T1P0A6000GXG [TOSHIBA]
UNINTERRUPTIBLE POWER SYSTEM (UPS);
| 型号： | T1P0A6000GXG |
| 厂家： | 
TOSHIBA |
| 描述： | UNINTERRUPTIBLE POWER SYSTEM (UPS) |
| 文件： | 总118页 (文件大小：8249K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
UNINTERRUPTIBLE POWER SYSTEM (UPS)
T1000 Series UPS
INSTALLATION AND OPERATION MANUAL
SINGLE PHASE - 5.2 & 6 KVA
Rackmount
Configuration
Tower
Configuration
Part # 91074-005
March 2016
Manufactured in the USA
© Copyright 2016 TOSHIBA International Corporation
All rights reserved.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
Product Use and Warranty Restrictions
The Toshiba products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic
appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that
requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss
of human life or bodily injury (Unintended Usage). Unintended Usage includes atomic energy control
instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments,
combustion control instruments, life-support equipment, all types of safety devices, etc. Unintended Usage
of Toshiba products listed in this document shall be made at the customer’s own risk.
NOTICE
PLEASE INFORM A TOSHIBA INTERNATIONAL CORPORATION REPRESENTATIVE IN
CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.
The instructions contained in this manual are not intended to cover all of the details or variations in
equipment, or to provide for every possible contingency concerning installation, operation, or maintenance.
Should further information be required or if problems arise which are not covered sufficiently, contact your
Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any prior or existing agreement,
commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation/Social Infrastructure Systems Group/Power Electronics Division/UPS Business Unit, hereafter
referred to as Toshiba UPS. The warranty contained in the contract between the parties is the sole warranty
of Toshiba UPS and any statements contained herein DO NOT create new warranties or modify the existing
warranty.
Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba UPS
will void all warranties and may void the UL/CUL listing. Unauthorized modifications can also result in
personal injury, loss of life, or destruction of the equipment.
QUALIFIED PERSONNEL ONLY
Qualified Personnel are those who have the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and have received safety
training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety
requirements).
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
UNINTERRUPTIBLE POWER SYSTEM (UPS)
Please complete the following information and retain for your records.
Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment
date (see Toshiba International Corporation bill of lading).
Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see
Toshiba International Corporation bill of lading).
JOB NUMBER
MODEL NUMBER
SERIAL NUMBER
APPLICATION
SHIPMENT DATE
INSTALLATION DATE
INSPECTED BY
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
Purpose
This manual provides information on how to safely install your Toshiba International Corporation power
electronics product. This manual includes a section of general safety instructions that describes the warning
labels and symbols that are used throughout the manual. Read the manual completely before installing,
operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English customary equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update information, make
product changes, or discontinue any product or service identified in this publication.
Toshiba is a registered trademark of the Toshiba Corporation.All other product or trade references appearing
in this manual are registered trademarks of their respective owners.
Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages
resulting from the use of the information contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of Toshiba International Corporation.
© Copyright 2016 Toshiba International Corporation
All rights reserved.
Printed in the U.S.A.
Toshiba Customer Support Center
Contact the Toshiba Customer Support Center for assistance with application information or for any
problems that you may experience with your Uninterruptible Power System (UPS).
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) – Monday through Friday
USA Toll Free (877) 867-8773 – Field Service Tech Support
USA Toll Free (855) 803-7087 – Pre-sales Application Support
Fax (713) 896-5212
Email: ToshibaUPS@tic.toshiba.com
You may also contact Toshiba by writing to:
TOSHIBA INTERNATIONAL CORPORATION
SOCIAL INFRASTRUCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION - UPS
13131 West Little York Road
Houston, Texas 77041-9990
Attn: T1000 Product Manager
For further information on Toshiba products and services, please visit our website at:
www.toshiba.com/tic/industrial/uninterruptible-power-systems
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T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
Table of Contents
1. General Safety Instructions........................................................................1
1.1 Symbols............................................................................................1
1.2 Signal Words ....................................................................................2
1.3 Regulatory Compliance Statement...................................................2
2. Equipment Warning Labels ........................................................................3
3. Important Safety Instructions.....................................................................5
3.1 Qualified Personnel Only..................................................................6
4. Inspection/Storage/Disposal......................................................................7
4.1 Inspection .........................................................................................7
4.2 Unpacking.........................................................................................7
4.3 Storage.............................................................................................7
4.4 Disposal............................................................................................7
5. Installation Precautions..............................................................................8
5.1 Conductor Routing and Grounding...................................................9
6. Installation....................................................................................................10
6.1 Module Arrangement ........................................................................10
6.2 System Installation............................................................................11
6.3 Tower Installation with Cap...............................................................12
6.4 Rackmount Installation - Bracket Mounting Holes............................13
6.5 4-Post Rack Installation Instructions ................................................13
7. Wiring the System .......................................................................................16
7.1 Layout - Power Module ....................................................................16
7.2 Layout - Battery Module (w/ Outlet Panel) .......................................17
7.3 Layout - Transformer Module ...........................................................18
7.4 Power Module Cable Size and Tightening Torque............................18
8. Operating Precautions................................................................................21
9. Control Panel...............................................................................................22
9.1 Control Panel Layout........................................................................22
9.2 Light Emitting Diodes (LED) .............................................................23
9.3 LCD Display - Open the Main Menu.................................................23
9.4 LCD Display - Menu/Sub-Menu Navigation......................................24
9.5 LCD Display - Sub-Menu/Parameter Navigation..............................25
10. UPS Operation...........................................................................................26
10.1 Initial Startup...................................................................................26
10.2 Startup (Normal).............................................................................27
10.3 Bypass............................................................................................27
10.4 Shutdown........................................................................................28
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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11. System Description...................................................................................29
11.1 Application and Use ........................................................................29
11.2 Power Backup.................................................................................29
11.3 Power Conditioning.........................................................................29
12. Operating Modes.......................................................................................30
12.1 Static-Bypass (Stop operation).......................................................30
12.2 On-Line (Run operation) ...............................................................30
12.3 Battery Backup (On batteries) ........................................................31
12.4 EPO (Emergency Power Off) Function...........................................31
12.5 Cold Start (On Batteries) ................................................................32
12.6 Frequency Conversion Mode (CVCF) ............................................32
12.7 Battery Backup Time and Discharge Process ..............................33
12.8 Battery Low Voltage Tolerances .....................................................33
12.9 Battery Recharging.........................................................................34
12.10 Battery Test...................................................................................35
13. Control Panel Menu Trees ........................................................................36
13.1 Control Panel Navigation and Menu Access...................................36
13.2 Top Menu - Sub-Menu Tree............................................................37
13.3 Monitor Sub-Menu/Parameter Tree................................................38
13.4 Setting Sub-Menu/Parameter Tree.................................................39
13.5 Records Sub-Menu/Parameter Tree...............................................40
14. Operation....................................................................................................41
14.1 Cold Start........................................................................................41
14.2 EPO and Remote Stop...................................................................41
15. Communication Interfaces .......................................................................43
15.1 Remote Contacts............................................................................43
15.2 (Optional) RemotEye® Network Card..............................................44
15.3 (Optional) Google ChromeTM Browser App.....................................45
15.4 (Optional) EMD...............................................................................46
16. UPS Protection System.............................................................................47
16.1 UPS Protection Devices .................................................................47
16.2 UPS Protection Devices Fault Response ......................................47
16.3 System Fault Messages .................................................................49
16.4 System Warning Messages............................................................50
16.5 System Mode Messages ................................................................52
16.6 System Status Messages...............................................................53
17. Preventive Maintenance/Parts Replacement..........................................54
17.1 Preventive Maintenance.................................................................54
17.2 LCD Display Cleaning.....................................................................54
17.3 Battery Replacement ....................................................................54
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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17.4 Part Replacement...........................................................................54
18. Shipping Weights/Dimensions.................................................................55
18.1 Unit and Shipping Weights .............................................................55
18.2 Shipping Dimensions .....................................................................55
Appendix A: Specifications............................................................................A-1
A.1 T1000 POWER MODULE - 6kVA.....................................................A-1
A.2 T1000 POWER MODULE - 5.2kVA..................................................A-6
A.3 T1000 BATTERY MODULE..............................................................A-11
A.4 T1000 TRANSFORMER MODULE..................................................A-12
Appendix B: T1000 Menu Table......................................................................B-1
Appendix C: T1000 Dimensional Drawings...................................................C-1
Appendix D: T1000 Packing Lists and Kit Contents....................................D-1
Inter-Module Cabling Identification..........................................................D-1
Appendix E: T1000 Optional Installation Kit Instructions ...........................E-1
E.1 Optional 3-Module Tower Cap Kit - 93178 .......................................E-1
E.2 Optional Tower Caster Kit - 90508 ...................................................E-2
E.3 Optional T1000 2-Post Rack Fixed Installation Kit - 92801..............E-5
E.4 Optional T1000 4-Post Rack Slide Installation Kit - 92800...............E-8
E.5 Optional T1000 2-Post Rack Slide Installation Kit - 90400...............E-11
Index ..................................................................................................................I-1
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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1. General Safety Instructions
DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and
understood all of the product safety information provided in this manual.
1.1 Symbols
The symbols listed below are used throughout this manual. When symbols are used in this manual they will
include important safety information that must be carefully followed.
Safety Alert Symbol indicates that a potential
personal injury hazard exists.
Prohibited Symbol indicates DO NOT take action.
Mandatory Symbol indicates that the following
instruction is required.
Ground Symbol indicates the location of the
equipment grounding conductor.
Electrical – Voltage & Shock Hazard Symbol
indicates parts inside may cause electric shock.
Explosion Hazard Symbol indicates parts may
explode.
Heavy Lift Hazard Symbol indicates object
requires two- or more man lift, or lifting aid.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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1.2 Signal Words
The signal words listed below are used throughout this manual. When the words DANGER, WARNING,
CAUTION and NOTICE are used in this manual they will include important safety information that must be
carefully followed.
The word DANGER in capital letters preceded by
the safety alert symbol indicates that an imminently
DANGER
hazardous situation exists, and if not avoided
will result in loss of life or serious injury to
personnel.
The word WARNING in capital letters preceded by
the safety alert symbol indicates that a potentially
WARNING
hazardous situation exists, and if not avoided
may result in loss of life or serious injury to
personnel.
The word CAUTION in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided may
result in minor or moderate injury.
CAUTION
ThewordNOTICEincapitalletterswithoutthesafety
alert symbol indicates a potentially hazardous
situation exists, and if not avoided may result in
NOTICE
equipment and property damage.
1.3 Regulatory Compliance Statement
FCC Class A Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy, and if it is not installed and used in accordance with the
instruction manual, it may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference, in which case the user will be required to correct
the interference at his own expense.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired
operation.
Notice: The FCC regulations provide that changes or modifications made to this device that are not
approved by Toshiba International Corporation may void the authority granted to the user by the FCC to
operate this equipment.
EMC Directive Class A Note
This UPS is commercial in design and not intended for use at anytime in a Residential Environment.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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2. Equipment Warning Labels
The following pages show examples of warning labels that may be attached to either the interior or exterior
of the Power (UPS), Battery, or Transformer Modules. Do not remove or cover any of the labels. If the
labels are damaged or if additional labels are required, contact your equipment representative for additional
labels.
These labels in both English and French are placed to provide useful information or to indicate an immi-
nently hazardous situation that may result in severe equipment/property damage, serious injury, or loss of
life if instructions are not followed.
LABELS IN ENGLISH
ÉTIQUETTES EN FRANÇAIS
DANGER
DANGER
AC VOLTAGE
TENSION AC
This UPS receives power from more
than one source. Disconnect all AC
sources before performing any service
or testing inside this unit
Cette UPS est alimentée par plus d´une
source. Débrancher toutes les sources
AC avant d´effectuer des entretiens ou
des tests à l´intérieur de cette unité.
48082
90630
DANGER
DANGER
RISQUE DE CHOC ÉLECTRIQUE
Les condensateurs restent chargés après
coupure de l´alimentation. Tout contact
accidental avec des composants sous
tension électrique peut provoquer des
blessures ou la mort. Fermer et verrouiller
toutes les sources d´alimentation.
RISK OF ELECTRIC SHOCK
Capacitors stay charged after power
has been shut off.
Accidental contact with live parts can
cause personal injury and death.
Turn off and lock out all power sources.
WAIT AT LEAST FIVE (5) MINUTES
for power to dissipate, then check
ATTENDRE AU MOINS (5) MINUTES
pour laisser décharger les condensateurs,
puis vérifier la tension électrique avant
voltage before servicing.
57275
l´entretien.
90624
DANGER
DC VOLTAGE
DANGER
TENSION DC
DC Voltage supplied by batteries is still
present after equipment has been
turned off and taken off line.
Accidental contact with live parts can
cause personal injury and death.
Disconnect all DC Sources before
performing any service or testing
Tension DC fournie par des batteries
est encore présente après que le
matériel a été éteint et mis hors linge.
Tout contact accidentel avec des
composants sous tension peut causer
des blessures et la mort.
Débrancher toutes les sources DC
avant d´effectuer des réparations ou
des tests dans ce compartiment. 90632
43784
in this compartment.
FIGURE 2-1: EQUIPMENT WARNING LABELS
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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LABELS IN ENGLISH
ÉTIQUETTES EN FRANÇAIS
DANGER
DANGER
Risque de choc électrique.
Risk of electrical shock.
Bornes de batteries sous tension.
Ne pas toucher de borne de batterie non
isolée.
Live terminals on batteries.
Do not touch uninsulated battery
terminal.
PN 90637
PN 40759
DANGER
DANGER
TENSIONS DANGEREUSES
Des tensions dangereuses sont utilisées dans
l´opération de cet appareil et pourraient causer
des blessures graves ou des pertes de vie.
Les mesures de sécurité suivantes doivent être
observées pour réduire le risque de blessure ou de
mort.
HAZARDOUS VOLTAGES
Hazardous voltages are used in the operation
of this equipment and could cause severe personal
injury or loss of life.
The following precautions should be observed to
reduce the risk of injury or death.
Only qualified technicians familiar with this equipment and the
information supplied with it should be permitted to install and
operate this equipment.
Seulement des techniciens qualifiés et familiarisés avec ce
matériel, ainsi que la documentation fournie avec elle,
devraient être autorisés à installer et à utiliser cet équipement.
L´installation de l´équipement électrique doit être effectuée
selon les normes électriques reconnues par les organismes
nationaux ou provinciaux accrédités. Une bonne mise à la
terre et un calibre de câble approprié doivent être installés
pour un fonctionnement sécuritaire.
Installation of electrical equipment must be done in
accordance with National Electrical Code and any other state
or local codes. Proper grounding and conductor sizing must
be installed for safe operation.
During operation, keep all covers in place and cabinet
doors shut.
Pendant le fonctionnement, maintenir tous les couvercles en
place et les portes de l´armoire fermées.
When performing visual inspections and maintenance, if
possible, be sure the UPS is turned off and the incoming
AC feed is turned off and locked out.
The UPS and Battery Cabinet will have hazardous
voltages present even after the AC feed is turned off.
Lors des inspections visuelles et d´entretien, si possible,
vérifier que l´UPS soit éteinte et que l´alimentation AC est
éteninte et verrouillée.
L´UPS et l´armoire de batterie auront des tensions
dangereuses présentes même après avoir coupé
l´alimentation AC.
If it is necessary to make measurements with the power
on, do not touch any electrical connection points. Remove
all jewelry from wrists and fingers. Make sure test equipment
is in good, safe operating condition.
Si des mesures sur l´appareil sous tension doivent être
effectuées, ne toucher à aucun point de connexion
électrique. Retirer tous les bijoux des poignets et des doigts.
S´assurer que l´équipement de test est en bon êtat de
fonctionnement.
While servicing, stand on some type of insulation, and be
sure not to be grounded.
.
Lors des opérations de maintenance, l´opérateur doit se tenir
sur une surface isolée non reliée à la mise à la terre.
Follow the safety instructions given in the equipment manual
carefully and observe all danger, warning and caution notices.
Suivre attentivement les consignes de sécurité indiquées
dans le manuel d´opération et respecter tous les avis de
danger, les avertissements et les mises en garde.
40308
90638
CAUTION
Risk of electrical shock.
ATTENTION
Risque de choc électrique.
Battery circuit is not isolated from AC input,
hazardous voltage may exist between
battery terminals and ground.
Le circuit de la batterie n´est pas isolé de
l´entrée AC, des tensions dangereuses
peuvent exister entre les bornes de la
batterie et la masse.
