UCC3972 [TI]

BiCMOS Cold Cathode Fluorescent Lamp Driver Controller; 的BiCMOS冷阴极荧光灯驱动器控制器
UCC3972
型号: UCC3972
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

BiCMOS Cold Cathode Fluorescent Lamp Driver Controller
的BiCMOS冷阴极荧光灯驱动器控制器

驱动器 控制器
文件: 总17页 (文件大小:310K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
UCC1972/3  
UCC2972/3  
UCC3972/3  
BiCMOS Cold Cathode Fluorescent Lamp Driver Controller  
FEATURES  
DESCRIPTION  
1mA Typical Supply Current  
Design goals for a Cold Cathode Fluorescent Lamp (CCFL) converter used  
in a notebook computer or portable application include small size, high effi-  
ciency, and low cost. The UCC3972/3 CCFL controllers provide the neces-  
sary circuit blocks to implement a highly efficient CCFL backlight power  
supply in a small footprint 8 pin TSSOP package. The BiCMOS controllers  
typically consume less than 1mA of operating current, improving overall  
system efficiency when compared to bipolar controllers requiring 5mA to  
10mA of operating current.  
Accurate Lamp Current Control  
Analog or Low Frequency Dimming  
Capability  
Open Lamp Protection  
Programmable Startup Delay  
4.5V to 25V Operation  
External parts count is minimized and system cost is reduced by integrat-  
ing such features as a feedback controlled PWM driver stage, open lamp  
protection, startup delay and synchronization circuitry between the buck  
and push-pull stages. The UCC3972/3 include an internal shunt regulator,  
allowing the part to operate with input voltages from 4.5V up to 25V. The  
part supports both analog and externally generated low frequency dimming  
modes of operation.  
PWM Frequency Synchronized to  
External Resonant Tank  
8 Pin TSSOP and SOIC Packages  
Available  
Internal Voltage Clamp Protects  
Transformer from Over-voltage  
(UCC3973)  
The UCC3973 adds a programmable voltage clamp at the BUCK pin. This  
feature can be used to protect the transformer from overvoltage during  
startup or when an open lamp occurs. Transformer voltage is controlled by  
reducing duty cycle when an over-voltage is detected.  
TYPICAL APPLICATION CIRCUIT  
C6 27pF  
UCC3972 NO INTERNAL VOLTAGE CLAMP  
INTERNAL VOLTAGE CLAMP LIMITS TRANSFORMER  
VOLTAGE AT START-UP OR DURING FAULT  
T1  
UCC3973  
SYSTEM VOLTAGE  
(4.5V TO 25V)  
R2 1k  
C5 0.1µF  
R1  
1k  
UCC3972/3  
VDD  
D1  
R10  
R11  
8
C1  
6.8µF  
Q2  
VBAT  
2
1
C2  
1µF  
LAMP  
HV  
C7  
0.1µF  
Q3  
6
5
3
GND  
L1  
68µH  
LAMP  
LV  
BUCK  
MODE  
COMP  
ANALOG  
DIMMING  
C3  
1µF  
R6 75  
OUT  
FB  
7
4
R5 10k  
R4 750  
R3 68k  
LOW FREQUENCY DIMMING  
68k  
D2  
C4 33nF  
D
R
LFD  
LFD  
0V-5V LOW FREQUENCY CONTROL SIGNAL  
UDG-99154  
SLUS252A - JANUARY 2000  
UCC1972/3  
UCC2972/3  
UCC3972/3  
CONNECTION DIAGRAMS  
ABSOLUTE MAXIMUM RATINGS  
VBAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +27V  
VDD Maximum Forced Current . . . . . . . . . . . . . . . . . . . . 30mA  
Maximum Forced Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 17V  
BUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –5V to VBAT  
MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3V to 4.0V  
MODE Maximum Forced Current . . . . . . . . . . . . . . . . . . 300µA  
Operating Junction Temperature . . . . . . . . . . –55°C to +150°C  
Storage Temperature . . . . . . . . . . . . . . . . . . . –65°C to +150°C  
TSSOP-8 (TOP VIEW)  
PW Package  
Unless otherwise indicated, currents are positive into, negative  
out of the specified terminal. Pulse is defined as less than 10%  
duty cycle with a maximum duration of 500µs. Consult Pack-  
aging Section of Databook for thermal limitations and consider-  
ations of packages. All voltages are referenced to GND.  
DIL-8 (TOP VIEW)  
J, N Packages  
OUT  
VDD  
1
2
3
4
8
7
6
5
GND  
MODE  
FB  
BUCK  
VBAT  
COMP  
ELECTRICAL CHARACTERISTICS: Unless otherwise specified these specifications hold for TA=0°C to +70°C for the  
UC3972/3, –40°C to +85°C for the UC2972/3, and –55°C to +125°C for the UC1972/3; TA=TJ; VDD=VBAT=VBUCK=12V;  
MODE=OPEN. For any tests with VBAT>17V, place a 1k resistor from VBAT to VDD.  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
Input supply  
VDD Supply Current  
VBAT Supply Current  
VDD = 12V  
VBAT = 25V  
VBAT = 12V  
VBAT = 25V  
1
7
1.5  
10.5  
60  
mA  
mA  
µA  
µA  
V
30  
70  
18  
4
140  
19  
VDD Regulator Turn-on Voltage  
VDD UVLO Threshold  
UVLO Threshold Hysteresis  
Output Section  
ISOURCE = 2mA to 10mA  
Low to high  
17  
3.6  
100  
4.4  
300  
V
200  
mV  
Pull Down Resistance  
Pull Up Resistance  
Output Clamp Voltage  
Output Low  
ISINK = 10mA to 100mA  
ISOURCE = 10mA to 100mA  
VBAT = 25V, Shunt Regulator on  
MODE = 0.5V, ISINK = 1mA  
CL = 1nF, Note 1  
25  
25  
50  
50  
18  
0.2  
V
16  
0.05  
200  
200  
V
Rise Time  
ns  
ns  
Fall Time  
CL = 1nF, Note 1  
2
UCC1972/3  
UCC2972/3  
UCC3972/3  
ELECTRICAL CHARACTERISTICS: Unless otherwise specified these specifications hold for TA=0°C to +70°C for the  
UC3972/3, –40°C to +85°C for the UC2972/3, and –55°C to +125°C for the UC1972/3; TA=TJ; VDD=VBAT=VBUCK=12V;  
MODE=OPEN. For any tests with VBAT>17V, place a 1k resistor from VBAT to VDD.  
