UCC28250PWR [TI]

Advanced PWM Controller With Pre-Bias Operation; 先进的PWM控制器,带有预偏置操作
UCC28250PWR
型号: UCC28250PWR
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

Advanced PWM Controller With Pre-Bias Operation
先进的PWM控制器,带有预偏置操作

控制器
文件: 总50页 (文件大小:760K)
中文:  中文翻译
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UCC28250  
www.ti.com  
SLUSA29B APRIL 2010REVISED OCTOBER 2010  
Advanced PWM Controller With Pre-Bias Operation  
Check for Samples: UCC28250  
1
FEATURES  
DESCRIPTION  
Pre-biased Startup  
The UCC28250 PWM controller is designed for high  
power density applications that may have stringent  
pre-biased startup requirements. The UCC28250’s  
integrated synchronous rectifier control outputs target  
high efficiency and high performance topologies such  
as half-bridge, full-bridge, interleaved forward, and  
push-pull. The UCC27200 half bridge drivers and  
UCC2732X MOSFET drivers used in conjunction with  
the UCC28250 provide a complete power converter  
solution.  
Synchronous Rectifier Control Outputs with  
Programmable Delays (Including Zero Delay  
Support)  
Voltage Mode Control with Input Voltage  
Feed-Forward or Current Mode Control  
Primary or Secondary-Side Control  
3.3-V, 1.5% Accurate Reference Output  
1-MHz Capable Switching Frequency  
Externally  
programmable  
soft-start,  
used  
in  
1% Accurate Cycle-by-Cycle Over Current  
Protection with Matched Duty Cycle Outputs  
conjunction with an internal pre-biased startup circuit,  
allows the controller to gradually reach a steady-state  
operating point under all output conditions. The  
UCC28250 can be configured for primary or  
secondary-side control and either voltage or current  
mode control can be implemented.  
Programmable Soft-Start and Hiccup Restart  
Timer  
Thermally Enhanced 4-mm x 4-mm QFN-20  
Package and 20-pin TSSOP Package  
The oscillator operates at frequencies up to 2 MHz,  
and can be synchronized to an external clock. Input  
voltage feedforward, cycle-by-cycle current limit, and  
a programmable hiccup timer allow the system to  
stay within a safe operation range. Input voltage,  
output voltage and temperature protection can be  
implemented. Dead time between primary-side switch  
and secondary-side synchronous rectifiers can be  
independently programmed.  
APPLICATIONS  
Half-Bridge, Full-Bridge, Interleaved Forward,  
and Push-Pull Isolated Converters  
Telecom and Data-com Power  
Wireless Base Station Power  
Server Power  
Industrial Power Systems  
Simplified Application Diagram  
VIN (36 V ~ 75 V)  
VIN (36 V ~ 75 V)  
UCC27200  
UCC28250  
VOUT  
OVP  
OUTA  
OUTB  
SRA  
HI  
HI  
RAMP  
RT  
LO  
LO  
Isolation  
UCC2732x  
SS  
SRB  
COMP  
Feedback and Isolation  
GND  
Not Shown: PS, SP, HICC, VDD, EA+, EA-, VREF, EN, ILIM, AND VSENSE  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas  
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2010, Texas Instruments Incorporated  
UCC28250  
SLUSA29B APRIL 2010REVISED OCTOBER 2010  
www.ti.com  
ORDERING INFORMATION  
TEMPERATURE RANGE  
TA = TJ  
PACKAGE  
TAPE AND REEL QTY  
PART NUMBER  
250  
3000  
250  
UCC28250RGPT  
UCC28250RGPR  
UCC28250PWT  
UCC28250PWR  
Plastic 20-pin QFN (RGP)  
Plastic 20-pin TSSOP (PW)  
-40°C to 125°C  
3000  
ABSOLUTE MAXIMUM RATINGS  
over operating free-air temperature range(1)(2) (unless otherwise noted)  
PARAMETER  
VALUE  
UNIT  
VDD(3)  
Input supply voltage  
OUTA, OUTB, SRA and SRB  
COMP  
-0.3 to 20.0  
-0.3 to VDD + 0.3  
-0.3 to VREF + 0.3  
-0.3 to 5.5  
-0.3 to 3.6  
-0.3 to 4.3  
-0.3 to 3.6  
3 k  
Input voltages on SS and EN  
Input voltages on RT, PS, SP, ILIM, OVP, HICC, VSENSE, EA+ and EA-  
Input voltage on RAMP/CS  
V
Output voltage on VREF  
HBM  
CDM  
ESD rating  
2 k  
Lead temperature (soldering 10 sec) PW package  
300  
°C  
(1) Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings  
only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating  
conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.  
(2) These devices are sensitive to electrostatic discharge; follow proper device handling procedures.  
(3) All voltages are with respect to GND unless otherwise noted. Currents are positive into, negative out of the specified terminal. See  
Packaging Section of the datasheet for thermal limitations and considerations of packages.  
THERMAL INFORMATION  
UCC28250  
RGP  
UCC28250  
PW(1)  
THERMAL METRIC  
UNITS  
20 PINS  
20 PINS  
qJA  
126 with hot spot,  
104 without hot spot  
60.3 with hot spot,  
39.3 without hot spot  
Junction-to-ambient thermal resistance(2)  
Junction-to-case(top) thermal resistance  
(3)  
qJC(top)  
qJB  
31.5  
55.8  
°C/W  
(4)  
Junction-to-board thermal resistance  
(5)  
qJC(bottom) Junction-to-case(bottom) thermal resistance  
0.8  
(1) For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953.  
(2) The junction-to-ambient thermal resistance under natural convection is obtained in a simulation on a JEDEC-standard, high-K board, as  
specified in JESD51-7, in an environment described in JESD51-2a.  
(3) The junction-to-case (top) thermal resistance is obtained by simulating a cold plate test on the package top. No specific  
JEDEC-standard test exists, but a close description can be found in the ANSI SEMI standard G30-88.  
(4) The junction-to-board thermal resistance is obtained by simulating in an environment with a ring cold plate fixture to control the PCB  
temperature, as described in JESD51-8.  
(5) The junction-to-case (bottom) thermal resistance is obtained by simulating a cold plate test on the exposed (power) pad. No specific  
JEDEC standard test exists, but a close description can be found in the ANSI SEMI standard G30-88.  
2
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UCC28250  
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SLUSA29B APRIL 2010REVISED OCTOBER 2010  
RECOMMENDED OPERATING CONDITIONS  
over operating free-air temperature range (unless otherwise noted)  
MIN  
TYP  
MAX  
UNIT  
Supply voltage range, VDD  
4.7  
1
12  
17  
V
Supply bypass capacitor, CVDD  
VREF bypass capacitor  
µF  
V
0.5  
0
2
3.0  
Error amplifier input common mode range (REF/EA+, FB/EA-)  
VSENSE input voltage range  
RT resistor range  
0
3.3  
12.5  
5
200  
250  
2.7  
kΩ  
PS, SP resistor range  
RAMP/CS voltage range  
0
V
Operating junction temperature range  
-40  
125  
°C  
ELECTRICAL CHARACTERISTICS(1)  
VDD = 12 V, 1-µF capacitor from VDD and VREF to GND, TA = TJ = -40°C to 125°C, RT = 75 kΩ connected to ground to set  
FSW = 200 kHz (unless otherwise noted).  
PARAMETER  
TEST CONDITION  
MIN  
TYP  
MAX  
UNITS  
Supply Currents  
IDD(off)  
IDD  
Startup current  
VDD = 3.6 V  
150  
275  
µA  
mA  
µA  
Operating supply current  
Standby current  
100-pF capacitor on OUTA, OUTB, SRA and SRB  
EN = 0 V  
2.0  
2.7  
3.4  
IDD(dis)  
250  
425  
600  
Under Voltage Lockout  
VUVLOR Start threshold  
4.0  
3.8  
4.3  
4.1  
4.6  
4.4  
Minimum operating voltage  
after start  
VUVLOF  
V
Hysteresis  
0.15  
0.20  
0.25  
Soft Start  
ISS  
Soft-start charge current  
Clamp voltage  
VSS = 0 V  
25  
27  
29  
µA  
V
VSS(max)  
Enable(2)  
3.3  
3.6  
4.0  
Trigger threshold  
2.25  
V
Minimum pulse width for  
pulse enable  
3
µs  
Error Amplifier  
High-level COMP voltage  
Low-level COMP voltage  
Input offset  
2.8  
3
V
0.3  
0.4  
12  
-12  
70  
mV  
dB  
Open loop gain  
100  
6.5  
4.5  
ICOMP(snk)  
ICOMP(src)  
COMP sink current  
COMP source current  
3.0  
2.0  
9.0  
8.0  
mA  
(1) Typical values for TA = 25°C.  
(2) Refer to EN pin description.  
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ELECTRICAL CHARACTERISTICS(1) (continued)  
VDD = 12 V, 1-µF capacitor from VDD and VREF to GND, TA = TJ = -40°C to 125°C, RT = 75 kΩ connected to ground to set  
FSW = 200 kHz (unless otherwise noted).  