Test circuit before touching.
PN 40760
Tester le circuit avant de toucher. PN 90636
FIGURE 2-1: (CONT.) EQUIPMENT WARNING LABELS
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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3. Important Safety Instructions
This manual contains important instructions that should be followed during the installation and maintenance
of the UPS and its batteries.
The T1000 Series UPS is a modular single-phase double conversion system. Each of the rackmount
modules is 3U (Three Standard Rack Units) high.
UPS systems are not equipped with an over-current protection device nor an output disconnect for the AC
output. Circuit breakers should be provided by the user between the UPS Input and utility power, and the
UPS output and the load input. This device should be rated as follows:
240/208 VAC RATING*
5.2 kVA
6 kVA
Input Breaker
240 V / 208 V
35
40 A
Output Breaker
240V / 208V
35
40 A
* Ratings are for a 80% rated device.
The nominal battery voltages for these models is as follows:
UNIT
BATTERY VOLTAGE
216 Vdc (Nominal)
(1 string of 18 x 12V batteries)
5.2 kVA
216 Vdc (Nominal)
(1 string of 18 x 12V batteries)
6 kVA
Servicing the batteries should only be performed by a qualified factory authorized representative who is
knowledgeable about batteries and the required precautions. Keep unauthorized personnel away from
batteries. To arrange for battery replacement, contact Toshiba Customer Support Center.
1. Turn off, lockout, and tagout all equipment before connecting the power wiring to the equipment or
when performing maintenance.
2. The maximum ambient operating temperature is 104 °F (40 °C). UPS will go to Bypass when it
overheats.
3. Access panels should only be removed by authorized Toshiba field Service personnel.
4. UPS servicing should be performed by qualified Toshiba representatives only.
5. Battery servicing should be performed by qualified Toshiba representatives only.
6. Contact your Toshiba authorized service center for battery replacement.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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3.1 Qualified Personnel Only
Qualified personnel are those who have the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and have received safety
training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety
requirements).
Qualified personnel shall:
1. Have read the entire operation manual.
2. Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits
and equipment, and clear faults in accordance with established safety practices.
3. Be trained in the proper care and use of protective equipment such as safety shoes, rubber
gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with
established safety practices.
4. Be trained in rendering first aid.
5. Be knowledgeable about batteries and their required handling and maintenance precautions.
For further information about workplace safety visit www.osha.gov.
Misuse of this equipment may result in human injury
and equipment damage. In no event will Toshiba
CAUTION
Corporation be responsible or liable for either
indirect or consequential damage or injury that may
result from the misuse of this equipment.
DO NOTdispose of the battery module in
a fire. The batteries inside may explode.
CAUTION
DO NOT open or mutilate the batteries. Released
electrolyte is harmful to the eyes and skin and could
also be toxic.
CAUTION
To be performed by Qualified Personnel Only:
1. Verify that the UPS is off and that the power is disconnected from the power source.
2. Remove watches, rings or other metal objects.
3. Use tools with insulated handles to prevent inadvertent shorts.
4. Wear rubber safety gloves and boots.
5. DO NOT place tools or any metal parts on top of batteries.
6. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of
ground.
WARNING
Contact with any part of a grounded battery can result in
electrical shock.
The likelihood of shock will be reduced if such grounds are removed
prior to installation or maintenance.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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4. Inspection/Storage/Disposal
4.1 Inspection
Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet.
Refer to labels or documentation attached to packing material.
4.2 Unpacking
Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping,
keep all original crating and packing materials for return to the shipping agent. The warranty does not apply
to damage incurred during shipping. Ensure that the rated capacity and the model number specified on the
nameplate conform to the order specifications.
4.3 Storage
During periods of non-use, the following guidelines are recommended for storage.
Storage Preparation
1. Power up the UPS and allow it to operate with no load for 24 hours to fully charge the
batteries.
2. Stop the unit (See Section 12.1 Bypass/Stop Operation).
3. Place the MCCB switch (Fig. 7-1 (1)) in the Off position.
Storing Conditions
•ꢀ For best results, store the UPS in the original shipping container and place on a wood
or metal pallet.
•ꢀ Storage temperature: -4 – 104 °F (-20 – 40 °C).
•ꢀ The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will
require recharging more frequently during storage.
Avoid storage locations that:
•ꢀ Are subject to extreme temperature changes or high humidity.
•ꢀ Are subject to high levels of dust or metal particles.
•ꢀ Are subject to excessive vibration.
•ꢀ Have inclined floor surfaces.
Storage Maintenance
•ꢀ If stored at an ambient temperature less than 68 °F (20 °C), recharge the batteries every
9 months.
•ꢀ If stored at an ambient temperature of 68 – 86 °F (20 – 30 °C), recharge the batteries
every 6 months.
•ꢀ If stored at an ambient temperature of 86 – 104 °F (30 – 40 °C), recharge the batteries
every 3 months.
4.4 Disposal
Contact your local or state environmental agency for details on disposal of electrical components and
packaging in your particular area.
It is illegal to dump lead-acid batteries in landfills or dispose of improperly.
Please help our Earth by contacting the environmental protection agencies in your area, the battery
manufacturer, or call Toshiba toll-free at (877) 867-8773 for more information about recycling.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
7
5. Installation Precautions
NOTICE
1. Observe the following environmental restrictions:
•ꢀ Install the unit in a well-ventilated location.
•ꢀ Install the unit where the ambient temperature is within the range specified in Appendix A -
“Specifications”.
•ꢀ DO NOT install the UPS in areas that are subject to high humidity.
•ꢀ DO NOT install the UPS in areas that allow exposure to direct sunlight.
•ꢀ DO NOT install the UPS in areas that allow exposure to high levels of airborne dust, metal
particles, or flammable gases.
•ꢀ DO NOT install the UPS in areas near sources of electrical noise. Ensuring a proper earth ground
will reduce the effects of electrical noise and will reduce the potential for electrical shock.
•ꢀ DO NOT install the UPS in areas that would allow fluids or any foreign object to get inside the
UPS.
2. Install the unit in a stable, level and upright position that is free of excessive vibration.
3. Follow the instructions on the unpacking label affixed to the exterior of the UPS.
4. Tower Unit with Caster Kit Option Only: Once the installation is complete, screw down the UPS
leveling feet located next to the front and back casters, until the unit is no longer resting on the
casters.
5. The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise
filters are installed inside of the unit, there is no guarantee that the UPS will not influence some
sensitive devices that are operating near by. If such interference is experienced, the UPS should be
installed farther away from the affected equipment and/or powered from a different source than that
of the affected equipment.
6. It is the responsibility of the installer of this equipment to provide a suitable disconnect for the Control
Panel supplying power to this equipment.
This disconnect must:
Be suitable for the Voltage and Full Load Ampere Rating of all downstream equipment supplied by
the Panel;
The supply disconnecting device shall be one of the following types:
•ꢀ Switch-disconnect, with or without fuses, in accordance with IEC 60947-3, utilization category
AC-23B or DC-23B
•ꢀ As above, except one that has an auxiliary contact that in all cases causes switching devices
to break the load circuit before the opening of the main contacts of the disconnect.
•ꢀ A circuit breaker suitable as an isolation device per IEC 60947-2
•ꢀ Any other switching device in accordance with an IEC product standard that also meets the
isolation requirements of IEC 60947-1 and is appropriate for on-load switching of motors or
other inductive loads;
Be approved for use as a disconnect for the country in which this equipment is installed.
Be provided with a Lock Out Tag Out capability in the Off (Down) position.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
8
7. Allow 5 minutes after power is removed for internal capacitors to fully discharge before attempting
to service the unit.
8. The user should provide output over-current protection for hardwired UPS systems. See “Appendix
A: T1000 Specifications” on page A-1A-2 for the device rating.
9. After ensuring that all power sources are turned off and isolated in accordance with established
lockout/tagout procedures, connect the power source wiring of the correct voltage to the input
terminals of the UPS.
10. Hardwire Only: Connect the output terminals of the UPS to the load in line with local wiring
regulations. Size the branch circuit conductors in accordance with NEC Table 310.16.
5.1 Conductor Routing and Grounding
1. Use separate metal conduits for routing the input power, output power, and control circuits.
2. Follow the wire size and tightening torque specifications listed on Table 7-4.
3. Always ground the unit to reduce the potential for electrical shock and to help reduce electrical
noise.
4. A separate ground cable should be run inside the conduit with the input power, output power, and
control circuits.
WARNING
METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
9
6. Installation
6.1 Module Arrangement
The T1000 Series UPS consists of a Power (UPS) module, optional Battery module(s), and optional
Transformer module for output other than 240/208 V. These modules can be purchased in either a rack-
mount or tower configuration.
Module arrangement is determined by the length of the factory-supplied inter-module cables. The Mod-
ules should be arranged in the following order as viewed from the front: top-to-bottom for Rackmount
(Fig. 6-1, Fig. 6-2); left-to-right for Tower (Fig. 6-3, Fig. 6-4).
NOTE: If a Transformer module is used, then the battery module(s) may, or may not, have an output
panel.
BATTERY
BATTERY
POWER
MODULE 2
MODULE 1
MODULE
POWER
MODULE
OUTPUT 240VAC 15A
BATTERY
OUTPUT 240VAC 10A
MODULE 1
10A
15A
CN12A
CN12B
10A
15A
BATTERY
MODULE 2
CN12A
CN12B
FIGURE 6-1: RACKMOUNT 240VOUT
SYSTEM WITH C-13/C-19 PANEL
FIGURE 6-3: TOWER 240VOUT
SYSTEM WITH C-13/C-19 PANEL
TRANS-
FORMER
MODULE
TRANS-
FORMER
MODULE
BATTERY
MODULE 2
BATTERY
MODULE 1
POWER
MODULE
POWER
MODULE
BATTERY
MODULE 1
CN12A
CN12B
BATTERY
MODULE 2
CN12A
CN12B
FIGURE 6-2: RACKMOUNT 120VOUT SYS-
TEM WITH TRANSFORMER MODULE
FIGURE 6-4: TOWER 120VOUT SYSTEM
WITH TRANSFORMER MODULE
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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6.2 System Installation
The T1000 Series Power (UPS) module, optional Battery module(s), and optional Transformer module can
be purchased in either a rackmount or tower configuration. All three modules are a standard 3U (3 Rack
Units) tall, and fit a standard 19 in. rack.
TOWER CONFIGURATION:
In the tower configuration, the orientation of the modules are rotated 90 degrees counter-clockwise,
placing the ventilation openings on the bottom. A slip-on Tower Cap is used to provide physical stability
for systems of two or more tower modules, including tower systems with optional casters. (Figure 6-5)
•
OPTIONAL: TOWER CAPS
Each 2-Module tower system comes with a Tower Cap that helps maintain physical tower stability.
Optional 3-Module Tower Caps are available for larger systems.
•
OPTIONAL: CASTERS
An optional caster kit may also be purchased with each module to facilitate relocating the system
before and after installation.
RACKMOUNT CONFIGURATION:
2-POST RACK
FIXED INST.
4-POST RACK
FIXED INST.
Each rackmount configuration module ships with a 4-Post
Rack Fixed Mounting Kit, P/N 92802, for mounting the
module in a standard 19 inch rack.
Other rack mounting kit configurations are available: (Fig-
ure 6-6)
•
OPTIONAL: 2-POST RACK FIXED MOUNTING KIT
Hardware for mounting system modules in a standard
19 inch 2-post rack. See Appendix E.
•
OPTIONAL: 4-POST RACK SLIDE MOUNTING KIT
Hardware for mounting system modules in a standard
19 inch 4-post rack with fully extending slide rails. See
Appendix E.
•
OPTIONAL: 2-POST RACK SLIDE MOUNTING KIT
Hardware for mounting system modules in a standard
19 inch 2-post rack with fully extending slide rails. See
Appendix E.
2-POST RACK
WITH SLIDES
4-POST RACK
WITH SLIDES
TOWER WITH CAP AND CASTERS
TOWER WITH CAP
FIGURE 6-5: TOWER
INSTALLATION OPTIONS
FIGURE 6-6: RACK
INSTALLATION OPTIONS
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
11
6.3 Tower Installation with Cap
The Tower configuration modules are arranged side by side, and secured by a press-fit cap over the as-
sembly. If the optional Caster Kit is available, see Appendix E2 for installation.
1. Unpack the T1000 modules and set them in the desired location with the faceplates at the top as
shown below.
2. Facing the front of the modules, arrange them left to right in the following order (See Fig. 6-1 - 6-4):
•
•
•
•
Transformer Module (if available)
Power Module
Battery Module with output panel(if available)
Second Battery Module without output panel (if available)
NOTE: There is a Tower Cap for 2-, and 3-module tower systems. Fig. 6-7 shows Tower Cap instal-
lation for a 2-module system.
3. Press the T1000 Tower Cap over the tower modules (Fig. 6-7).
4. The T1000 tower is ready for interconnecting cable installation.
5. Go to Section 7 for cabling instructions.
A
B
C
FIGURE. 6-7: INSTALL CAP ON TWO MODULE TOWER SYSTEM
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
12
6.4 Rackmount Installation - Bracket Mounting Holes
The Power Module, Battery Module, and Transformer Module all come with the mounting bracket holes
located symmetrically on each side. See Fig. 6-8 for the hole locations. Table 6-1 lists the mounting hard-
ware for the bracket holes.
1
2
3
FIGURE. 6-8: RACKMOUNT BRACKET MOUNTING HOLES
TABLE 6-1 RACKMOUNT BRACKET MOUNTING HOLES AND HARDWARE
No. Accepts (per side)
Used for
1
2
4 x Phillips 8-32 x 1/4”
Mount for front bracket 68844 used for 4-Post fixed mounting
3 x Phillips 8-32 x 1/4”
Mount for rear bracket 92746 used for 4-Post Fixed Mounting Brackets
(Kit 92802),
3
1 x Phillips 10-32 x 1/2” Mount for rear bracket 92746 used for 4-Post Fixed Mounting Brackets
(Kit 92802),
CAUTION
Heavy object
Can cause muscle strain or back injury.
Use lifting aids and proper lifting techniques when handling or
installing T1000 Modules.
6.5 4-Post Rack Installation Instructions
Use the 4-Post Fixed Rackmount Kit 92802 (1 kit per module) to mount the T1000 module in a 19-inch,
4-Post rack as follows.
Contents - Fixed 4-Post Rack Installation Kit (92802)
1 ea.: T1000 Fixed 4-Post Rack Installation Instructions - 94036
2 ea.: 68844 - Ear Chassis Mounting
2 ea.: 92746 - Bracket, Rear Fixed Mounting, 4-Post, Black
(Hardware Kit 93863)
12 ea.: Cage Nut, 1/4”-20
12 ea.: Hex bolt, Sems, 1/4”-20 x 5/8”
12 ea.: Screw, PHP (Pan Head Phillips) 10-32 x 1/2” St Box
4 ea.: Screw, PHP 8-32 x 1/4” St Zi
Prepare the 4-Post Rack
1. Clip the cage nuts (PC76315P501 Cage Nut, 1/4”-20) from the 93863 kit over the rack rail mounting
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
13
holes at the desired level. Clip 2 cage nuts spaced vertically 4 in. apart on each Post.
2. If more than one module is being installed for the T1000 system, install the next pair of cage nuts 3
Rack Units (5 1/4”) above the first set of cage nuts for the next module.
3. Repeat Steps 1-2 for each T1000 module to be installed. Continue until cage nuts for all the modules
in the system have been clipped on the 4-Post rack.
Prepare the Module(s)
4. Attach the front and rear bracket to the left and right sides of the T1000 module as shown in Fig. 6-9.
Use the mounting hardware from Kit 93863 to secure the brackets to the mounting holes indicated in
Fig. 6-8 and Table 6-1.
5. Secure the Front Brackets, P/N 68844, to the left and right front side of the module at Fig. 6-9 (1) using
four Phillips 8-32 x 1/4” screws.
6. Secure the Rear Brackets, P/N 92746, to the left and right rear side of the module at Fig. 6-9 (2) using
1 Phillips 8-32 x 1/4” screw each in the top and bottom slot, and use a Phillips 10-32 x 1/2” in the center
slot (Fig. 6-9 (3)).
Install the Module(s) in the 4-Post Rack
CAUTION: Battery Modules weight 150 lb. (68 kg). Use lifting aids and proper lifting techniques.
7. Follow the vertical arrangement of T1000 modules as discussed in Section 6.1. Mount the lowest mod-
ule in the 4-Post rack to the bottom pair of cage nuts on each Post using the 1/4”-20 x 5/8” hex bolts,
(P/N 33798).