PARAMETER  
Oscillator Section  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
Minimum Frequency  
BUCK = VBAT– 2, VBAT = 12V to 25V,  
TA = –40°C to +85°C  
52  
44  
66  
66  
80  
80  
kHz  
kHz  
kHz  
kHz  
BUCK = VBAT–2, VBAT = 12V to 25V  
TA = –55°C to +125°C  
Maximum Synchronizable Frequency  
Maximum Duty Cycle  
BUCK = VBAT, VBAT = 12V to 25V  
TA = –40°C to +85°C  
160  
145  
220  
220  
280  
280  
BUCK = VBAT, VBAT = 12V to 25V  
TA = –55°C to +125°C  
FB = 1V, TA < 0°C  
FB = 1V, TA = 0°C to 70°C  
FB = 2V  
84  
92  
%
%
%
µA  
A
95  
Minimum Duty Cycle  
0
BUCK Input Bias Current  
BUCK = VBAT = 12V  
BUCK = VBAT = 25V  
40  
80  
–1  
90  
110  
–0.3  
Zero Detect Threshold  
Measured at BUCK w/respect to VBAT,  
VBAT=12V to 25V, TA < 0°C  
–2.4  
–2.0  
V
Measured at BUCK w/respect to VBAT,  
VBAT=12V to 25V, TA = 0°C to 70°C  
–1  
–0.3  
V
Error Amplifier  
Input Voltage  
COMP = 2V, TA = 0°C to +70°C  
COMP = 2V  
1.465  
1.455  
–2  
1.5  
2
1.535  
1.545  
10  
V
V
Line Regulation  
mV  
nA  
dB  
V
Input Bias Current  
–500 –100  
Open Loop Gain  
COMP = 0.5V to 3.0V  
FB = 1V  
60  
80  
3.7  
0.15  
–1.2  
4
Output High Voltage  
Output Low Voltage  
Output Source Current  
Output Sink Current  
Output Source Current  
Output Sink Current  
Unity Gain Bandwidth  
Mode Select  
3.3  
4.1  
FB = 2V  
0.35  
–0.4  
V
FB = 1V, COMP = 2V  
FB = 2V, COMP = 2V  
FB = 1V, COMP = 2V, MODE = 0.5V  
FB = 2V, COMP = 2V, MODE = 0.5V  
TJ = 25C, Note 1  
mA  
mA  
µA  
µA  
MHz  
2
–1  
–1  
1
1
2
Output Enable Threshold  
Open Lamp Detect Enable Threshold  
Mode Output Current  
MODE Clamp Voltage  
Open Lamp  
0.85  
2.75  
15  
1
3
1.15  
3.25  
25  
V
V
MODE = 0.5V  
20  
3.7  
µA  
V
MODE = OPEN  
3.3  
4
Open Lamp Detect Threshold  
Measured at BUCK with respect to VBAT,  
VBAT=12V to 25V  
–8  
–7  
–9  
–6  
V
V
Over-voltage Clamp Threshold (UCC3973) Measured at BUCK with respect to VBAT,  
–10.3  
–7.7  
VBAT=12V to 25V, IFB = 100µA  
Note 1. Guaranteed by design. Not 100% tested in production.  
3
UCC1972/3  
UCC2972/3  
UCC3972/3  
PIN DESCRIPTIONS  
BUCK: Senses the voltage on the top side of the induc- GND: Ground reference for the IC.  
tor feeding the resonant tank. The voltage at this point  
MODE: The voltage on this pin is used to control start-up  
and various modes of operation for the part (refer to the ta-  
ble in the block diagram).  
is used to synchronize the internally generated ramp  
and to detect whether an open lamp condition exists.  
An open lamp condition exists when this voltage is be-  
low the specified threshold for seven clock cycles. If the  
MODE pin is held below the open lamp detect enable  
threshold, this protective feature is disabled.  
When the voltage is below 1V, OUT is forced low, open  
lamp detection is disabled and the error amplifier is  
tri-stated.  
When the voltage is between 1V and 3V, OUT is enabled  
and the error amplifier output is connected to COMP.  
Open lamp detection is still disabled and a constant 20µA  
current is sourced from this pin. Placing an appropriate  
value external capacitor between this pin and ground al-  
lows the user to disable open lamp detection for a set pe-  
riod of time at start-up to allow the lamp to strike.  
On the UCC3973, this pin is also used to sense an  
over-voltage across the transformer primary. If the volt-  
age at this pin exceeds the clamp threshold, current will  
be sourced fron the FB pin.  
COMP: Output of the error amplifier.Compensation  
components set the bandwidth of the entire system and  
are normally connected between COMP and FB. The  
error amplifier averages lamp current against a fixed in-  
ternal reference. The resulting voltage on the COMP  
pin is compared to an internally generated ramp, set-  
ting the PWM duty cycle. During UVLO, this pin is ac-  
tively pulled low.  
When MODE reaches 3V, open lamp detection is enabled  
and normal operation is activated.  
OUT: Drives the buck regulator N-channel MOSFET. OUT  
turn-on is synchronized to twice the tank resonant fre-  
quency. OUT is actively pulled low when in UVLO, an  
open lamp condition has been detected or MODE is less  
than 1V.  
FB: This pin is the inverting input to the error amplifier.  
On the UCC3973, current is sourced form this pin if the  
clamp threshold is exceeded at the BUCK pin (see be-  
low). The sourced current will reduce OUT duty cycle to  
control transformer primary voltage. The source current  
is disabled on the UCC3972.  
VBAT: Positive input supply to power stage. This voltage  
is required by internal control circuitry to provide  
open-lamp detection and synchronization. Operating range  
is from 4.5V to 25V.  
VDD: This pin connects to the battery voltage from which  
the CCFL inverter will operate. If the potential on VBAT  
can exceed 18V in the application, a series resistor must  
be placed between VBAT and this pin (see applications  
section). The voltage at the VDD pin will then be regulated  
to 18V. This pin should be bypassed with a minimum ca-  
pacitance of 0.1µF.  
800  
600  
400  
200  
0
8.7  
9.2  
9.7  
VBAT - VBUCK  
Clamp current vs. tank voltage for UCC3973.  
