UFM15PL-TP [TI]

a Phase-Dimmable, Primary-Side Regulated LED Driver; 相位可调光,初级侧稳压LED驱动器
UFM15PL-TP
型号: UFM15PL-TP
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

a Phase-Dimmable, Primary-Side Regulated LED Driver
相位可调光,初级侧稳压LED驱动器

驱动器 二极管 光电二极管 PC
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Using the LM3447-A19-120VEVM  
User's Guide  
Literature Number: SLUU937  
May 2012  
www.ti.com  
WARNING  
Always follow TI’s set-up and application instructions, including use of all interface components within their  
recommended electrical rated voltage and power limits. Always use electrical safety precautions to help  
ensure your personal safety and the safety of those working around you. Contact TI’s Product Information  
Center http://support/ti./com for further information.  
Save all warnings and instructions for future reference.  
Failure to follow warnings and instructions may result in personal injury, property damage, or  
death due to electrical shock and/or burn hazards.  
The term TI HV EVM refers to an electronic device typically provided as an open framed, unenclosed  
printed circuit board assembly. It is intended strictly for use in development laboratory environments,  
solely for qualified professional users having training, expertise, and knowledge of electrical safety risks in  
development and application of high-voltage electrical circuits. Any other use and/or application are strictly  
prohibited by Texas Instruments. If you are not suitably qualified, you should immediately stop from further  
use of the HV EVM.  
1. Work Area Safety:  
(a) Keep work area clean and orderly.  
(b) Qualified observer(s) must be present anytime circuits are energized.  
(c) Effective barriers and signage must be present in the area where the TI HV EVM and its interface  
electronics are energized, indicating operation of accessible high voltages may be present, for the  
purpose of protecting inadvertent access.  
(d) All interface circuits, power supplies, evaluation modules, instruments, meters, scopes and other  
related apparatus used in a development environment exceeding 50 VRMS/75 VDC must be  
electrically located within a protected Emergency Power Off (EPO) protected power strip.  
(e) Use a stable and non-conductive work surface.  
(f) Use adequately insulated clamps and wires to attach measurement probes and instruments. No  
freehand testing whenever possible.  
2. Electrical Safety:  
(a) De-energize the TI HV EVM and all its inputs, outputs, and electrical loads before performing any  
electrical or other diagnostic measurements. Revalidate that TI HV EVM power has been safely de-  
energized.  
(b) With the EVM confirmed de-energized, proceed with required electrical circuit configurations, wiring,  
measurement equipment hook-ups and other application needs, while still assuming the EVM circuit  
and measuring instruments are electrically live.  
(c) Once EVM readiness is complete, energize the EVM as intended.  
WARNING: while the EVM is energized, never touch the EVM or its electrical circuits as they  
could be at high voltages capable of causing electrical shock hazard.  
3. Personal Safety:  
(a) Wear personal protective equipment e.g. latex gloves and/or safety glasses with side shields or  
protect EVM in an adequate lucent plastic box with interlocks from accidental touch.  
4. Limitation for Safe Use:  
(a) EVMs are not to be used as all or part of a production unit.  
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User's Guide  
SLUU937May 2012  
LM3447-A19-120VEVM is a Phase-Dimmable, Primary-Side  
Regulated LED Driver  
1
Introduction  
The LM3447-A19-120VEVM is a 10-W, 120-VAC isolated dimmable LED driver whose form factor intended  
for A19/R27 applications.  
2
Description  
The LM3447-A19-120VEVM is a primary-side power regulated PFC controller used for commercial and  
residential phase-cut dimmer compatible LED lamp drivers. The LM3447-A19-120VEVM uses fixed  
frequency valley switching operation resulting in discontinuous current operation.  
