pass capacitor of 0.1 µF minimum value must be connected  
from VCC to GND as close to the device as possible for high frequency filtering of the VCC voltage.  
VCC  
7
5
Voltage loop compensation: Transconductance voltage error amplifier output. A resistor-capacitor  
network connected from this pin to GND provides compensation. VCOMP is held at GND until VCC,  
VINS, and VSENSE all exceed their threshold voltages. Once these conditions are satisfied, VCOMP  
is charged until the VSENSE voltage reaches 99% of its nominal regulation level. When Enhanced  
Dynamic Response (EDR) is engaged, a higher transconductance is applied to VCOMP to reduce the  
charge time for faster transient response. Soft Start is programmed by the capacitance on this pin.  
The EDR higher transconductance is inhibited during Soft Start.  
VCOMP  
O
Input ac voltage sense: A filtered resistor-divider network connects from this pin to the rectified-mains  
node. Input Brown-Out Protection (IBOP) detects when the system ac-input voltage is above a  
user-defined normal operating level, or below a user-defined “brown-out” level. At startup the  
controller is disabled until the VINS voltage exceeds a threshold of 1.5 V, initiating a soft start. The  
controller is also disabled if VINS drops below the brown-out threshold of 0.8 V. Operation will not  
resume until both VINS and VSENSE voltages exceed their enable thresholds, initiating another soft  
start.  
VINS  
4
6
I
Output voltage sense: An external resistor-divider network connected from this pin to the PFC output  
voltage provides feedback sensing for regulation to the internal 5-V reference voltage. A small  
capacitor from this pin to GND filters high-frequency noise. Standby mode disables the controller and  
discharges VCOMP when the voltage at VSENSE drops below the enable threshold of 0.8 V. An  
internal 100-nA current source pulls VSENSE to GND for Open-Loop Protection (OLP), including pin  
disconnection. Output Over-Voltage Protection (OVP) disables the GATE output when VSENSE  
exceeds 105% of the reference voltage. Enhanced Dynamic Response (EDR) rapidly returns the  
output voltage to its normal regulation level when a system line or load step causes VSENSE to fall  
below 95% of the reference voltage.  
VSENSE  
I
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UCC28019A  
SLUS828BDECEMBER 2008REVISED APRIL 2009.................................................................................................................................................. www.ti.com  
Block Diagram  
EMI Filter  
LBST  
DBST  
VOUT  
LINE  
INPUT  
Bridge  
Rectifier  
+
RVINS1  
RFB1  
QBST  
RGATE  
CIN  
COUT  
RLOAD  
RVINS2  
RFB2  
10k  
RSENSE  
ICOMP Protection  
0.6V  
+
ISOP  
UCC28019A Block Diagram  
ICOMP  
2
PWM  
Comparator  
KPC(s)  
VCC  
Current  
Amplifier  
+
FAULT  
Gate Driver  
gmi  
CICOMP  
S
R
Q
Q
+
Fault  
4V  
IBOP  
PWM  
RAMP  
M2  
Fault  
Logic  
UVLO  
GAIN  
M1, K1  
GATE  
Min Off Time  
OLP  
8
65kHz  
Oscillator  
PCL  
OVP  
S
R
Q
Q
Pre-Drive and  
Clamp Circuit  
Auxiliary  
Supply  
Clock  
M2  
M1  
VCOMP  
SOC  
UVLO  
RISENSEfilter  
VCC  
7
1
+
VCCON  
10.5V  
Q
Q
S
R
40k  
40k  
CVCC  
GND  
ISENSE  
Peak Current Limit (PCL)  
3
300ns  
Leading Edge  
Blanking  
VPCL  
1.08V  
VCCOFF  
9.5V  
+
+
+
CISENSEfilter  
UVLO  
+
+
-1x  
OVERVOLTAGE  
5.25V  
OVP  
EDR  
Soft Over Current (SOC)  
UNDERVOLTAGE  
4.75V  
VSOC 0.73V  
SOC  
ISOP  
+
OLP/STANDBY  
0.82V  
+
Input Brown-Out Protection  
(IBOP)  
OLP/STANDBY  
20k  
5V  
VINS  
100nA  
Voltage Error  
Amplifier  
4
+
+
S
R
Q
Q
5V  
+
CVINS  
VINENABLE_th 1.5V  
gmv  
VSENSE  
CVSENSE  
IBOP  
6
5
VINBROWNOUT_th 0.82V  
gmv Enhancement  
+
END OF  
SOFT-START  
4.95V  
END OF SS  
VCOMP  
RCV  
Rapid Discharge  
when  
VCC < VCCOFF  
EDR  
UVLO  
SS  
Q
Q
S
R
END OF SS  
FAULT  
CCV2  
FAULT  
CCV1  
VPRECHARGE  
FAULT  
6
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Product Folder Link(s): UCC28019A  
UCC28019A  
www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
TYPICAL CHARACTERISTICS  
Unless otherwise noted, VCC = 15VDC, 0.1 µF from VCC to GND, -40°C TJ = TA 125°C. All voltages are with respect to  
GND. Currents are positive into and negative out of the specified terminal.  
SUPPLY CURRENT  
vs  
BIAS SUPPLY VOLTAGE  
UVLO THRESHOLDS  
vs  
TEMPERATURE  
4.0  
3.5  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
12.0  
11.0  
10.0  
9.0  
TJ = 25°C  
VSENSE = VINS = 3V  
No Gate Load  
VCC Turn ON  
ICC Turn OFF  
ICC Turn ON  
VCC Turn OFF  
0
8.0  
0
5
10  
15  
20  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
VCC - Bias Supply Voltage - V  
TJ - Temperature - °C  
Figure 1.  
Figure 2.  
SUPPLY CURRENT  
vs  
TEMPERATURE  
SUPPLY CURRENT  
vs  
TEMPERATURE  
10  
9
8
7
6
5
4
3
2
1
0
0.5  
VCC = 15V  
VCC = UVLO - 0.1 V  
0.4  
0.3  
Operating, GATE Load = 4.7 nF  
0.2  
0.1  
0
Pre-Start  
Standby  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
TJ - Temperature - °C  
TJ - Temperature - °C  
Figure 3.  
Figure 4.  
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UCC28019A  
SLUS828BDECEMBER 2008REVISED APRIL 2009.................................................................................................................................................. www.ti.com  
TYPICAL CHARACTERISTICS (continued)  
Unless otherwise noted, VCC = 15VDC, 0.1 µF from VCC to GND, -40°C TJ = TA 125°C. All voltages are with respect to  
GND. Currents are positive into and negative out of the specified terminal.  
OSCILLATOR FREQUENCY  
vs  
TEMPERATURE  
OSCILLATOR FREQUENCY  
vs  
BIAS SUPPLY VOLTAGE  
75  
73  
75  
73  
VCC = 15V  
TJ = 25°C  
71  
69  
67  
65  
71  
69  
67  
65  
Switching Frequency  
Switching Frequency  
63  
61  
59  
57  
55  
63  
61  
59  
57  
55  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
10  
12  
14  
16  
18  
20  
TJ - Temperature - °C  
VCC - Bias Supply Voltage - V  
Figure 5.  
Figure 6.  
CURRENT AVERAGING  
AMPLIFIER TRANSCONDUCTANCE  
VOLTAGE ERROR AMPLIFIER  
TRANSCONDUCTANCE  
vs  
vs  
TEMPERATURE  
TEMPERATURE  
2.0  
1.8  
50  
48  
46  
VCC = 15V  
VCC = 15V  
1.6  
1.4  
1.2  
1.0  
Gain, No EDR  
44  
42  
40  
Gain  
0.8  
0.6  
0.4  
0.2  
0
38  
36  
34  
32  
30  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
TJ - Temperature - °C  
TJ - Temperature - °C  
Figure 7.  
Figure 8.  
8
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Copyright © 2008–2009, Texas Instruments Incorporated  
Product Folder Link(s): UCC28019A  
UCC28019A  
www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
TYPICAL CHARACTERISTICS (continued)  
Unless otherwise noted, VCC = 15VDC, 0.1 µF from VCC to GND, -40°C TJ = TA 125°C. All voltages are with respect to  
GND. Currents are positive into and negative out of the specified terminal.  