PARAMETER  
TEST CONDITION  
MIN  
TYP  
MAX  
UNITS  
Oscillator  
Nominal switching frequency  
FSW(nom)  
at OUTA or OUTB set by RT RT/SYNC = 75 kΩ, RSP = 20 kΩ  
185  
200  
215  
resistor  
kHz  
Minimum switching frequency  
FSW(min_sync)  
at OUTA or OUTB set by  
external sync frequency  
fRT/SYNC = 100 kHz  
fRT/SYNC = 2.5 MHz  
85  
Maximum switching  
frequency at OUTA or OUTB  
set by external sync  
frequency  
FSW(max_sync)  
1.15  
MHz  
V
External synchronization  
signal high  
1
External synchronization  
signal low  
0.2  
Voltage Reference  
VVREF Output voltage  
Short circuit current  
VDD = from 7 V to 17 V, IVREF = 2 mA  
0 < IREF < 10 mA  
3.22  
3.22  
12  
3.30  
3.30  
25  
3.38  
3.38  
40  
V
VREF = 3 V, TJ = 25°C  
mA  
Current Sense, Cycle-by-Cycle Current Limit With Hiccup  
VILIM  
ILIM cycle-by-cycle threshold  
0.495  
15  
0.502  
25  
0.509  
36  
V
Propagation delay from ILIM  
to OUTA and OUTB outputs  
TPDILIM  
TBLANK  
Exclude leading edge blanking  
ns  
ns  
leading edge blanking  
40  
60  
90  
Current limit shutdown delay  
timing program current  
Measured at HICC pin  
Measured at HICC pin  
55  
75  
95  
µA  
Hiccup timing program  
current  
2
2.7  
3.5  
Current limit shutdown delay  
timer threshold at HICC  
VHICC_SD  
0.55  
0.60  
0.65  
VHICC_PU  
HICC pull-up threshold  
Hiccup restart threshold  
2.3  
2.4  
2.5  
V
VHICC_RST  
0.25  
0.30  
0.35  
10-V ramp charging voltage source with 40-kΩ  
current limiting resistor  
VCS(max)  
RAMP/CS clamp voltage  
3.5  
4.0  
4.5  
4
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UCC28250  
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SLUSA29B APRIL 2010REVISED OCTOBER 2010  
ELECTRICAL CHARACTERISTICS(1) (continued)  
VDD = 12 V, 1-µF capacitor from VDD and VREF to GND, TA = TJ = -40°C to 125°C, RT = 75 kΩ connected to ground to set  
FSW = 200 kHz (unless otherwise noted).  
PARAMETER  
TEST CONDITION  
MIN  
TYP  
MAX  
UNITS  
OVP/OTP Comparator  
VOVP  
IOVP  
Primary Outputs  
Rise/fall time  
Internal reference  
0.66  
0.70  
0.74  
V
Internal current  
8.5  
11.0  
13.5  
µA  
CLOAD = 100 pF  
IOUT = 20 mA  
IOUT = 20 mA  
8
20  
12  
ns  
RSRC  
RSNK  
Output source resistance  
Output sink resistance  
12  
4
35  
30  
Ω
Synchronous Rectifier Outputs  
Rise/fall time  
CLOAD = 100 pF  
8
20  
25  
12  
0
ns  
IOUT = 20 mA, VDD = 12 V  
IOUT = 20 mA, VDD = 5 V  
IOUT = 20 mA, VDD = 12 V  
PS = VREF  
12  
15  
35  
45  
30  
7.5  
50  
43  
7.5  
50  
43  
RSRC  
RSNK  
Output source resistance  
Ω
Output sink resistance  
4
-5.0  
27  
Primary off to secondary on  
dead time  
TDPS  
TDSP  
PS = 27 kΩ  
40  
40  
0
ns  
ns  
PS = 27 kΩ, 25°C  
SP = VREF  
37  
-5.0  
30  
Secondary off to primary on  
dead time  
SP = 20 kΩ  
40  
40  
SP = 20 kΩ, 25°C  
37  
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DEVICE INFORMATION  
Functional Block Diagram  
9
8
7
6
Over  
temperature  
OTP  
4.1V/4.3V  
3
+
COMP  
UVLO  
5
VDD  
Vref OK  
EN_INT  
OCP  
2
1
FB/EA-  
LDO  
Switching Logic  
OP  
+
+
REF/EA+  
Vref ready  
20  
18  
VREF  
EN  
13  
16  
SS  
+
350mV  
RAMP/CS  
Enable detection  
Level&pulse  
Enable  
+
BLANK  
Cycle by cycle  
current limit  
& duty cycle match  
17  
10  
+
ILIM  
OCP delay  
timer  
0.5V  
+
+
550mV  
SR_RAMP  
generator  
gm  
HICC  
14  
4
VSENSE  
GND  
11uA  
Hiccup  
timer  
19  
+
OVP/OTP  
OVP  
0.7V  
15  
12  
11  
RT  
SP  
PS  
CLK  
Oscillator  
Deadtime  
70ns  
leading edge blanking  
BLANK  
NOTE  
Pin numbers are used for RGP package. PW package has different pin numbers.  
6
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Typical Application Diagram  
Figure 1. Primary-Side Half-Bridge Controller with Synchronous Rectification  
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Figure 2. Secondary-Side Half-Bridge Controller with Synchronous Rectification  
8
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DEVICE INFORMATION  
Pinout Drawings  
TSSOP-20  
TOP VIEW  
QFN-20  
TOP VIEW  
RT VSENSE SS  
15 14 13  
SP  
12  
PS  
11  
VSENSE  
RT  
1
2
3
4
5
6
7
8
9
20 SS  
RAMP/CS 16  
10 HICC  
19 SP  
RAMP/CS  
ILIM  
18 PS  
ILIM 17  
9
8
7
6
OUTA  
OUTB  
SRA  
17 HICC  
16 OUTA  
15 OUTB  
14 SRA  
13 SRB  
12 VDD  
11 GND  
EN 18  
EN  
OVP/OTP 19  
VREF 20  
OVP/OTP  
VREF  
SRB  
REF/EA+  
FB/EA-  
1
2
3
4
5
REF/EA+ FB/EA- COMP GND VDD  
COMP 10  
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TERMINAL FUNCTIONS  
QFN-20  
PW-20  
NAME  
VDD  
VREF  
EN  
I/O  
FUNCTION  
5
12  
7
I
O
I
Bias supply input.  
20  
18  
15  
12  
11  
3.3-V reference output.  
Device enable and disable.  
5
2
RT  
I
Oscillator frequency set or synchronous clock input.  
Synchronous rectifier off to primary on dead-time set .  
Primary off to synchronous rectifier on dead-time set .  
19  
18  
SP  
I
PS  
I
PWM ramp input (for voltage mode control) or current sense input (for current  
mode control).  
16  
3
RAMP/CS  
I
1
2
8
REF/EA+  
FB/EA-  
COMP  
VSENSE  
SS  
I
I
Error amplifier non-inverting input.  
9
Error amplifier inverting input.  
3
10  
1
I/O  
I
Error amplifier output.  
14  
13  
17  
10  
19  
9
Output voltage sensing for pre-bias control.  
Soft-start programming.  
20  
4
I/O  
I
ILIM  
Current sense for cycle-by-cycle over-current protection.  
Cycle-by-cycle current limit time delay and Hiccup time setting.  
Over voltage and over temperature protection pin.  
0.2-A sink/source primary switching output.  
0.2-A sink/source primary switching output.  
0.2-A sink/source synchronous rectifier output.  
0.2-A sink/source synchronous rectifier output.  
Ground.  
17  
6
HICC  
I
OVP/OTP  
OUTA  
OUTB  
SRA  
I
16  
15  
14  
13  
11  
O
O
O
O
I
8
7
6
SRB  
4
GND  
10  
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DETAILED PIN DESCRIPTIONS  
VDD (5/12)  
The UCC28250 can be powered up by a wide supply range from 4.3 V (UVLO rising typical) to 20 V (absolute  
maximum), making it suitable for primary-side control or secondary-side control. When the voltage at the VDD  
pin is lower than 4.1 V (typical), the controller is in stand-by mode and consumes 150 µA (typical) at 3.6 V VDD.  
In stand-by mode, VREF continues to be regulated to 3.3 V or follows VDD if VDD is lower than 3.3 V. Please  
refer to the VREF description for more detailed information. A minimum 1-µF bypass capacitor is required from  
VDD to ground. Keep the bypass capacitor as close to the device as possible.  
VREF (Reference Generator) (20/7)  
The VREF pin is regulated at 3.3 V. An external ceramic capacitor must be placed as close as possible to the  
VREF and GND pins for noise filtering and to provide compensation to the regulator. The capacitance range  
must be limited between 0.5 µF to 2 µF for stability. This reference is used to power the controller’s internal  
circuits, and can also be used to bias an opto-coupler transistor, an external house-keeping microcontroller, or  
other peripheral circuits. This reference can also be used to generate the reference for an external error  
amplifier. This regulator output is internally current limited to 25 mA (typical).  