2.1 Typical Applications  
A19 Bulb Form Factor  
R27 Bulb Form Factor  
2.2 Features  
Primary-Side Control  
Leading and Trailing Edge Compatible  
50:1 Dimming Range  
Valley Switching  
Fixed Frequency Discontinuous Operation  
Thermal Foldback  
PFC  
Efficient Triac Hold Current Operation  
LED Short and Open Circuit Detection  
Thermal Foldback  
Constant Power Operation  
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Electrical Performance Specifications  
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3
Electrical Performance Specifications  
Table 1. LM3447-A19-120VEVM Electrical Performance Specifications  
PARAMETER  
Input Characteristics  
Voltage range  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
90  
120  
135  
V
Maximum input current  
Output Characteristics  
Output voltage, VOUT  
Output load current, IOUT  
Output current ripple  
Output over voltage  
Systems Characteristics  
Switching frequency  
Full-load efficiency  
100  
mA  
9 to 10 LED’s  
VIN = 120 VAC  
28  
30  
275  
100  
36  
32  
310  
V
mA  
mApp  
V
240  
75  
82%  
0.98  
kHz  
VIN = 120 VAC  
Power factor, PF  
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Schematic  
4
Schematic  
Figure 1. LM3447-A19-120VEVM Schematic  
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Test Setup  
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5
Test Setup  
5.1 Test Equipment  
Voltage Source: 105 VRMS to 135 VRMS isolated AC source PCR500LA (KIKUSUI)  
Multimeters: Agilent 34401A  
Power Meter: PM1000 Digital Power Meter (Voltech)  
Output Load: 9 LEDs in series (VF = 3.2 V at 350 mA per LED)  
Oscilloscope: TDS3045C (TEKTRONIX)  
Operating Temperature: 25°C  
Recommended Wire Gauge: 18 AWG not more than two feet long  
5.2 Recommended Test Setup  
Figure 2. LM3447-A19-120VEVM Recommended Test Set Up  
5.3 List of Test Points  
Table 2. Test Points Functions  
TEST POINTS  
NAME  
Neutral  
Line  
DESCRIPTION  
TP1  
TP2  
J8  
120 VAC neutral connection  
120 VAC line voltage  
LED+  
LED-  
LED anode connection  
LED cathode connection  
J9  
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Test Procedure  
6
Test Procedure  
6.1 Line/Load Regulation and Efficiency Measurement Procedure  
1. Connect EVM per Figure 2 above. An external LED load must be used to start up the EVM.  
2. Prior to turning on the AC source, set the voltage to 90 VRMS  
.
3. Turn on the AC source.  
4. Record the output voltage and current readings from Voltmeter 2 and output current reading from  
Ammeter 2 and input voltage reading from Voltmeter 1 and current from Ammeter 1.  
5. Increase output voltage by 5 VRMS  
.
6. Repeat steps 4 and 5 until 135 VAC is reached.  
7. Refer to Section 6.2 for shutdown procedure.  
6.2 Equipment Shutdown  
1. Turn off equipment.  
2. Make sure capacitors are discharged.  
6.3 EVM Phase Angle Decode vs LED Current  
1. Connect EVM per Figure 2 above. An external LED load must be used to start up the EVM.  
2. Prior to turning on the AC source, set the voltage to 120 VRMS.  
3. Connect scope probe to EVM per Figure 2 above to bridge rectifier output.  
4. Turn on the AC source.  
5. Record the output voltage and current readings from Voltmeter 2 and output current reading from  
Ammeter 2 and input voltage reading from Voltmeter 1 and current from Ammeter 1.  
6. Set dimmer to minimum setting and vary by 1.0 msec till 8 msec is reached and record in 5 above.  
7. Refer to Section 6.2 for shutdown procedure.  
NOTE: Scope must be isolated.  
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Performance Data and Typical Characteristic Curves  
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7
Performance Data and Typical Characteristic Curves  
Figure 3 through Figure 26 present typical performance curves for LM3447-A19-120VEVM.  