ISENSE THRESHOLD  
vs  
TEMPERATURE  
REFERENCE VOLTAGE  
vs  
TEMPERATURE  
0
5.50  
5.25  
5.00  
VCC = 15V  
VCC = 15V  
-0.1  
-0.2  
-0.3  
-0.4  
Reference Voltage  
-0.5  
-0.6  
Soft Over-Current Protection (SOC)  
-0.7  
-0.8  
4.75  
4.50  
-0.9  
-1.0  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
TJ - Temperature - °C  
TJ - Temperature - °C  
Figure 9.  
Figure 10.  
VSENSE THRESHOLD  
vs  
TEMPERATURE  
VSENSE THRESHOLD  
vs  
TEMPERATURE  
5.50  
5.25  
5.00  
4.75  
4.50  
2.0  
VCC = 15V  
1.8  
VCC = 15V  
1.6  
1.4  
1.2  
1.0  
Over-Voltage Protection (VOVP  
)
Open Loop Protection  
0.8  
0.6  
0.4  
0.2  
0
Under-Voltage Protection (VUVD  
)
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
-60  
-35  
-10  
15  
40  
65  
TJ - Temperature - °C  
90  
115 140  
TJ - Temperature - °C  
Figure 11.  
Figure 12.  
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TYPICAL CHARACTERISTICS (continued)  
Unless otherwise noted, VCC = 15VDC, 0.1 µF from VCC to GND, -40°C TJ = TA 125°C. All voltages are with respect to  
GND. Currents are positive into and negative out of the specified terminal.  
VINS THRESHOLD  
vs  
TEMPERATURE  
MINIMUM OFF TIME  
vs  
TEMPERATURE  
2.0  
1.8  
600  
550  
VSENSE = 3 V  
ICOMP = 1 V  
VCC = 15V  
1.6  
1.4  
1.2  
1.0  
500  
450  
400  
350  
VINS Enable (VINSENABLE_TH  
)
0.8  
0.6  
0.4  
0.2  
0
300  
250  
200  
105  
100  
tOFF(min)  
Input Brown-Out Protection (VINSBROWNOUT_TH  
)
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
-60  
-35  
-10  
15  
40  
65  
TJ - Temperature - °C  
90  
115 140  
TJ - Temperature - °C  
Figure 13.  
Figure 14.  
GATE DRIVE SWITCHING  
vs  
TEMPERATURE  
GATE DRIVE SWITCHING  
vs  
BIAS SUPPLY VOLTAGE  
50  
45  
50  
45  
TJ = 25°C,  
CGATE = 4.7 nF  
VGATE = 2V-8V  
VCC = 15V  
CGATE = 4.7 nF  
VGATE = 2V-8V  
40  
35  
30  
25  
40  
35  
30  
25  
Rise Time  
Fall Time  
20  
15  
10  
5
20  
15  
10  
5
Fall Time  
Rise Time  
0
0
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
10  
12  
14  
16  
18  
20  
TJ - Temperature - °C  
VCC - Bias Supply Voltage - V  
Figure 15.  
Figure 16.  
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TYPICAL CHARACTERISTICS (continued)  
Unless otherwise noted, VCC = 15VDC, 0.1 µF from VCC to GND, -40°C TJ = TA 125°C. All voltages are with respect to  
GND. Currents are positive into and negative out of the specified terminal.  
GATE LOW VOLTAGE  
WITH DEVICE OFF  
vs  
TEMPERATURE  
2.0  
VCC = 5V  
1.8  
ICC = 20mA  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
VGATE  
-60  
-35  
-10  
15  
40  
65  
90  
115 140  
TJ - Temperature - °C  
Figure 17.  
APPLICATION INFORMATION  
UCC28019A Operation  
The UCC28019A is a switch-mode controller used in boost converters for power factor correction operating at a  
fixed frequency in continuous conduction mode. The UCC28019A requires few external components to operate  
as an active PFC pre-regulator. Its trimmed oscillator provides a nominal fixed switching frequency of 65 kHz,  
ensuring that both the fundamental and second harmonic components of the conducted-EMI noise spectrum are  
below the EN55022 conducted-band 150 kHz measurement limit.  
Its tightly-trimmed internal 5-V reference voltage provides for accurate output voltage regulation over the typical  
world-wide 85-265VAC mains input range from zero to full output load.  
Regulation is accomplished in two loops. The inner current loop shapes the average input current to match the  
sinusoidal input voltage under continuous inductor current conditions. Under light load conditions, depending on  
the boost inductor value, the inductor current may go discontinuous but still meet Class-D requirements of  
EN61000-3-2 despite the higher harmonics. The outer voltage loop regulates the PFC output voltage by  
generating a voltage on VCOMP (dependent upon the line and load conditions) which determines the internal  
gain parameters for maintaining a low-distortion steady-state input current wave-shape.  
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Bias Supply  
The UCC28019A operates from an external bias supply. It is recommended that the device be powered from a  
regulated auxiliary supply.  
NOTE:  
This device is not intended to be used from a bootstrap bias supply. A bootstrap bias  
supply is fed from the input high voltage through a resistor with sufficient capacitance  
on VCC to hold up the voltage on VCC until current can be supplied from a bias  
winding on the boost inductor. For that reason, the minimal hysteresis on VCC would  
require an unreasonable value of hold-up capacitance.  
During normal operation, when the output is regulated, current drawn by the device includes the nominal run  
current plus the current supplied to the gate of the external boost switch. Decoupling of the bias supply must take  
switching current into account in order to keep ripple voltage on VCC to a minimum. A ceramic capacitor of 0.1  
µF minimum value from VCC to GND with short, wide traces is recommended.  
VCC  
VCC(ON) 10.5V  
VCC(OFF) 9.5V  
ICC  
ICC(ON)  
ICC(stby) <2.9mA  
ICC(start) <200µA  
Controller  
State  
Soft-  
Start  
UVLO  
OFF  
Soft-Start  
Ramp  
Run  
Fault/Standby  
OFF  
Run  
UVLO  
OFF  
PWM  
State  
Regulated  
Ramp Regulated  
Figure 18. Device Supply States  
The device bias operates in several states. During startup, VCC Under-Voltage Lock-Out (UVLO) sets the  
minimum operational dc input voltage of the controller. There are two UVLO thresholds. When the UVLO turn-on  
threshold is exceeded, the PFC controller turns ON. If the VCC voltage falls below the UVLO turn-off threshold,  
the PFC controller turns off. During UVLO, current drawn by the device is minimal. After the device turns on, Soft  
Start (SS) is initiated and the boost inductor current is ramped up in a controlled manner to reduce the stress on  
the external components and avoids output voltage overshoot. During Soft Start and after the output is in  
regulation, the device draws its normal run current. If any of several fault conditions is encountered or if the  
device is put in Standby with an external signal, the device draws a reduced standby current.  
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Soft Start  
Soft Start controls the rate of rise of VCOMP in order to obtain a linear control of the increasing duty cycle as a  
function of time. VCOMP, the output of the voltage loop transconductance amplifier, is pulled low during UVLO,  
IBOP, and OLP (Open-Loop Protection)/STANDBY. Once the fault condition is released, an initial pre-charge  
source rapidly charges VCOMP to about 1.9 V. After that point, a constant 30 µA of current is sourced into the  
compensation components causing the voltage on this pin to ramp linearly until the output voltage reaches 85%  
of its final value. At this point, the sourcing current decreases until the output voltage reaches 99% of its final  
rated voltage. The Soft-Start time is controlled by the voltage error amplifier compensation capacitor values  
selected, and is user programmable based on desired loop crossover frequency. Once the output voltage  
exceeds 99% of rated voltage, the pre-charge source is disconnected and EDR is no longer inhibited.  