4
UCC1972/3  
UCC2972/3  
UCC3972/3  
BLOCK DIAGRAM  
VBAT  
2
OVER-VOLTAGE  
CLAMP COMPARATOR  
9.0V  
+
TO S3  
UVLO  
4.0V/3.8V  
VDD  
8
UVLO=1  
VREF  
OPEN LAMP DETECT  
COMPARATOR  
18V  
3V REF  
7.0V  
S2  
3 BIT  
+
UP-DOWN  
COUNTER  
1
BUCK  
66kHz-200kHz  
OSCILLATOR  
ZERO DETECT  
COMPARATOR  
FROM MODE SELECT  
1.0V  
+
SYNC  
VDD  
UVLO  
R
S
RAMP OUT  
Q
R
UVLO  
7
OUT  
0.2V  
+
OUTPUT OFF  
PWM  
S Q  
(FROM MODE SELECT)  
6
GND  
FROM  
CLAMP  
COMP  
VDD  
20µA  
I
CLAMP  
ERROR  
AMPLIFIER  
S1  
*MODE  
SELECT  
1.5V  
+
MODE  
5
S3  
4
FB  
(ALWAYS OPEN ON UCC3972)  
3
UDG-98154  
COMP  
*MODE  
Output  
Open Lamp  
Detection  
S2  
Error Amplifier Output  
S1  
<1V  
1V< MODE< 3V  
>3V  
OFF  
ON  
ON  
DISABLED  
DISABLED  
ENABLED  
OPEN  
OPEN  
CLOSED  
DISCONNECTED FROM COMP  
CONNECTED TO COMP  
CONNECTED TO COMP  
OPEN  
CLOSED  
CLOSED  
APPLICATION INFORMATION  
Introduction  
backlight converter must produce the high voltage  
needed to strike and operate the lamp. Although CCFLs  
can be operated with a DC voltage, a symmetrical AC  
operating voltage is recommended to maintain the rated  
life of the lamp. Sinusiodal voltage and current lamp  
waveforms are also recommended to achieve optimal  
electrical to light conversion and to reduce high voltage  
electromagnetic interference (EMI). A topology that pro-  
vides these requirements while maintaining efficient op-  
eration is presented below.  
Cold Cathode Fluorescent Lamps (CCFL) are frequently  
used as the backlight source for Liquid Crystal Displays  
(LCDs). These displays are found in numerous applica-  
tions such as notebook computers, portable instrumenta-  
tion, automotive displays, and retail terminals.  
Fluorescent lamps provide superior light output effi-  
ciency, making their use ideal for power sensitive porta-  
ble applications where the backlight circuit can consume  
a significant portion of the battery’s capacity. The  
5
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
Circuit Operation  
The resonant tank consisting of CRES and T1 produces  
sinusoidal currents (IRES) and voltages and is fed by a  
controlled DC current (IBUCK) from the buck stage. Note  
that the BUCK node voltage is ½ the primary tank volt-  
age, as VBAT is located at the center tap of the trans-  
former. The high turns ratio transformer (T1) amplifies  
the sinusoidal tank voltage to produce a sinusoidal sec-  
ondary voltage that is divided between the lamp and bal-  
last capacitor.  
A current fed push-pull topology is used to power the  
CCFL backlight shown in Fig. 1. This topology accommo-  
dates a wide input voltage and dimming range while re-  
taining sinusoidal operation of the lamp. The converter  
consists of a resonant push-pull stage, a high voltage  
output stage, and a buck pre-stage used to regulate cur-  
rent in the converter.  
Referring to Fig. 1, the push-pull stage consists of CRES  
,
Transistors Q1 and Q2 are driven out of phase at 50 per-  
cent duty cycle with an auxiliary winding on T1. The  
winding provides a floating AC voltage source at the res-  
onant frequency that is used to drive the transistor bases  
alternately on and off. One leg of the auxiliary winding is  
tied to the input voltage through base resistor RB, which  
is sized to provide sufficient base current to the transis-  
tors. The transistors channel the buck inductor current  
into opposing ends of the tank at the resonant frequency,  
supplying energy for the lamp and system losses.  
Q1, Q2, RB, and T1’s primary and auxiliary windings.  
The output stage consists of CBALLAST, the lamp, the  
current sense resistor RS, and T1’s secondary. The reso-  
nant frequency of the tank is set by the primary induc-  
tance of T1, along with the resonant capacitor (CRES),  
and the reflected secondary impedance. The secondary  
impedance includes the lamp, the ballast capacitor  
(CBALLAST), the distributed winding capacitance of T1,  
and the stray capacitance which forms between the  
lamp, lamp wires, and the backlight reflector. Since the  
lamp impedance is nonlinear with operating current, the  
tank resonant frequency will vary slightly with load (typi-  
cally 1.5:1).  
The buck power stage consists of inductor LBUCK  
,
MOSFET switch SBUCK, and flyback diode DBUCK. In or-  
der to prevent interactions between multiple switching  
RESONANT PUSH-PULL STAGE  
OUTPUT STAGE  
C
T1 PRIMARY  
VBAT  
BALLAST  
T1 SECONDARY  
CCFL  
I
VBAT  
R
LAMP  
C
RES  
VBAT  
FB  
I
B
RES  
T1  
AUXILIARY  
R
S
Q2  
Q1  
V
BUCK  
VBAT  
L
BUCK  
VBAT  
D
BUCK  
I
BUCK  
Q1  
ON  
Q2  
ON  
Q1  
ON  
Q2  
ON  
S
VBUCK  
GND  
BUCK  
OUT  
BUCK STAGE  
UDG-98157  
Figure 1. Push-pull, output, and buck stages.  
6
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
frequencies, the UCC3972/3 synchronizes the buck fre- lamp, providing a high impedance sinusoidal current  
quency to the frequency of the push-pull stage. The tra- source with which to drive the CCFL. This approach im-  
ditional buck topology is inverted to take advantage of proves the optical efficiency of the system, as capacitive  
the lower RDS(on) characteristics of an N-Channel leakage effects are minimized due to reduced harmonic  
MOSFET switch (SBUCK). With a sinusoidal voltage content in the voltage waveforms. Unfortunately, from an  
across the tank, the resulting output of the buck stage electrical efficiency standpoint, an increased tank voltage  
(VBUCK) becomes a full-wave rectified voltage referenced produces increased flux losses in the transformer and in-  
to VBAT as shown in Fig. 1.  
creased circulating currents in the tank. In practice, the  
voltage drop across the ballast capacitor is selected to  
be approximately twice the lamp voltage (750V in our  
case) at rated lamp current. Assuming a 50kHz resonant  
frequency and 5mA operating current, a ballast capaci-  
tance of 22pF is selected. Since the lamp and ballast ca-  
pacitor impedance are 90 degrees out of phase, the  
vector sum of lamp and capacitor voltages determine the  
secondary voltage on the transformer.  
Lamp current is sensed directly with RS and a parallel di-  
ode on each half cycle. The resulting voltage across the  
sense resistor RS is kept at a 1.5V average by the error  
amplifier, which in turn controls the duty cycle of SBUCK  
.
The buck converter typically operates in continuous cur-  
rent mode but can operate with discontinuous current as  
the CCFL is dimmed.  
Design Procedure  
2
2
(2)  
VSEC  
=
V
(
+ V  
(
LAMP  
)
)
CB  
A notebook computer backlight circuit will be presented  
here to illustrate a design based on the UCC3972/3 con-  
troller. The converter will be designed to drive a single  
cold cathode fluorescent lamp (CCFL) with the following  
specifications:  
The resulting secondary voltage at rated lamp current is  
820V. Since the capacitor dominates the secondary im-  
pedance, the lamp current maintains a sinusiodal shape  
despite the non-linear behavior of the lamp. As the CCFL  
is dimmed, lamp voltage begins to dominate the second-  
ary impedance and current becomes less sinusiodal.  