7.1 Efficiency  
Efficiency vs Line Voltage  
89.00  
87.00  
85.00  
83.00  
81.00  
79.00  
77.00  
75.00  
90  
100  
110  
120  
130  
140  
Input voltage (VAC)  
Figure 3. LM3447-A19-120VEVM Efficiency  
7.2 Power Factor  
Input voltage vs. PF  
1
0.99  
0.98  
0.97  
0.96  
0.95  
0.94  
0.93  
0.92  
0.91  
0.9  
90  
100  
110  
120  
130  
140  
Input voltage (VAC)  
Figure 4. LM3447-A19-120VEVM Power Factor vs Line Voltage  
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Performance Data and Typical Characteristic Curves  
7.3 Line Regulation  
Line Regulation  
15  
14  
13  
12  
11  
10  
9
8
7
6
5
90  
100  
110  
120  
130  
140  
Input voltage (VAC)  
Figure 5. LM3447-A19-120VEVM Input Power Regulation  
Line Regulation  
325  
315  
305  
295  
285  
275  
265  
255  
245  
235  
225  
90  
100  
110  
120  
130  
140  
Input voltage (VAC)  
Figure 6. LM3447-A19-120VEVM LED Current Regulation  
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Performance Data and Typical Characteristic Curves  
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7.4 Input Current THD  
Ithd% vs. Input voltage  
15  
14  
13  
12  
11  
10  
9
8
7
6
5
90  
100  
110  
120  
130  
140  
Input Voltage (VAC)  
Figure 7. LM3447-A19-120VEVM- Ithd % vs Line Voltage  
7.5 Output Ripple  
Figure 8. Output Ripple  
(Ch1 - LED current Ch2 - rectified line voltage Ch4- line current 200 mA/div)  
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Performance Data and Typical Characteristic Curves  
7.6 Switch Node Voltage Valley Switching  
Figure 9. Switch Node Waveform  
(Ch1 - LED current Ch2- switch node Ch3 - rectified line voltage)  
7.7 Triac Dimmer LED Current vs Conduction Angle  
Turn-on angle vs. Iout  
300  
250  
200  
150  
100  
50  
0
5
25  
45  
65  
85  
105  
125  
145  
165  
Turn-on angle (degrees)  
Figure 10. LED Current vs Conduction Angle  
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Performance Data and Typical Characteristic Curves  
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7.8 Turn-On Angle vs Input Power  
Turn-on angle vs. Total Input Power  
12.00  
10.00  
8.00  
6.00  
4.00  
2.00  
0.00  
5
55  
105  
155  
Turn-on angle (degrees)  
Figure 11. Turn-On Angle vs. Input Power  
7.9 Input/Output Current and Line Voltage Waveforms vs. Dimmer Setting  
Figure 12. Dimmer Full  
(Ch4- LED current Ch3 - rectified line voltage Ch1 – line current)  
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Performance Data and Typical Characteristic Curves  
Figure 13. Dimmer 8 ms  
(Ch4- LED current Ch3 - rectified line voltage Ch1 – line current)  
Figure 14. Dimmer 7 ms  
(Ch4- LED current Ch3 - rectified line voltage Ch1 – line current)  
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Performance Data and Typical Characteristic Curves  
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Figure 15. Dimmer 6 ms  
(Ch4- LED current Ch3 - rectified line voltage Ch1 – line current)  
Figure 16. Dimmer 5 ms  
(Ch4- LED current Ch3 - rectified line voltage Ch1 – line current)  
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Performance Data and Typical Characteristic Curves  
Figure 17. Dimmer 4 ms  
(Ch4- LED current Ch3 - rectified line voltage Ch1 – line current)  
Figure 18. Dimmer 3 ms  
(Ch4- LED current Ch3 - rectified line voltage Ch1 – line current)  
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Performance Data and Typical Characteristic Curves  
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Figure 19. Dimmer 2.0 ms  
(Ch4- LED current Ch3 - rectified line voltage Ch1 – line current)  
7.10 Current Sense Waveform  
Figure 20. Current Sense Waveform  
(Ch4- LED current Ch2 - rectified line voltage Ch3 –R11 Current Sense)  
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Performance Data and Typical Characteristic Curves  
7.11 LED Open and Short Circuit Waveforms  
Figure 21. Pre-Open Circuit Waveforms  
(Ch4- LED current Ch2- LED voltage Ch1 – line current)  
Figure 22. Open Circuit Waveforms  
(Ch4- LED current Ch2- LED voltage Ch1 – line current)  
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Performance Data and Typical Characteristic Curves  
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Figure 23. Open Circuit Waveforms  
(Ch4- LED current Ch2 - line voltage Ch1 – line current)  
Figure 24. Pre-Short Circuit Waveforms  
(Ch4- LED current Ch2 - rectified line voltage Ch1 – line current)  
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Performance Data and Typical Characteristic Curves  
Figure 25. Short Circuit Waveforms  
(Ch4- LED current Ch2 - rectified line voltage Ch1 – line current)  
Figure 26. Short Circuit Waveforms  
(Ch4- LED current Ch2- LED voltage Ch1 – line current)  
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Performance Data and Typical Characteristic Curves  
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7.12 EMI Plot  
Figure 27. EMI Plot  
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Performance Data and Typical Characteristic Curves  
7.13 Transformer Specification  
PRI  
127 - 191VDC  
70kHz  
SEC  
30VDC, 280mADC  
AUX  
15VDC, 20mADC  
ELECTRICAL SPECIFICATIONS @ 25°C unless otherwise noted:  
D.C. RESISTANCE (@20°C ): -31 , 2.90 Ohms 10%.  
5-4 , 0.320 Ohms 10%.  
7-6 , 0.345 Ohms 10%.  