Soft-Start  
5V  
+
gmv  
VCOMP  
FAULT  
VSENSE  
VCOMP  
ISS = -30uA  
for VSENSE < 4.25V  
during Soft-Start  
FAULT  
END OF SS  
(LATCHED)  
VPRECHARGE  
source for  
+
rapid pre-charge  
of VCOMP prior  
to Soft-Start  
Figure 19. Soft Start  
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System Protection  
System-level protection features help keep the converter within safe operating limits:  
VCC Under-Voltage Lockout (UVLO)  
During startup, Under-Voltage Lockout (UVLO) keeps the device in the off state until VCC rises above the 10.5-V  
enable threshold, VCCON. With a typical 1 V of hysteresis on UVLO to increase noise immunity, the device turns  
off when VCC drops to the 9.5-V disable threshold, VCCOFF  
.
UVLO  
VCC  
Auxilary Supply  
+
S
R
Q
Q
VCCON 10.5V  
VCCOFF 9.5V  
CDECOUPLE  
GND  
UVLO  
+
Figure 20. UVLO  
If, during a brief ac-line dropout, the VCC voltage falls below the level necessary to bias the internal FAULT  
circuitry, the UVLO condition enables a special rapid discharge circuit which continues to discharge the VCOMP  
capacitors through a low impedance despite a complete lack of VCC. This helps to avoid an excessive current  
surge should the ac-line return while there is still substantial voltage stored on the VCOMP capacitors. Typically,  
these capacitors can be discharged to less than 1.2 V within 150 ms of loss of VCC.  
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Input Brown-Out Protection (IBOP)  
The sensed line-voltage input, VINS, provides a means for the designer to set the desired mains RMS voltage  
level at which the PFC pre-regulator should start-up, VACturnon, as well as the desired mains RMS level at which it  
should shut down, VACturnoff. This prevents unwanted sustained system operation at or below a brown-out  
voltage, where excessive line current could overheat components. In addition, because VCC bias is not derived  
directly from the line voltage, IBOP protects the circuit from low line conditions that may not trigger the VCC  
UVLO turn-off.  
Input Brown-Out Protection (IBOP)  
RVINS1  
20k  
5V  
VINS  
CVINS  
Rectified AC Line  
+
S
R
Q
Q
VINENABLE_th 1.5V  
RVINS2  
CIN  
IBOP  
+
VINBROWNOUT_th 0.8V  
Figure 21. Input Brown-Out Protection  
Input line voltage is sensed directly from the rectified ac mains voltage through a resistor-divider filter network  
providing a scaled and filtered value at the VINS input. IBOP will put the device into standby mode when VINS  
falls (high to low) below 0.8 V, VINSBROWNOUT_th. The device comes out of standby when VINS rises (low to high)  
above 1.5 V, VINSENABLE_th. Bias current sourced from VINS, IVINS_0V, is less than 0.1 µA. With a bias current this  
low, there is little concern for any set-point error caused by this current flowing through the sensing network. The  
highest praticable value resistance for this network should be chosen to minimize power dissipation, especially in  
applications requiring low standby power. Be aware that higher resistance values are more susceptible to noise  
pickup, but low-noise PCB layout techniques can help mitigate this. Also, depending on the resistor type used  
and its voltage rating, RVINS1 should be implemented with multiple resistors in series to reduce voltage stresses.  
First, select RVINS1 based on choosing the highest reasonable resistance value available for typical applications.  
Then select RVINS2 based on this value:  
VINSENABLE _th  
RVINS 2 = RVINS1  
2VACturnon -VINSENABLE _th  
(1)  
Power dissipated in the resistor network is:  
2
VIN( RMS )  
P
=
VINS  
R
VINS1 + RVINS 2  
(2)  
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The filter capacitor, CVINS, has two functions. First, to attenuate the voltage ripple to levels between the enable  
and brown-out threshold to prevent ripple on VINS from falsely triggering IBOP when the converter is operating  
at low line. Second, CVINS delays the brown-out protection operation for a desired number of line-half-cycle  
periods while still having a good response to an actual brown-out event.  
The capacitor is chosen so that it will discharge to the VINSBROWNOUT_th level after a delay of N number of line  
-cycles to accommodate ac-line dropout ride-through requirements.  
-tdischrg  
CVINS  
=
æ
ç
ç
ö
÷
÷
VINSBROWNOUT _th  
RVINS 2  
VINS1 + RVINS 2  
RVINS 2 ln  
ç
ç
è
÷
÷
ø
0.9VAC min  
R
(3)  
(4)  
Where,  
1
tdischrg  
=
N
2 fLINE  
and VACmin is the lowest normal operating rms input voltage.  
Output Over-Voltage Protection (OVP)  
VOUT(OVP) is the output voltage exceeding 5% of the rated value, causing VSENSE to exceed a 5.25-V threshold  
(5-V reference voltage + 5%), VOVP. The normal control loop is bypassed and the GATE output is disabled until  
VSENSE falls below 5.25 V. VOUT(OVP) is 420 V in a system with a 400-V rated output, for example.  
Open Loop Protection/Standby (OLP/Standby)  
If the output voltage feedback components were to fail and disconnect (open loop) the signal from the VSENSE  
input, then it is likely that the voltage error amp would increase the GATE output to maximum duty cycle. To  
prevent this, an internal pull-down forces VSENSE low. If the output voltage falls below 16% of its rated voltage,  
causing VSENSE to fall below 0.8 V, the device is put in standby, a state where the PWM switching is halted and  
the device is still on but draws standby current below 2.9 mA. This shutdown feature also gives the designer the  
option of pulling VSENSE low with an external switch.  
ISENSE Open-Pin Protection (ISOP)  
If the current feedback components were to fail and disconnect (open loop) the signal to the ISENSE input, then  
it is likely that the PWM stage would increase the GATE output to maximum duty cycle. To prevent this, an  
internal pull-up source drives ISENSE above 0.1 V so that a detector forces a state where the PWM switching is  
halted and the device is still on but draws standby current below 2.9 mA. This shutdown feature avoids continual  
operation in OVP and severely distorted input current.  
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Output Under-Voltage Detection (UVD) and Enhanced Dynamic Response (EDR)  
During normal operation, small perturbations on the PFC output voltage rarely exceed 5% deviation and the  
normal voltage control loop gain drives the output back into regulation. For large changes in line or load, if the  
output voltage drop exceeds -5%, an output under-voltage is detected (UVD) and Enhanced Dynamic Response  
(EDR) acts to speed up the slow response of the low-bandwidth voltage loop. During EDR, the transconductance  
of the voltage error amplifier is increased approximately 16 times to speed charging of the voltage-loop  
compensation capacitors to the level required for regulation. EDR is removed when VSENSE > 4.75 V. The EDR  
feature is not activated until soft start is completed.  
Over and Under Voltage Protection  
Open Loop Protection / Standby  
Soft-Start Complete  
Output Voltage  
Standby  
OVP  
UVD  
+
+
RFB1  
VSENSE  
OVERVOLTAGE  
5.25V  
UNDERVOLTAGE 4.75V  
RFB2  
Optional  
SOFT-START COMPLETE 4.95V  
OPEN LOOP  
0.82V  
PROTECTION/STANDBY  
END OF SS  
OLP/STANDBY  
+
+
Figure 22. OVP, UVD, OLP/ Standby, Soft Start Complete  
OVP 105% VREF  
100% VREF  
EDR 95% VREF  
Feedback  
Voltage  
OLP/SS 16% VREF  
Protection  
State  
Soft-Start  
(No EDR  
to 99% VREF  
OVP  
(No Gate Output)  
UVD  
(EDR on)  
OLP  
Run  
Run  
OLP  
)
Figure 23. Soft Start and Protection States  
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Over-Current Protection  
Inductor current is sensed by RISENSE, a low value resistor in the return path of input rectifier. The other side of  
the resistor is tied to the system ground. The voltage is sensed on the rectifier side of the sense resistor and is  
always negative. The voltage at ISENSE is buffered by a fixed gain of -1.0 to provide a positive internal signal to  
the current functions. There are two over-current protection features; Soft Over-Current (SOC) protects against  
an overload on the output and Peak Current Limit (PCL) protects against inductor saturation.  