EN (Enable Pin) (18/5)  
The following conditions must be met before the controller allows start up:  
1. VDD voltage is above the rising UVLO threshold 4.3 V (typical);  
2. The 3.3-V reference voltage output at the VREF pin is available and above 2.4 V (typical);  
3. Junction temperature is below the thermal shutdown threshold 130°C (minimum);  
4. The voltage at OVP is below 0.7 V (typical).  
If all these conditions are met, the signal driving the EN pin is able to initiate the soft start process. Once the  
device is enabled, the 27-µA internal charging current at the SS pin is turned on and begins to charge the  
soft-start capacitor. The EN pin can accept both level-enable and pulse-enable signals.  
For level-enable, the voltage level on the EN pin needs to be continuously higher than 2.25 V to allow continuous  
operation. Once the EN pin falls below 2.25 V, the device is disabled (see Figure 3).  
UVLO  
EN  
0.3V  
SS  
CLK  
Figure 3. Level Enable at EN pin  
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A pulse signal may also be applied to the EN pin. Pulse-enable operation is shown on Figure 4. If the EN falling  
edge happens before the SS voltage reaches 0.3 V, the enable signal at EN pin is considered as a pulse. In this  
case, the next rising edge at EN pin disables the controller. If the falling edge of the first pulse at EN pin happens  
after SS rises to 0.3 V, the UCC28250 interprets the pulse enable as a level enable, and an external solution as  
shown on Figure 5 (a) can be used to reduce the pulse width. In this circuit, R2 is used to limit the current  
(especially the negative current) through the internal ESD cell. Figure 5 (b) illustrates the waveforms based on  
this solution. To prevent false trigger by noises, the pulse at the EN pin must be at least 2.25 V (minimum) high  
and 3 µs wide to be considered valid.  
Choose the R1, R2, and C values based on the following equations:  
Choose R2 based on the current limit requirement from the device.  
R2 > 10kW  
(1)  
Choose R1 arbitrarily but much smaller than R2 and choose C1 according to the time constant requirement to  
generate longer than 3-µs pulse.  
6ms  
C1 =  
R1  
(2)  
If enable function is not used, pull EN pin to VREF.  
UVLO  
EN  
0.3V  
SS  
CLK  
Figure 4. Pulse Enable at EN Pin  
(a)  
(b)  
UCC28250  
C1  
R2  
Enable  
Signal  
Enable  
Signal  
EN  
R1  
EN  
Figure 5. An External Solution to Generate Enable Pulses for Pulse Enable  
12  
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RT (Oscillator Frequency Set and Synchronization) (15/2)  
The UCC28250 oscillator frequency is set by an external resistor connected between the RT pin and ground.  
Switching frequency selection is a trade-off between efficiency and component size. Based on the selected  
switching frequency, the programming resistor value can be calculated as:  
1
- T  
d SP  
(
)
2´ fSW  
RT =  
33.2pF  
(3)  
In this equation, fSW is the switching frequency and TD(sp) is the dead time between synchronous rectifier turn-off  
to primary switch turn-on. TD(sp) is set by an external resistor between the SP pin and ground (refer to the SP pin  
description).  
Each output (OUTA, OUTB, SRA, SRB) switches at half the oscillator frequency (fSW = ½ x fOSC). Figure 6 shows  
the relationship between RT and fOSC at certain TD(sp) and can be used to program oscillator frequency  
accordingly.  
OSCILLATOR FREQUENCY  
vs  
RT RESISTOR  
2000  
T
= 40 ns  
D(ps)  
1800  
1600  
1400  
1200  
1000  
800  
600  
400  
T
= 100 ns  
D(ps)  
200  
0
0
20 40 60 80 100 120 140 160 180 200  
RT Resistor - kW  
Figure 6. Oscillator Frequency FOSC vs External Resistance of RT at TD(ps) = 40 ns and 100 ns  
The UCC28250 can be synchronized to an external clock by applying an external clock source to the RT pin.  
Synchronization helps with parallel operation and/or preventing beat frequency noise. The UCC28250  
synchronizes its internal oscillator to an external frequency source ranging from 170 kHz to 2.3 MHz, which is  
equivalent to an 85-kHz to 1.15-MHz switching frequency. The internal oscillator frequency is clamped to 170  
kHz during synchronization if the external source frequency drops below 170 kHz.  
The UCC28250 aligns the turn-on of primary outputs OUTA and OUTB to the falling edge of the synchronizing  
signal, as shown in Figure 7. If the frequency source is from the gate outputs of another half bridge controller,  
interleaving can be achieved. The interleaving angle is determined by the frequency source’s duty cycle. When a  
50% duty cycle is applied, optimal interleaving is achieved, and EMI filters can be minimized.  
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Frequency  
Source  
OUTA  
OUTB  
Figure 7. Timing Diagram for Synchronization  
CLK  
OUTA  
SRA  
Td(SP)  
Td(PS)  
OUTB  
SRB  
Td(SP)  
Td(PS)  
Figure 8. UCC28250 Outputs Timing Waveforms  
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SP (Synchronous Rectifier Turn-Off to Primary Output Turn-On Dead Time Programming) (13/19)  
The dead time TD(sp) between synchronous rectifier turn-off to primary output turn-on is programmed by an  
external resistor, RSP, connected between the SP pin and ground. The value of RSP can be determined by  
Figure 9. Zero dead time can be achieved by tying the SP pin to VREF. The falling edge of synchronous rectifier  
SRA/SRB is aligned with the raising edge of the primary output OUTA/OUTB.  
NOTE  
The minimum value for RPS/RSP is 5 kΩ and the maximum value is 250 kΩ.  
SP DEAD TIME  
vs  
SP RESISTOR  
400  
350  
300  
250  
200  
150  
100  
50  
0
0
20 40 60 80 100 120 140 160 180 200 220 240  
- SP Resistor - kW  
R
SP  
Figure 9. Dead Time TD(sp) vs. External Resistor RSP at SP Pin  
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PS (Primary Output Turn-Off to Synchronous Rectifier Turn-On Dead Time Programming) (11/18)  
The dead time TD(ps) between primary output turn-off to synchronous rectifier turn-on is set by external resistor,  
RPS, connected between PS pin and ground. The value of is RPS is defined by Figure 10. Zero dead time can be  
achieved by tying the SP pin to VREF.  
NOTE  
The minimum value for RPS/RSP is 5 kΩ and the maximum value is 250 kΩ.  
PS DEAD TIME  
vs  
PS RESISTOR  
400  
350  
300  
250  
200  
150  
100  
50  
0
0
20 40 60 80 100 120 140 160 180 200 220 240  
- PS Resistor - kW  
R
PS  
Figure 10. Dead Time TD(ps) vs. External Resistor RPS at PS Pin  
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RAMP/CS (PWM Ramp Input or Current Sense Input) (16/3)  
The UCC28250 can be controlled using either voltage mode or current mode. RAMP/CS is a multi-function pin  
used either to generate the ramp signal for voltage mode control or to sense current for current mode control.The  
following sections describe the RAMP/CS functionality for voltage mode and current mode control.  
RAMP: Voltage Mode Control with Feed-Forward Operation  
For voltage mode control, a resistor RCS and a capacitor CCS must be connected to the RAMP/CS pin as shown  
in Figure 11. The internal pull-down switch has approximately 40-Ω on-resistance. The RAMP/CS pin is clamped  
internally to 4 V for internal device protection. The CCS value must be small enough to discharge the RAMP/CS  
pin from its peak voltage to ground within the pulse width of the BLANK signal (TD(sp) + 70 ns). The following  
formula derives a CCS value.  
T
d(SP) + 70ns  
æ
ç
è
ö
÷
ø
4V / 2  
CCS  
<
´
40W  
4V  
(4)  
A CCS value less than 650 pF works for most applications. In order to minimize the impacts of parasitic  
capacitance caused by the PCB layout and routing, a minimum of 100 pF is recommended for CCS. Once CCS is  
determined, RCS can be calculated according to the desired ramp peak amplitude.  
1
RCS  
=
æ
ç
è
ö
÷
ø
VCHARGE  
2´ln  
´CCS ´ fSW  
VCHARGE - VPK  
(5)  
In this equation, the VCHARGE is the voltage used to generate the ramp, VPK is the desired ramp amplitude and  
the fSW is the switching frequency.  
Choose the ramp amplitude to accommodate the voltage range of the COMP pin and the maximum duty cycle  
required by the power stage. Use the following equation to select VPK, in the equation, DMAX is the maximum duty  
cycle for primary outputs.  
1.4V  
VPK  
=
DMAX  
(6)  
UCC28250  
VREF  
UCC28250  
VIN 36 V to 75 V  
RCS  
RCS  
RAMP/CS  
GND  
RAMP/CS  
CCS  
CCS  
BLANK  
BLANK  
GND  
Figure 11. Fixed Ramp Generation/Ramp Generation With Input Voltage Feedforward  
Voltage feed-forward can be achieved by driving RCS from line input VIN. The peak of RAMP/CS is proportional  
to VIN and output has have much faster line transient response. When the UCC28250 is used for the  
primary-side control, RAMP parameters are critical for the optimal pre-biased start up performance. Refer to the  
‘Voltage Mode Control and Input Voltage Feed-Forward’ section of the Functional Description section for a  
detailed design procedure of choosing RCS  
.