8. Repeat Step 7 for the remaining modules, working from bottom to top. (Fig. 6-10)
9. Go to Section 7 for cabling instructions.
Rear Bracket
92746
2
Side Slots - use two ea.
Phillips 8-32 x 1/4” screws
3
Center Slots - use one ea.
Phillips 10-32 x 1/2” screws
Front Bracket
1
68844
Four ea.
Phillips 8-32 x 1/4” screws
FIGURE. 6-9: FIXED MOUNTING BRACKETS - 4-POST RACK
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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FIGURE. 6-10: 4-POST RACK - FIXED
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
15
7. Wiring the System
7.1 Layout - Power Module
1
2
3
4
INPUT MCCB1
USE COPPER 75°C MIN.
REMOTEYE
CONDUCTORS ONLY
EPO 240V
208V/240VAC 30A
OUTPUT L6-30R
208/240VAC 25A
SEE INSTRUCTION MANUAL FOR WIRING
TERMINATION AND TIGHTENING TORQUE
8
7
REM. STOP
5
6
9
FIGURE 7-1: POWER MODULE BACK PANEL LAYOUT
TABLE 7-1: POWER MODULE BACK PANEL LAYOUT
Function
No. Label
1
INPUT MCCB1
208V/240VDC
Main On/Off circuit breaker.
2
3
4
REMOTEYE
Cover plate for RemotEye® circuit card slot.
REM. CONTACTS
Dry contacts DB9 connector.
OUTPUT L6-30R
Output receptacle for L6-30P cord (alternate output for 208/240 only)
208/240VAC 25A
5
6
7
8
9
EXT. BATTERY
INPUT L N G
REM. STOP
External Battery Module Anderson receptacle.
Hardwire input terminals Line, Neutral, and Ground. (TB1)
Remote Stop Contacts. (TB4) (10 VDC)
EPO 240V
Remote Emergency Power Off (EPO) Contacts. (TB3) (240/208 VAC)
Hardwire output terminals Line, Neutral, and Ground. (TB2)
OUTPUT L N G
FIGURE 7-2: 6KVA POWER MODULE -
HARDWIRED CONFIGURATION
(P/N T1P0A6000GXG, T1P0A6000GXGR3)
EPO 240V
3-Post Input Terminal Block, and one each
3-Post Output Terminal Block and NEMA L6-
30R outlet.
REM. STOP
FIGURE 7-3: 6KVA & 5.2KVA POWER MOD-
ULE WITH LINECORD (-L1) OPTION
(P/N T1P0A6000GXGL1, T1P0A6000GXGR3L1)
(P/N T1P0A5200GXGR3L1)
EPO 240V
REM. STOP
6kVA - Input Power Cord #10-3SO 6-50P
5.2kVA - Input Power Cord #10-3SO L6-30P
and two each NEMA L6-30R outlets.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
16
7.2 Layout - Battery Module (w/ Outlet Panel)
Compatible with both the 5.2kVA and 6kVA Power Modules.
1
4
OUTPUT 240VAC 15A
OUTPUT 240VAC 10A
CN12A
CN12B
10A
15A
10A
15A
2
3
5
6
7
8
FIGURE 7-4: BATTERY MODULE WITH P1 OUTLET PANEL - LAYOUT
TABLE 7-2: BATTERY MODULE - BACK PANEL LAYOUT
No. Label
Function
1
2
BATTERY FUSES
Battery Fuses, 4 ea. (500V, 30A)
CN12A
Battery cable Anderson Receptacle (w/ Int. Thermistor) - Connect to Power
Module “Ext. Battery”.
3
CN12B
Battery cable Anderson Receptacle - Connect to second Battery
Module CN12A or CN12B
P1 OPTIONAL OUTLET PANEL 91425: C-13 & C-19
4
5
6
7
8
OUTPUT 240VAC 15A Outlet Receptacles: 4 ea. IEC C-19, (250V, 20A N. Aamerica., 15A INT.).
OUTPUT 240VAC 10A Outlet Receptacles: 4 ea. IEC C-13, (250V, 10A N.Aamerica., 10A INT.).
OUTLET FUSES 15A Outlet Fuses for IEC C-19 receptacles. (250V, 15A)
OUTLET FUSES 10A Outlet Fuses for IEC C-13 receptacles. (500V, 10A)
AC OUT FROM UPS
Anderson receptacle for UPS output cable.
P2 OPTIONAL OUTLET PANEL 91427: NEMA L6-20R & L6-30R
8
AC OUT FROM UPS
Anderson receptacle for UPS output cable.
9
OUTPUT 240VAC 20A Outlet Receptacles: 2 ea. NEMA L6-20R, (250V, 20A).
10 OUTPUT 240VAC 30A Outlet Receptacle: 1 ea. NEMA L6-30R, (250V, 30A).
11 OUTLET FUSE 20A
12 OUTLET FUSE 20A
13 OUTLET FUSE 30A
14 OUTLET FUSE 30A
Outlet Fuse for NEMA L6-20R receptacle (250V, 20A).
Outlet Fuse for NEMA L6-20R receptacles (250V, 20A).
Outlet Fuses for NEMA L6-30R receptacle (500/600V, 30A).
Outlet Fuses for NEMA L6-30R receptacles (500/600V, 30A).
FIGURE 7-4: BATTERY MODULE
OUTPUT PANEL P2 - LAYOUT
13
14
9
10
20A 30A
8
12
11
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
17
7.3 Layout - Transformer Module
Compatible with both the 5.2kVA and 6kVA Power Modules.
2
1
3
FIGURE 7-5: TRANSFORMER MODULE - BACK PANEL LAYOUT
TABLE 7-3: TRANSFORMER MODULE BATTERY MODULE - BACK PANEL LAYOUT
No. Label
Function
1
OUTPUT 120VAC 20A
Output Receptacle Panel: 4 duplex NEMA 5-20R (250V,
20A)
2
OUTPUT FUSES
Fuses, 4 ea. ,(250V, 20A)
(4 Line fuses, one for each pair NEMA 5-20R. Total current
limit for each pair receptacles is 20A.
Total output from all receptacles must not exceed 50 A)
3
AC OUT FROM UPS
Anderson receptacle for UPS output cable.
7.4 Power Module Cable Size and Tightening Torque
The Battery Modules and Transformer modules come with their own inter-module cabling included.
See Fig. 7.5.
Only the Power Module Input terminals need to have wiring installed.
The Power Module Output terminal wired using either:
•
•
Factory-supplied inter-module cables
Customer-supplied hardwire cables
Use the following table to select the recommended wire size and terminal lug tightening torque for I/O wire
connections.
TABLE 7-4: POWER MODULE CABLE SIZING AND TERMINAL TORQUE SPECIFICATIONS- HARDWIRE
(USE COPPER 75°C MIN. CONDUCTORS ONLY)
Terminal
Capacity
(AWG)
Stripping
Length
in (mm)
Recommended Wire
Terminal
Number
Tightening Torque
lb.-in. (N•m)
Terminal
6 kVA
AC Input Line, Neutral
AC Input Ground
AC Output Line, Neutral
AC Output Ground
EPO Switch
L, N
G
24 - 6
24 - 6
24 - 6
24 - 6
30 - 12
30 - 12
10 - 8
10 - 8
10 - 8
10 - 8
18 - 16
18 - 16
0.43 in
(11 mm)
11 - 21 (1.2 - 2.4)
11 - 21 (1.2 - 2.4)
11 - 21 (1.2 - 2.4)
11 - 21 (1.2 - 2.4)
3.5 - 4.4 (0.4 - 0.5)
3.5 - 4.4 (0.4 - 0.5)
L, N
G
0.43 in
(11 mm)
(Plug)
(Plug)
0.27 in
(7 mm)
Remote Switch
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
18
3
INPUT MCCB1
REMOTEYE
EPO 240V
REM. STOP
5
4
1
CN12A
CN12B
2
CN12A
CN12B
FIGURE 7-5: FACTORY SUPPLIED CABLING GUIDE - W/ 120V XFMER MODULE
TABLE 7-5: 120V SYSTEM CABLING SPECIFICATIONS
No. Item
Function
1
92855 Battery Connector Cable
Factory Supplied - Connects Power Module EXT BATT to Batt
Module BC1 CN12A to using keyed Anderson Connectors.
2
92855 Battery Connector Cable
Factory Supplied - Connects Batt Module BC1 CN12B to either
Batt Module BC2 CN12A or Batt Module BC2 CN12B using
keyed Anderson Connectors.
3
92858 (240V) and 92883 (208V) Power
Both Factory Supplied - L6-30P twistlock to Xfmr Module keyed
Module L6-30 Output to Xfmr Module Cable Anderson Connector.
4
TB2 240V Hardwire Output
TB1 240V Hardwire Input
User Supplied (two wire plus ground)
User Supplied (two wire plus ground)
5
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
19
REMOTEYE
INPUT MCCB1
5
EPO 240V
REM. STOP
4
6
1
3
OUTPUT 240VAC 15A
OUTPUT 240VAC 10A
10A
10A
15A
15A
CN12A
CN12B
2
CN12A
CN12B
FIGURE 7-6: FACTORY SUPPLIED CABLING GUIDE - W/ BC OUTPUT PANEL
TABLE 7-6: 240V SYSTEM CABLING SPECIFICATIONS
Function
No. Item
1
92855 DC Connector Cable: Batt
Module 1 to Pwr Module
Factory Supplied - Connects Power Module EXT BATT to Batt Module
BC1 CN12A to using keyed Anderson Connectors.
2
92855 DC Connector Cable: Batt
Module 1 to Batt Module 2
Factory Supplied - Connects Batt Module BC1 CN12B to either Batt
Module BC2 CN12A or Batt Module BC2 CN12B using keyed Ander-
son Connectors.
3
92858 AC Connector Cable: Power
Module L6-30R Output to Batt Mod-
ule Output Panel P1/P2
Both Factory Supplied - L6-30P twistlock to Xfmr Module keyed An-
derson Connector.
4
5
6
Output L6-30R Receptacle Panel
Output L6-30R Receptacle
TB1 240V Hardwire Input
User Selectable - Can be either a L6-30 Receptacle or a 3-Post, 3
wire terminal 240V output.
Accommodates L6-30P twistlock cord (alternate output for 208/240
only).
User Supplied (two wire plus ground)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
20
8. Operating Precautions
1. The UPS should not be powered up until the entire operation manual has been read.
2. The voltage of the input power source must operate within the On-line Tolerance range of +10% to
-15% to avoid transferring to Bypass. The input frequency must be within the rated input frequency
range. Voltages and frequencies outside of the permissible range may activate the internal
protection devices.
3. The Bypass can be programmed to accept one of three voltage tolerances without dropping the
load.
Bypass Input Voltage Tolerance Selection
+10% to -10%
+10% to -15%
+15% to -20%
4. The UPS should not be used with a load that has a rated input voltage that is smaller than the
output voltage of the UPS.
5. DO NOT use the UPS to provide power to motors that require high starting current or with motors
that require a long starting time, such as vacuum cleaners and machine tools (oversizing the UPS
for locked rotor current would be required).
6. DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS.
7. DO NOT place, hang, or paste any objects on the exterior surfaces of the UPS.
8. The capacitors of the UPS maintain a residual charge for a while after turning the UPS off.
9. DO NOT attempt to disassemble, modify, or repair the UPS. Repairs and servicing should only be
performed by Toshiba Field Service personnel.
10. DO NOT remove any covers of the UPS when the power is on.
11. Turn the power on only after installing ALL of the covers.
12. If the UPS should emit smoke, produce an unusual odor, or make sound, turn the power off
immediately.
13. Changing/replacing the UPS Batteries should only be performed by Toshiba field service personnel.
14. Warning signs should be placed on or near the load as a notification that the load is being powered
by the UPS.
15. Additional warnings and notifications shall be posted at the equipment installation location as
deemed required by Qualified Personnel.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
21
9. Control Panel
9.1 Control Panel Layout
Fig. 9-1 shows the LCD display and control layout for the T1000 UPS.
1
2
On-Line
STATUS
Input Freq: 60.0Hz
Output Freq: 60.0Hz
Menu
3
11
ESC/MUTE
ENTER/MENU
RUN/STOP
6
4
5
10
7
8
9
FIGURE 9-1: FRONT PANEL LAYOUT
TABLE 9-1: FRONT PANEL LAYOUT
Item # Description
Item # Description
1
2
3
4
Four-line by 20 character LCD Display
7
ONLINE/FAULT LED - Indicates UPS is either
Online (Green) or experiencing a Fault (Red)
▲ UP Push button - Scroll up one entry of display
stack (Entries may be one or more lines long)
8
WARNING LED - Lights (Amber) when a
Warning occurs
▼ DOWN Push button - Scroll down one line of
display stack.
9
AC INPUT LED - Lights (Green) when power
is applied to the UPS
ECS/MUTE Push button - Press to return to previ-
ous screen or cancel configuration mode. (In Main
screen, re-enables autoscroll)
10
Mini-USB port - Allows direct PC monitoring of
UPS performance
MUTE - Press and hold ~5 sec. to Mute/Unmute the
alarm
5
6
ENTER/MENU Push button - Press to Enter the
highlighted category. In Settings page use to enter
configuration mode or confirm changes.
11
Cold Start Switch - Starts UPS in backup
mode when utility power is not available.
NOTICE
If Utility Power is not
RUN/STOP Push button - Toggle Inverter between
On-Line (RUN) and Bypass (STOP) mode
restored before the batteries are fully dis-
charged, the UPS will shut down.
(See Section 12.5)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
22
9.2 Light Emitting Diodes (LED)
The following table describes the front panel LED behaviors and the associated meaning.
TABLE 9-2: FRONT PANEL LED INDICATORS
LED
Behavior
Green - ON
Green - OFF
Green - ON
Red - ON
Significance/Meaning
UPS is in On-Line, Backup, or Battery Test mode.
UPS in Bypass mode.
ONLINE/
FAULT
UPS Backup mode ON. (Battery Discharging)
One or more faults occurred. See Records: Faults for details.
Charger overvoltage occurred.
Red - Flashing
Red - OFF
No fault occurred.
WARNING
Service Call needed, Less than 6 mo. of Battery Life or
Battery Life End.
Amber - ON
One or more Warnings occurred. See Records: Warnings for
details.
Amber - Flashing
Amber - OFF
No Warning (Normal, UPS in operation).
AC INPUT
Green - ON
Input voltage is within specified range.
Green - Flashing Input voltage is over specified range.
Green - OFF No input voltage or low input voltage.
NOTE: Online/Fault LEDs are dual diodes (Red and Green.) Amber is caused by Red and Green LED’s
turning on together.
9.3 LCD Display - Open the Main Menu
•ꢀ The LCD Display can display up to four lines of 20 characters across.
•ꢀ Each screen is either a Menu or Data display.
•ꢀ The right-most column may display an up (↑) and/or down (↓) arrow, indicating more choices in the
indicated direction. Selection is made by moving the pointer (>) along the left side of the display, up and
down using the up/down push buttons (Fig 9-1 (2) (▲) & (3) (▼).
1. When the UPS initially starts, the STATUS screen will be displayed. Use the down push button (Fig.
9-1(3)) to move the pointer down until the pointer is next to MENU. Press the Select push button (Fig.
9-1(5)).
2. The **MENU** will open.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
23
9.4 LCD Display - Menu/Sub-Menu Navigation
•ꢀ The LCD Display can display up to four lines of 20 characters across.
•ꢀ A screen displays either Menu Options or Data parameters.
•ꢀ The right-most column may display an up (↑) and/or down (↓) arrow, indicating more choices in the
indicated direction. Selection is made by moving the pointer (>) along the left side of the display, up
and down using the up/down push buttons (Fig 9-1 (2 & 3)).
Example:
1. When the main Menu display opens, the selection pointer
initially points at Quick Config. (Fig. 9-2a) The downward
pointing arrow in the right-hand column indicates you are at
the top of the sub-menu list, and there is at least one more
selection after the current one.
a
b
c
d
** MENU **
>Quick Config
Monitor
Settings
2. Press the down (▼) push button (Fig. 9-1(2)). The selection
pointer moves one line down, to Monitor. (Fig. 9-2b)
** MENU **
Quick Config
>Monitor
Now the up and down arrows are displayed in the right-hand
column. This indicates there is at least one selection above
and below the current selection.