Soft Over Current (SOC)  
VSOC  
0.73V  
SOC  
ISENSE Open-Pin  
Protection (ISOP)  
+
LINE  
INPUT  
+
IISOP  
1.5µA  
VOUT  
VISOP  
0.1V  
ISOP  
RISENSE  
+
ISENSE  
CISENSEfilter  
RISENSEfilter  
VPCL  
1.08V  
300 ns  
Leading Edge  
Blanking  
(Optional)  
PCL  
+
+
-1x  
Peak Current Limit (PCL)  
Figure 24. Soft Over Current/ Peak Current Limit  
Soft Over Current (SOC)  
Soft Over-Current (SOC) limits the input current. SOC is activated when the current sense voltage on ISENSE  
reaches -0.73 V, affecting the internal VCOMP level, and the control loop is adjusted to reduce the PWM duty  
cycle.  
Peak Current Limit (PCL)  
Peak Current Limit (PCL) operates on a cycle-by-cycle basis. When the current sense voltage on ISENSE  
reaches -1.08 V, PCL is activated, immediately terminating the active switch cycle. PCL is leading-edge blanked  
to improve noise immunity against false triggering.  
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Current Sense Resistor, RISENSE  
The current sense resistor, RISENSE, is sized using the minimum threshold value of Soft Over Current (SOC),  
VSOC(min) = 0.66 V. To avoid triggering this threshold during normal operation, resulting in a decreased duty-cycle,  
the resistor is sized for an overload current of 10% more than the peak inductor current,  
VSOC(min)  
RISENSE  
£
1.1IL_ PEAK(max)  
(5)  
Since RISENSE sees the average input current, worst-case power dissipation occurs at input low-line when input  
current is at its maximum. Power dissipated by the sense resistor is given by:  
P
= ( IIN _ RMS(max) )2 RISENSE  
RISENSE  
(6)  
Peak Current Limit (PCL) protection turns off the output driver when the voltage across the sense resistor  
reaches the PCL threshold, VPCL. The absolute maximum peak current, IPCL, is given by:  
VPCL  
=
IPCL  
RISENSE  
(7)  
Gate Driver  
The GATE output is designed with a current-optimized structure to directly drive large values of total MOSFET  
gate capacitance at high turn-on and turn-off speeds. An internal clamp limits voltage on the MOSFET gate to  
12.5 V (typical). When VCC voltage is below the UVLO level, the GATE output is held in the Off state. An  
external gate drive resistor, RGATE, can be used to limit the rise and fall times and dampen ringing caused by  
parasitic inductances and capacitances of the gate drive circuit and to reduce EMI. The final value of the resistor  
depends upon the parasitic elements associated with the layout and other considerations. A 10-kresistor close  
to the gate of the MOSFET, between the gate and ground, discharges stray gate capacitance and helps protect  
against inadvertent dv/dt-triggered turn-on.  
VCC  
Rectified  
AC  
Gate Driver  
L BOOST  
UVLO  
OLP  
FAULT  
DBOOST  
VOUT  
VCC  
From  
PWM  
Latch  
Fault  
Logic  
QBOOST  
IBOP  
GATE  
COUT  
RGATE  
PCL  
OVP  
10k  
S
R
Q
Q
GND  
Pre-Drive and  
Clamp Circuit  
CLOCK  
Figure 25. Gate Driver  
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Current Loop  
The overall system current loop consists of the current averaging amplifier stage, the pulse width modulator  
(PWM) stage, the external boost inductor stage and the external current sensing resistor.  
ISENSE and ICOMP functions  
The negative polarity signal from the current sense resistor is buffered and inverted at the ISENSE input. The  
internal positive signal is then averaged by the current amplifier (gmi), whose output is the ICOMP pin. The  
voltage on ICOMP is proportional to the average inductor current. An external capacitor to GND is applied to the  
ICOMP pin for current loop compensation and current ripple filtering. The gain of the averaging amplifier is  
determined by the internal VCOMP voltage. This gain is non-linear to accommodate the world-wide ac-line  
voltage range.  
ICOMP is connected to 4V internally whenever the device is in a Fault or Standby condition.  
Pulse Width Modulator  
The PWM stage compares the ICOMP signal with a periodic ramp to generate a leading-edge-modulated output  
signal which is High whenever the ramp voltage exceeds the ICOMP voltage. The slope of the ramp is defined  
by a non-linear function of the internal VCOMP voltage.  
PWM cycle  
VICOMP  
VRAMP =  
F(VVCOMP  
)
tOFF  
tON  
PWM  
t
Figure 26. PWM Generation  
The PWM output signal always starts Low at the beginning of the cycle, triggered by the internal clock. The  
output stays Low for a minimum off-time, tOFF_min, after which the ramp rises linearly to intersect the ICOMP  
voltage. The ramp-ICOMP intersection determines tOFF, and hence DOFF. Since DOFF = VIN/VOUT by the  
boost-topology equation, and since VIN is sinusoidal in wave-shape, and since ICOMP is proportional to the  
inductor current, it follows that the control loop forces the inductor current to follow the input voltage wave-shape  
to maintain boost regulation. Therefore, the average input current is also sinusoidal in wave-shape.  
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Control Logic  
The output of the PWM comparator stage is conveyed to the GATE drive stage, subject to control by various  
protection functions incorporated into the device. The GATE output duty-cycle may be as high as 99%, but will  
always have a minimum off-time tOFF_min. Normal duty-cycle operation can be interrupted directly by OVP and  
PCL on a cycle-by-cycle basis. UVLO, IBOP and OLP/Standby also terminate the GATE output pulse, and  
further inhibit output until the SS operation can begin.  
Voltage Loop  
The outer control loop of the PFC controller is the voltage loop. This loop consists of the PFC output sensing  
stage, the voltage error amplifier stage, and the non-linear gain generation.  
Output Sensing  
A resistor-divider network from the PFC output voltage to GND forms the sensing block for the voltage control  
loop. The resistor ratio is determined by the desired output voltage and the internal 5-V regulation reference  
voltage.  
Like the VINS input, the very low bias current at the VSENSE input allows the choice of the highest practicable  
resistor values for lowest power dissipation and standby current. A small capacitor from VSENSE to GND serves  
to filter the signal in a high-noise environment. This filter time constant should generally be less than 100 µs.  
Voltage Error Amplifier  
The transconductance error amplifier (gmv) generates an output current proportional to the difference between the  
voltage feedback signal at VSENSE and the internal 5-V reference. This output current charges or discharges  
the compensation network capacitors on the VCOMP pin to establish the proper VCOMP voltage for the system  
operating conditions. Proper selection of the compensation network components leads to a stable PFC  
pre-regulator over the entire ac-line range and 0-100% load range. The total capacitance also determines the  
rate-of-rise of the VCOMP voltage at soft start, as discussed earlier.  
The amplifier output VCOMP is pulled to GND during any Fault or Standby condition to discharge the  
compensation capacitors to an initial zero state. Usually, the large capacitor has a series resistor which delays  
complete discharge for their respective time constant (which may be several hundred milliseconds). If VCC bias  
voltage is quickly removed after UVLO, the normal discharge transistor on VCOMP loses drive and the large  
capacitor could be left with substantial voltage on it, negating the benefit of a subsequent soft start. The  
UCC28019A incorporates a parallel discharge path which operates without VCC bias, to further discharge the  
compensation network after VCC is removed.  
When output voltage perturbations greater than 5% appear at the VSENSE input, the amplifier moves out of  
linear operation. On an over-voltage, the OVP function acts directly to shut off the GATE output until VSENSE  
returns within 5% of regulation. On an under-voltage, the UVD function invokes EDR which immediately  
increases the voltage error amplifier transconductance to about 440 µS. This higher gain facilitates faster  
charging of the compensation capacitors to the new operating level.  
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Non-Linear Gain Generation  
The voltage at VCOMP is used to set the current amplifier gain and the PWM ramp slope. This voltage is  
buffered internally and is then subject to modification by the SOC function, as discussed earlier.  