If the line input cannot be easily accessed due to limited board area or other limitation, a RAMP signal with fixed  
peak voltage can be implemented by simply driving RCS from 3.3 V VREF (Figure 11).  
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CS: Current Mode Control  
For current mode control, the RAMP/CS pin is driven by a signal representative of the transformer primary-side  
current. The current signal has to have compatible input range of the COMP pin. As shown in Figure 12, the  
COMP pin voltage is used as the reference for peak current. The primary-side signals OUTA and OUTB are  
turned on by the internal clock signal and turned off when sensed peak current reaches the COMP pin voltage.  
Choose the current sense transformer turns ratio (1:n) and the burden resistor value (RB) based on the peak  
current at maximum load IMAX. Refer to the Functional Description section for more details on the current mode  
control.  
3V  
RB =  
IMAX /n  
(7)  
COMP  
CS  
OUTA  
OUTB  
Figure 12. Peak Current Mode Control and PWM Generation  
REF/EA+ (1/8)  
REF/EA+ is the non-inverting input of the UCC28250’s internal error amplifier.  
When the UCC28250 is configured for secondary-side control, the internal error amplifier is used as the control  
loop error amplifier. Connect REF/EA+ directly to the VREF pin to provide the reference voltage for the feedback  
loop.  
When the UCC28250 is configured for primary-side control, the error amplifier is connected as a voltage follower.  
Connect REF/EA+ to the opto-coupler output.  
The voltage range on REF/EA+ pin is 0 V to 3.7 V.  
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FB/EA- (2/9)  
FB/EA- is the inverting input of the UCC28250’s internal error amplifier.  
When the UCC28250 is configured for secondary-side control, connect the output voltage sensing divider to this  
pin. The voltage divider can be selected according to the voltage on REF/EA+ pin. Referring to Figure 13, pick  
the lower resistor RO1 value arbitrarily, and choose the upper resistor RO2 value as:  
æ
ç
è
ö
VO  
RO2  
=
-1 ´R  
÷
O1  
VREF /EA+  
ø
(8)  
Because the control loop gain is affected by voltage divider resistor values, choose an appropriate RO1 value so  
that the voltage loop DC gain is larger than 40 dB to prevent interference between the primary-side control loop  
and the SR control loop during start up.  
When the UCC28250 is sitting on the primary side, the error amplifier is connected as a voltage follower.  
Connect FB/EA- directly with COMP pin.  
The maximum voltage allowed on FB/EA- pin is 3.7 V.  
COMP (3/10)  
The COMP pin is the internal error amplifier’s output. The voltage range of COMP pin is 0 V to 3 V. Both the  
primary-side switches’ duty cycle and secondary-side SRs’ duty cycle is controlled by the COMP pin voltage. At  
steady state, a higher COMP pin voltage results in a larger duty cycle for the primary-side switches and a smaller  
duty cycle on the SRs.  
When the UCC28250 controller is set up for secondary-side control, connect the compensation network from the  
FB/EA- pin to the COMP pin.  
For primary-side control, the error amplifier is connected as a voltage follower. Directly connect the COMP pin to  
the FB/EA- pin.  
VSENSE (14/1)  
The VSENSE pin is used to directly sense the output voltage and to feed it into a transconductance error  
amplifier. The measured voltage allows the UCC28250 to achieve optimal pre-biased start up performance.  
When configured as a secondary-side controller, the output voltage is sensed and fed into the FB/EA- pin. The  
UCC28250 uses a conventional error amplifier approach to allow type III compensation. Therefore, the FB/EA-  
pin voltage always follows the REF/EA+ voltage. The FB/EA- pin does not reflect the true output voltage and  
therefore this dedicated VSENSE pin is required. The voltage divider connected to VSENSE is discussed in the  
Pre-Biased Start-Up Section.  
When UCC28250 is set up as primary-side control, connect VSENSE pin to VREF.  
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SS (Soft Start Programming Pin) (13/20)  
The soft-start circuit gradually increases the converter’s output voltage until steady state operation is reached.  
This reduces start-up stresses and current surge.  
When the UCC28250 reaches its valid operating threshold, the SS pin capacitor is charged with a 27-µA current  
source. The UCC28250’s internal error amplifier non-inverting terminal follows the SS pin voltage on REF/EA+  
pin voltage depending on which one is lower. Hence, during soft start, the SS pin voltage is lower than REF/EA+.  
The internal error amplifier then uses the SS pin as its reference voltage, until the SS pin voltage rises above the  
REF/EA+ level. Once the SS pin voltage is above REF/EA+ voltage, soft-start time is considered finished.  
The soft-start implementation scheme and timing is different, depending on the location of the UCC28250 with  
respect to the isolation barrier.  
For secondary-side control, the internal error amplifier is used to achieve the voltage regulation. The REF/EA+ is  
connected to an external reference voltage, FB/EA- is connected to the voltage sensing divider, and the error  
amplifier’s output pin (COMP) is connected through a compensation filter back to the FB/EA- pin (Figure 13). In  
this case, the primary output’s start-up is a closed loop soft start (soft-start input reference of error amplifier). The  
output soft-start time is determined by the external capacitor connected at SS pin based on the internal 27-µA  
charging current and the voltage set at REF/EA+ pin.  
Based on the soft-start time TSS, choose soft start capacitor CSS value as:  
27mA ´ TSS  
CSS  
=
VREF /EA+  
(9)  
VOUT  
UCC28250  
VSENSE  
C
P1  
R
O2  
VREF  
R
Z3  
R
C
Z2  
S2  
R
Z2  
COMP  
C
Z3  
FB/EA-  
REF/EA+  
SS  
+
+
R
R
O1  
S1  
C
SS  
Figure 13. Error Amplifier EAMP Connections for secondary-side Control  
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For primary-side control, the internal error amplifier is connected as a buffer stage. In other words, the COMP pin  
is shorted to the FB/EA- pin, and the output of an external error amplifier is connected to the REF/EA+ pin  
through an optical coupler (Figure 14). In this case, the output start-up is an open loop soft start because the  
COMP follows the soft-start voltage instead of the voltage loop output. The soft-start time is still determined by  
external capacitor CSS and the 27-µA internal charge current. The voltage depends on the value of final COMP  
voltage which corresponds to the regulated primary output duty cycle. According to the desired soft start time and  
COMP pin voltage level at steady state, the SS pin capacitor can be calculated as:  
27mA ´ TSS  
CSS  
=
VCOMP_ final  
(10)  
After soft start, the voltage at SS pin is eventually clamped at around 4 V. Under fault conditions (UVLO, internal  
thermal shut down, OVP/OTP, hiccup mode), or when externally disabled, SS pin is pulled down to ground  
quickly by an internal switch with 2 kΩ on resistance to prepare for re-start. Pulling SS pin to ground externally  
shuts down the controller as well.  
VOUT  
UCC28250  
R
C
VSENSE  
O2  
P1  
R
Z3  
C
VREF  
Z2  
R
Z2  
COMP  
C
Z3  
FB/EA-  
REF/EA+  
SS  
+
R
+
+
O1  
External  
Reference  
C
SS  
Figure 14. Error Amplifier EAMP Connections for primary-side Control  
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ILIM (Current Limit for Cycle-By-Cycle Over-Current Protection) (17/4)  
Cycle-by-cycle current limit is accomplished using the ILIM pin for current mode control or for voltage mode  
control. The input to the ILIM pin represents the primary current information. If the voltage sensed at ILIM pin  
exceeds 0.5 V, the current sense comparator terminates the pulse of output OUTA or OUTB. If the high current  
condition persists, the controller operates in a cycle-by-cycle current limit mode with duty cycle determined by the  
current sense comparator instead of the PWM comparator. ILIM pin is pulled down by an internal switch at the  
rising edge of every clock cycle. This internal switch remains on for an additional 70 ns after OUTA or OUTB  
goes high to blank leading edge transient noise in the current sensing loop. This reduces the filtering  
requirements at the ILIM pin and improves the current sense response time.  
Transformer Primary  
UCC28250  
ILIM  
Side Current  
CT  
R
HICC  
S
C
S
1:n  
C
HICC  
Figure 15. Current Limit Circuit  
Once the over current protection level IPK is selected, the current transformer turns ratio and the burden resistor  
value can be decided as:  
0.5V ´n  
RS =  
IPK  
(11)  
In this equation, current transformer turns ratio is 1:n and RS is the burden resistor value.  