Transformer secondary voltage is reduced, however, so  
high frequency capacitive losses are less pronounced.  
The value of ballast capacitor has no effect on current  
regulation since the average lamp current is sensed di-  
rectly by the controller.  
Table 1. Lamp Specifications  
Lamp Length  
Lamp Diameter  
Striking Voltage (20°C)  
Operating Voltage (5mA)  
Full Rated Current  
Full Rated Power  
250mm (10”)  
6mm  
1000V (PEAK)  
375V (RMS)  
5mA  
1.9W  
Once the ballast capacitor is selected, the resonant fre-  
quency of the push-pull stage can be determined from  
the transformer’s inductance (L), turns ratio (N), and the  
selection of resonating capacitor (CRES).  
Input Voltage Range:  
The notebook computer will be powered by a 4 cell Lith-  
ium-Ion battery pack with an operational voltage range of  
10V to 16.8V. When the pack is being charged, the back  
light converter is powered from an AC adapter whose DC  
output voltage can be as high as 22V.  
FRESONANT  
=
(3)  
1
2π LPRIMARY  
C
(
+ N 2 CBALLAST  
(
))  
RES  
Resonant Tank and Output Circuit  
The selection of components to be used in the resonant  
tank of the converter is critical in trading off the electrical  
and optical efficiencies of the system. The value of the  
output circuit’s ballast capacitor plays a key role in this  
trade-off. The voltage across the ballast capacitor is a  
function of the resonant frequency and secondary lamp  
current:  
Output distortion is minimized by keeping the independ-  
ent resonant frequencies of the primary and secondary  
circuits equal. This is achieved by making the resonant  
capacitor equal to the ballast capacitance times the turns  
ratio squared:  
2
CRES =N 2 CBALLAST = 67 22pF = 0.1µF  
(4)  
( )  
ILAMP  
(1)  
VCB  
=
The resulting resonant frequency is about 50kHz, this  
frequency will vary depending upon the lamp load and  
amount of stray capacitance in the system. Since the  
UCC3972/3 has an internal oscillator, it is important that  
2• π CBALLAST FRESONANT  
A voltage drop across CBALLAST many times the lamp  
voltage will make the secondary current insensitive to  
distortions caused by the non-linear behavior of the  
7
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
the operating frequencies of a particular design are ternate half cycles (i.e. only ½ of the primary winding sees  
within the synchronizable frequencies of the controller.  
the buck current depending upon which transistor is on).  
Maximum resonant current is equal to:  
Component Selection for the Resonant Tank and  
Output Circuit  
VPRIMARY  
LPRIMARY  
CRES  
820  
44  
0.1  
(6)  
IRES  
=
=
= 600mA  
Since high efficiency is a primary goal of the backlight  
converter design, the selection of each component  
must be carefully evaluated. Losses in the ballast ca-  
67 •  
pacitor are usually insignificant, however, its value de- Buck inductor current is calculated in the next section.  
termines the tank voltage which influences the losses in Secondary current is simply the lamp current, the second-  
the resonant capacitor and transformer. Since the reso-  
nant capacitor has high circulating currents, a capacitor  
with low dissipation factor should be selected. Power  
loss in the resonant tank capacitor will be:  
ary winding has 176 of resistance.  
Core losses are a function of core material, cross sectional  
area of the core, operating frequency, and transformer  
voltage. For ferrite material, the hysteresis core losses in-  
crease with voltage by a cubed factor; for a given core  
cross sectional area, doubling the tank voltage will cause  
the losses to increase by a factor of 8. This makes the se-  
lection of the ballast capacitor a critical decision for effi-  
ciency.  
(5)  
CRES _LOSS watts =  
(
)
2
V
(
2π FRESONANT CRES DissipationFactor  
)
TANK  
Polypropylene foil film capacitors give the lowest loss;  
metalized polypropylene or even NPO ceramic may  
give acceptable performance in a lower cost surface  
mount (SMT) package. Table 2 gives possible choices  
for the resonant and high voltage ballast capacitors.  
Other elements influencing the resonant tank and output  
circuit efficiency include the push-pull transistors, the base  
drive and sense resistors, as well as the lamp. High gain  
low VCESAT bipolar transistor such as Zetek’s FZT849 al-  
low high efficiency operation of the push-pull stage. These  
SOT223 package parts have a typical current transfer ratio  
(hFE) of 200 and a forward drop (VCESAT) of just 35mV at  
500mA. Rohm’s 2SC5001 transistors provide similar per-  
formance. For low power, size sensitive applications, a  
SOT23 transistor is available from Zetek (FFMT619) with  
approximately twice the forward drop at 500mA. The base  
drive resistor RB is sized to provide full VCE saturation for  
all operating conditions assuming a worst case hFE. For  
efficiency reasons, the base resistor should be selected to  
have the highest possible value. A 1k resistor was se-  
lected in this application. Losses scale with buck voltage  
as:  
The transformer is physically the largest component in  
the converter, making the tradeoff of transformer size  
and efficiency a critical choice. The transformer’s effi-  
ciency will be determined by a combination of wire and  
core losses. A Coiltronics transformer (CTX110600)  
was chosen for this application because of its small  
size, low profile, and overall losses of about 5% at 1W.  
Low profile CCFL transformers are also available from  
Toko (847)-297-0070 in Mt. Prospect, IL or Sumida  
(408)-982-9660 in Santa Clara, CA.  
Wire losses are determined by the RMS current and  
the ESR of the windings. The primary winding resis-  
tance for the Coiltronics transformer is 0.16 . The  
RMS current of the primary winding includes the sinu-  
soidal resonant current and the DC buck current on al-  
V 2  
(7)  
BUCK  
RB(LOSS )  
=
RB  
Table 2. Capacitor selection  
Capacitance Type  
Manufacturer  
Ballast Capacitor  
Series  
Dissipation Factor  
(1kHz)  
Cera-Mite (414) 377-3500  
NOVA-CAP (805) 295-5920  
Murata Electronics  
High Voltage Disk Capacitor (3kV)  
SMT 1808 (3kV)  
SMT 1808 (3kV)  
564C  
COG  
GHM  
Resonant Capacitor  
Wima (914)347-2474  
Polypropylene foil film FKP02  
Metalized Polypropylene  
SMT Metalized polyphenylene-sulfide  
SMT Metalized polyphenylene-sulfide  
SMT Ceramic  
FKP02  
MKP2  
MKI  
CHE  
COG  
0.0003  
0.0005  
0.0015  
0.0006  
0.001  
Paccom (800)426-6254  
NOVA-CAP  
8
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
The current sense resistor RS provides direct control of  
lamp current. Since the current sense resistor voltage is  
controlled to a 1.5V reference, its power loss is inversely  
proportional to its value at a given lamp current.  