DIELECTRIC RATING: 000VAC3, 1 minute tested by applying 3750VAC for 1 second between  
pins 3-7(tie 1+5).  
INDUCTANCE: .30mH 10%, 710kHz, 100mVAC, 0mADC, 3-1, Ls.  
SATURATION CURRENT: BDmTADC saturating current that causes 20% rolloff from initial inductance.  
LEAKAGE INDUCTANCE: H3max., 100kHz, 100mVAC, 3-1(tie 4+5, 6+7), Ls.  
TURNS RATIO: 3-1 ):( 5-4 ), ( (8.35 ):(1.00), 2%.  
( 3-1 ):( 7-6 ), ( 4.18 ):(1.00), 2%.  
( 3-2 ):( 2-1 ), ( 1 ):(1.00), 2%.  
OPERATING TEMPERATURE RANGE: -40°C to +125°C includ ing temp rise.  
Designed to comply with the following requirements as defined by IEC60950-1, EN60950-1, UL60950-1/CSA60950-1  
and AS/NZS60950.1: - Reinforced insulation for a primary circuit at a working voltage of 200VDC.  
Wire insulation & RoHS status not affected by wire color. Wire insulation color may vary depending on availability.  
Unless otherwise specified, tolerances are as follows:  
Angles: 1°  
Fractions: 1/64  
WE-Midcom, Inc.  
WE-Midcom, Inc.  
Decimals: .005(.127mm)  
Watertown, SD USA  
Toll Free: 800-643-2661  
Fax: 605-886-4486  
Drawing Title rawing Number ev.RD  
00  
750813049  
Scale ---- pSec Sheet 1 of 1  
Transformer  
Revisions: See Sheet 1  
This drawing is dual dimensioned.  
Dimensions is brackets are in millimeters  
Engineer:EJK  
03/21/2012  
Figure 28. Transformer Specification  
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EVM Assembly Drawing and PCB Layout  
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EVM Assembly Drawing and PCB Layout  
The following figures (Figure 29 through Figure 32) show the design of the LM3447EVM-128 printed  
circuit board.  
Figure 29. LM3447-A19-120VEVM Top Layer Copper (top view)  
Figure 30. LM3447-A19-120VEVM Bottom Layer Copper (bottom view)  
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EVM Assembly Drawing and PCB Layout  
Figure 31. LM3447-A19-120VEVM Top Assembly Drawing (top view)  
Figure 32. LM3447-A19-120VEVM Bottom Assembly Drawing (bottom view)  
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List of Materials  
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List of Materials  
The EVM components list according to the schematic shown in Figure 1.  
Table 3. LM3447-A19-120VEVM List of Materials  
QTY  
REFDES  
DESCRIPTION  
MFR  
PART NUMBER  
STD  
2
1
1
1
C10,C11 Capacitor ceramic, 0.1 µF, 16 V, 603  
STD  
STD  
STD  
TDK  
C12  
C6  
Capacitor ceramic, 10 µF, 6.3 V, 805  
Capacitor ceramic, 1.0 µF, 1210  
Capacitor, 1000 pF, X1Y1, 250 VAC  
STD  
STD  
C7  
CD85-  
E2GA102MYNS  
BFC233820103  
MAL214651471E3  
B32921C3333M  
B32921C3104M189  
FK20X7R2E224K  
HD04  
1
1
1
1
1
1
2
1
1
1
1
1
2
C2  
Capacitor film, 10 nF, 310 VAC, X2  
Capacitor aluminum, 470 µF 50V  
Capacitor, 305 VAC, 33 nF  
Vishay/BC  
Vishay/BC  
Epcos  
C5  
C4  
C1  
Capacitor, 0.1 µF, leaded, 305 VAC  
Capacitor, 0.22 µF, 250 V  
Epcos  
C3  
Vishay  
D2  
Bridge rectifier, 400 V, 0.8 A, HD04  
Diode, small signal, 250 mA, SOD-323  
Diode, SMD ultrafast rectifier 1 A, 600 V  
Diode, super fast rectifier,  
Diodes, Inc  
Micro Commercial  
Micro Commercial  
Diodes, Inc  
On Semi  
D5, D6  
D3  
BAV19WS-TP  
UFM15PL-TP  
ES1D  
D4  
D7  
Diode, Zener, 3.9 V, 200 mW, SOD-323  
Diode, SMT TVS 400 W, 160 V  
Fuse, slow, 250 VAC, 2 A, radial  
Inductor, EMI, 140 mA, 3.3 mH  
MM3Z23V9T1G  
SMAJ160A  
D1  
Littlefuse  
F1  
Bel Fuse inc  
TDK  
RST2  
L1,L2  
TSL0808RA-  
333KR17-P  
1
1
1
1
1
1
2
MOV1  
R14  
MOV, VMAX, 242 VDC, VMIN 198 VDC  
Resistor, chip, 10 Ω, 1/16 W, 603  
Resistor, chip, 118 kΩ, 1/16 W, 603  
Resistor, chip, 220 kΩ, 1/16 W, 603  
Resistor, chip, 23.7 kΩ, 1/16 W, 603  
Resistor, chip, 280 kΩ, 1/16W, 603  
Resistor, chip, 430 kΩ, 0.25 W, 1%  
Littelfuse Inc  
STD  
V140LA2P  
STD  
R13  
STD  
STD  
R9  
STD  
STD  
R10  
STD  
STD  
R12  
STD  
STD  
R3,R4  
Vishay Dale  
HVR2500004303F,  
R500  
1
1
R1  
R7  
R5  
R8  
Resistor, Fusible, 22 Ω, 2 W, 5%  
EMC-22RKI  
STD  
Welwyn  
STD  