Together the current gain and the PWM slope adjust to the different system operating conditions (set by the  
ac-line voltage and output load level) as VCOMP changes, to provide a low-distortion, high-power-factor input  
current wave-shape following that of the input voltage.  
Layout Guidelines  
As with all PWM controllers, the effectiveness of the filter capacitors on the signal pins depends upon the  
integrity of the ground return. The pin out of the UCC28019A is ideally suited for separating the high di/dt  
induced noise on the power ground from the low current quiet signal ground required for adequate noise  
immunity. A star point ground connection at the GND pin of the device can be achieved with a simple cut out in  
the ground plane of the printed circuit board. As shown in Figure 27, the capacitors on ISENSE, VINS, VCOMP,  
and VSENSE must all be returned directly to the quiet portion of the ground plane, indicated by Signal GND, and  
not the high current return path of the converter, shown as the Power GND. Because the example circuit in  
Figure 27 uses surface mount components, the ICOMP capacitor, C10, has its own dedicated return to the GND  
pin.  
Layout Components  
LAYOUT COMPONENTS  
Power  
GND  
REFERENCE  
DESIGNATOR  
FUNCTION  
U1  
UCC28019A  
Q1  
Main switch  
R1  
RGATE  
Cut out in  
ground plane  
R5  
Pull-down resistor on GATE  
VCC bypass capacitors  
ICOMP compensation, CICOMP  
Inrush current limiting resistor, RISENSE  
ISENSE filter, CISENSE  
RFB1 on VSENSE  
C13, C14  
C10  
GND  
GATE  
VCC  
ICOMP  
ISENSE  
VSENSE  
VCOMP  
R6  
VINS  
C11  
R12, R13, R14  
R18  
Signal  
GND  
RFB2 on VSENSE  
C16  
CVSENSE  
R16, C17, C15  
VCOMP compensation components,  
RVCOMP, CVCOMP, CVCOMP_P  
C12, R17  
D2  
CVINS, RVINS2 on VINS  
Boost diode  
Figure 27. Recommended Layout for the  
UCC28019A  
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DESIGN EXAMPLE  
350-W, Universal Input, 390-VDC Output, PFC Converter  
This example illustrates the design process and component selection for a continuous conduction mode power  
factor correction boost converter utilizing the UCC28019A. The target design is a universal input, 350-W PFC  
designed for an ATX supply application. This design process is directly tied to the UCC28019A Design Calculator  
(TI Literature Number SLUC117) spreadsheet that can be found in the Tools section of the UCC28019A product  
folder on the Texas Instruments website.  
Table 1. Design Goal Parameters  
PARAMETER  
Input characteristics  
Input voltage  
TEST CONDITION  
MIN  
TYP  
MAX  
UNIT  
VIN  
85  
47  
115  
265  
VAC  
Hz  
fLINE  
Input frequency  
63  
VAC(on), IOUT = 0.9 A  
75  
65  
Brown out voltage  
VAC  
VAC(off), IOUT = 0.9 A  
Output characteristics  
85 VAC VIN 265 VAC, 47 Hz fLINE 63  
VOUT Output voltage  
Hz  
380  
390  
402  
VDC  
0 A IOUT 0.9 A  
VIN = 115 VAC, fLINE = 60 Hz, IOUT = 0.9 A  
VIN = 230 VAC , fLINE = 50 Hz, IOUT = 0.9 A  
VIN = 115 VAC, fLINE = 60 Hz, IOUT = 0.9 A  
3.9  
3.9  
VRIPPL High frequency output voltage  
ripple  
E(SW)  
Vpp  
VRIPPL  
E(f_LIN  
19.5  
Line frequency output voltage  
ripple  
VIN = 230 VAC, fLINE = 50 Hz, IOUT = 0.9 A  
19.5  
E)  
85 VAC VIN 265 VAC, 47 Hz fLINE 63  
Hz  
IOUT  
Output load current  
0.9  
A
POUT Output power  
VOUT(  
350  
W
Output over voltage protection  
410  
370  
OVP)  
V
VOUT(  
UVP)  
Output under voltage protection  
Control loop characteristics  
Switching frequency  
Control loop bandwidth  
Phase margin  
fSW  
TJ = 25°C  
61.7  
0.98  
0.95  
65  
14  
70  
68.3  
kHz  
Hz  
f(CO)  
VIN = 162 VDC, IOUT = 0.45 A  
VIN = 162 VDC, IOUT = 0.45 A  
VIN = 115 VAC, IOUT = 0.9 A  
degrees  
PF  
THD  
η
Power factor  
VIN = 115 VAC, fLINE = 60 Hz, IOUT = 0.9 A  
VIN = 230 VAC, fLINE = 50 Hz, IOUT = 0.9 A  
VIN = 115 VAC, fLINE = 60 Hz, IOUT = 0.9 A  
4.3%  
6.6%  
10%  
10%  
Total harmonic distortion  
Full load efficiency  
TAMB Ambient temperature  
50  
°C  
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The following procedure refers to the schematic shown in Figure 28.  
Figure 28. Design Example Schematic  
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Current Calculations  
First, determine the maximum average output current, IOUT(max)  
:
P
OUT(max)  
IOUT(max)  
=
VOUT  
(8)  
(9)  
350W  
390V  
IOUT(max)  
=
@ 0.9 A  
The maximum input RMS line current, IIN_RMS(max), is calculated using the parameters from Table 1 and the  
efficiency and power factor initial assumptions:  
P
OUT(max)  
I
=
IN _ RMS(max)  
hVIN(min)PF  
(10)  
(11)  
350W  
I
=
= 4.52A  
IN _ RMS(max)  
0.92´85V ´0.99  
Based upon the calculated RMS value, the maximum peak input current, IIN_PEAK(max), and the maximum average  
input current, IIN_AVG(max), assuming the waveform is sinusoidal, can be determined.  
IIN _ PEAK(max) = 2IIN _ RMS(max)  
(12)  
IIN _ PEAK(max) = 2 ´4.52A = 6.39A  
(13)  
2IIN _ PEAK(max)  
IIN _ AVG(max)  
=
p
(14)  
(15)  
2´6.39A  
IIN _ AVG(max)  
=
= 4.07A  
p
Bridge Rectifier  
Assuming a forward voltage drop, VF_BRIDGE, of 0.95 V across the rectifier diodes, BR1, the power loss in the  
input bridge, PBRIDGE, can be calculated:  
P
= 2VF _ BRIDGE IIN _ AVG(max)  
BRIDGE  
(16)  
(17)  
P
= 2´0.95V ´4.07A = 7.73W  
BRIDGE  
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Input Capacitor  
Note that the UCC28019A is a continuous conduction mode controller and as such the inductor ripple current  
should be sized accordingly. High inductor ripple current has an impact on the CCM/DCM boundary and results  
in higher light-load THD, and also affects the choices for RSENSE and CICOMP values. Allowing an inductor ripple  
current, IRIPPLE, of 20% and a high frequency ripple voltage factor, ΔVRIPPLE_IN, of 6%, the minimum input  
capacitor value, CIN, is calculated by first determining the input ripple current, IRIPPLE, and the input ripple voltage,  
VIN_RIPPLE(max)  
:
I
RIPPLE = DIRIPPLE IIN _ PEAK(max)  
DIRIPPLE = 0.2  
RIPPLE = 0.2´6.39A =1.28A  
VIN _ RIPPLE(max) = DVRIPPLE _ INVIN _ RECTIFIED(min)  
DVRIPPLE _ IN = 0.06  
(18)  
(19)  
(20)  
(21)  
(22)  
I
VIN _ RECTIFIED = 2VIN  
(23)  
(24)  
(25)  
VIN _ RECTIFIED(min)  
=
2 ´ 85V = 120.2V  
VIN _ RIPPLE(max) = 0.06´120.2V = 7.21V  
The value for the input x-capacitor can now be calculated:  
I
RIPPLE  
CIN =  
8 fSWVIN _ RIPPLE(max)  
(26)  
(27)  
1.28A  
8´65kHz´7.21V  
CIN =  
= 0.341mF  
A 0.33 µF, 275 VAC X2 film capacitor was selected for CIN.  