(9)  
VSEC 2  
N • π  
VBUCK _AVE =VBAT  
820 2  
=VBAT  
=VBAT 5.5Volts  
67 • π  
Synchronizing the Stages  
The approximate on time using the maximum 22V input  
voltage (VBUCK_AVE = 16.4), a 100kHz switching fre-  
quency (two times the resonant frequency), and ignoring  
the diode drop can be calculated from the following:  
An internal comparator at the BUCK node is used to syn-  
chronize the PWM buck frequency to twice the resonant  
tank frequency. Synchronization is accomplished with  
sync pulse that is generated each time the BUCK node  
voltage is within 1.0V of VBAT; the UCC3972/3 uses this  
sync pulse to reset the PWM oscillator’s saw-tooth ramp.  
The sync circuit will operate with typical PWM frequen-  
cies between 66kHz and 200kHz, corresponding to a  
33kHz to 100kHz tank frequency.  
VBAT VBUCK _AVE  
tON  
(10)  
=
T tON  
VBUCK _AVE  
The resulting on time is 2.5µs. A 150 H inductor will re-  
sult in a peak to peak ripple current of 280mA. Average  
inductor current (with maximum lamp current) can be cal-  
culated by taking the lamp power divided by the tank effi-  
ciency and the RMS buck voltage.  
Buck Stage Design  
The PWM output controls current in the buck inductor.  
The UCC3972/3’s buck power stage differs from a tradi-  
tional buck topology in a few respects:  
IBUCK  
=
(11)  
V
ILAMP  
Efficiency  
375 0.005 2 67  
0.8 820  
2N  
LAMP  
The topology is inverted using a ground referenced  
N-Channel MOSFET rather than a VDD referenced  
P-Channel.  
 •  
=
V
SEC  
= 380mA  
The output voltage is a full wave rectified sinewave at  
The resulting inductor ripple is less than 50%. A list of  
possible inductors are given below along with ESR and  
current rating (losses in the inductor are calculated with  
RMS current).  
the switching frequency, rather than DC.  
Referring back to Fig. 1, when OUT turns SBUCK on, the  
BUCK node voltage VBUCK is placed across the inductor.  
This voltage is typically positive and current ramps up in  
the inductor (it is possible for the BUCK node voltage to  
go negative if VBAT is low and the lamp current is near  
The choice of a MOSFET for the buck switch should take  
into consideration conduction and switching losses. The  
RDS(on) and gate charge are typically at odds, however,  
where minimizing one will typically result in the other in-  
creasing. An International Rectifier IRFL014 was se-  
lected (SOT-223 package) in this application with a gate  
charge of 11nC and RDS(on) of 0.2 . A Schottky diode  
should be used for the buck diode in order to minimize  
forward drop.  
maximum).  
When  
SBUCK  
is  
turned  
off,  
VBAT-VBUCK+VDBUCK is placed across the inductor with  
opposite polarity. As with any buck converter, the  
volt-seconds across the inductor must be reversed on  
each switching cycle to maintain constant current. The  
duty cycle (D) relationship is complicated somewhat by  
the fact the output voltage is changing within a switching  
cycle. The equations below determine the relationship  
between on and off times in continuous conduction mode  
where T is the switching period, D = tON/T, and tOFF = T-  
Table 3. Inductor Suppliers  
tON  
.
tON  
T
Vendor  
L
Part Number ESR Current  
Rating  
(8)  
VBUCK dt = VBAT V  
+VD dt  
(
tON  
)
BUCK  
Coilcraft  
(847) 639-6400  
150µH DO3316-154 0.38  
1A  
0
Coiltronics (407)  
241-7876  
Sumida  
(847) 956-0666  
150µH CTX150-4 0.175 0.72A  
Selecting the buck inductor:  
Maximum ripple current in the inductor occurs when fre-  
quency and duty cycle are at a minimum, which corre-  
sponds to VBAT and lamp current being a maximum.  
The average value of VBUCK at rated lamp current is  
equal to:  
150µH CDR125-151 0.4  
0.85A  
0.4A  
Toko (847) 297-0070 150µH 646CY-151 0.73  
9
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
Dimming Techniques  
Analog Dimming:  
A control circuit that implements analog dimming with a  
potentiometer (RADJ) is shown in Fig. 2. When the sec-  
ondary has a positive polarity current, D1 is reversed bi-  
ased and lamp current is sensed directly through RL and  
RADJ. When the current reverses direction, D1 conducts  
and the voltage on the sense node VX is clamped to the  
forward drop of the diode. The resulting waveform at VX  
is a half wave rectified sinusoid whose voltage is propor-  
tional to lamp current.  
VD  
2
π  
(12)  
1.5 +  
Figure 3. Analog dimming control from micro-  
processor.  
ILAMP  
=
2 R + RADJ  
(
)
L
Low Frequency Dimming (LFD):  
Analog dimming techniques described previously can  
provide excellent dimming over a 10:1 range, depending  
upon the physical layout and the amount of stray capaci-  
tance in the backlight's secondary circuitry. Beyond this  
level the lamp may begin to exhibit the "thermometer ef-  
fect" causing uneven illumination across the tube.  
VX  
CFB  
0V  
VX  
C
BALLAST  
RFB  
RADJ  
FB  
1.5V  
COMP  
D1  
Low frequency dimming (LFD) is accomplished by oper-  
ating the lamp at rated current and gating the lamp on  
and off at a low frequency. Since the lamp is operated at  
full intensity when on, the system layout has little effect  
on dimming performance. The average lamp intensity is  
a function of the duty cycle and period of the gating sig-  
nal. The duty cycle can be controlled to a low minimum  
value, allowing a very wide dimming range. Low fre-  
quency dimming can be implemented by summing a  
PWM signal into the feedback node to turn the lamp off  
as shown in Fig. 4. A 68k resistor is used for RFB and  
RLFD, CFB is reduced to 6.8nF to speed up the lamp  
re-strike. The repetition rate of the signal should be  
greater than 120Hz to avoid visible flicker.  
RL  
Figure 2. Analog dimmer with potentiometer.  
This voltage is averaged by the feedback components  
(RFB, CFB) and held to 1.5V by the error amplifier when  
the control loop is active. The resulting voltage at the  
output of the error amplifier (COMP) sets the duty cycle  
of PWM stage. Average lamp current is controlled by ad-  
justing RADJ to the appropriate value. Resistor RL sets  
the high current level of the lamp.  
Analog Dimming by PWM or D/A Control Signal:  
Analog dimming control of the lamp can be achieved by  
providing a digital pulse stream (or DC control voltage)  
from the system microprocessor as shown in Fig. 3. For  
this technique, the lamp current sense resistor (R1) is  
fixed and the VX node voltage is averaged against the  
digital pulse stream of the microprocessor. The averag-  
ing circuit consists of R2, R3, and CFB. A higher average  
value from the pulse stream will result in less average  
lamp current. The frequency of the digital pulse stream  
should be high enough to maintain a constant DC value  
across the feedback capacitor. If a D/A converter is avail-  
able in the system, a DC output can be used in place of  
Figure 4. Low frequency dimming by forcing lamp  
current off through the FB pin.  
the pulse stream.  