Settings
3. Pressing the down push button moves the selection pointer to
Settings. (Fig. 9-2c)
** MENU **
Quick Config
Monitor
4. Pressing the down push button once more causes the
displayed sub-menu entries to move up one line. The new
submenu Records is displayed in the bottom line and is
pointed to by the selection pointer (>). (Fig. 9-2d)
>Settings
** MENU **
Monitor
Settings
5. Records is the last available sub-menu selection under Menu
as indicated by the lack of a down arrow in the right hand
column.
>Records
FIGURE 9-2: MENU DISPLAY
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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9.5 LCD Display - Sub-Menu/Parameter Navigation
Sub-menus have parameters that can be monitored and/or
adjusted.
a
b
c
d
e
f
** MENU **
Quick Config
Monitor
Example:
1. Open MENU and select sub-menu Settings, (Fig. 9-3a) by
pressing the ENTER/MENU push button (Fig. 9-1 (5)).
>Settings
2. Arrow down to sub-menu Output (Fig. 9-3b) and press
ENTER/MENU.
** SETTINGS **
Input
>Output
Battery
3. Arrow down to the parameter Rated Vout* (Fig. 9-3c) .
4. The parameter values display is different than the Menu/
Sub-menu/Parameter lists.
Each parameter takes two lines:
•ꢀ The first line is the parameter name.
•ꢀ The second line is the parameter value. (Fig. 9-3c)
>Rated Vout*
240V
Rated Iout
25A
5. Select the parameter Rated Vout. The parameter selection
display will open. It will display only one option at a time.
Scroll through the available choices using the up and down
push buttons until the correct value is displayed (Fig. 9-3d).
>Rated Vout*
200V
6. Press ENTER/MENU to load the new value. When the new
value is accepted, the display returns “Success”. (Fig. 9-3e)
7. Press the ESC/MUTE push button (Fig. 9-1(4)) to return to
the parameter screen (Fig. 9-3f).
8. Cycle power to the UPS to implement the new value. Do this
Rated Vout*
Success
for any changes to parameters followed by an asterisks (*).
The shorthand for this operation is expressed: MENU >
SETTINGS > OUTPUT > Rated Vout > Rated Vout: 200V
>Rated Vout*
200V
Rated Iout
25A
FIGURE 9-3: PARAMETER DISPLAY
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10. UPS Operation
10.1 Initial Startup
The following parameters need to be input before connecting the load to the UPS. The most convenient
access is to use the Quick Config menu using the example in Section 9.4.
See Section 9 for control panel explanations and display navigation.
1. Ensure no loads are connected to the UPS outlets.
2. Apply power to the T1000 UPS System. Switch on MCCB1. The ONLINE/FAULT LED will briefly
illuminate, then turn off.
3. In Bypass, the UPS ONLINE/FAULT LED should be Off, and the AC INPUT LED a steady Green.
4. Access the MENU, open QUICK CONFIG, and ensure the following parameters are set properly. When
changing/entering a new value, be sure to press the ENTER/MENU push button and verify the screen
returns a Success message.
•ꢀ Input Voltage - Select the input voltage to the UPS.
Path: MENU > QUICK CONFIG > Rated Vin > Rated Vin: xxxV
•ꢀ Output Voltage - Select the output voltage to the Load.
Path: MENU > QUICK CONFIG > Rated Vout > Rated Vout: xxxV
•ꢀ Vout Adjust - Increase/decrease the output voltage slightly to compensate for line losses.
Default - 0V
Path: MENU > QUICK CONFIG > Vout Adjust > Vout Adjust: xxV
•ꢀ Battery Installation Date - Set during factory testing. Reset when battery modules are replaced.
Path: MENU > QUICK CONFIG > Batt Ins Date > Batt Ins Date: mm/dd/yyyy
•ꢀ UPS Date - Current Date. Set at the factory and backed up by an internal battery. Only change
when necessary.
Path: MENU > QUICK CONFIG > UPS Date > UPS Date: ddd mm/dd/yyyy
•ꢀ UPS Time - Current time. Set at the factory for US Central Standard Time and backed up by an
internal battery. Only change when necessary.
Path: MENU > QUICK CONFIG > UPS Time > UPS Time: hh:mm AM/PM
•ꢀ Enable Batt Test - Enable or disable battery testing. Default - Enable.
Path: MENU > QUICK CONFIG > En Batt Test* > En Batt Test Sup* > En Batt Test*: Enable/
Disable
5. Press the ESC/MUTE push button until the STATUS screen is displayed.
6. Leave the Power Module in bypass mode to allow the battery module(s) to charge for 24 hrs. before
placing the Power Module online.
ALLOW 24 HOURS FOR THE POWER MODULE TO RECHARGE THE
BATTERY MODULE(S) BEFORE PLACING THE UPS IN SERVICE.
7. Place the UPS online by pressing and momentarily holding the RUN/STOP push button. The ONLINE/
FAULT LED should glow steady GREEN.
NOTE: Bypass is automatically disabled if the Rated Vin and Rated Vout are different.
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10.2 Startup (Normal)
Once the initial operating parameters have been set (Section 10.1), the UPS can be started from a
shutdown condition by following these steps:
1. Switch on MCCB1. The ONLINE/FAULT LED will briefly illuminate, then turn off.
ONLINE/FAULT LED - Off
AC INPUT LED - Steady Green
2. Press and momentarily hold (~2 sec.) the RUN/STOP push button until it beeps. The ONLINE/FAULT
LED should glow steady green.
ONLINE/FAULT LED - Steady Green
AC INPUT LED - Steady Green
3. The UPS is now Online.
10.3 Bypass
The UPS can be placed in Bypass by following these steps:
NOTE: The UPS can be placed in Bypass mode only if the Input and Output voltage parameters are set
the same (e.g. 240 Vin/240 Vout, 208 Vin/208 Vout). Bypass is disabled if the Input and Output
voltage parameters are different.
UPS is Initially OFF
1. Switch on MCCB1. The ONLINE/FAULT LED will briefly illuminate, then turn off. The UPS is in
Bypass.
ONLINE/FAULT LED - Off
AC INPUT LED - Steady Green (If the AC INPUT LED is Off, then Bypass has been disabled.
See 10.3 NOTE.)
UPS is Initially ONLINE
1. The Online state will show:
ONLINE/FAULT LED - Steady Green
AC INPUT LED - Steady Green
2. Press and momentarily hold (~2 sec.) the RUN/STOP push button until it beeps. The ONLINE/FAULT
LED will turn off.
ONLINE/FAULT LED - Off
AC INPUT LED - Steady Green (If the AC INPUT LED is Off, then Bypass has been disabled.
See 10.3 NOTE.)
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10.4 Shutdown
The UPS can be Shutdown (turned off) by following these steps:
UPS is Initially ONLINE
1. The Online state will show:
ONLINE/FAULT LED - Steady Green
AC INPUT LED - Steady Green
2. Press and momentarily hold (~2 sec.) the RUN/STOP push button until it beeps. The ONLINE/FAULT
LED will turn off.
ONLINE/FAULT LED - Off
AC INPUT LED - Steady Green (If the AC INPUT LED is Off, then Bypass has been disabled.
See 10.3 NOTE.)
3. Remove power from the T1000 UPS System. Switch off MCCB1. The AC POWER LED will turn off.
ONLINE/FAULT LED - Off
AC INPUT LED - Off
UPS is Initially in BYPASS
1. The Bypass state will show:
ONLINE/FAULT LED - Off
AC INPUT LED - Steady Green
2. Remove power from the T1000 UPS System. Switch off MCCB1. The AC POWER LED will turn off.
ONLINE/FAULT LED - Off
AC INPUT LED - Off
UPS is Initially in BACKUP
1. The Backup state will show:
ONLINE/FAULT LED - Steady Green
AC INPUT LED - Off
2. Remove power from the T1000 UPS System. Switch off MCCB1. The AC POWER LED will then turn
off.
ONLINE/FAULT LED - Off
AC INPUT LED - Off
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11. System Description
An uninterruptible power system (UPS) is a system that is installed between the commercial power and
the load equipment. The UPS provides steady AC output power during commercial power short-term
interruptions such as blackouts or brownouts. This power is provided for a sufficient amount of time so that
the load can be shut down in an orderly fashion. This prevents loss of data and possible damage to both
hardware and software.
During normal operation, the UPS uses commercial AC power. It absorbs high voltage spikes and transients
caused by switching and faults, and the common-mode and normal mode noise which is associated with
commercial AC power. The UPS converts it all to clean DC power. From this power, the UPS charges its
batteries and generates its own extremely high quality AC waveform output. The result of this process is
maximum power conditioning and regulation.
If the AC power supplied to the UPS drops below a specified voltage level, the unit’s batteries automatically
begin supplying power instead of receiving it. This insures that the loads connected to the UPS continue
to receive power with no interruption (as long as the backup batteries hold up). When AC input power
becomes available again, operation returns to normal, and the unit’s batteries begin to recharge so they will
be ready for the next power interruption.
11.1 Application and Use
In Online Mode the Toshiba T1000 UPS provides continuous computer-grade AC power in a compact, high
performance, and energy efficient unit. The UPS unit ensures safe and reliable operation of critical office
equipment. All units feature an audible alarm which sounds if the battery voltage drops below a specified
minimum during use. This is an additional aid to help protect valuable office data banks. All units allow for
computer interfacing.
11.2 Power Backup
When an electrical power failure occurs, the UPS’s internal batteries automatically supply back-up power
to the load without interruption. For example, when used to support a computer, the UPS back-up assures
enough additional time to complete the activity and store the data. This allows an orderly shutdown of
critical equipment.
The T1000 minimum input voltage, ViUV, is 85% of the nominal input voltage of 240V at full load.
11.3 Power Conditioning
When commercial power is present, the UPS supplies conditioned power to the load while maintaining its
batteries in a charged condition. The UPS protects against the normal, everyday problems associated
with unreliable commercial power, including power sags, surges, signal interference, and spikes. This
protection keeps power-line problems from reaching your load, where they can cause equipment to operate
erratically, or damage software and hardware.
During brown-out conditions, where the utility power momentarily drops below the minimum 85% of nominal
input voltage, the UPS will transfer to backup mode. Once the input voltage increases above 85% of
nominal input voltage, the UPS will automatically retransfer to Online Mode.
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12. Operating Modes
12.1 Static-Bypass (Stop operation)
During power up the UPS starts up in Bypass mode except when:
•ꢀ
•ꢀ
•ꢀ
Performing cold start operation.
Performing frequency conversion.
When input and output voltages are unequal causing bypass to be disabled.
If the UPS unit is severely overloaded or develops an internal fault, power flow is automatically switched
from the unit’s main circuit to the bypass circuit. Power flow through the bypass is shown in the following
illustration. This change-over occurs automatically in phase in less than one-quarter cycle of the input
waveform. The switching period is not long enough to cause interruptions to occur in most loads.
•ꢀ If the power flow is transferred to the bypass circuit due to an internal fault the UPS will continue to
supply power to the load through the bypass and indicate a system fault message (see “16.3 System
Fault Messages” on page 49).
•ꢀ If the power flow is transferred to the bypass circuit due to an overload condition (see “16.4 System
Warning Messages” on page 50), then the power flow will automatically transfer from the UPS’s
bypass circuit back to the inverter circuit after removing the overload if set to do so (Under Setting >
Status Config & Ctl, set En AutoXfer to Enable).
Bypass
(Optional)
Auto-
*Static Switch
Transformer
Input
Fuse
Output
Fuse
MCCB
Input
Power
Rectifier/
Chopper
Output
Power
Line Filter
Inverter
MOV Over-
current
Protection
+
–
Batteries
* Switches are
solid state
devices.
Power Flow
Negative Bus
FIGURE 12-1: POWER FLOW IN BYPASS FOR ALL MODELS
NOTE: Bypass will be automatically disabled if the rated input and output voltages or frequencies are dif-
ferent.
12.2 On-Line (Run operation)
The following illustration shows circuit power flow when the UPS is operating normally in the Online Mode.
The UPS rectifier, including a boost chopper circuit, converts AC input power to DC power. The boost
chopper circuit maintains a constant voltage, with current limiting, for charging the batteries. The inverter
section generates a high quality sinusoidal output voltage. The unit’s batteries are always maintained in a
constantly charged state when the UPS is in the run operation mode.
Bypass
*Static Switch
(Optional)
Auto-
Transformer
Input
Fuse
Output
Fuse
MCCB
Input
Power
Rectifier/
Chopper
Output
Power
Line Filter
Inverter
MOV Over-
current
Protection
+
–
Batteries
* Switches are
solid state
devices.
Power Flow
Negative Bus
FIGURE 12-2: POWER FLOW IN ONLINE MODE FOR ALL MODELS
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12.3 Battery Backup (On batteries)
The following illustration shows power flow during the battery backup mode. When commercial AC power
failures occur, the UPS’s batteries instantly begin supplying DC voltage to the UPS’s main inverter circuit.
This circuit changes (inverts) the DC power into AC power. The AC power is available at the output of the
unit.
This back-up process will continue until the UPS’s battery voltage drops below a specific minimum level.
When this occurs, the batteries will stop supplying power to the load. This minimum level is the rated
minimum voltage (Vmin). The rated battery voltage chart on page 33 shows (Vmin). The battery backup
time and discharge process is explained on page 33.
Bypass
(Optional)
Auto-
*Static Switch
Transformer
Input
Fuse
Output
Fuse
MCCB
Input
Power
Rectifier/
Chopper
Output
Power
Line Filter
Inverter
MOV Over-
current
Protection
+
–
Batteries
* Switches are
solid state
devices.
Power Flow
Negative Bus
FIGURE 12-3: POWER FLOW IN BATTERY BACKUP FOR ALL MODELS
12.4 EPO (Emergency Power Off) Function
These units are equipped with terminals for receiving an emergency power-off (EPO) command via a
closed-contact switch at a remote location (see Terminal Block Details on Table 7-1, and terminal block
location in Section 7.1). This safety feature enables quick shut-down of the UPS’s AC input breaker, output
and battery circuits.
Usually the emergency power off switch is installed in a central location that is easily accessible to personnel
concerned with the operation of the UPS unit and the load equipment connected to it. The EPO function is
initiated by pressing the switch to the closed (shutdown) position.
The effect of using the EPO switch is the same whether the UPS unit is in AC input mode, battery backup
mode, or the circuit bypass mode. The following figure shows the UPS condition after application of the
EPO switch.
NOTE: EPO operation should be limited to no more than 4 operation per minute, or 24 operations per hour.
Exceeding this duty cycle will overheat the EPO components
Bypass
(Optional)
Auto-
*Static Switch
Transformer
Input
Fuse
Output
Fuse
MCCB
Input
Power
Rectifier/
Chopper
Output
Power
Line Filter
Inverter
MOV Over-
current
Protection
+
–
Batteries
* Switches are
solid state
devices.
Power Flow
Negative Bus
FIGURE 12-4: POWER FLOW AFTER AN EPO COMMAND FOR ALL MODELS
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12.5 Cold Start (On Batteries)
The following illustration shows power flow during Cold Start. When the UPS must be started, and utility
power is not available, the UPS can be Cold Started (the UPS’s batteries supply DC voltage to the UPS’s
main inverter circuit.) This circuit changes (inverts) the DC power into AC power. The AC power is available
at the output of the unit.
NOTE: The default frequency mode is set to auto-detect. In auto-detect mode the default output frequency
at turn-on and cold-start is 60 Hz.
This battery discharge process will continue until either:
•ꢀ Utility power is restored and the UPS auto-transfers to online mode,
•ꢀ The UPS’s battery voltage drops below the Battery Shutdown voltage (Vmin) and the UPS shuts
down power to the load and turns itself off. The nominal minimum voltage Vmin is given in Table
12-1.
NOTE: The Battery-shutdown Voltage is automatically adjusted by the UPS based on load
percentage in order to maximize battery life.
The battery backup time and discharge process is explained in Section 12.7 – 12.9.
Bypass
(Optional)
Auto-
*Static Switch
Transformer
Input
Fuse
Output
Fuse
MCCB
Input
Power
Rectifier/
Chopper
Output
Power
Line Filter
Inverter
MOV Over-
current
Protection
+
–
Batteries
* Switches are
solid state
devices.
Power Flow
Negative Bus
FIGURE 12-5: POWER FLOW IN BATTERY BACKUP FOR ALL MODELS
12.6 Frequency Conversion Mode (CVCF)
The default Frequency mode is Auto-detect; the Output frequency will be the same as the Input frequency:
60 Hz in and 60 Hz out, or 50 Hz in and 50 Hz out. In Auto-detect the parameter CVCF is set to DISABLED.
NOTE: Only ENABLE parameter CVCF if the desired output frequency is different that the input frequency.