Some filtering capacitance is required to reduce the sensing noise. Choose the RC constant at about 100 ns,  
and calculate the capacitor value as:  
100ns  
CS =  
RS  
(12)  
The cycle-by-cycle current limit operation time before all four outputs shut down can be programmed by external  
capacitor CHICC at HICC pin. (See HICC pin description)  
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HICC (10/17)  
The cycle-by-cycle current limit operation time before all four outputs shut down can be programmed by an  
external capacitor CHICC from HICC pin to ground, as shown in Figure 15. Once all four outputs are shutdown,  
controller goes into hiccup cycle which is about 100 times of the cycle-by-cycle current limit shut-down delay  
time. A 1-mA internal current source charges HICC pin up to 2.4 V, then the HICC pin is discharged by a 2.7-µA  
internal current source to generate long hiccup restart time until HICC reaches 0.3 V. Based on the system  
requirement, once the cycle-by-cycle current limit delay time TOC(delay) is selected, the HICC pin capacitor CHICC  
can be selected based on the equation  
T
OC(delay) ´75mA  
CHICC  
=
0.6V  
(13)  
TOCdealy  
THICC  
HICC  
2.4V  
0.6V  
0.3V  
t
t
SS  
4V  
OUTA  
OUTB  
Normal  
OC  
Normal  
OC  
Hiccup  
Soft Start  
Figure 16. Cycle-by-Cycle Current Limit Delay Timer and Hiccup Restart Timer  
As shown in Figure 16, cycle-by-cycle current limiting shut-down delay time is:  
0.6V  
TOC(delay) = CHICC  
´
75mA  
(14)  
(15)  
And hiccup-restart-time THICC is equal to:  
2.4V - 0.3V  
THICC = CHICC  
´
2.7mA  
As soon as the outputs are shut-down, the SS pin is pulled to ground internally until the hiccup restart timer is  
reset after time duration THICC  
.
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OVP/OTP (19/6)  
The OVP/OTP pin provides multiple fault protection functions. If the voltage on the OVP/OTP pin exceeds 0.7 V,  
a fault shutdown occurs. All outputs stop switching and stay off (low) during the shutdown, and the SS pin is  
pulled to ground internally. Once the fault condition is cleared (i.e. OVP/OTP voltage drops below 0.7 V), the  
UCC28250 enters hiccup mode. A soft-start cycle begins after the hiccup cycle is finished. An internal 11-µA  
switched current source is used to create hysteresis.  
If the external resistor divider runs from line voltage VIN, a line over voltage protection is implemented.  
If the external resistor divider runs from the output voltage, output over voltage fault protection is achieved.  
Figure 17 shows the over-voltage protection external configuration at the OVP/OTP pin.  
According to the protection threshold VR and recovery threshold VF, choose an arbitrary R2 value. To ensure a  
realistic solution, R2 needs to meet the following:  
0.7V ´ V - V  
(
)
R
F
R2 <  
11mA ´ V - 0.7V  
(
)
R
(16)  
The other two resistors, R1 and R3 can be calculated.  
VR - 0.7V  
R1 =  
R3 =  
´R2  
0.7V  
0.7V ´ V - V -11mA ´R ´ V - 0.7V  
)
(17)  
(18)  
(
)
(
R
R
F
2
11mA ´ VR  
If the external resistor divider runs from 3.3-V VREF, and replaces R2 with a positive temperature coefficient  
(PTC) thermistor, an over temperature fault protection with programmable hysteresis is accomplished  
(Figure 18). Choose an arbitrary PTC value, which has a resistance as RPTC1 at protection temperature and  
resistance as RPTC2 at recovery temperature. Because of its positive temperature coefficient, RPTC1 is larger than  
RPTC2. To ensure an available solution, RPTC1 and RPTC2 need to meet the criteria.  
0.7V ´ RPTC1 -RPTC2 -11mA ´RPTC1 ´RPTC2 ³ 0  
( )  
(19)  
And resistors R1 and R3 can be calculated as:  
R1 = 3.7´RPTC1  
(20)  
é
PTC2 ù  
û
2.6V ´ 0.7V ´ RPTC1 -RPTC2 -11mA ´RPTC1 ´R  
( )  
ë
R3 =  
11mA ´ 2.6V ´RPTC1 + 0.7V ´RPTC2  
(
)
(21)  
UCC28250  
VREF  
VIN or VOUT  
11 mA  
R1  
R2  
R3  
OVP  
+
0.7 V  
Figure 17. Over Voltage Protection  
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VREF  
R1  
11 mA  
R3  
OVP  
+
0.7 V  
PTC  
Figure 18. Over Temperature Protection  
Figure 19 shows an external configuration using the OVP/OTP pin to achieve both over-voltage and over  
temperature protection. Follow the same design procedure for the OVP setting to choose R1, R2, and R3. Choose  
an NTC value at protection temperature much smaller than R1 and with the resistance at protection temperature  
as RNTC1, and recover temperature as RNTC2. The R4 value can be calculated as:  
0.7V  
R4 =  
´RNTC1  
3.3V - 0.7V  
(22)  
Because of the interaction between the two voltage dividers, over temperature protection thresholds move  
slightly with the different input voltages.  
UCC28250  
VREF  
VIN or VOUT  
NTC  
R1  
11 mA  
R3  
OVP  
+
R4  
R2  
0.7 V  
Figure 19. Over Voltage and Over Temperature Protection With Single OVP Pin  
OUTA (9/16) and OUTB (8/15)  
OUTA and OUTB are the primary-side switch control signals. With the 0.2-A peak current capability, an external  
gate driver is required.  
SRA (7/14) and SRB (6/13)  
SRA and SRB are the synchronous rectifier control signals. With the 0.2A peak current capability, an external  
gate driver is required.  
GND (4/11)  
GND pin is the ground reference for the whole device. Tie all the signal returns to this pin.  
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TYPICAL CHARACTERISTICS  
START-UP CURRENT  
vs  
STAND-BY CURRENT  
vs  
TEMPERATURE  
TEMPERATURE  
240  
465  
V
= 3.6 V  
V
= 12 V  
DD  
DD  
220  
200  
180  
450  
435  
420  
405  
160  
140  
120  
100  
390  
375  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
T - Temperature - °C  
J
J
Figure 20.  
Figure 21.  
UVLO THRESHOLDS  
vs  
UVLO VOLTAGE LOCKOUT HYSTERESIS  
vs  
TEMPERATURE  
TEMPERATURE  
4.41  
4.33  
4.25  
0.225  
0.220  
Turn On  
0.215  
0.210  
4.17  
0.205  
0.200  
Turn Off  
4.09  
4.01  
3.93  
0.195  
0.190  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
T - Temperature - °C  
J
J
Figure 22.  
Figure 23.  
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TYPICAL CHARACTERISTICS (continued)  
OPERATING SUPPLY CURRENT  
SOFT-START CURRENT  
vs  
vs  
TEMPERATURE  
TEMPERATURE  
2.85  
27.4  
27.3  
F
= 200 kHz  
SW  
2.80  
2.75  
27.2  
27.1  
27.0  
2.70  
2.65  
2.60  
26.9  
26.8  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
T - Temperature - °C  
J
J
Figure 24.  
Figure 25.  
RAMP/CS CLAMP VOLTAGE AND HICCUP PULL-UP  
CYCLE-BY-CYCLE CURRENT LIMIT  
THRESHOLD  
vs  
vs  
TEMPERATURE  
TEMPERATURE  
5.0  
500.6  
500.4  
500.2  
500.0  
499.8  
4.5  
4.0  
V
CS(max)  
3.5  
3.0  
2.5  
V
HICC_PU  
2.0  
1.5  
499.6  
499.4  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
J
T - Temperature - °C  
J
Figure 26.  
Figure 27.  
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TYPICAL CHARACTERISTICS (continued)  
CURRENT LIMIT SHUTDOWN DELAY TIMER AND HICCUP  
RESTART  
PROPAGATION DELAY/LEADING EDGE BLANKING  
vs  
vs  
TEMPERATURE  
TEMPERATURE  
0.7  
0.6  
90  
T
BLANK  
70  
V
HICC_SD  
0.5  
50  
0.4  
V
HICC_RST  
T
PD_ILIM  
30  
0.3  
0.2  
10  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
J
T - Temperature - °C  
J
Figure 28.  
Figure 29.  
REFERENCE VOLTAGE  
vs  
REFERENCE VOLTAGE  
vs  
TEMPERATURE  
TEMPERATURE  
3.306  
V
= 12 V  
DD  
I
= 1 mA  
LOAD  
3.305  
I
= 10 mA  
LOAD  
3.302  
V
= 7 V  
DD  
3.295  
I
= 1 mA  
LOAD  
3.298  
V
= 17 V  
DD  
I
= 10 mA  
LOAD  
3.285  
3.294  
V
= 12 V  
DD  
3.275  
3.290  
-55 -35 -15  
5
25 45  
65  
85 105 125  
-55 -35 -15  
5
25 45  
65  
85 105 125  
T - Temperature - °C  
J
T - Temperature - °C  
J
Figure 30.  
Figure 31.  
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TYPICAL CHARACTERISTICS (continued)  
OVP INTERNAL REFERENCE  
OVP INTERNAL CURRENT  
vs  
vs  
TEMPERATURE  
TEMPERATURE  
0.7015  
11.20  
11.15  
0.7010  
0.7005  
11.10  
11.05  
11.00  
10.95  
0.7000  
0.6995  
0.6990  
10.90  
10.85  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
T - Temperature - °C  
J
J
Figure 32.  
Figure 33.  