10  
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
Referring to Fig. 5, at time t0 the control signal is trolling the duty cycle with a timer routine within the LCD’s  
brought low and the voltage in the resonant tank begins software program.  
to build. At time t1 there is sufficient voltage for the  
LFD waveforms at 200Hz and 50% duty cycle are shown  
lamp to strike and the feedback loop controls the lamp  
in Fig. 6a. Fig. 6b show a time expanded photo of the  
at rated current using a fixed current sense resistor.  
same waveforms. Channel 1 is lamp voltage at 500V /div,  
When the LFD signal is brought low at time T2, the  
Channel 2 is lamp current at 20mA / div, and Channel 3 is  
COMP output is low and the OUT pin stops switching.  
the LFD control voltage. Since the photos are from a digi-  
The resonant tank voltage decays until the lamp extin-  
tal oscilloscope, alias exists in the waveforms.  
guishes. If the on time were extended to t3 the average  
Lamp Current Control Loop  
lamp intensity would be increased accordingly, the next  
low frequency cycle begins at time t4.  
The current control loop for the CCFL circuit is discussed  
in detail in Unitrode Application Note U-148 and is briefly  
repeated here for completeness. A block diagram for the  
current control loop is shown in Fig. 7.  
The PWM modulator small signal gain is inversely propor-  
tional to the internal saw tooth ramp and proportional to  
the input voltage (the inductor’s current slope increases as  
VBAT increases). The resonant tank and buck inductor  
form a RLC filter at the center point of the push pull trans-  
former. The effective L of the filter is dominated by buck in-  
ductor and the effective C is approximately 8 times the  
resonant capacitor (CRES) value. This occurs because the  
reflected ballast capacitance is equal to CRES and the  
equivalent capacitance at the push-pull center point is four  
times the capacitance across the tank. The equivalent re-  
sistance at the push-pull center point is equal to ¼ the  
tank voltage squared divided by the lamp power. The cor-  
ner frequency and Q of the filter are:  
LAMP  
VOLTAGE  
LAMP  
CURRENT  
LFD  
5V  
CONTROL  
SIGNAL  
ON  
OFF  
0V  
t0 t1  
t2  
t3  
t4  
Figure 5. Low frequency dimming timing waveforms.  
The time relationship between the resonant and gating  
frequency has been exaggerated so that the sinusoidal  
waveforms can be depicted. In order to avoid visible  
lamp flicker, the low frequency gating rate (t0-t4) should  
be greater than 100Hz. To prevent “beat” frequency in-  
terference, it may be advantageous to synchronize the  
gating frequency to a multiple of the monitor scan rate  
of the LCD display. This can be accomplished by con-  
1
(13)  
FCORNER  
=
2π LBUCK 8CRES  
2πFFILTERLBUCK  
(14)  
Q =  
RFILTER  
Figure 6b. Time expanded showing lamp strike and  
feedback delay.  
Figure 6a. LFD at 50% duty cycle.  
11  
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
C
FB  
ERROR  
AMPLIFIER  
PWM  
MODULATOR  
VBAT  
TRANSFORMER  
SECONDARY  
IMPEDANCE  
2 POLE  
RLC  
FILTER  
2N  
S
2
2
R
+X  
C
N
LAMP  
V
P
SAW  
1.5V  
R
FB  
0.5R  
S
Figure 7. Current control loop block diagram.  
The resulting gain of the filter is unity below the 15kHz  
corner frequency, peaking up at the corner frequency  
with Q, and rolling off with a 2-pole response above the  
corner frequency. As shown in Fig. 7, the transformer  
turns ratio provides a voltage gain and the output circuit  
(whose impedance includes the lamp and ballast capaci-  
tor) converts the voltage into a current. The current  
sense resistor produces a voltage on each half cycle,  
leaving the error amplifier as the final gain block.  
Striking the Lamp  
Before the lamp is struck, the lamp presents an imped-  
ance much larger than the ballast capacitor and the full  
output voltage of the transformer secondary is across the  
lamp. Since the buck converter must reverse the  
volt-seconds on the buck inductor, the average tank volt-  
age at the primary can be no greater than the DC input  
voltage. This constraint along with the turns ratio of the  
push-pull transformer sets the peak voltage available to  
strike the lamp:  
Loop gain is greatest at minimum lamp current and maxi-  
mum input voltage. With a 22V input, a 2V saw-tooth,  
and 1:67 turns transformer, the low frequency voltage  
gain of the PWM, RLC filter, and Transformer is 1500.  
With a 375V lamp and 1mA of lamp current (using a  
22pF ballast capacitor and 50kHz switching frequency)  
the secondary impedance is 400k . RSENSE at 1mA is  
4k (equation 12), resulting in a low frequency power  
loop gain of 7.5. The error amplifier is configured as an  
integrator, giving a single pole roll-off and a high gain at  
DC. A 68k resistor and 33nF capacitor give a 70Hz  
crossover frequency for the feedback network, yielding a  
maximum crossover frequency of 500Hz for the total loop  
avoiding stability problems with the Q of the resonant  
tank. For 5mA of lamp current with a 22V input the total  
loop crossover is 200Hz, for low frequency dimming ap-  
plications CFB can be reduced to 6.8nF with no instability  
(1kHz crossover).  
VSTRIKE =NS:P • π •VINPUT  
(15)  
The Coiltronics transformer has a 67:1 turns ratio, giving  
2100 peak volts available to strike the lamp with the mini-  
mum 10V input. In our example this is more than suffi-  
cient for the 1000V required to strike the lamp. With the  
22V maximum charger input, the available striking volt-  
age could theoretically reach 5000V! The possibility of  
breaking down the transformer’s secondary insulation  
becomes a real concern at this voltage.  
Voltage Clamp Circuit (UCC3972)  
An external voltage clamp circuit consisting of D4, Q4,  
R7, R8, and R9 can be added to the typical application  
circuit as shown in Fig. 8. This circuit limits the maximum  
transformer voltage during startup, allowing an extended  
time period for striking the lamp while protecting the  
transformer from over voltage. For fixed input voltage de-  
signs, this circuit is optional since the transformer turns  
can be optimized at one voltage.  