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Boost Inductor  
The boost inductor, LBST, is selected after determining the maximum inductor peak current, IL_PEAK(max)  
:
IRIPPLE  
+
IL_ PEAK(max) = IIN _ PEAK(max)  
2
(28)  
(29)  
1.28A  
IL_ PEAK(max) = 6.39A+  
= 7.03A  
2
The minimum value of the boost inductor is calculated based upon a worst case duty cycle of 0.5:  
VOUT D(1- D )  
LBST(min)  
³
fSW ( typ )IRIPPLE  
(30)  
(31)  
390V ´0.5(1- 0.5)  
65kHz´1.28A  
LBST(min)  
³
³1.17mH  
The actual value of the boost inductor that will be used is 1.25 mH.  
The maximum duty cycle, DUTY(max), can be calculated and will occur at the minimum input voltage:  
VOUT -VIN _ RECTIFIED(min)  
=
DUTY  
(max)  
VOUT  
VIN _ RECTIFIED(min) = 2 ´85V =120V  
390V -120V  
(32)  
(33)  
DUTY  
=
= 0.692  
(max)  
390V  
(34)  
Boost Diode  
The diode losses are estimated based upon the forward voltage drop, VF, at 125°C and the reverse recovery  
charge, QRR, of the diode. This design uses a silicon-carbide diode. Although somewhat more expensive, it  
essentially eliminates the reverse recovery losses because QRR is equal to 0nC.  
P
=VF _125C IOUT(max) + 0.5 fSW ( typ )VOUT QRR  
DIODE  
(35)  
(36)  
(37)  
(38)  
VF _125C =1.5V  
QRR = 0nC  
P
=1.5V ´0.897A+ 0.5´65kHz´390V ´0nC =1.35W  
DIODE  
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Switching Element  
The conduction losses of the switch are estimated using the RDS(on) of the FET at 125°C , found in the FET data  
sheet, and the calculated drain to source RMS current, IDS_RMS  
:
P
= ID2S _ RMS RDSon(125C )  
COND  
(39)  
(40)  
RDSon(125C ) = 0.35W  
P
16VIN _ RECTIFIED(min)  
OUT(max)  
IDS _ RMS  
=
2 -  
VIN _ RECTIFIED(min)  
3pVOUT  
(41)  
350W  
120V  
16´120V  
3p ´390V  
IDS _ RMS  
=
2 -  
= 3.54A  
(42)  
(43)  
P
= 3.54A2 ´0.35W = 4.38W  
COND  
The switching losses are estimated using the rise time, (tr), and fall time, (tf), of the gate, and the output  
capacitance losses.  
For the selected device:  
tr = 5.0 ns,t f = 4.5 ns  
(44)  
COSS = 780pF  
(45)  
P
= fSW ( typ )( 0.5VOUT IIN -PEAK (max) t + t + 0.5COSSVO2UT  
)
( )  
r f  
SW  
(46)  
(47)  
P
= 65kHz( 0.5´390V ´6.39A 5n + 4.5ns + 0.5´780pF ´390V 2 ) = 4.626W  
(
)
SW  
Total FET losses:  
P
COND + P = 4.38W + 4.626W = 9.007W  
SW  
(48)  
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Sense Resistor  
To accommodate the gain of the internal non-linear power limit, RSENSE is sized such that it will trigger the soft  
over-current at 25% higher than the maximum peak inductor current using the minimum SOC threshold, VSOC, of  
ISENSE.  
VSOC  
RSENSE  
=
I
L_ PEAK(max) ´1.25  
(49)  
(50)  
0.66V  
7.03A´1.25  
RSENSE  
=
= 0.075W  
Using a parallel combination of available standard value resistors, the sense resistor is chosen.  
RSENSE = 0.067W  
(51)  
The power dissipated across the sense resistor, PRsense, must be calculated:  
PRsense = II2N _ RMS(max) RSENSE  
(52)  
(53)  
P
= ( 4.52A)2 ´0.067W =1.37W  
Rsense  
The peak current limit, PCL, protection feature will be triggered when current through the sense resistor results in  
the voltage across RSENSE to be equal to the VPCL threshold. For a worst case analysis, the maximum VPCL  
threshold is used:  
VPCL  
IPCL  
=
RSENSE  
(54)  
1.15V  
IPCL  
=
=17.16A  
0.067W  
(55)  
To protect the device from inrush current, a standard 220-resistor, RISENSE, is placed in series with the ISENSE  
pin. A 1000-pF capacitor, CISENSE, is placed close to the device to improve noise immunity on the ISENSE pin.  
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Output Capacitor  
The output capacitor, COUT, is sized to meet holdup requirements of the converter. Assuming the downstream  
converters require the output of the PFC stage to never fall below 300 V, VOUT_HOLDUP(min), during one line cycle,  
tHOLDUP = 1/fLINE(min), the minimum calculated value for the capacitor is:  
2POUT tHOLDUP  
VO2UT -VO2UT _ HOLDUP(min)  
COUT(min)  
³
(56)  
(57)  
2´350W ´21.28ms  
390V 2 -300V 2  
COUT(min)  
³
³ 240mF  
It is advisable to de-rate this capacitor value by 20%; the actual capacitor used is 270 µF.  
Setting the maximum peak-to-peak output ripple voltage to be less than 5% of the output voltage will ensure that  
the ripple voltage will not trigger the output over-voltage or output under-voltage protection features of the  
controller. The maximum peak-to-peak ripple voltage, occurring at twice the line frequency, and the ripple current  
of the output capacitor are calculated:  
V
OUT _ RIPPLE( pp ) < 0.05VOUT  
(58)  
(59)  
V
OUT _ RIPPLE( pp ) < 0.05´390V <19.5VPP  
IOUT  
VOUT _ RIPPLE( pp )  
=
p( 2 fLINE(min) )COUT  
(60)  
(61)  
0.9A  
VOUT _ RIPPLE( pp )  
=
=11.26V  
p( 2´47Hz )´270mF  
The required ripple current rating at twice the line frequency is equal to:  
IOUT(max)  
ICout _2 fline  
=
2
(62)  
(63)  
0.9A  
ICout _2 fline  
=
= 0.635A  
2
There will also be a high frequency ripple current through the output capacitor:  
16VOUT  
ICout _ HF = IOUT(max)  
-1.5  
3pVIN _ RECTIFIED(min)  
(64)  
(65)  
16´390V  
ICout _ HF = 0.9A  
-1.5 =1.8A  
3p ´120V  
The total ripple current in the output capacitor is the combination of both and the output capacitor must be  
selected accordingly:  
I
Cout _ RMS( total ) = IC2out _ 2 fline + IC2out _ HF  
(66)  
(67)  
I
Cout _ RMS( total ) = 0.635A2 +1.8A2 =1.9A  
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Output Voltage Set Point  
For low power dissipation and minimal contribution to the voltage set point error, it is recommended to use 1 MΩ  
for the top voltage feedback divider resistor, RFB1. Multiple resistors in series are used due to the maximum  
allowable voltage across each. Using the internal 5-V reference, VREF, select the bottom divider resistor, RFB2, to  
meet the output voltage design goals.  
VREF RFB1  
RFB2  
=
VOUT -VREF  
(68)  
5V ´1MW  
390V -5V  
RFB2  
=
=13.04kW  
(69)  
Using 13 kfor RFB2 results in a nominal output voltage set point of 391 V.  