MINIMUM SYNCHRONIZATION FREQUENCY  
MAXIMUM SYNCHRONIZATION FREQUENCY  
vs  
vs  
TEMPERATURE  
TEMPERATURE  
85.4  
85.2  
1.153  
1.151  
1.149  
1.147  
85.0  
84.8  
84.6  
84.4  
1.145  
1.143  
84.2  
84.0  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
T - Temperature - °C  
J
J
Figure 34.  
Figure 35.  
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TYPICAL CHARACTERISTICS (continued)  
NOMINAL SWITCHING FREQUENCY  
DEAD TIME  
vs  
vs  
TEMPERATURE  
TEMPERATURE  
201.0  
200.6  
42.5  
42.0  
TD at R = 27 kW  
PS  
PS  
41.5  
41.0  
200.2  
199.8  
40.5  
40.0  
TD at R = 20 kW  
SP  
SP  
39.5  
39.0  
199.4  
199.0  
38.5  
38.0  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
T - Temperature - °C  
J
J
Figure 36.  
Figure 37.  
OUTPUT RISE/FALL TIME  
OUTPUT SOURCE RESISTANCE/SINK RESISTANCE  
vs  
vs  
TEMPERATURE  
TEMPERATURE  
35  
12  
V
= 12 V  
DD  
11  
10  
T
R
30  
25  
20  
R
SRC  
9
T
F
R
SNK  
8
7
6
15  
10  
-45  
-15  
15  
45  
75  
105  
135  
-45  
-15  
15  
45  
75  
105  
135  
T - Temperature - °C  
J
T - Temperature - °C  
J
Figure 38.  
Figure 39.  
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APPLICATION INFORMATION  
The UCC28250 is a high performance PWM controller with advanced synchronous rectifier outputs and is ideally  
suited for regulated half-bridge, full-bridge and push-pull converters. A dedicated internal pre-biased start up  
control loop working in conjunction with a primary-side voltage loop achieves monotonic pre-biased start up for  
either primary-side or secondary-side control applications. The UCC28250 architecture allows either voltage  
mode or current mode control.  
Input voltage feedforward can be implemented, allowing PWM ramp generator to improve the converter line  
transient response. Advanced cycle-by-cycle current limit achieves volt-second balancing even during fault  
conditions. The hiccup timer helps the system to stay within a safe operation range under over load conditions.  
With a multifunction OVP/OTP pin, combinations of input voltage protection, output voltage protection and over  
temperature protection can be implemented. The UCC28250 allows individual programming of dead time  
between primary-side switch and secondary-side SRs, in order to allow optimal power stage design. Dead time  
can also be reduced to zero, and this allows optimal system configuration considering the delays on the gate  
driver stage. The UCC28250 also provides complete system level protection functions, including UVLO, thermal  
shut down and over voltage, over current protection.  
Error Amplifier and PWM Generation  
The UCC28250 includes a high performance internal error amplifier with low input offset, high source/sink current  
capability and high gain bandwidth (typical 3.5 MHz). The reference of the error amplifier (REF/EA+ pin) is set  
externally to support flexible trimming of the voltage loop, and to make the controller flexible for both primary  
side, as well as secondary-side control. The extra positive input for the error amplifier is the SS pin which is used  
to externally program the soft-start time of the converter’s output.  
During steady state operation, the primary switch duty cycle, D, is generated based on the external ramp on  
RAMP/CS pin and the COMP pin voltage. A higher COMP pin voltage results in a larger duty cycle. The  
secondary-side SR duty cycle is SR_D = (1-D), complementary to the primary-side duty cycle, without  
considering the dead time between primary-side switch and secondary-side SR. The primary outputs begin to  
switch when COMP pin voltage is above the 350 mV internal offset. The synchronous rectifier outputs only switch  
after COMP pin voltage is above 550 mV internal offset. According to the internal logic, the minimum pulse width  
for the primary-side OUTA and OUTB is typically 100 ns.  
During soft start, the primary-side switch duty cycle is generated based on the external ramp on RAMP/CS pin  
and the COMP pin voltage. However, the duty cycle of secondary-side SR is generated based on an internal  
ramp and the COMP pin voltage. When the converter is controlled on the primary side, an internal ramp is a  
fixed ramp with 3-V peak voltage. When the converter is controlled on secondary side, an internal ramp is  
generated based on the internal pre-biased start-up loop. An internal pre-biased start-up loop modifies the SR  
duty cycle during soft start to achieve the optimal pre-biased start-up performance.  
After the SS pin reaches 2.9 V, the pre-biased start-up control loop is disabled. The secondary-side SR  
instantaneously changes into its steady state value as complementary to the primary-side duty cycle.  
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Pre-Biased Start Up  
With the internal error amplifier, UCC28250 supports both primary-side control and secondary-side control. For  
different control methods, the controller is configured accordingly and so is the pre-biased start-up control. During  
soft start, both the primary-side switches’ duty cycle and secondary-side SRs’ duty cycle are increased. This  
gradually increases the output voltage until steady state operation is reached, thereby reducing surge current.  
Secondary-Side Control  
For secondary-side control, the UCC28250 implements close-loop control of both the primary-side switches and  
secondary-side synchronous rectifiers’ duty cycles. This makes it easy to achieve optimal start up performance.  
The internal error amplifier is set up as the control loop error amplifier. Connect REF/EA+, FB/EA-, COMP and  
VSENSE as shown in Figure 40. To achieve optimal pre-biased start up performance, the output voltage needs  
to be directly measured. The UCC28250 uses the VSENSE pin to directly sense this output voltage. Choose the  
voltage dividers on VSENSE slightly different to the FB/EA- voltage divider so that the voltage on VSENSE pin is  
roughly 10% to 15% more than FB/EA- pin voltages. Select RO1 equal to RS1, and RS2 about 10% to 15% smaller  
than RO2  
.
VOUT  
UCC28250  
VSENSE  
C
P1  
R
O2  
VREF  
R
Z3  
R
C
Z2  
S2  
R
Z2  
COMP  
C
Z3  
FB/EA-  
REF/EA+  
SS  
+
+
R
R
O1  
S1  
C
SS  
Figure 40. Error Amplifier Set Up for Secondary-Side Control  
The error amplifier uses the lower voltage between the SS pin and the REF/EA+ pin to be the reference voltage  
for the feedback loop. In this method, the control loop is said to be ‘closed’ during the entire start up process, as  
it is always based on the true output voltage.  
During soft start, the primary-side switch duty cycle is controlled by the COMP pin voltage and ramp voltage  
generated on the RAMP/CS pin. A higher COMP pin voltage results in larger duty cycle. However, to improve  
start up performance, the secondary-side synchronous rectifier duty cycle is controlled by a separate, internal  
ramp signal (generated by a dedicated pre-biased start up loop) and by the COMP pin voltage. This dedicated  
pre-biased loop is much faster than the regular voltage loop in order to avoid interaction between the two loops.  
The start up loop reads the output voltage via a transconductance error amplifier connected to the VSENSE pin.  
When the output voltage is higher than the reference, the pre-biased start up loop increases the SR duty cycle to  
reduce the output voltage. Conversely, when the output voltage is lower than the reference, the SR duty cycle is  
decreased to help maintain higher output voltage. To speed up the start up time, the minimum duty cycle of the  
synchronous rectifier is 50%.  
Once the soft start is finished, the pre-biased loop is disabled and the duty cycle of the synchronous rectifiers  
becomes the complimentary of primary switches’ duty cycle, with some dead time inserted in between.  
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Primary-Side Control  
When the UCC28250 is sitting on the primary side, the internal error amplifier is connected as a voltage follower  
and an extra error amplifier is needed on the secondary side for closed loop control. The error amplifier  
implementation is shown in Figure 41.  
VOUT  
UCC28250  
R
C
VSENSE  
O2  
P1  
R
Z3  
C
VREF  
Z2  
R
Z2  
COMP  
C
Z3  
FB/EA-  
REF/EA+  
SS  
+
R
+
+
O1  
External  
Reference  
C
SS  
Figure 41. Error Amplifier Setup for Primary-Side Control  
In the above configuration, the UCC28250 can only see the control loop feedback voltage, and cannot directly  
access the output voltage. The design of the soft-start time is critical to achieve optimal pre-biased start up  
performance. Some trial and error approaches are needed to achieve optimal performance. It is also important to  
choose the appropriate ramp amplitude. Refer to the ramp section discussion on the detailed design procedure  
for choosing ramp generation components.  
During soft start, regardless of the pre-biased condition, the output voltage is always lower than the regulation  
voltage, so that the feedback loop is always saturated. When the internal error amplifier is connected as a  
voltage follower, the COMP voltage follows the lower of the voltage on the RER/EA+ pin and the SS pin. Since  
the feedback loop is saturated, the COMP pin always follows the SS pin voltage, until the output voltage  
becomes regulated and the feedback voltage takes over. In this control method, the output voltage control loop is  
always saturated, and the controller soft starts the COMP pin voltage. Therefore, it is called open loop soft start.  
The primary-side switch duty cycle is controlled by the COMP pin voltage and by the RAMP/CS pin voltage.  