12  
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
VBAT  
2
T1  
C5  
LAMP  
R9  
D4  
D
CLAMP  
Q2  
R7  
Q1  
D2  
R4  
R3  
R8  
V
Q4  
2N3906  
BUCK  
UCC3972 EXTERNAL  
VOLTAGE CLAMP  
L1  
4
UDG-99161  
FB  
Figure 8. Optional voltage clamp circuit. For UCC3972. (Not required for UCC3973)  
The clamp circuit works as follows: An optional zener diode DCLAMP can be added to either  
If the voltage at the base of Q4 is equal to the zener (D4) UCC3972 or UCC3973 designs as shown in Fig. 8. The  
voltage plus the VBE of Q4, the clamp circuit will activate zener provides a high speed clamp when power is ini-  
limiting the voltage in the resonant tank. When the clamp tially applied to the circuit and before the voltage clamp  
activates, Q4 is turned on and additional current (set by can regulate the feedback loop. DCLAMP can be a small  
R9) is allowed into the feedback capacitor. The peak 250mW zener since it will only conduct for a few reso-  
clamp voltage is given by:  
VCLAMP =VIN VBUCK  
R7 + R8  
nant cycles before the voltage clamp takes effect.  
DCLAMP’s value should be a few volts greater than the  
voltage clamp.  
=
(16a)  
V  
(
+VBEQ4 PEAK  
)
ZENER  
Setting the Time Period for Blanking Open Lamp De-  
tection  
R7  
Internal Voltage Clamp Circuit for UCC3973  
A capacitor on the MODE pin of the UCC3972/3 is used  
The over-voltage function is provided internally on the to blank the open lamp protection circuitry during the ini-  
UCC3973. As shown in the block diagram of the tial lamp startup. When the IC is initially powered-up, a  
UCC3972/3, an internal comparitor monitors the instanta-  
neous voltage between VBAT and BUCK. If this voltage  
exceeds the over-voltage clamp level (9V nominal), a  
current will be sourced from the FB pin to reduce duty cy-  
cle. The source current level increases with over-voltage,  
but is typically 100µA at the threshold voltage. As with  
the Open Lamp Trip Level, the Voltage Clamp Threshold  
is programmed with external resistors R10 and R11.  
20 A current out of the MODE pin charges the capacitor  
CMODE from ground potential. Since the PWM output is  
disabled when the MODE pin is between 0V-1V, open  
lamp blanking occurs as CMODE is charged from 1V-3V,  
giving a soft start period of:  
CMODE  
(17)  
TSS  
=
SEC  
10µF  
R10 + R11  
(16b)  
The time required for lamp strike is application depend-  
ent, and a 10 F capacitor allows 1 second in which to  
strike the lamp. Fig. 9 shows the voltage at the VBUCK  
node with a 20V input and a 13.5V peak level for the  
internal voltage clamp (UCC3972 requires and external  
clamp) under an open lamp fault condition. After the 1  
second period, the open lamp detection circuit trips and  
the UCC3972/3 shuts down until power is cycled on the  
chip.  
VCLAMP  
=
9V  
PEAK  
R10  
A 2k resistor for R10 and a 1k resistor for R11 will result  
in a peak (VBAT–VBUCK) level of 13.5V. With a 1:67  
turns ration transformer, the secondary voltage will be  
clamped to 1280 VRMS  
.
The FB pin source current is disabled in the UCC3972.  
13  
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
suring the converter would shut down after the one sec-  
ond blank time if a true open lamp existed. If the open  
lamp voltage is increased, the peak clamp circuit voltage  
(equation 16) would need to be increased accordingly. A  
peak VBAT-Vbuck voltage of 10.5V has been set for  
open lamp detection in this example. (R10 = 2k,  
R11 = 1k).  
Voltage Regulator  
The UCC3972/3 controller contains an internal 18V  
shunt regulator that provides a 5% accurate voltage  
clamp for the MOSFET gate drive while allowing the con-  
troller to operate in applications with input voltages up to  
25V. Since only the VBAT and BUCK pins are rated for  
25V, the shunt regulator limits the voltage on the VDD  
and OUT pins to 18V. The MODE, CS, and COMP pin  
voltages are typically less than 5V. If the UCC3972/3 is  
to be used in an application with input voltages greater  
than 18V, a resistor from VBAT to VDD is required to  
limit the current into the VDD pin. The resistor should be  
sized to allow sufficient current to operate the controller  
and drive the external MOSFET gate, while minimizing  
the voltage drop across the resistor. A bypass capacitor  
should be connected at the VDD pin to provide a con-  
stant operating voltage.  
Figure 9. VBUCK and MODE pin voltages during an  
open lamp fault start-up.  
Normal Startup  
In practice, the lamp will typically strike in much less than  
1 second (usually within the first few cycles) and the volt-  
age at the transformer voltage will collapse to below the  
open lamp trip level. Difficulty in striking the lamp usually  
results from one or a combination of the following:  
Selecting the Shunt Resistor:  
The first step in selecting the shunt resistor is to deter-  
mine the current requirements for the application. With a  
100kHz switching frequency and a maximum gate  
charge of 11nC for the IRFL014 , the gate drive circuit  
requires 1.1mA of average current. The UCC3972/3 re-  
quires an additional maximum quiescent current of  
1.5mA. The shunt resistor must therefore supply 2.6mA  
of current over the operating voltage of the part.  
Insufficient transformer turns ratio or input voltage.  
Increase in required striking voltage at cold  
temperature.  
The lamp has set for a long period of time.  
Transformer secondary voltage is reduced due to  
voltage division between parasitic secondary  
capacitance and the ballast capacitor.  
The application’s maximum input voltage is 22V. With a  
regulator clamp voltage of 18V, the maximum value for  
the shunt resistor becomes 1.5k [(22-18)V/2.6mA]. This  
resistor will minimize losses at maximum input voltage,  
but could produce a 4V drop (from VBAT to VDD) even  
when the regulator is not clamped. This drop reduces the  
available gate drive voltage, leaving only 6V with the  
minimum input voltage of 10V. Since the efficiency of the  
shunt regulator is not of primary importance when the  
charger is running, a smaller value of shunt resistor is se-  
lected to improve the available gate drive voltage. A  
470 shunt resistor will produce a maximum 1.2V drop  
from VBAT to VDD when the shunt regulator is not  
clamped. When the regulator is clamped at 18V and the  
charger voltage is at its maximum of 22V, the power  
across the shunt resistor will be 35mW [(4V x 4V)/470].  
Setting the Open Lamp Trip Level  
The buck voltage is monitored by an internal 7V com-  
parator to detect an open lamp. The actual trip voltage  
across the resonant tank is set with an external resistor  
divider R10 and R11.  
VOPENLAMP =VIN VBUCK  
(18)  
R10 + R11  
=
7V PEAK  
R10  
R10 and R11 should be in the 1k-5k range, to guar-  
antee sharp zero crossing edges at the buck pin of the  
IC. In most applications the peak clamp voltage would be  
set to a higher level than the open lamp trip voltage, en-  
14  
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
Low Current Shutdown Circuit:  
VIN: 5V-25V  
Since the shunt regulator circuitry needs to remain ac-  
tive, even when the MODE pin is less than 1V and the  
output is not switching, a low current shutdown is not  
provided in the UCC3972/3. The following is a simple  
on/off control requiring only two transistors with internal  
bias resistors to disconnect VIN providing a low current  
shutdown. VBAT and BUCK pins will consume a small  
current in this mode because they have 430k of internal  
resistance.  