To set the UPS for frequency conversion:
1. Access the menu parameter Settings > Status Config & Ctl > EN CVCS and select ENABLED.
2. Access the menu parameter Settings > Status Config & Ctl > CVCF Frequency and select the
desired output frequency - either 50.0Hz or 60.0Hz.
NOTE: Ensure the load is disconnected before changing the CVCF parameter value.
3. Cycle power to the UPS to save the new parameter settings.
Cold Start in Frequency Conversion Mode
The output frequency will be the selected output frequency CVCF Frequency.
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12.7 Battery Backup Time and Discharge Process
The UPS battery module will provide approximately 5 minutes of back-up time per battery module when
operating at full load at the rated power factor. The exact length of these times will depend on the condition
of the batteries, amount and type of load, temperature and other variables. See battery backup time in
“Appendix A: T1000 Specifications” on page A-3.
The following illustration graphically shows the battery discharge process at full load conditions.
CURRENT VOLTAGE
VNOM
SHUTDOWN
VLOW
VMIN
IMAX
IMIN
100% ... ←BATT. CAPCITY→ ...10% 0%
FIGURE 12-6: BATTERY DISCHARGE CURVES
12.8 Battery Low Voltage Tolerances
Excessive discharge will cause the UPS battery voltage to drop. The chart shown below lists the voltage
level at which each UPS low-voltage alarm will sound when loaded to rated full load at 240V and at what
level the low-voltage condition will cause the unit to automatically shut down.
TABLE 12-1: VOLTAGE TOLERANCES
6 kVA
UPS Capacity
216 Vdc
Nominal voltage (VNOM
)
194 Vdc
170 Vdc
Alarm voltage (VLOW
)
Shutdown voltage (VMIN
)
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12.9 Battery Recharging
The illustration below shows a graphical representation of the UPS battery recharge process after a full
discharge.
CURRENT
VOLTAGE
CHARGING
CURRENT
BATTERY
CHARGE
VOLTAGE
ICHARGE
VMAX
VMIN
DISCHARGE
SHUT-OFF
POINT
FULLY
CHARGED
TIME
0
0
PERIOD 1
PERIOD 2
PERIOD 3
FIGURE 12-7: BATTERY RECHARGING PROFILE
The recharge process usually consists of three periods.
•ꢀ During the first period, the current is maintained at approximately 1.0 ampere. This current limit is the
maximum value that can be used to charge the batteries (for minimal recharge time) while assuring
safety and long battery life.
•ꢀ In the second period, constant-voltage control starts and current gradually decreases as the batteries
charge to their normal fully charged state.
•ꢀ In the third period, a slight trickle current continues to flow into the batteries to keep them fully charged
and floating at the normal Vdc level.
A full recharge usually requires 24 hours (90% recharge in 4 hours) after a complete discharge.
The following chart shows the rated maximum and minimum battery voltages and the charge current for
the UPS.
TABLE 12-2: RATED BATTERY VOLTAGES
Model
Vmax
Vmin
Icharge
(Float)
6 kVA
246 V
170 V
1.0 A
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12.10 Battery Test
See Fig. 9-1 for a detailed description of the LCD display layout and controls for the T1000 UPS.
The T1000 allows the user to conduct automatic battery test on startup, or manual battery tests at daily,
weekly, or monthly intervals. The following steps detail the battery test procedures.
Battery Test on Startup:
1. Navigate to MENU > Setting > Status Config & Ctl > En Batt Test Sup* and set it to “Enable”.
2. Navigate to MENU > Setting > Status Config & Ctl > En Batt Test* and select “Enable” to allow the
battery test to be performed.
3. The Battery Test on Startup is performed only if it is enabled during startup. Restart the UPS to
perform the battery test on startup.
Manual Battery Test
A Batt Test can be manually initiated once every interval selected in Batt Test Freq.
Batt Test Freq sets an internal lockout timer that prevents manual testing more frequently than the inter-
val selected (0 = Daily, 1 = Weekly, 2 = Monthly). To repeat the test more often, cycle power to the UPS
to reset the Batt Test* lockout timer.
The Batt Test Freq lockout timer is initiated when a manual test is performed, or after a Batt Test on
Startup is enabled, and prevents Battery testing until the timer counts down to zero.
NOTE: If the UPS is connected to the load and the batteries are either depleted or bad, power
to the load may be interrupted when a battery test is conducted.
The UPS must be in Online mode.
ENABLE MANUAL BATTERY TESTING
1. Navigate to MENU > Setting > Status Config & Ctl > En Batt Test* and select “Enable” to allow the
battery test to be performed.
2. Navigate to MENU > Setting > Status Config & Ctl > Batt Test Freq and select the desired mini-
mum wait time between battery tests: 0 = Daily, 1 = Weekly, 2 = Monthly.
CHECK Batt Test Freq LOCKOUT TIMER
3. Navigate to MENU > Monitor > Status Config & Ctl > Batt Test Cond.
•ꢀ If the display shows “Ready for Test”, test can be initiated. GO TO STEP 4.
•ꢀ If the display shows “Test Prohibit”, the lockout timer is still counting down and the test can not
be initiated. If the test must be performed before the lockout timer clears, cycle power to the UPS,
then repeat Step 2.
PERFORM BATTERY TEST
4. Navigate to MENU > Setting > Status Config & Ctl > Requested State (the first entry under Status
Config & Ctl) and select “Batt Test”.
•ꢀ If the test passes, the display returns to the Monitor screen.
•ꢀ If the test fails, the display returns to the Monitor screen and displays BTSTFL in the warning
section at the bottom left of the display, and the “Warning” LED blinks until the fault is no longer
detected.
Batt Test* failure may be caused by a loose battery cable. Verify the cables are properly connected
and rerun the test. If Batt Test* fails again, there is a failure in the Battery Module. Disconnect the
battery module from the UPS and re-run the test. This will clear the BTSTFL fault.
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13. Control Panel Menu Trees
13.1 Control Panel Navigation and Menu Access
See Fig. 9.1 for a detailed description of the LCD display layout and controls for the T1000 UPS.
There are four options available under the selection MENU. Only Quick Config and Settings allow the
user to change parameter settings.
The Menu Trees are laid out in Sections 13.2 – 13.4.
Details of the menu entries are listed in “Appendix B: T1000 Menu Table”.
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13.2 Top Menu - Sub-Menu Tree
The opening display offers current status, input/output values, and the MENU selection. Selecting the
MENU allows the operator the options shown in Fig. 13-2.
Parameter changes can only be made through the QUICK CONFIG or SETTINGS sub-menus.
Changing a parameter with a single asterisk (*) by it in QUICK CONFIG or SETTING, such as EN Batt
Test* and En Startup Delay*, requires the user to cycle power to the UPS to activate the selected value.
Screen:
Default Display
On-Line STATUS
** MENU **
Screen:
MENU
Quick Config
Monitor
Settings
Records
** QUICK CONFIG **
** MONITOR **
** SETTING **
Rated Vin*
Input
Identification
Input
Rated Vout*
Vout Adjust
Batt Ins Date
UPS Date
Output
Bypass
Output
Bypass
Battery
Battery
Status Config & Ctl
UPS Time
Status Config & Ctl
History
EN Batt Test*
EN Batt Test Sup*
Display & Ext Comm
** RECORDS **
Fault
Warning
Backup
Operation
FIGURE 13-1: TOP MENU
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13.3 Monitor Sub-Menu/Parameter Tree
>IDENTIFICATION
** MONITOR **
Identification
Input
Manufacturer
Typeform*
Output
Serial No
Bypass
Main Fware Ver
Main BSector Ver
Main BLoader Ver
Battery
Status Config & Ctl
>OUTPUT
>BATTERY
EEPROM Ver
System Name
Output Config
Battery Voltage
Output Voltage
Output Current
Output Frequency
Output Power (W)
Output Power (VA)
Output Load(%)
Rated Pout(W)
Rated Pout(VA)
Rated PF
Discharge Current
Battery Capacity
Battery Runtime
Charger Status
Total Discharges
Batt Sdown Level
Batt Ins Date
Attach Devices
Install Date
>INPUT
Input Config
Input Voltage
Input Current
Low Batt Level
Input Frequency
Input Power (W)
Input Power (VA)
Rated Iin
>STATUS CONFIG & CTL
>BYPASS
System(CTL) Temp
Battery Temp
Input Voltage(%)
Input Current(%)
Rated InPower (W)
Bypass Config
Current State
Bypass Voltage
Bypass Current
Bypass Frequency
Bypass Power(VA)
EPO Status
Inter Comm Status
Batt Test Cond
FIGURE 13-2: MONITOR MENU AND SUB-MENUS
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13.4 Setting Sub-Menu/Parameter Tree
Parameter changes can be made using the SETTINGS menu.
>STATUS CONFIG & CTL
** SETTING **
>HISTORY
System Op Time
Input
Requested State
Faults
Inverter Op Time
Backup Op Time
UPS Lifetime
Output
Bypass
Battery
Warnings
UPS Status (Comm)
En CVCF*
Max System Temp
Max Battery Temp
Total VIVUs
Status Config & Ctl
CVCF Frequency*
UPS Date
History
Display & Ext Comm
Total OLs
UPS Time
>INPUT
Total Backups
Total Faults
En Startup Delay*
Startup Mode*
Startup Timer*
Mode of Rmt Sdown
En Batt Test Sup*
En Batt Test*
Batt Test Freq
Service Port Mode
En Restart
Rated Vin*
>OUTPUT
Total Mode Change
Total Warnings
Total Sys Change
Rated Vout*
Rated Iout
Vout Adjust
>DISPLAY & EXT COMM
DFW Ver
>BYPASS
RMTI Ins Dat
RMTI Version
RMTI IP
BypUV Det Lvl
BypOV Det Lvl
Restart Delay
En AutoXfer
RMTI Network Mask
RMTI Gateway IP
RMTI Status
RMTI Netlink
>BATTERY
AutoXfer Window
Restart Mode*
Batt Life Remain
Rated Ahr
No Batt (Series)
No Batt (Paral)
Batt Ins Date
FIGURE 13.3: SETTING MENU AND SUB-MENUS
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13.5 Records Sub-Menu/Parameter Tree
>FAULT
>BACKUP
Record No 1
** RECORDS **
Fault
Record No 1
Record No 2
Warning
Backup
Operation
Record No 2
Record No 32
Record No 32
>WARNING
>OPERATION
Record No 1
Record No 2
Record No 1
Record No 2
Record No 32
Record No 32
FIGURE 13-4: RECORDS SUB-MENU
FAULT RECORD FORMAT
Rec No. nn
mm/dd/yyyy hh:mm:ss
FR:(from mode)(Factory Svc. Code)
TO:(to mode) C:252
Example:
Rec No. 17
01/05/2014 22:28:23
FR:Bypass
B:66
TO:On-Line
C:252
WARNING RECORD FORMAT
Rec No. nn
mm/dd/yyyy hh:mm:ss
F1:0x(Hex) F2:0x(Hex)
F3:0x(Hex)
Example:
Example:
Example:
Rec No. 170
01/23/2014 10:36:10
F1:0x0
F2:0x0
F3:0x80
BACKUP RECORD FORMAT
Rec No. nn
mm/dd/yyyy hh:mm:ss
W1:0x(Hex) W2:0x(Hex)
W3:0x(Hex)
Rec No. 129
01/23/2014 10:36:10
W1:0x0
W3:0x0
W2:0x4
OPERATION RECORD FORMAT
Rec No. nn
mm/dd/yyyy hh:mm:ss
(Message): (Duration)
SOURCE: (Source Code)
Rec No. 1139
01/12/2014 07:30:47
ON BATT (SEC): 19
SOURCE: 2
FIGURE 13-5: RECORD FORMATS
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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14. Operation
14.1 Cold Start
Cold Start is the process of starting a UPS up in backup mode in the absence of Utility power.
To cold start the T1000, perform the following steps:
NOTE: If the unit is configured for frequency auto-detect (the default shipping mode), the default out-
put frequency for a cold start is 60Hz.
1. Ensure the battery module(s) are plugged in.
2. Ensure the Input/Utility power to the UPS is disconnected.
3. Disconnect the load from the UPS output when performing a cold start. If this is not possible, en-
sure the load does not exceed the rated output of the UPS.
4. Close the MCCB1 circuit breaker located on the back of the UPS.
NOTE - Ensure the input voltage is set to less than or equal to the output voltage.
5. Press (no holding required) the cold start button located opposite the front panel display. It is par-
tially obscured by the handle recess. (Fig. 14-1)
Handle
Recess
Cold Start
Switch
FIGURE 14-1: COLD START SWITCH LOCATION
6. The transition from Cold Start to Online is automatic once the utility power is connected.
NOTE: After starting in Cold Start, if you press START/STOP while still in backup (before utility power
is restored) the unit will go into shutdown.
14.2 EPO and Remote Stop
There are two terminal blocks, designated EPO and Rem. Stop, for connecting switches to the UPS to
allow remotely (100 m) Stopping or Shutting Down the UPS by pressing a switch. (See Fig. 14-2)
EPO (Emergency Power Off)
The EPO is triggered by an external switch.
The EPO terminals provide 208/240Vac (same as UPS output terminals). The external switch
should be rated for a minimum of 300Vac and 300mA.
When the EPO switch is closed, the Input circuit breaker to the UPS opens and all power to the unit is
removed, including backup power from the batteries.
NOTE: EPO operation should be limited to no more than 4 operations per minute, and no more than 24
operations per hour. Exceeding this duty cycle will overheat the EPO circuits.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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Remote Stop
The Remote Stop is triggered by an external NO (Normally Open) dry contact switch. Power to the
Remote Stop switch is about 10Vdc, and less than 20mA.
When the Remote Stop switch is closed, the UPS transfers from Normal/Backup to Bypass after a 1 – 2
sec. detection delay. (See the diagram below)
When the closed Remote Stop switch is opened, the UPS transfers from Bypass back to it’s initial state
(Normal/Backup) after a 1 – 2 sec. detection delay.
If the UPS is in bypass when the Remote Stop is closed, no action is taken.
Detection Delay
Detection Delay
Closed
1-2 Sec.
1-2 Sec.
Remote Status
Switch
Open
UPS Mode
Normal / Backup Mode
Bypass Mode
FIGURE 14-2: REMOTE STATUS SHUTDOWN TIMING
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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15. Communication Interfaces
15.1 Remote Contacts
The remote contacts interface is provided as a set of solid state switching devices. The switches are available
through a DB9 male connector on the rear of the UPS. The following chart shows the pin assignment for
each signal.
MAXIMUM CURRENT CARRYING CAPACITY
OF THE SWITCH
DB9 MALE CONNECTOR OUTLINE
(FACING CONNECTOR)
Voltage
Current
48 Vdc peak
70 mA peak
30 Vac rms
50 mA rms
(42 Vac peak)
(70 mA peak)
Pin
Signal Function
Logic
NO - Normally Open
NC - Normally Closed
In the UPS
DB9 PCB1 CN2
1
Fault Signal
NO - Closed when fault detected
1
2
3
4
5
6
7
8
9
15
20
19
18
14
13
17
11
16
2
UPS stop common
Backup stop when the level
changes from Low (-3 to -15 V) to
High (+3 to +15 V)
UPS stop (LAN Shutdown)
signal input
3
NO - Closed with normal Input
Voltage
4
5
6
7
8
Normal input power supply
Signal common
Common signal return
NO - Closed during bypass
operation
Bypass operation
Low Battery
NO - Closed at voltage drop
NO - Closed during inverter
operation
UPS operation
9
Backup signal
NO - Closed at power failure
NOTE: Pin switches are shown in their inactive states. For example, if battery voltage is low, pin 7 will be connected to pin 5.
FIGURE 15-1: REMOTE CONTACTS PINOUTS
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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15.2 (Optional) RemotEye® Network Card
The RemotEye is an optional network card for the Toshiba UPS. This card slides into a slot located on the
back side (See illustration) of the UPS. The card provides a network, or LAN-based communication interface
for the UPS. When installed, the UPS can be managed remotely using the common SNMP and HTTP
web-based network protocols. The following diagram shows the flow of the Network Management Station.