During soft start, the COMP pin voltage follows the SS pin as it is rising, so the primary-side switch duty cycle  
keeps increasing. When the output voltage becomes regulated, the feedback voltage becomes less than the SS  
pin voltage and the primary-side switch comes controlled by the control loop.  
For the primary-side control setup, because output voltage is not directly accessible, the internal pre-biased start  
up loop is disabled by connecting VSENSE to VREF. Instead, the internal ramp used to generate the  
synchronous rectifier duty cycle is fixed, with the peak voltage of 3 V. The duty cycle of the synchronous rectifier  
increases as the SS pin voltage increases. When the SS pin voltage reaches 2.9 V, the soft start is considered  
finished and the synchronous rectifier duty cycle becomes the complementary of the primary-side switch duty  
cycle, minus the programmed dead time. Because of different COMP pin voltages at different line voltages, the  
SR duty cycle generated by the internal ramp might be different than the complementary of the primary-side  
switch duty cycle (1-D). If the duty cycle is too large, the internal logic is able to limit the duty cycle to (1-D).  
However, if the duty cycle is too small, when the soft start is finished, the SR duty cycle has a sudden change,  
which will cause output voltage disturbance. To optimize the pre-biased start up performance, it is recommended  
that the duty cycle change at the end of soft start be as small as possible.  
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Voltage Mode Control and Input Voltage Feed-Forward  
For voltage mode control, a resistor RCS and a capacitor CCS are connected externally at RAMP/CS pin as  
shown in Figure 42. A ramp signal is generated on the RAMP/CS pin, at a rate of two times that of the switching  
frequency. The generated ramp signal is used to control the duty cycle for both the primary-side switches and  
secondary-side synchronous rectifiers. The ramp amplitude can be fixed or variable with the input voltage (input  
voltage feedforward).  
To realize a fixed amplitude ramp, connect RCS to the VREF pin, so that the ramp capacitor charging voltage is  
fixed regardless of line and load condition. The RAMP/CS pin is clamped internally to 4 V for internal device  
protection. Because the internal pull-down switch has about 40-Ω on-resistance, the CCS value must be small  
enough to discharge RAMP/CS from the peak to ground within TD(sp) + 70 ns (i.e. the pulse width of BLANK  
signal).  
To achieve the input voltage feedforward, the slope of the ramp needs to be proportional to the input voltage. Tie  
RCS to the input line voltage. Because the ramp voltage is much lower than the input voltage, the ramp capacitor  
charging current is considered to be proportional to the input voltage. With input voltage feedforward, the COMP  
pin voltage should only move slightly even with large input voltage variation. This will provide much better line  
transient response for the converter.  
UCC28250  
UCC28250  
V
36 V to 75 V  
IN  
VREF  
R
R
CS  
CS  
RAMP/CS  
RAMP/CS  
C
C
CS  
CS  
BLANK  
BLANK  
GND  
GND  
Figure 42. External Configuration of RAMP/CS Pin With/Without Feed-Forward Operation  
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The input voltage feedforward also helps on pre-biased start up. When doing primary-side control to pre-biased  
start up, three conditions need to be considered:  
Condition 1  
At initial start up the primary side needs to provide enough energy to prevent output voltage dip;  
Condition 2  
At the end of soft start, it is required to keep the SR duty cycle change to be as small as possible. With input  
voltage feedforward, the COMP pin voltage is virtually fixed for different input voltages. Therefore, before the end  
of soft start, the duty cycle is the same for different input voltages. Choose the RCS and CCS following the  
procedure below.  
Considering initial start up, the RAMP peak voltage should be:  
V
IN  
- VPRE-BIAS  
2´n  
VRAMP  
=
´ VSR(ramp)  
2´ VPRE-BIAS  
(23)  
In this equation, VIN is the input voltage because of the feedforward any input voltage should be fine; VPRE-BIAS is  
the highest pre-bias start-up voltage required by the system; n is the tranformer primary to secondary turns ratio  
and VSR(ramp) is the internal SR ramp peak voltage 3 V.  
Another consideration is at the end of soft start, the SR duty cycle changes from controlled by the soft start, to  
complimentary to the primary-side duty cycle. The design should keep the transition as smooth as possible.  
Considering this, based on the output voltage and input voltage range, as well as the transformer turns ratio,  
calculate the SR duty cycle at different line voltages.  
Next, based on the maximum duty cycle on the SR_DMAX, and the internal fixed ramp amplitude 3 V, the COMP  
voltage at regulation can be chosen as:  
VCOMP(final) = SR _D  
(
- 0.5 ´3V ´ 2  
)
MAX  
(24)  
Condition 3  
Use the calculated COMP pin voltage to derive the external ramp amplitude  
VCOMP(final)  
VRAMP  
=
1- SR _D  
´ 2  
)
(
MAX  
(25)  
According to the calculated ramp voltage from Equation 23 and Equation 25 some trade off is required to pick up  
the appropriate ramp voltage. Based on the selected ramp capacitor CCS value, choose the ramp resistor RCS  
value:  
VIN(max) ´ 2  
RCS  
=
VRAMP ´CCS ´ fsw  
(26)  
In this equation, VIN(max) is the maximum input voltage, fSW is the switching frequency.  
Because these calculations ignore the dead time and the non-linearity of the ramp, slight modification is expected  
to achieve the optimal design. When the input voltage feed forward is not used, refer to the RAMP pin discussion  
for RC calculation.  
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Peak Current Mode Control  
For peak current mode control, RAMP/CS pin is connected directly with the current signal generated from a  
current transformer. The current signal must be compatible with the input range of the COMP pin. External slope  
compensation is required to prevent sub-harmonic oscillation and to maintain flux-balance. The slope  
compensation can be implemented by using OUTA and OUTB to charge external capacitors and use the voltage  
follower to add into the sensed the current signal, as shown in Figure 43. Follow the peak current mode control  
theory to select compensation slope or refer to “Modeling, Analysis and Compensation of the Current-Mode  
Converter”, (TI Literature Number SLUA101).  
OUTA  
OUTB  
UCC28250  
VREF  
Transformer Primary  
Side Current  
RAMP/CS  
CT  
BLANK  
R
S
C
S
1:n  
Figure 43. UCC28250 Set Up for Peak Current Mode Control  
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Cycle-by-Cycle Current Limit and Hiccup Mode Protection  
Cycle-by-cycle current limit is accomplished using the ILIM pin for both current mode control and voltage mode  
control. The input to the ILIM pin represents the primary current information. If the voltage sensed at ILIM pin  
exceeds 0.5 V, the current sense comparator terminates the pulse of output OUTA or OUTB. If the high current  
condition persists, the controller operates in a cycle-by-cycle current limit mode with duty cycle determined by the  
current sense comparator instead of the PWM comparator. ILIM pin is pulled down by an internal switch at the  
rising edge of each clock cycle. This internal switch remains on for an additional 70 ns after OUTA or OUTB  
goes high to blank leading edge transient noise in the current sensing loop. This reduces the filtering  
requirements at the ILIM pin and improves the current sense response time.  
UCC28250 makes it possible to maintain flux balance during cycle-by-cycle current limit operation. The duty  
cycles of primary switches are always matched. If one switch duty cycle is terminated earlier because of current  
limiting, a matched duty cycle is applied to the other switch for the next half switching cycle, regardless of the  
current condition, as shown in Figure 44. This matched duty cycle helps to maintain volt-second balancing on the  
transformer and prevents the transformer saturation.  
CLK  
70ns  
0.5V  
ILIM  
OUTA  
OUTB  
Figure 44. Cycle-by-Cycle Current Limit Duty Cycle Matching  
Once the current limit is triggered, the 75-µA internal current source begins to charge the capacitor on HICC pin.  
If the current limit condition went away before HICC pin reaches 0.6 V, the device stops charge HICC capacitor  
and begins to discharge it with 2.7-µA current source. If the cycle-by-cycle current limit condition continues, HICC  
pin reachs 0.6 V, and all four outputs are shut down. The UCC28250 then enters hiccup mode. During hiccup  
mode, all four outputs keep low; SS pin is pulled to ground internally; a 2.7-µA current source continuously  
discharge HICC pin capacitor; until HICC pin voltage reaches 0.3 V. After that, HICC pin is discharged internally  
to get ready for the next HICC event. The whole converter starts with soft start after hiccup mode.  
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The cycle-by-cycle current limit operation time before all four outputs shut down is programmed by external  
capacitor CHICC at HICC pin. The delay time can be calculated as:  
0.6V  
TOC(delay) = CHICC  
´
75mA  
(27)  
The hiccup timer keeps all outputs being zero until the timer expires. The hiccup time THICC is calculated as:  
2.4V - 0.3V  
THICC = CHICC  
´
2.7mA  
(28)  
As soon as the outputs are shut-down, SS pin is pulled down internally until the hiccup restart timer is reset after  
time duration THICC. The detailed illustration of HICCUP mode is shown in Figure 45.  