SOT23  
or  
SOT323  
47K  
22K  
PNP  
OFF / ON  
CONTROL  
0V-5V  
22K  
47K  
470  
NPN  
UCC3972  
VDD  
8
Cold Cathode Lamp Characteristics  
1µF  
Before beginning a CCFL converter design, it is impor-  
tant to become familiar with the characteristics of the  
lamp. The lamp presents a non-linear load to the con-  
verter resulting in unique voltage vs. current (VI) charac-  
teristics. The length, diameter, and physical construction  
of the lamp determine its performance, and thus impact  
the design of the converter. Fig. 11 shows the VI charac-  
teristics collected from various lengths of 6mm diameter  
lamps, where Fig. 12 shows the characteristics of several  
3mm-diameter lamps.  
6
5
GND  
MODE  
10uF  
Part Numbers (Motorola)  
NPN sot-23:  
NPN sot-323: MUN5234T1  
It is interesting to note how the operating and striking  
voltages (VSTRIKE) of the lamps are related to length as  
well as lamp diameter. Since equal length CCFLs of dif-  
ferent diameters have about the same lumens per watt  
efficiency, the smaller diameter lamps actually produce  
more light when driven at a given current since they op-  
MMUN2234LT1  
PNP sot-23:  
MMUN2134LT1  
PNP sot-323: MUN5134T1  
Figure 10. Optional low current shutdown circuit.  
erate at a higher voltage. The lamps have regions of voltage to keep the lamp operating over the whole range  
positive and negative resistance with the voltage peaking of operating current, this requirement becomes more dif-  
at 4mA for the 6mm diameter lamps and at 1mA for the ficult with longer length and smaller diameter lamps.  
3mm diameter lamps.  
Since the lamp characteristics will vary with the manufac-  
turing technique, it is a good idea to collect data from  
several lamp manufacturers and to include design mar-  
gin for process variations.  
In order to successfully dim the lamp, the converter’s res-  
onant tank and step up transformer must provide enough  
Figure 11. 6mm lamp characteristics (20°C).  
Figure 12. 3mm lamp characteristics (20°C).  
15  
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
Since a fluorescent lamp is a pressurized gas filled tube less pronounced as the lamp is over-driven as shown in  
(usually Argon and Mercury vapor), it shouldn’t be sur- Fig. 15. The expected life of the lamp will also degrade,  
prising that temperature plays a major role in the lamp as illustrated in Fig. 16, when the lamp is operated above  
characteristics. Fig. 13 depicts the variations in striking rated current.  
and operating voltage for a 150 x 3mm lamp over tem-  
perature, illustrating the importance of taking tempera-  
ture effects into account when designing the converter.  
Cold Cathode Fluorescent Lamp Efficiency  
Trade-Offs  
Although CCFLs offer high output light efficiency com-  
pared to other lamp types such as incandescent, only a  
percentage of the input energy is converted to light. As il-  
lustrated in Fig. 17, 35% of the energy is lost in the elec-  
trodes, 26% as conducted heat along the tube. A portion  
of the Ultra Violet energy gets converted into visible light  
by the lamp phosphor, where the remainder is converted  
into radiated heat. Finally, Mercury atoms convert 3% of  
the initial energy into visible light. The result is typically  
15% overall electrical to optical energy conversion in the  
lamp.  
The lumen output of the backlight system is temperature  
dependent as well, and may need to be accounted for in  
applications requiring tight lumens regulation over a wide  
temperature range. Fig. 14 shows the temperature ef-  
fects on lumens for the lamp operated at 5mA.  
Since lamp current is roughly proportional to luminosity, it  
may be tempting to operate the lamp at a RMS current  
higher than specified in the manufacturer’s data sheet.  
While the lamp will continue to operate tens of percent  
above the rated current, the luminosity gain becomes  
Striking Voltage  
5mA  
140  
120  
100  
80  
1200  
1000  
800  
600  
400  
200  
0
60  
40  
20  
0
0
20  
40  
60  
0
20  
40  
60  
80  
AMBIENT TEMPERATURE (°C)  
AMBIENT TEMPERATURE (°C)  
Figure 13. Temperature effects on voltage.  
Figure 14. Temperature effects on lumens.  
120  
100  
80  
60  
40  
20  
0
100  
5mA  
RATED  
LAMP  
10  
1
50  
75  
100  
125  
150  
175  
200  
0
2
4
6
8
10  
% RATED LAMP CURRENT  
LAMP CURRENT (mA)  
Figure 15. Lumens output versus current.  
Figure 16. Lamp life versus current.  
16  
UCC1972/3  
UCC2972/3  
UCC3972/3  
APPLICATION INFORMATION (cont.)  
In a practical backlight design, the physical spacing be- since capacitive reactance decreases as frequency in-  
tween the lamp and high voltage secondary wiring with creases. This is why a pure sinusoid gives the best elec-  
respect to the foil reflector and LCD frame can be tight. trical to optical efficiency, minimizing harmonic losses.  
With this tight spacing, distributed stray capacitance will Sinusoidal waveforms require more circulating current in  
form as shown in Fig. 17. The stray capacitance causes the resonant tank, however, lowering the electrical effi-  
leakage currents from the high voltage secondary to cir- ciency of the converter.  
cuit ground. Although the current through stray capaci-  
The trade-off of electrical and optical efficiencies must be  
tance doesn’t directly translate into losses, the extra  
optimized to achieve the best design. System electrical  
current through the transformer, primary resonant tank,  
efficiencies of 75-85% are easily achievable in a typical  
and switching devices does. A poor layout with exces-  
UCC3972/3 based design while still maintaining good  
sive stray capacitance can reduce system efficiency by  
optical conversion. Efficiencies will vary with external  
tens of percent. High frequency harmonics in the sec-  
component selection, input voltage, and lamp power. Fig.  
ondary voltage waveform impact efficiency even further,  
18 and 19 show system electrical efficiencies versus in-  
put voltage and output power for the 375V lamp design.  
C
BALLAST  
LAMP POWER 100%  
C
C
STRAY  
STRAY  
L
A
M
P
POSITIVE COLUMNS 65%  
Hg VISIBLE  
LIGHT 3%  
C
ELECTRODE  
LOSS 35%  
HEAT LOSS  
26%  
UV RADIATION  
36%  
STRAY  
VISIBLE LIGHT  
15%  
HEAT LOSS 85%  
C
C
STRAY  
STRAY  
UDG-98165  
Figure 17. Lamp and stray capacitor losses.  
Figure 18. Design example efficiency vs. input  
voltage at 2W.  
Figure 19. Design efficiency vs. output power.  
UNITRODE CORPORATION  
7 CONTINENTAL BLVD. • MERRIMACK, NH 03054  
TEL. (603) 424-2410 • FAX (603) 424-3460  
17  

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