Resistor, chip, 10 Ω, 1/10 W, ±5% 805  
Resistor, chip, 100 Ω, 1/10 W, ±5% 805  
Resistor, chip, 5.1 kΩ, 1/10 W, ±5% 805  
1
STD  
STD  
1
STD  
STD  
DNP  
1
R15,R16 Resistor, chip, 10 kΩ, 1/4 W, ± 5% 1206  
STD  
STD  
R6  
Resistor, chip, 22 kΩ, 1/4 W, ±5% 1206  
Resistor, chip, 0.2 Ω, 1/2 W, 1210  
STD  
STD  
1
R11  
Vishay Dale  
RCWL1210R200JNE  
A
1
R8  
Resistor, chip, 470 Ω, 1.5 W, 5%, 2512  
Vishay Dale  
CRCW2512470RJ,  
NEGHP  
1
1
1
1
RT1  
Q2  
Q1  
U1  
T1  
"Thermistor, NTC, 100 kΩ, 0805  
MOSFET, N-channel, 650 V, 7 A, 600 mΩ, DPAK  
MOSFET, 450 V, 600 mA, 2 W  
Dimmable LED Controller TSSOP  
EE16, 1.3 mH, 4.17:1  
Murata  
ST Micro  
ST Micro  
TI  
NCP21WF104J03RA  
STD8N65M5  
STQ3N45K3-AP  
LM3447MT  
Wurth  
750813049  
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Evaluation Board/Kit Important Notice  
Texas Instruments (TI) provides the enclosed product(s) under the following conditions:  
This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION PURPOSES  
ONLY and is not considered by TI to be a finished end-product fit for general consumer use. Persons handling the product(s) must have  
electronics training and observe good engineering practice standards. As such, the goods being provided are not intended to be complete  
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including product safety and environmental  
measures typically found in end products that incorporate such semiconductor components or circuit boards. This evaluation board/kit does  
not fall within the scope of the European Union directives regarding electromagnetic compatibility, restricted substances (RoHS), recycling  
(WEEE), FCC, CE or UL, and therefore may not meet the technical requirements of these directives or other related directives.  
Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from  
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appropriate precautions with regard to electrostatic discharge.  
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TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or  
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Please read the User’s Guide and, specifically, the Warnings and Restrictions notice in the User’s Guide prior to handling the product. This  
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FCC Warning  
This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION PURPOSES  
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designed to provide reasonable protection against radio frequency interference. Operation of this equipment in other environments may  
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EVM Warnings and Restrictions  
It is important to operate this EVM within the input voltage range of 90 VAC to 135 VAC and the output voltage range of 26 VDC to 34  
VDC.  
Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are questions  
concerning the input range, please contact a TI field representative prior to connecting the input power.  
Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the EVM.  
Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification,  
please contact a TI field representative.  
During normal operation, some circuit components may have case temperatures greater than 90°C. The EVM is designed to operate  
properly with certain components above 90°C as long as the input and output ranges are maintained. These components include but are  
not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of devices can be identified  
using the EVM schematic located in the EVM User's Guide. When placing measurement probes near these devices during operation,  
please be aware that these devices may be very warm to the touch.  
Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265  
Copyright © 2012, Texas Instruments Incorporated  
IMPORTANT NOTICE  
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Copyright © 2012, Texas Instruments Incorporated  

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