The over-voltage protection, OVD, will be triggered when the output voltage exceeds 5% of its nominal set-point:  
æ
ç
è
ö
÷
ø
R
FB1 + RFB2  
VOUT( OVP ) =VSENSEOVP  
RFB2  
(70)  
(71)  
1MW +13kW  
13kW  
æ
ö
VOUT( OVP ) = 5.25V ´  
= 410.7V  
ç
è
÷
ø
The under-voltage detection, UVD, will be triggered when the output voltage falls below 5% of its nominal  
set-point:  
æ
ç
è
ö
÷
ø
R
FB1 + RFB2  
VOUT(UVD ) =VSENSEUVD  
RFB2  
(72)  
(73)  
1M W +13kW  
13kW  
æ
ö
VOUT ( UVD ) = 4.75V ´  
= 371.6V  
ç
è
÷
ø
A small capacitor on VSENSE must be added to filter out noise. Limit the value of the filter capacitor such that  
the RC time constant is less than 0.1 ms so as not to significantly reduce the control response time to output  
voltage deviations. With careful layout, the noise on this design is minimal, so an RC time constant of 0.01 ms  
was all that was needed:  
0.01ms  
CVSENSE  
=
RFB2  
(74)  
(75)  
0.01ms  
13kW  
CVSENSE  
=
= 769pF  
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Loop Compensation  
The selection of compensation components, for both the current loop and the voltage loop, is made easier by  
using the UCC28019A Design Calculator spreadsheet that can be found in the Tools section of the UCC28019A  
product folder on the Texas Instruments website. The current loop is compensated first by determining the  
product of the internal loop variables, M1M2, using the internal controller constants K1 and KFQ  
:
IOUT(max)VO2UT RSENSE  
K
1
M M =  
1
2
2
h VIN2 _ RMS KFQ  
(76)  
(77)  
1
KFQ  
=
fSW ( typ )  
1
KFQ  
=
=15.385ms  
65kHz  
(78)  
(79)  
K = 7  
1
0.9A´391V 2 ´0.067W´7  
0.922 ´115V 2 ´15.385ms  
V
M M =  
= 0.374  
1
2
ms  
(80)  
The VCOMP operating point is found on Figure 29. The Design Calculator spreadsheet enables the user to  
iteratively select the appropriate VCOMP value.  
M1M2  
vs  
VCOMP  
2.0  
1.8  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
0
1
2
3
4
5
6
7
VCOMP - V  
Figure 29. M1M2 vs. VCOMP  
For the given M1M2 of 0.374 V/µs, the VCOMP is approximately equal to 4, as shown in Figure 29.  
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The individual loop factors, M1 which is the current loop gain factor, and M2 which is the voltage loop PWM ramp  
slope, are calculated using the following conditions:  
The M1 current loop gain factor:  
if : 0 < VCOMP < 2  
then : M = 0.064  
1
(81)  
if : 2 VCOMP < 3  
then : M = 0.139´VCOMP - 0.214  
1
(82)  
(83)  
if : 3 VCOMP < 5.5  
then : M = 0.279 ´VCOMP - 0.632  
1
if : 5.5 VCOMP < 7  
then : M = 0.903  
1
(84)  
(85)  
In this example:  
VCOMP = 4  
M = 0.279´4 - 0.632 = 0.484  
1
The M2 PWM ramp slope:  
if : 0 < VCOMP < 1.5  
V
then : M = 0  
2
ms  
(86)  
(87)  
(88)  
if : 1.5 VCOMP < 5.6  
V
then : M = 0.1223´(VCOMP -1.5)2  
2
ms  
if : 5.6 VCOMP < 7  
V
then : M = 2.056  
2
ms  
In this example:  
VCOMP = 4  
V
V
M = 0.1223´( 4 -1.5)2  
= 0.764  
2
ms  
ms  
(89)  
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Verify that the product of the individual gain factors is approximately equal to the M1M2 factor determined above,  
if not, reselect VCOMP and recalculate M1M2.  
V
V
M ´ M = 0.484´0.764  
= 0.37  
1
2
ms  
ms  
(90)  
(91)  
V
V
0.37  
@ M M = 0.372  
1 2  
ms  
ms  
The non-linear gain variable, M3, can now be calculated:  
if : 0 < VCOMP < 3  
then : M = 0.0510´VCOMP2 - 0.1543´VCOMP - 0.1167  
3
(92)  
(93)  
if : 3 VCOMP < 7  
then : M = 0.1026´VCOMP2 - 0.3596´VCOMP + 0.3085  
3
In this example:  
VCOMP = 4  
M = 0.1026´42 - 0.3596´4 + 0.3085 = 0.512  
3
(94)  
The frequency of the current averaging pole, fIAVG, is chosen to be at 9.5 kHz. The required capacitor on ICOMP,  
CICOMP, for this is determined using the transconductance gain, gmi, of the internal current amplifier:  
gmiM  
1
CICOMP  
=
K 2p fIAVG  
1
(95)  
(96)  
0.95mS ´0.484  
CICOMP  
=
=1100pF  
7´2´p ´9.5kHz  
Using a 1200 pF capacitor for CICOMP results in a current averaging pole frequency of 8.7 kHz:  
gmiM  
1
fIAVG  
=
K 2pCICOMP  
1
(97)  
(98)  
0.95mS ´0.484  
f
=
= 8.7kHz  
IAVG  
7´2´p ´1200pF  
34  
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Product Folder Link(s): UCC28019A  
UCC28019A  
www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
The transfer function of the current loop can be plotted:  
K RSENSEVOUT  
1
1
GCL( f ) =  
´
s( f )2 K CICOMP  
KFQM M LBST  
1
1
2
s( f )+  
gmiM  
1
(99)  
GCLdB( f ) = 20log G ( f )  
(
CL  
)
(100)  
CURRENT AVERAGING CIRCUIT  
100  
-80  
80  
60  
40  
20  
0
-100  
-120  
Phase  
Gain  
-20  
-40  
-140  
-160  
-180  
-60  
-80  
-100  
10  
100  
1*103  
f - Hz  
1*104  
1*105  
1*106  
Figure 30. Bode Plot of the Current Averaging Circuit.  
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SLUS828BDECEMBER 2008REVISED APRIL 2009.................................................................................................................................................. www.ti.com  
The open loop of the voltage transfer function, GVL(f) contains the product of the voltage feedback gain, GFB, and  
the gain from the pulse width modulator to the power stage, GPWM_PS, which includes the pulse width modulator  
to power stage pole, fPWM_PS. The plotted result is shown in Figure 31.  
RFB2  
GFB  
=
R
FB1 + RFB2  
(101)  
(102)  
13kW  
1MW +13kW  
GFB  
=
= 0.013  
1
fPWM _ PS  
=
K RSENSEVO3UT COUT  
1
2p  
KFQM M VIN2 ( typ )  
1
2
(103)  
(104)  
1
fPWM _ PS  
=
=1.581Hz  
7´0.067W´391V 3 ´270mF  
2p  
V
15.385ms´0.484´0.764 ´115V 2  
ms  
M VOUT  
3
M M ´1ms  
1
2
GPWM _ PS ( f ) =  
s( f )  
1+  
2p fPWM _ PS  
(105)  
(106)  
GVL( f ) = GFBGPWM _ PS ( f )  
GVLdB( f ) = 20log G ( f )  
(
VL  
)
(107)  
OPEN LOOP VOLTAGE TRANSFER  
FUNCTION  
20  
0
-20  
-40  
0
Gain  
Phase  
-20  
-40  
-60  
-60  
-80  
-100  
0.01  
0.1  
1
10  
100  
1*103  
1*104  
f - Hz  
Figure 31. Bode Plot of the Open Loop Voltage Transfer Function  
36  
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UCC28019A  
www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
The voltage error amplifier is compensated with a zero, fZERO, at the fPWM_PS pole and a pole, fPOLE, placed at 20  
Hz to reject high frequency noise and roll off the gain amplitude. The overall voltage loop crossover, fV, is desired  
to be at 10 Hz. The compensation components of the voltage error amplifier are selected accordingly.  