TOCdealy  
THICC  
HICC  
2.4V  
0.6V  
0.3V  
t
t
SS  
4V  
OUTA  
OUTB  
Normal  
OC  
Normal  
OC  
Hiccup  
Soft Start  
Figure 45. Cycle-by-Cycle Current Limit Delay Timer and Hiccup Restart Timer  
Thermal Protection  
Internal thermal shutdown circuitry protects the UCC28250 in the event the maximum rated junction temperature  
is exceeded. When activated, typically at 160°C, with the maximum threshold at 170°C and minimum threshold at  
150°C the controller is forced into a low power standby mode. The outputs (OUTA, OUTB, SRA, SRB) are  
disabled. This helps to prevent accidental device overheating. A 20°C hysteresis is added to prevent comparator  
oscillation. During thermal shutdown, the UCC28250 follows a normal start up sequence after the junction  
temperature falls below 140°C (typical value, with 130°C minimum threshold and 150°C maximum threshold).  
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Design Example  
The example provided here is to show how to design a symmetrical half bridge converter of voltage mode control  
with UCC28250 on primary side.  
Figure 46 is the circuit diagram to be used in this design example. This design example is to show how to  
determine the values in the circuit associated to UCC28250 programming.  
Figure 46. Circuit Diagram in Design Example.  
Table 1 shows the specifications for the design example.  
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Design Steps  
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Step 1, Power Stage Design  
The power stage design in this example is standard and the same as that for symmetrical half bridge converter of  
voltage mode control. From the standard design, these components are determined. This includes Q1 through  
Q4, C1, C2, CT1, D1 and D2, D3, T1, T2 and T3, and U6. Their design is standard. Also, design associated to  
current sensing and protection is also standard. This includes CT1, D1, D2, R5 and C5.  
Step 2, Feedback Loop Design  
D3 (TLV431) with U6, R6, R9, R10, R12, R13, C11 and C12 are composed of standard type 3 feedback loop  
compensation network and output voltage set point. Their design is also standard.  
Table 1. Specifications for the Design Example  
PARAMETER  
MIN  
TYP  
MAX  
UNITS  
VIN  
Input voltage  
36  
48  
72  
VDC  
VOUT  
POUT  
IOUT  
COUT  
fSW  
Output voltage  
Outpu power  
3.3  
75  
23  
W
A
Output load current  
Load capacitance  
Switching frequency  
Over-power limit  
Efficiancy at full load  
Isolation  
5000  
µF  
kHz  
150  
PLIMIT  
h
150%  
90%  
1500  
V
40  
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Step 3, Programming the Device  
Step 3-1  
Equation 3 is used to determine RT based on switching frequency, 300 kHz and assumes the dead time of 150  
ns.  
1
1
- Td SP  
-150ns  
(
)
2´ fSW  
2´150kHz  
RT =  
=
= 94.9kW Þ R4 = 100kW  
33.2pF  
33.2pF  
(29)  
Step 3-2, Determine RAMP Resistance and Capacitance  
There are two-fold considerations to determine RAMP resistance and capacitance. Equation 23 provides RAMP  
consideration for SR initial start up with prebias. The corresponding RAMP peak voltage is determined with input  
voltage low line and maximum prebias output voltage. In the below T1 turns ratio n = 4.  
V
36V  
IN  
- Vpre-bias  
- 3.0V  
2´n  
2´ Vpre-bias  
2´ 4  
2´3.0V  
VRAMP  
=
´ VSR _RAMP  
=
´3.0V = 0.750V  
(30)  
Equation 24 and Equation 25 provides RAMP consideration for soft start completion to make duty cycle match  
(1-D) = SR_D.  
1. Calculate OUTA or OUTB duty cycle at 75-V input voltage, 3.3-V output.  
n´ VO  
1
2
4´3.3V  
1
2
D =  
´
=
´
= 0.176  
V
75V / 2  
IN  
2
(31)  
(32)  
(33)  
2. Calculate SRA or SRB duty cycle.  
SR _D = 1-D = 1- 0.176 = 0.82  
3. Calculate the COMP voltage value in steady state (Equation 24).  
VCOMP = (SR _D - 0.5)´3.0V ´2 = (0.824 - 0.5)´3.0V ´2 = 1.944V  
4. Calculate the RAMP peak value (Equation 25).  
VCOMP  
=
(D´ 2) (0.176´ 2)  
1.944V  
VRAMP  
=
= 5.523V  
(34)  
5. Arbitrary select CRAMP 470 pF, then C3 = 470 pF.  
6. Calculate RRAMP  
.
1
1
RRAMP _1  
=
=
= 336.9kW  
36V  
æ
ç
è
ö
÷
ø
VCHARGE  
2´ln(  
)´ 470pF´150kHz  
2´ln  
´CRAMP ´ fsw  
36V - 0.750V  
VCHARGE - VRAMP  
(35)  
1
VCHARGE  
1
RRAMP _ 2  
=
=
= 92.7kW  
75V  
æ
ç
è
ö
÷
ø
2´ln(  
)´ 470pF´150kHz  
2´ln  
´CRAMP ´ fsw  
75V - 5.523V  
VCHARGE - VRAMP  
(36)  
As different RAMP resistor values are obtained, at this stage, we may take their average value for initial design.  
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Step 3-3, Determine Soft-Start Capacitance  
Determine soft-start capacitance with soft-start time 15 ms.  
27mA ´ TSS  
27mA ´15ms  
CSS  
=
=
= 0.101mF Þ C8 = 0.1mF  
VCOMP(final)  
4.0V  
(37)  
Step 3-4, Determine Dead-Time Resistance  
Assuming the dead time is 150 ns, Select R7 = R8 = 121 kΩ based on Figure 9 and Figure 10.  
Step 3-5, Determine OCP Hiccup Off-Time Capacitance  
Assuming off time is 0.8 s (Equation 15).  
2.7mA  
2.7mA  
CHICC = THICC  
´
= 0.8s´  
= 1.03mF Þ C7 = 1.0mF  
2.4V - 0.3V  
2.4V - 0.3V  
(38)  
Step 3-6, Determine Primary-Side OVP Resistance  
Assuming OV_OFF = 73 V, OV_ON = 72 V (Equation 16 to Equation 18).  
0.7V ´ V - V  
0.7V ´ 73V - 72V  
(
11mA ´ 73V - 0.7V  
(
(
11mA ´ V - 0.7V  
)
)
)
r
f
R2 £  
=
= 880W Þ R2 = 866W  
(
)
r
(39)  
(40)  
VR - 0.7V  
´R2 =  
0.7V  
73V - 0.7V  
R1 =  
R3 =  
´866W = 89.4kW Þ R1= 88.7kW  
0.7V  
0.7V ´ V - V -11mA ´R ´ V - 0.7V  
(
(
)
)
R
F
2
R
=
11mA ´ V  
r
0.7V ´ 73V - 72V -11mA ´866W´ 73V - 0.7V  
(
(
)
11mA ´73V  
)
=
= 14W Þ R14 = 14W  
(41)  
Step 3-7, Select Capacitance for VDD and VREF  
As recommended by the datasheet, select C6 = C4 = 1.0 µF. The final design is shown in Figure 47.  
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Figure 47. Schematics of Primary-Side Control Design Example  
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REVISION HISTORY  
Changes from Revision A (April, 2010) to Revision B  
Page  
Added note, "The minimum value for RPS/RSP is 5 kΩ and the maximum value is 250 kΩ." in two places. ...................... 15  
44  
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PACKAGE OPTION ADDENDUM  
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4-Oct-2010  
PACKAGING INFORMATION  
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Eco Plan (2)  
MSL Peak Temp (3)  
Samples  
Orderable Device  
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Drawing  
Pins  
Package Qty  
Lead/  
Ball Finish  
(Requires Login)  
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UCC28250PWR  
UCC28250RGPR  
UCC28250RGPT  
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ACTIVE  
ACTIVE  
ACTIVE  
TSSOP  
TSSOP  
QFN  
PW  
PW  
20  
20  
20  
20  
70  
Green (RoHS  
& no Sb/Br)  
CU NIPDAU Level-1-260C-UNLIM  
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3000  
250  
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(1) The marketing status values are defined as follows:  
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(3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
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Addendum-Page 1  
MECHANICAL DATA  
MTSS001C – JANUARY 1995 – REVISED FEBRUARY 1999  
PW (R-PDSO-G**)  
PLASTIC SMALL-OUTLINE PACKAGE  
14 PINS SHOWN  
0,30  
0,19  
M
0,10  
0,65  
14  
8
0,15 NOM  
4,50  
4,30  
6,60  
6,20  
Gage Plane  
0,25  
1
7
0°8°  
A
0,75  
0,50  
Seating Plane  
0,10  
0,15  
0,05  
1,20 MAX  
PINS **  
8
14  
16  
20  
24  
28  
DIM  
3,10  
2,90  
5,10  
4,90  
5,10  
4,90  
6,60  
6,40  
7,90  
9,80  
9,60  
A MAX  
A MIN  
7,70  
4040064/F 01/97  
NOTES: A. All linear dimensions are in millimeters.  
B. This drawing is subject to change without notice.  
C. Body dimensions do not include mold flash or protrusion not to exceed 0,15.  
D. Falls within JEDEC MO-153  
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