1-line Layout
TOSHIBA UPS
NETWORK MANAGE-
MENT
STATION OR PC WITH
WEB BROWSER
REMOTEYE
NETWORK CARD
RemotEye
Card
NETWORK ETHERNET / MODBUS / BACNET
BACKBONE
INPUT MCCB1
REMOTEYE
REM. STOP
208V/240VAC 30A
EPO 240V
FIGURE 15-2: REMOTEYE INSTALLATION
15.2.1 To install the RemotEye network card, Follow the steps below:
1. The RemotEye network card can be installed with the power module energized or not.
2. Remove the blank cover plate over the RemotEye option slot.
3. Slide the RemotEye printed circuit board into the extension option slot of the UPS.
4. Secure the printed circuit board using the UPS supplied screws.
5. See the RemotEye User Manual to complete the hardware setup and software setting for proper
RemotEye operation.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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15.3 (Optional) Google ChromeTM Browser App
The Google Chrome browser app “Toshiba T1000 Series UPS Monitoring Program” allows any
digital device running the Google Chrome browser to monitor the T1000 UPS via a cable to the USB
port. The Monitoring app only allows passive monitoring of the UPS performance.
The monitoring app can be run concurrently with the RemotEye Network card.
Requirements: Google ChromeTM web browser and Google GmailTM webmail account.
1. Download and install the Google Chrome browser if it’s not already on your monitoring platform.
2. Create a Google email (Gmail) account if you don’t have one.
3. Log in to the Chrome Web Store:
https://play.google.com/store (Figure 15-3)
4. Find and select the “Toshiba T1000 Series UPS
Monitoring Program” app. (See Figure 15-4)
5. Click [ + ADD TO CHROME ].
6. To monitor a T1000 Series UPS, connect the de-
vice running the monitoring program to the T1000
USB port. (See Figure 15-5)
7. Click on the
app.
app icon to start the Monitoring
FIGURE 15-3: GOOGLE CHROME APP STORE
FIGURE 15-4: GOOGLE CHROME APP ICON FOR
“Toshiba T1000 series UPs MoniToring PrograM”
On-Line
STATUS
Input Freq: 60.0Hz
Output Freq: 60.0Hz
Menu
ESC/MUTE
ENTER/MENU
RUN/STOP
FIGURE 15-5: CABLING THE T1000 TO A PLATFORM RUNNING THE
“Toshiba T1000 series UPs MoniToring PrograM”
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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15.4 (Optional) EMD
The Environmental Monitoring Device (EMD) is a monitoring device that provides real time
comprehensive remote monitoring of environment temperature and environmental humidity via the
RemotEye® Network Card.
The EMD also provides two user-defined dry contacts for additional monitoring.
These dry contacts can be used with devices that provide normally-open or normally-closed results, such
as door sensors, smoke detectors, motion detectors, and liquid detectors.
RJ-45 PORT
FIGURE 15-4: (OPTIONAL) ENVIRONMENTAL MONITORING MODULE (EMD) - P/N RMTI-EMD-HT
Smoke Detector
Motion Sensor
Intrusion Sensor
Liquid Sensor
FIGURE 15.-5: (OPTIONAL) EMD SENSORS - P/N RMTI-EMD-SENSORS
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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16. UPS Protection System
16.1 UPS Protection Devices
The following schematic shows the electrical locations of the protection devices on the UPS.
Overcurrent
Overheating
Current Limit
Overload
Bypass
*Static Switch
Optional
Transformer
Input
Fuse
Output
Fuse
MCCB
Input
Power
Rectifier/
Chopper
Output
Power
Line Filter
Inverter
MOV Over-
current
Protection
+
Batteries
* Switches are
solid state
devices.
–
Power Flow
Negative
Bus
Overvoltage/
Undervoltage
Low Battery
Level
Input
Abnormal
FIGURE 16-1: UPS PROTECTION DEVICE LOCATIONS
16.2 UPS Protection Devices Fault Response
The following charts show the UPS response to common faults.
TABLE 16-1: UPS FAULT PROTECTION FUNCTIONS
Protection Item Output Overvoltage Output Undervoltage
Output Overload
LCD Message
Cause
VOOV
VOUV
OL110
Control malfunction;
EEPROM error
(reprogram or replace)
Control malfunction;
Fuse opened; Load issue
Loading that exceeds design
parameters
Inverter OL: Transfer to bypass;
Bypass OL: Inverter stopped,
chopper continues to boost DC
bus
Operation Mode
After Fault
Bypass operation – Chopper and inverter are
stopped
See Audible Alarm Functions on
page
Audible Alarm
Continuous buzzer
Red Fault LED on
Inverter OL: Fault lamp off
Bypass OL: Fault lamp on
Visible Alarm
Fault relay open;
Inverter OL: Bypass relay closed
Bypass OL: Bypass relay open
Relay Contact
Alarm
Fault relay closed
Bypass relay closed
Inverter OL: Yes if bypass is OK
Auto-retransfer*
No
Bypass OL: No
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TABLE 16-1: UPS FAULT PROTECTION FUNCTIONS (CONT’D)
DC Circuit
Ambient Overheat
DC Circuit
Overcurrent
Protection Item
Overvoltage
LCD Message
AOH
DCOV
DCOC
Fan failure;
High internal ambient
temperature
Cause
Chopper malfunction
Inverter/chopper fault
Operation Mode
After Fault
Bypass operation – Chopper and inverter are stopped
Inverter OL – Transfer to bypass
Shutdown – No output
Audible Alarm
Continuous buzzer
Red Fault LED on
Visible Alarm
Relay Contact
Alarm
Fault relay closed
Bypass relay closed
Auto-retransfer
No
UPS will attempt two sequential Auto-retransfers before requiring manual transfer.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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16.3 System Fault Messages
A Fault message is generated when either a fault condition occurs, or a warning condition occurs three
times within ten minutes. The table below shows the possible fault messages and what actions need be
taken.
If the input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode
to continuously feed power to the load.
If the fault condition occurs while the input power is abnormal and the UPS is in Bypass mode, the UPS will
shut down the output to prevent load equipment damage.
When a Fault condition exists, the red LED on the UPS display panel will illuminate until the fault is cleared.
All faults except EXTBC1 and EXTBC2 are recorded. The fault status can cleared by cycling UPS power
(turn off until the display goes blank, then turn on) after the problem has been fixed.
TABLE 16-2: UPS FAULT MESSAGES
Display
Re-
Meaning
Action
corded
BYPOH
Y
Bypass Overheat – Overheating
condition occurred.
Check unit for blocked or in-operable fan. Lower
ambient temperature if it is greater than 104 °F (40
°C). Bypass operation will also cease if overheat
condition is not corrected within 1 hr. of inverter
shutdown. Try restarting. If condition repeats plan
for total shutdown and call for service.
BYPOL
Y
Y
Bypass Overload – UPS is over-
loaded.
Shut down excess equipment to reduce load.
CHRGOV
Charger Overvoltage – Charger
overvoltage condition occurred.
UPS is faulty. Check the UPS operation conditions
at time of fault. Not advisable to restart the UPS.
Call Toshiba for service.
CL
Y
Y
Current Limit – Load on UPS out-
put exceeds unit specifications.
Reduce load on UPS output.
DCIB
DC Bus Imbalance – DC voltage
imbalance occurred.
Possible causes of UPS fault are connection of
half-wave rectifier load. Check load and try restart-
ing. If condition persists,call Toshiba for service.
DCOC
Y
Y
Y
Y
Y
DC Bus Overcurrent – DC overcur- UPS is faulty. Check the UPS operation conditions
rent condition occurred.
at time of fault. Not advisable to restart the UPS.
Call Toshiba for service.
DCOV
DC Bus Overvoltage – DC over-
voltage condition occurred.
UPS is faulty, input wiring error, input overvoltage
or connection of a motor load. Try restarting. If con-
dition persists call Toshiba for service.
DCUVBS
DCUVC
DVCOH
DC Bus Undervoltage during
Boostup Mode – DC Bus under-
voltage condition occurred.
UPS is faulty. Check the UPS operation conditions
at time of fault. Not advisable to restart the UPS.
Call Toshiba for service.
DC Bus Undervoltage During
Charging Mode – DC Bus under-
voltage condition occurred.
UPS is faulty. Check the UPS operation conditions
at time of fault. Not advisable to restart the UPS.
Call Toshiba for service.
Device Overheat – Overheating
condition occurred.
Reduce equipment load to 100% or less and try
restarting.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
49
Display
Re-
Meaning
Action
corded
EXTBC1
N
1. BC1 Battery String 1, 2, or 3
Loose HCT Connection
•ꢀ Call Toshiba for Service.
2. BC1 Overvoltage Fault
3. BC1 Overcurrent Fault
•ꢀ Call Toshiba for Service
•ꢀ Call Toshiba for Service
EXTBC2
N
1. BC2 Battery String 1, 2, or 3
Loose HCT Connection
•ꢀ Call Toshiba for Service.
2. BC2 Overvoltage Fault
3. BC2 Overcurrent Fault
•ꢀ Call Toshiba for Service
•ꢀ Call Toshiba for Service
FSOPEN
Y
Y
Fuse Open.
Replace fuse.
INVOLNR
Inverter Overload (Not Reset-
Reduce equipment load to 100% or less and
table) – Output overload condition manually restart the UPS.
occurred.
INVOLR
Y
Inverter Overload (Resettable) –
Output overload condition oc-
curred.
Reduce equipment load to 100% or less, the UPS
will retransfer.
OOC
Y
Y
Output Overcurrent – UPS is over- Shut down excess equipment to reduce load.
loaded.
VOOV
Output Overvoltage – Output over- UPS is possibly faulty. Check the UPS operation
voltage condition occurred.
conditions at time of fault. Not advisable to restart
the UPS. Call Toshiba for service.
VOUV
Y
Output Undervoltage – Output
undervoltage condition occurred.
UPS is possibly faulty. Check the UPS operation
conditions at time of fault. Not advisable to restart
the UPS. Call Toshiba for service.
16.4 System Warning Messages
Warning messages are generated when a noncritical abnormal operating condition occurs. The following
table shows possible messages and their meaning.
When a Warning condition exists, the amber LED on the UPS display panel will flash for the duration of
the Warning condition.
All warnings will clear after the appropriate action has been taken.
TABLE 16-3: UPS WARNING MESSAGES
Display
AOH
Re-
corded
Meaning
Action
Y
Ambient Overheat – The unit is
overheated.
Check to see if the ambient temperature is greater
than 104 °F (40 °C) If so, turn on air conditioning
and check the ventilation fan at the back of the
unit for operation or obstructions. Otherwise, shut
down the unit and call Toshiba for service.
ASYN
N
Asynchronous mode – Input and
output frequency are different.
Bypass is disabled.
No Action Needed.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
50
Display
BDEPL
Re-
corded
Meaning
Action
Call Toshiba for service.
N
Y
Y
Battery Depleted – Battery not
within specifications.
BLFE
BLFN
Battery Lifetime End – Batteries at Have batteries replaced immediately.
end of life.
Battery Lifetime Near End – Bat-
teries are nearing the end of their
expected lifetime.
Call Toshiba for service.
BOH
Y
Y
N
Battery Overheat – Battery not
within specifications.
Call Toshiba for service.
BRPL
BSDV
Replace Battery – Battery at end
of life expectancy.
Replace battery immediately.
Battery Shutdown Voltage – Bat-
tery is discharged down to mini-
mum level.
UPS will shut down. Secure critical loads until
power can be restored.
BTSTFL
N
N
Battery Test Failed – Battery not
within specifications.
Call Toshiba for service.
BYPOV
Bypass Overvoltage – Bypass
voltage exceeds UPS specifica-
tions. (See NOTE, Page A-1
“Bypass Voltage”)
UPS in Bypass Mode: UPS turns off bypass
power to the load until bypass power returns to
normal. Check bypass power.
BYPUV
N
Bypass Undervoltage – Bypass
voltage less than UPS specifica-
tions. (See NOTE, Page A-1
“Bypass Voltage”)
UPS in Bypass Mode: UPS turns off bypass
power to the load until bypass power returns to
normal. Check bypass power.
CALL
Y
Y
N
Y
N
N
Service Call Required – Inspection Have inspection/service performed.
of the unit is advised.
CHRGOV
CLMT
Charger Overvoltage – Battery
Charger not within specifications.
Call Toshiba for service.
Call Toshiba for service.
Connect the display cable.
Call Toshiba for service.
Current Limit – UPS not within
specifications.
DCER
Display Cable Error – Display
cable is disconnected.
DCANERR
EXTBC1
Communication Error between
Display and Main Controllers.
1. BC1 Battery String 1, 2, or 3
Disconnected
•ꢀ Recover without power cycle - Must Manually
Reset.
2. BC1 Over Temperature
3. BC1 Lost Communications
with UPS
•ꢀ Reduce Load on BC, call factory Toshiba for
Service
•ꢀ Call Toshiba for Service
EXTBC2
N
1. BC2 Battery String 1, 2, or 3
Disconnected
•ꢀ Recover without power cycle - Must Manually
Reset.
2. BC2 Over Temperature
3. BC2 Lost Communications
with UPS
•ꢀ Reduce Load on BC, call Toshiba for Service
•ꢀ Call Toshiba for Service
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
51
Display
Re-
Meaning
Action
corded
FBYPER
N
N
N
Bypass Frequency Error – Input
frequency outside of UPS specifi- power to the load until bypass frequency returns to
cations.
UPS in Bypass Mode: UPS turns off bypass
normal. Check bypass frequency.
FIER
LB
Input Frequency Error – Input
frequency outside of 45 – 65 Hz
range.
UPS in Online Mode: UPS switches to BACKUP
mode until Input Frequency returns to normal.
Low Battery – The battery level
has dropped low (about 90% or
less) during operation. Continued
operation in this mode will deplete
battery and cause output shut
down.
Immediately shut down the load equipment in an
orderly fashion and then press the STOP key.
OL110
N
Overload – UPS is overloaded
(110% and above) Unit will switch
to bypass operation or shut down
if no action is taken.
Shut down excess equipment to reduce load.
REYEERR
N
N
Communication Error between
RemotEye and UPS.
Ensure RemotEye is connected to UPS. Call
Toshiba for service.
RS232ERR
Communication Error at Service
Port.
Call Toshiba for service.
REYEUER
N
N
Communication Error at LAN.
Call Toshiba for service.
VDCUVBT
DC Bus Undervoltage During Bat- Call Toshiba for service.
tery Test.
VIOV
VIUV
N
N
Input Overvoltage – Input voltage
exceeds UPS specifications.
UPS in On-Line Mode: UPS switches to BACKUP
mode until Input Voltage returns to normal. Check
input power.
Input Undervoltage – Input voltage UPS in On-Line Mode: UPS switches to BACKUP
less than UPS specifications.
mode until Input Voltage returns to normal. Check
input power.
16.5 System Mode Messages
A UPS Mode message is generated when the UPS changes operating mode. The following tables list the
possible operating modes for the UPS.
TABLE 16-4: UPS WARNING MESSAGES
Display
Backup
Meaning
Backup – Power comes from other than input.
BattTest
Bypass
Battery Test – Battery test in progress.
Bypass – UPS is offline, power is being provided directly from UPS input.
On-Line – Input converter and inverter are running (Double conversion mode).
Shutdown – No output, DC Bus is charged through Softstart Resistor.
Startup – UPS is starting up.
On–Line
Shutdown
Startup
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52
16.6 System Status Messages
A UPS Status message is generated when the UPS changes its status (e.g. from inverter to bypass
mode). The table below shows the possible Status messages and their meaning.
TABLE 16-5: UPS SYSTEM STATUS MESSAGES
Display
BYP
Meaning
Action
No action needed.
Bypass mode – Power is supplied by UPS input.
CHRGERR Charger Error – Charger overvoltage error.
Call Toshiba for service.
No action needed.
DLYST
Delay Start – UPS is counting down prior to
startup.
EE1ST
EEPROM is loaded with default values.
No action needed.
EE2RAERR EEPROM to RAM loading Error.
Call Toshiba for service.
Call Toshiba for service.
Reset EPO switch to start.
EEUPERR
EPO
EEPROM updating Error.
EPO circuit is active.
FIERRST
Frequency Input Error Start – Input frequency
could not be detected and UPS starts up with
default EEPROM setup.
Ensure correct input frequency is
selected in UPS settings.
FLT
A fault has occurred.
See Fault records.
Call Toshiba for service.
No action needed.
FWUPERR Firmware Update Error.
INIT
Initialization – UPS is initializing.
INV
Inverter mode.
Inverter is running (it can be On-
Line, Battery Test, or Backup)
LANSD
LB
UPS goes to Shutdown triggered from customer
supplied LAN SD circuit.
Deactivate LAN shutdown signal to
reset.