1
fZERO  
=
2p RVCOMPCVCOMP  
(108)  
(109)  
1
fPOLE  
=
RVCOMPCVCOMPCVCOMP _ P  
2p  
C
VCOMP + CVCOMP _ P  
é
ê
ê
ê
ê
ê
ë
ù
ú
ú
ú
ú
ú
û
1+ s( f )RVCOMPCVCOMP  
G ( f ) = gmv  
EA  
é
ù
ú
æ
ö
RVCOMPCVCOMPCVCOMP _ P  
C
(
VCOMP + CVCOMP _ P s( f ) 1+ s( f )  
ê
)
ç
ç
÷
÷
CVCOMP + CVCOMP _ P  
ê
ë
ú
û
è
ø
(110)  
(111)  
fV =10Hz  
From Figure 31, and the Design Calculator spreadsheet, the open loop gain of the voltage transfer function at 10  
Hz is approximately 0.667 dB. Estimating that the parallel capacitor, CVCOMP_P, is much smaller than the series  
capacitor, CVCOMP, the unity gain will be at fV, and the zero will be at fPWM_PS, the series compensation capacitor  
is determined:  
fV  
gmv  
fPWM _ PS  
( f )  
CVCOMP  
=
G
VLdB  
20  
10  
´2p fV  
(112)  
(113)  
10Hz  
42mS ´  
1.581Hz  
CVCOMP  
=
= 3.92mF  
0.667dB  
20  
10  
´2´p ´10Hz  
A 3.3-µF capacitor is used for CVCOMP  
.
1
RVCOMP  
=
2p fZEROCVCOMP  
(114)  
(115)  
1
RVCOMP  
=
= 30.51kW  
2´p ´1.581Hz´3.3mF  
A 33.2-kresistor is used for RVCOMP  
.
CVCOMP  
CVCOMP _ P  
=
2p fPOLE RVCOMPCVCOMP -1  
(116)  
(117)  
3.3mF  
2´p ´ 20Hz ´ 33.2kW ´ 3.3mF -1  
CVCOMP _ P  
=
= 0.258mF  
A 0.22-µF capacitor is used for CVCOMP_P  
.
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The total closed loop transfer function, GVL_total, contains the combined stages and is plotted in Figure 32.  
GVL_total ( f ) = GFB( f )GPWM _ PS ( f )GEA( f )  
(118)  
GVL_totaldB( f ) = 20log G  
(
( f )  
)
VL_total  
(119)  
CLOSED LOOP VOLTAGE TRANSFER  
FUNCTION  
100  
100  
50  
0
80  
60  
Gain  
-50  
40  
20  
0
Phase  
-100  
-150  
0.01  
0.1  
1
10  
100  
1*103  
1*104  
f - Hz  
Figure 32. Closed Loop Voltage Bode Plot  
38  
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UCC28019A  
www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
Brown Out Protection  
Select the top divider resistor into the VINS pin so as not to contribute excessive power loss. The extremely low  
bias current into VINS means the value of RVINS1 could be hundreds of megaOhms. For practical purposes, a  
value less than 10 Mis usually chosen. Assuming approximately 150 times the input bias current through the  
resistor dividers will result in an RVINS1 that is less than 10 M, so as to not contribute excessive noise, and still  
maintain minimal power loss. The brown out protection will turn off the gate drive when the input falls below the  
user programmable minimum voltage, VAC(off), and turn on when the input rises above VAC(on)  
.
IVINS =150´ IVINS _0V  
(120)  
(121)  
IVINS =150´0.1mA =15mA  
VAC( on ) = 75V  
(122)  
(123)  
VAC ( off = 65V  
)
2 ´VAC( on ) -VF _ BRIDGE -VINSENABLE _th(max)  
RVINS1  
=
IVINS  
(124)  
(125)  
2 ´75V - 0.95V -1.6V  
15mA  
RVINS1  
=
= 6.9MW  
A 6.5-M resistance is chosen.  
VINS ENABLE _th(max)´RVINS1  
RVINS 2  
=
2 ´VAC( on ) -VINSENABLE _th(max) -VF _ BRIDGE  
(126)  
(127)  
1.6V ´6.5MW  
=100kW  
2 ´75V -1.6V - 0.95V  
RVINS 2  
=
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The capacitor on VINS, CVINS, is selected so that it's discharge time is greater than the output capacitor hold up  
time. COUT was chosen to meet one-cycle hold-up time so CVINS will be chosen to meet 2.5 half-line cycles.  
NHALF _ CYCLES  
tCVINS _ dischrg  
=
2´ fLINE(min)  
(128)  
(129)  
2.5  
tCVINS _ dischrg  
=
= 25.6ms  
2´ 47Hz  
-tCVINS _dischrg  
CVINS  
=
é
ê
ê
ù
ú
ú
ú
ú
VINSBROWNOUT _th(min)  
RVINS 2 ´ln  
ê
ê
æ
ö
÷
ø
RVINS 2  
VINS1 + RVINS 2  
0.9´V  
´
ç
IN _ RMS(min)  
R
ê
ë
ú
û
è
(130)  
-25.6ms  
C
=
= 0.63mF  
VINS  
é
ê
ê
ù
ú
ú
ú
0.76V  
100kW´ln  
100kW  
æ
ö
ê
0.9´85V ´  
ç
è
÷
ø
ê
ë
ú
û
6.5MW +100kW  
(131)  
40  
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www.ti.com.................................................................................................................................................. SLUS828BDECEMBER 2008REVISED APRIL 2009  
Additional References  
These references, additional design tools, and links to additional references, including design software and  
models may be found on the web at www.power.ti.com under Technical Documents.  
Design Spreadsheet, UCC28019A Design Calculator, Texas Instruments Literature Number SLUC117.  
Related Products  
The following parts have characteristics similar to the UCC28019A and may be of interest.  
Related Products  
DEVICE  
UCC28019  
UCC3817/18  
UC2853A  
DESCRIPTION  
8-Pin CCM PFC Controller  
Full-Feature PFC Controller  
8-Pin CCM PFC Controller  
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PACKAGE OPTION ADDENDUM  
www.ti.com  
23-Jun-2009  
PACKAGING INFORMATION  
Orderable Device  
UCC28019AD  
Status (1)  
ACTIVE  
ACTIVE  
ACTIVE  
Package Package  
Pins Package Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3)  
Qty  
Type  
Drawing  
SOIC  
D
8
8
8
75 Green (RoHS & CU NIPDAU Level-1-260C-UNLIM  
no Sb/Br)  
UCC28019ADR  
UCC28019AP  
SOIC  
PDIP  
D
P
2500 Green (RoHS & CU NIPDAU Level-1-260C-UNLIM  
no Sb/Br)  
50  
Pb-Free  
(RoHS)  
CU NIPDAU N / A for Pkg Type  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in  
a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2)  
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check  
http://www.ti.com/productcontent for the latest availability information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements  
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered  
at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and  
package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS  
compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame  
retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)  
(3)  
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder  
temperature.  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is  
provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the  
accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take  
reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on  
incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited  
information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI  
to Customer on an annual basis.  
Addendum-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
12-May-2009  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0 (mm)  
B0 (mm)  
K0 (mm)  
P1  
W
Pin1  
Diameter Width  
(mm) W1 (mm)  
(mm) (mm) Quadrant  
UCC28019ADR  
SOIC  
D
8
2500  
330.0  
12.4  
6.4  
5.2  
2.1  
8.0  
12.0  
Q1  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
12-May-2009  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SOIC  
SPQ  
Length (mm) Width (mm) Height (mm)  
340.5 338.1 20.6  
UCC28019ADR  
D
8
2500  
Pack Materials-Page 2  
MECHANICAL DATA  
MPDI001A – JANUARY 1995 – REVISED JUNE 1999  
P (R-PDIP-T8)  
PLASTIC DUAL-IN-LINE  
0.400 (10,60)  
0.355 (9,02)  
8
5
0.260 (6,60)  
0.240 (6,10)  
1
4
0.070 (1,78) MAX  
0.325 (8,26)  
0.300 (7,62)  
0.020 (0,51) MIN  
0.015 (0,38)  
Gage Plane  
0.200 (5,08) MAX  
Seating Plane  
0.010 (0,25) NOM  
0.125 (3,18) MIN  
0.100 (2,54)  
0.021 (0,53)  
0.430 (10,92)  
MAX  
0.010 (0,25)  
M
0.015 (0,38)  
4040082/D 05/98  
NOTES: A. All linear dimensions are in inches (millimeters).  
B. This drawing is subject to change without notice.  
C. Falls within JEDEC MS-001  
For the latest package information, go to http://www.ti.com/sc/docs/package/pkg_info.htm  
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