Low Battery – The battery level has dropped low
(about 90% or less) during operation. Continued
operation in this mode will deplete battery and
cause output shut down.
Immediately shut down the load
equipment in an orderly fashion and
then press the STOP key.
PFAIL
Input power failure.
No action needed.
RMTSD
Remote shutdown occurred.
Disconnect LAN signal to reset.
Call Toshiba for service.
RO2EEERR ROM to EE Loading Error.
SYNC
Synchronous mode.
Input and output are synchronized.
TIMEDSD
UPS is counting down prior to shutdown.
Immediately shut down the load
equipment in an orderly fashion and
then press the STOP key.
WRN
A warning has occurred.
See Warning record.
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53
17. Preventive Maintenance/Parts Replacement
17.1 Preventive Maintenance
Toshiba T1000 is designed to provide years of trouble-free operation requiring a minimum amount of
preventive maintenance.
The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the
air inlet vents, clean and free of moisture and dust accumulations. If the atmosphere of the installation site
is very dusty, use a vacuum cleaner to periodically remove dust accumulations around and from the unit.
CAUTION
Only a qualified Toshiba representative should be allowed to perform any
routine maintenance or service on this equipment other than those preventive
maintenance details which are described directly above this caution.
17.2 LCD Display Cleaning
The LCD display should be cleaned with a clean, damp cotton cloth to avoid scratching the coating.
17.3 Battery Replacement
The T1000 comes equipped with internal backup batteries packaged in three sets of 6 batteries per bat-
tery pack.
NOTICE
Ensure the T1000 battery packs are replaced with battery packs of the same part num-
ber. Failure to do so may cause unexpected loss of backup power.
17.4 Part Replacement
The following list shows recommended intervals for periodic replacement of certain UPS parts:
1. Electrolytic capacitor PC Board: Replace capacitor boards once every 5 years.
(The electrolytic aluminum capacitors are mounted on a PC Board)
2. Fuses: Replace once every 7 years.
3. Cooling fan: When operated in an ambient temperature of 86 °F (30 °C) to 104 °F (40°
C), replace every 3.5 years. When operated in an ambient temperature of less than 86 °F
(30 °C) , replace every 5 years.
NOTE: The cooling fans are not hot swappable. Remove all power from the UPS before
replacing the cooling fans.
(Open the UPS main circuit breaker and disconnect external battery interface cable.)
4. Batteries: In order to maintain system reliability, the UPS batteries should be replaced on a
regular schedule. To ensure reliable operation, all of the batteries should be replaced at the
same time. Use the following chart for replacement:
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
54
UPS BATTERY REPLACEMENT
BATT AMB TEMP*
AVERAGE LIFETIME
68 – 77 °F (20 – 25 °C)
86 °F (30 °C)
Approximately 5 yrs.
Approximately 3.5 yrs.
Approximately 2.5 yrs.
Approximately 1.8 yrs.
Approximately 1.25 yrs.
95 °F (35 °C)
104 °F (40 °C)
113 °F (45 °C)
* Continual operation at ambient temperatures above 25 °C will degrade the battery life.
18. Shipping Weights/Dimensions
18.1 Unit and Shipping Weights
Unit Weight1
Shipping Weight1
Unit
Part Number
Pounds Kilograms Pounds Kilograms
Power Module (Rack) 5.2kVA
Power Module (Tower) 5.2kVA
T1P0A5200GXGR3L1
T1P0A5200GXGL1
63
63
28.6
28.6
92
92
41.7
41.7
Power Module (Rack) 6kVA
Power Module (Tower) 6kVA
T1P0A6000GXGR3
T1P0A6000GXG
63
63
28.6
28.6
92
92
41.7
41.7
Battery Module (Rack)
Battery Module (Tower)
T1B06000005R3
T1B06000005
147
147
66.7
66.7
176
176
79.8
79.8
Battery Mod. w/ Panel Option
(Rack)
(Tower)
T1B06000005R3Px
T1B06000005Px
149
149
67.7
67.7
178
178
80.8
80.8
Transformer Module (Rack)
Transformer Module (Tower)
T1X06000GA-N1-R3
T1X06000GA-N1
76
76
34.5
34.5
105
105
47.6
47.6
1.
Subject to change without notice.
18.2 Shipping Dimensions
All modules are individually palletized. The module/pallet assembly measurement are
shown in the table below:
Shipping Dimensions
Height
Width
Depth
Palletized Module
16.5 in.
24 in.
34 in.
(5.2 & 6 kVA)
(491 mm)
(610 mm)
(864 mm)
Module packaging
(without pallet)
11 in.
(279 mm)
23 in.
(584 mm)
32.75 in.
(832 mm
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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Appendix A: Specifications
A.1 T1000 POWER MODULE - 6kVA
NOTE: Except for size, weight, and Part Number, the Rackmount and Tower specifications are the same.
T1000 6 KVA SPECIFICATIONS - POWER MODULE
Parameter
Value
GENERAL
Model No.
Tower T1P0A6000GXG
Tower with Line Cord T1P0A6000GXGL1
Rackmount T1P0A6000GXGR3
Rackmount with Line Cord T1P0A6000GXGR3L1
Capacity Output
Topology
6 kVA
True Online, Double conversion, IGBT Power Factor Correction Input
INPUT
Voltage (V)
Single Phase - 208/240 Vin +10% to -15% (L to L)*
(Adjustable to +10/-10%, or +15/-20%; set on front panel)
(*NOTE: Down to Vin -30% @ 70% Load)
Current (Nominal) (A)
25 A @ 240 V (30 A @ 208 V)
Current (Max) @ 208 V (A)
Current (Max) @ 240 V (A)
Current (Min.) No-Load @ 240 V (A)
Current, Peak Inrush (A)
Current Limit (%)
32 A
25 A (32 A @ 85% of 240 V)
8 A (Typical)
20 A Peak (Typical)
125%
Current THD (%)
< 5%
Frequency (Hz) [and range]
Input Power Factor (PF) @ full load
Startup Delay (sec)
45-65 Hz auto sensing ± 3 Hz
Greater than 0.97
Default: 0 sec (Range: 0 – 800 sec in 1 sec increments)
5 mA (UPS only)
Ground leakage (max.) (mA)
Internal AC Input Breaker Rating
Surge Protection (kA or Category)
BYPASS
50 A, 240 V
MOV 250 Joules on Input
Voltage (V) (selectable)
Set by display panel : +10/-15% of nominal (default);
+10/-10% of nominal
+15/-20% of nominal
NOTE: The Display software cannot make floating point (decimal) calculations. There
may be differences between the nominal and calculated BYPOV and BYPUV.
Example: BYPOV set to 115%, at 208V that should be 239.2V. The decimal value
.2 will be truncated (cut off) and the value 239V will be sent to the control board.
This will be read back to the display as 114% (114.9% truncates to 114%).
Bypass Overload @ 125% Load (min)
Bypass Overload @ 1000% Load
Bypass Disable
10 min.
1 cycle
Automatic (when Input and Output Voltage/Frequency are set to differ-
ent values)
Automatic Retransfer
4 ms (1/4 cycle) at <105% Max Load
(Max load % for Retransfer)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-1
T1000 6 KVA SPECIFICATIONS - POWER MODULE
Value
Parameter
Max. Automatic Retransfer Attempts
2
Online Transfer Time – Inverter to By-
pass and Bypass to Inverter
Less than 4 ms
OUTPUT
Voltage (V)
200 / 208 / 220 / 230 / 240 V (L-L) and
Option with transformer for 120 V (L-N)
Voltage Regulation - Online Mode (%)
Voltage Regulation - Battery Mode (%)
Wave Form
± 3%
±3% Vrms for entire battery voltage range and 0 to 100% load
Sine wave, zero transfer time
Voltage Total Harmonic Distortion
Less than 3 % THD
(Linear Full Load) (%)
Voltage Total Harmonic Distortion
Less than 5 % THD
(Non-Linear Full Load) (%)
Output Voltage Adjustment (V)
±10 V in 1 V increments
± 8 % max.
Voltage Transient Response (%)
@ 0%-100% Step Load Change
Voltage Transient Response (%)
@ 100%-0%-100% Load Change
± 8 % max.
Voltage Transient Recovery with R
Load (Recovery to 1% in x ms)
To +/- 1% of nominal voltage within 30 ms
Common-mode Noise (dB)
Current (A)
less than 0.5 Vrms
25 A (Current limited to 25 A regardless of selected output voltage)
Max Overload Current (continuous) (A)
Crest Factor
25 A
3.0 at full load
Leakage Current to Ground (mA)
Inrush Current Protection
Frequency (Hz)
5 mA
via Soft Start (Charge) Circuit
50 / 60 Hz auto sensing
Yes - 50/60 Hz
Frequency Selectable (Converter)
Frequency Regulation (%)
Free Running Mode
± 0.25 Hz
Frequency Sync Range (Hz)
Slew Rate (Hz/sec)
± 3 Hz selectable in 0.1 Hz increments (± 1 Hz default)
± 3 Hz/sec selectable in 0.1 Hz/sec increments (± 1 Hz/sec default)
Output Power Factor (PF)
0.9 at rated voltage and current
(1.0 allowed if output current ≤ 25 A and output is power is ≤ 5400 W)
(Min. 0.4 PF Lagging)
Inverter Overload Capacity (% for sec)
125% for 1 min., 150% for 10 sec.
Efficiency AC-DC-AC (240V) (%)
87% (Typical)
Efficiency AC-DC-AC (120V w/
84% (Typical)
Transformer Module (%)
Unloaded Power Consumption
479 W
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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T1000 6 KVA SPECIFICATIONS - POWER MODULE
Value
Parameter
Short Circuit Protection
Electronic and Hardware Overload Protection
Cold Start (0-100% load)
Default Output Frequency 60 Hz
Battery General, External
Acceptable Mfgr.
Type
Yuasa Taiwan only
~9 AH/12 V Valve Regulated Lead Acid, Flame Retardant
Access to batteries requires use of only Phillips head screwdriver
Voltage - Nominal (Vdc)
Voltage - Minimum (Vdc)
Voltage -Float (Vdc)
216 Vdc
170 Vdc
245 Vdc
1.3 A
Max Recharge Current - (Adc)
Recharge Time (Max.)
4 hours to 90%
24 hours to 100%
Maintains proper float voltage per battery specification over a tem-
perature range of 10 to 40 degree C (2.3 V/cell at 25 degree C with a
temperature coefficient of minus 5 millivolts per degree C)
Max Discharge Current - (Adc)
40 Adc (Typical)
Battery Level @ Shutdown
1.67 VPC, ± 3% of battery voltage at FL with level automatically raised
for lighter loads
Ripple Current (Max.) (% of Full Load
Current)
15%
Battery Leakage to Ground (mA)
100 mA maximum
Battery Capacity Required at Full Load
(W Battery)
6505 WB at nominal Bus Voltage
(6826 WB at shutdown)
Battery Test (Interval per hr)
Battery Low Alarm
Automatic and Manual
~90% of full 216 V Battery Charge
Fuse
Battery Protection
Overvoltage Protection
2.50 VPC, ± 3% of battery voltage
Adjustable SDN (Shutdown) level
Protection against Batteries Deep
Discharge
Backup Time @ Full Load (Typical)
1 Battery Module - 5 min. 2 battery Modules - 10 min.
(Typical: 1 Battery Module - 8 min. 2 battery Modules - 16 min.)
Efficiency DC-AC (%)
85% (Typical)
5 min.
BATTERY - INTERNAL
Internal Back-up Time at Full Load
(at 25 °C) (min)
Type / Rating (Ah)
Number of Batteries
Replaceable Batteries
ENVIRONMENT
12 Vdc, ~9 Ahr
6 Batteries per tray, 3 trays per Battery Module
Yes
Cooling
Forced Air
Operating Temperature (°F/°C)
0 - 40°C (32 - 104°F)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-3
T1000 6 KVA SPECIFICATIONS - POWER MODULE
Value
Parameter
Storage Temperature (°F/°C)
Operating Humidity (%)
Altitude (ft./m)
-20 - 40°C (-4 - 104°F)
30-90% (Non-Condensing)
3280 ft. (1000 m) above sea level
Derate output 5% for each additional 3280 ft. (1000 m) elevation.
Acoustical Noise (dBA)
Location
50 dB(A) maximum at 1 meter from Front Panel (Typical)
Indoors, away from excessive heat, dust, and moisture.
Heat Rejection (BTU/Hour) @ 240 V
MECHANICAL
2753 BTU/Hr. (typical)
Cable Access
Rear
Line Cord (Input)
(Optional)
Option - Factory-installed 3-conductor #10 SO cord with 6-50P plug
Receptacles
Standard: Terminal Block with J-Box and one (1) L6-30R receptacle
Option: Mount two (2) L6-30R receptacles
Weight lb./(kg)
63 lb. (28.6 kg)
Dimensions - Rackmount WxDxH
in (mm)
w/o Side Supp. Tab: 16.73 in x 24.38 in x 5.22 in
(425 mm x 619 mm x 133 mm)
w/ Side Supp. Tab: 19.03 in x 24.38 in x 5.22 in
(483 mm x 619 mm x 133 mm)
Dimensions - Tower WxDxH in (mm)
Standard:
5.22 in x x 24.38 in x 16.73 in
(133 mm x 619 mm x 425 mm)
Caster Option: 5.22 in x 29.29 in x 17.48 in
(133 mm x 744 mm x 4445 mm)
Clearance - Rackmount (in/mm)
Clearance - Tower (in/mm)
Enclosure
Front - 32 in., Rear - N/A in.,
Top/Bottom - N/A in., Sides N/A
Front - 32 in., Rear - 4 in.,
Sides/Top - 4 in., Bottom N/A
Unit enclosure made from sheet metal meeting NEMA 1 and
UL Type 1 Standard
Color
O’Brien Black
Emergency Power Off (EPO)
Control Panel
Back Panel (Remote Only)
T1000 Series Panel
MONITORING
Operator Interface (Front Panel)
Dry Contacts Included
USB
T1000 Series Panel
Accessible via DB9 receptacle on back of Power Module
via mini-USB adapter
Optional - Intelligent Monitoring
ADDITIONAL FEATURES
Optional - Line Cord
Receptacles
RemotEye® Option card Slot (Network and RS-485)
Option - Terminal Block with 3-conductor SO cord with L6-50P Plug
Standard: Terminal Block with J-Box and one (1) L6-30R receptacle
Option: Mount two (2) L6-30R receptacles
External Connectors
EPO, USB, Remote Stop
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-4
T1000 6 KVA SPECIFICATIONS - POWER MODULE
Value
Parameter
Rackmount Hardware (Standard)
All Rackmount modules come standard with the 4-Post Mounting Kit,
P/N 92802.
Rail Kit (Optional)
Optional Rails Kits available with Rack-mount Models
Mounting Kits
(Each system configuration requires one of the following kits for
each module)
Tower - 3 Module Systems
Tower - Caster Kit (Optional)
Rackmount - 2-Post fixed
Rackmount - 4-Post fixed
Rackmount - 2-Post w/ slides
Rackmount - 4-Post w/ slides
OTHER
P/N 93178: One per system
P/N 92508: One per module
P/N 92801: One per module
P/N 92802: One per module (Included)
P/N 90399: One per module
P/N 92800: One per module
Warranty (yr.)
Three years on electronics, Two years full replacement on battery
(See Toshiba warranty policy for full details.)
Certifications
UL 1778, FCC Class A Part 15,
1.
Input/output figures rated for 240 volts unless otherwise stated. Output ratings given for 0.9PF are only valid when
the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.
Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site.
An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.
If Vin is below the minimum Vin window, the UPS goes to Battery Mode. If the UPS is in Fault and Vin is below the minimum
Vin window, the UPS goes to Bypass Mode
2.
3.
4.
T1000 6KVA EFFICIENCY AT % OF FULL LOAD 1
(1.0 PF @ 240 V)
No
25%
50%
75%
100%
Load
Efficiency (AC-AC)
(479 W) 78.5% 85.6%
1634 1262 1550
87%
87%
Thermal Load (BTU/hr)
2065
2753
1. Typical efficiency values. Individual results may vary.
T1000 BATTERY MODULE TYPICAL BACKUP TIME AT DIFFERENT LOADS
Estimated* Backup time in minutes at % full load @ 0.9 PF
# of T1B-6000xxx
10%
>60
>60
20%
>60
>60
30%
42
40%
28
50%
20
60%
16
70%
12.5
34
80%
10
90% 100%
1 Battery Module
8.5
5
2 Battery Modules
>60
>60
50
42
28
24
20
* Backup times are estimates only. Actual time will vary due to manufacturing variances, age of batteries, duty cycle, etc.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-5
A.2 T1000 POWER MODULE - 5.2kVA
NOTE: Except for size, weight, and Part Number, the Rackmount and Tower specifications are the same.
T1000 5.2 KVA SPECIFICATIONS - POWER MODULE
Parameter
Value
GENERAL
Model No.
Tower with Line Cord T1P0A5200GXGL1
Rackmount with Line Cord: T1P0A5200GXGR3L1
Capacity Output
Topology
5.2 kVA
True Online, Double conversion, IGBT Power Factor Correction Input
INPUT
Voltage (V)
Single Phase - 208/240 Vin +10% to -15% (L to L)*
(Adjustable to +10/-10%, or +15/-20%; set on front panel)
(*NOTE: Down to Vin -30% @ 70% Load)
Current (Nominal) (A)
21.6 A @ 240 V (26 A @ 208 V)
Current (Max) @ 208 V (A)
Current (Max) @ 240 V (A)
Current (Min.) No-Load @ 240 V (A)
Current, Peak Inrush (A)
Current Limit (%)
27.7 A
21.6 A (26 A @ 85% of 240 V)
8 A (Typical)
20 A Peak (Typical)
125%
Current THD (%)
< 5%
Frequency (Hz) [and range]
Input Power Factor (PF) @ full load
Startup Delay (sec)
45-65 Hz auto sensing ± 3 Hz
Greater than 0.97
Default: 0 sec (Range: 0 – 800 sec in 1 sec increments)
5 mA (UPS only)
Ground leakage (max.) (mA)
Internal AC Input Breaker Rating
Surge Protection (kA or Category)
BYPASS
30 A, 240 V
MOV 250 Joules on Input
Voltage (V) (selectable)
Set by display panel : +10/-15% of nominal (default);
+10/-10% of nominal
+15/-20% of nominal
NOTE: The Display software cannot make floating point (decimal) calculations. There
may be differences between the nominal and calculated BYPOV and BYPUV.
Example: BYPOV set to 115%, at 208V that should be 239.2V. The decimal value .2
will be truncated (cut off) and the value 239V will be sent to the control board. This
will be read back to the display as 114% (114.9% truncates to 114%).
Bypass Overload @ 125% Load (min)
Bypass Overload @ 1000% Load
Bypass Disable
10 min.
1 cycle
Automatic (when Input and Output Voltage/Frequency are set to differ-
ent values)
Automatic Retransfer
4 ms (1/4 cycle) at <105% Max Load
(Max load % for Retransfer)
Max. Automatic Retransfer Attempts
2
Online Transfer Time – Inverter to By-
pass and Bypass to Inverter
Less than 4 ms
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-6
T1000 5.2 KVA SPECIFICATIONS - POWER MODULE
Value
Parameter
OUTPUT
Voltage (V)
200 / 208 / 220 / 230 / 240 V (L-L) and
Option with transformer for 120 V (L-N)
Voltage Regulation - Online Mode (%)
Voltage Regulation - Battery Mode (%)
Wave Form
± 3%
±3% Vrms for entire battery voltage range and 0 to 100% load
Sine wave, zero transfer time
Voltage Total Harmonic Distortion
Less than 3 % THD
(Linear Full Load) (%)
Voltage Total Harmonic Distortion
Less than 5 % THD
(Non-Linear Full Load) (%)
Output Voltage Adjustment (V)
±10 V in 1 V increments
± 8 % max.
Voltage Transient Response (%)
@ 0%-100% Step Load Change
Voltage Transient Response (%)
@ 100%-0%-100% Load Change
± 8 % max.
To +/- 1% of nominal voltage within 30 ms
less than 0.5 Vrms
Voltage Transient Recovery with R
Load (Recovery to 1% in x ms)
Common-mode Noise (dB)
Current (A)
21.67 A
(Current limited to 21.67A regardless of selected output voltage)
Max Overload Current (continuous) (A)
Crest Factor
21.6 A
3.0 at full load
Leakage Current to Ground (mA)
Inrush Current Protection
Frequency (Hz)
5 mA
via Soft Start (Charge) Circuit
50 / 60 Hz auto sensing
Yes - 50/60 Hz
Frequency Selectable (Converter)
Frequency Regulation (%)
Free Running Mode
± 0.25 Hz
Frequency Sync Range (Hz)
Slew Rate (Hz/sec)
± 3 Hz selectable in 0.1 Hz increments (± 1 Hz default)
± 3 Hz/sec selectable in 0.1 Hz/sec increments (± 1 Hz/sec default)
Output Power Factor (PF)
0.9 at rated voltage and current (1.0 allowed if output current ≤ 21.67
A and output is power is ≤ 4507 W) (Min. 0.4 PF Lagging)
Inverter Overload Capacity (% for sec)
125% for 1 min., 150% for 10 sec.
Efficiency AC-DC-AC (240V) (%)
87% (Typical)
Efficiency AC-DC-AC (120V w/
84% (Typical)
Transformer Module (%)
Unloaded Power Consumption
479 W
Short Circuit Protection
Electronic and Hardware Overload Protection
Cold Start (0-100% load)
Default Output Frequency 60 Hz
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-7
T1000 5.2 KVA SPECIFICATIONS - POWER MODULE
Value
Parameter
Battery General, External
Acceptable Mfgr.
Yuasa Taiwan only
Type
~9 AH/12 V Valve Regulated Lead Acid, Flame Retardant
Access to batteries requires use of only Phillips head screwdriver
Voltage - Nominal (Vdc)
Voltage - Minimum (Vdc)
Voltage -Float (Vdc)
216 Vdc
170 Vdc
245 Vdc
1.3 A
Max Recharge Current - (Adc)
Recharge Time (Max.)
4 hours to 90%
24 hours to 100%
Maintains proper float voltage per battery specification over a tem-
perature range of 10 to 40 degree C (2.3 V/cell at 25 degree C with a
temperature coefficient of minus 5 millivolts per degree C)
Max Discharge Current - (Adc)
34.6 Adc (Typical)
Battery Level @ Shutdown
1.67 VPC, ± 3% of battery voltage at FL with level automatically raised
for lighter loads
Ripple Current (Max.) (% of Full Load
Current)
15%
Battery Leakage to Ground (mA)
100 mA maximum
Battery Capacity Required at Full Load
(W Battery)
5637 WB at nominal Bus Voltage
(5916 WB at shutdown)
Battery Test (Interval per hr)
Battery Low Alarm
Automatic and Manual
~90% of full 216 V Battery Charge
Fuse
Battery Protection
Overvoltage Protection
2.50 VPC, ± 3% of battery voltage
Adjustable SDN (Shutdown) level
Protection against Batteries Deep
Discharge
Backup Time @ Full Load (Typical)
1 Battery Module - 5 min. 2 battery Modules - 10 min.
(Typical: 1 Battery Module - 8 min. 2 battery Modules - 16 min.)
Efficiency DC-AC (%)
85% (Typical)
5 min.
BATTERY - INTERNAL
Internal Back-up Time at Full Load
(at 25 °C) (min)
Type / Rating (Ah)
12 Vdc, ~9 Ahr
Number of Batteries
Replaceable Batteries
ENVIRONMENT
6 Batteries per tray, 3 trays per Battery Module
Yes
Cooling
Forced Air
Operating Temperature (°F/°C)
Storage Temperature (°F/°C)
Operating Humidity (%)
0 - 40°C (32 - 104°F)
-20 - 40°C (-4 - 104°F)
30-90% (Non-Condensing)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-8
T1000 5.2 KVA SPECIFICATIONS - POWER MODULE
Value
Parameter
Altitude (ft./m)
3280 ft. (1000 m) above sea level
Derate output 5% for each additional 3280 ft. (1000 m) elevation.
50 dB(A) maximum at 1 meter from Front Panel (Typical)
Indoors, away from excessive heat, dust, and moisture.
2753 BTU/Hr. (typical)
Acoustical Noise (dBA)
Location
Heat Rejection (BTU/Hour) @ 240 V
MECHANICAL
Cable Access
Rear
Line Cord (Input)
Receptacles
Factory-installed 3-conductor #10 AWG SO cord with L6-30P plug
Standard: Terminal Block with J-Box and one (1) L6-30R receptacle
Option: Mount two (2) L6-30R receptacles
Weight lb./(kg)
63 lb. (28.6 kg)
Dimensions - Rackmount WxDxH
in (mm)
w/o Side Supp. Tab: 16.73 in x 24.38 in x 5.22 in
(425 mm x 619 mm x 133 mm)
w/ Side Supp. Tab: 19.03 in x 24.38 in x 5.22 in
(483 mm x 619 mm x 133 mm)
Dimensions - Tower WxDxH in (mm)
Standard:
5.22 in x x 24.38 in x 16.73 in
(133 mm x 619 mm x 425 mm)
Caster Option: 5.22 in x 29.29 in x 17.48 in
(133 mm x 744 mm x 4445 mm)
Clearance - Rackmount (in/mm)
Clearance - Tower (in/mm)
Enclosure
Front - 32 in., Rear - N/A in.,
Top/Bottom - N/A in., Sides N/A
Front - 32 in., Rear - 4 in.,
Sides/Top - 4 in., Bottom N/A
Unit enclosure made from sheet metal meeting NEMA 1 and
UL Type 1 Standard
Color
O’Brien Black
Emergency Power Off (EPO)
Control Panel
Back Panel (Remote Only)
T1000 Series Panel
MONITORING
Operator Interface (Front Panel)
Dry Contacts Included
USB
T1000 Series Panel
Accessible via DB9 receptacle on back of Power Module
via mini-USB adapter
Optional - Intelligent Monitoring
ADDITIONAL FEATURES
Receptacles
RemotEye® Option card Slot (Network and RS-485)
Standard: Terminal Block with J-Box and one (1) L6-30R receptacle
Option: Mount two (2) L6-30R receptacles
External Connectors
EPO, USB, Remote Stop
Rackmount Hardware (Standard)
All Rackmount modules come standard with the 4-Post Mounting Kit,
P/N 92802.
Rail Kit (Optional)
Optional Rails Kits available with Rack-mount Models
Mounting Kits
(Each system configuration requires one of the following kits for
each module)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-9
T1000 5.2 KVA SPECIFICATIONS - POWER MODULE
Value
Parameter
Tower - 3 Module Systems
P/N 93178: One per system
P/N 92508: One per module
P/N 92801: One per module
P/N 92802: One per module (Included)
P/N 90399: One per module
P/N 92800: One per module
Tower - Caster Kit (Optional)
Rackmount - 2-Post fixed
Rackmount - 4-Post fixed
Rackmount - 2-Post w/ slides
Rackmount - 4-Post w/ slides
OTHER
Warranty (yr.)
Three years on electronics, Two years full replacement on battery (See
Toshiba warranty policy for full details.)
Certifications
UL 1778, FCC Class A Part 15,
1.
Input/output figures rated for 240 volts unless otherwise stated. Output ratings given for 0.9PF are only valid when
the input voltage is greater than 204 volts; otherwise, ratings given for 0.70PF are applicable.
Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site.
An initial charge time of 24 hrs. is necessary to obtain proper battery performance level before unit is placed in operation.
If Vin is below the minimum Vin window, the UPS goes to Battery Mode. If the UPS is in Fault and Vin is below the minimum
Vin window, the UPS goes to Bypass Mode
2.
3.
4.
T1000 6KVA EFFICIENCY AT % OF FULL LOAD 1
(1.0 PF @ 240 V)
No
25%
50%
75%
100%
Load
Efficiency (AC-AC)
(479 W) 78.5% 85.6%
1634 1262 1550
87%
87%
Thermal Load (BTU/hr)
2065
2753
1. Typical efficiency values. Individual results may vary.
T1000 BATTERY MODULE TYPICAL BACKUP TIME AT DIFFERENT LOADS
Estimated* Backup time in minutes at % 6kVA @ 0.9 PF
# of T1B-6000xxx
10%
>60
>60
20%
>60
>60
30%
42
40%
28
50%
20
60%
16
70%
12.5
34
80%
10
90% 100%
1 Battery Module
8.5
5
2 Battery Modules
>60
>60
50
42
28
24
20
* Backup times are estimates only. Actual time will vary due to manufacturing variances, age of batteries, duty cycle, etc.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
A-10
A.3 T1000 BATTERY MODULE
Compatible with both the 5.2kVA and 6kVA Power Modules.
T1000 BATTERY MODULE SPECIFICATIONS
Value
Parameter
GENERAL
Model Number:
Rackmount
T1B06000005R3
w/ P1 Receptacle Panel
w/ P2 Receptacle Panel
T1B06000005R3P1 (4 x IEC C13 & 4 x IEC C19)
T1B06000005R3P2 (2 x NEMA L6-20R and 1 x NEMA L6-30R)
Tower
T1B06000005
w/ P1 Receptacle Panel
w/ P2 Receptacle Panel
T1B06000005P1 (4 x IEC C13 & 4 x IEC C19)
T1B06000005P2 (2 x NEMA L6-20R and 1 x NEMA L6-30R)
DC Output Voltage (V)
216 VDC
30 A
Discharge Current (Nominal) (A)
Discharge Current (Max.) (A)
BATTERY - INTERNAL
Internal Back-up Time at Full Load
(at 25 °C) (min.)
40 A
5 min.
YUASA REW45-12FR / 8 Ah or YUASA NPX-L35/250FR / 9 Ah
Type / Rating (Ah)
Number of Batteries
18 (6 batteries per tray, 3 trays per Battery Module)
Number of Strings
1
Max. Recharge (A)
1 A (Typical)
MECHANICAL
Cable Access
Rear
Line Cord (Input)
Dual Anderson receptacles
Output Receptacle Panels (Optional)
(Receptacle and Rating)
Optional Output Receptacle Panel:
91425: 4 ea. C-13 (250 V, 10 A) & 4 ea. C-19 (250 V, 15 A)
91427: 2 ea. L6-20R (250 V, 20 A) & 1 ea. L6-30R (250 V, 30 A)
91425: C-13 2 x (250 V, 10 A) & C-19 2 x (250 V, 15 A)
91427: L6-20R 1 x (250 V, 20 A) & L6-30R 1 x (250 V, 30 A)
147 lb. (66.7 kg)
Output Receptacle Panels (Optional)
(Receptacle Fusing)
Weight lb./(kg)
Dimensions - Rackmount WxDxH
in (mm)
w/o Side Supp. Tab: 16.73 in x 24.38 in x 5.22 in
(425 mm x 619 mm x 133 mm)
w/ Side Supp. Tab: 19.03 in x 24.38 in x 5.22 in
(483 mm x 619 mm x 133 mm)
Dimensions - Tower WxDxH in (mm)
Standard:
5.22 in x x 24.38 in x 16.73 in
(133 mm x 619 mm x 425 mm)
Caster Option: 5.22 in x 29.29 in x 17.48 in
(133 mm x 744 mm x 4445 mm)
Front - 32 in, Rear - N/A in,
Clearance - Rackmount (in/mm)
Clearance - Tower (in/mm)
Enclosure
Top/Bottom - 0 in., Sides N/A
Front - 32 in, Rear - 4 in,
Sides/Top - 0 in., Bottom N/A
Enclosure of unit made from sheet metal, meets NEMA 1 and UL
Type 1 Standard
Construction
Unit enclosure made from sheet metal meeting NEMA 1 and UL
Type 1 Standard
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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A.4 T1000 TRANSFORMER MODULE
Compatible with both the 5.2kVA and 6kVA Power Modules.
T1000 TRANSFORMER MODULE SPECIFICATIONS
Parameter
Value
GENERAL
Model Number:
Rackmount T1X06000GA-N1-R3
Tower T1X06000GA-N1
Capacity Output
Topology
6kVA
applies an autotransformer to Power Module output
INPUT
Voltage (V)
Single Phase - Either 240 V or 208 V (L to L, or L to N)
Current (Nominal) (A)
Current (Max) (A)
OUTPUT
25 A
26 A
Voltage (V)
Single Phase - 120 Vout (L to L)
50 A
Current (Nominal) (A)
Current (Max) (A)
Fused to 20 A max to any one receptacle,
50 A total across all four receptacles
(Note: North American plugs with 2 vertical blades are limited to 15 A max,
while plugs with one vertical and one horizontal blade are limited to 20A)
MECHANICAL
Cable Access
Input
Rear
Anderson connectors from Power Module
4 x 5-20R Duplex Output Receptacles
76 lb. (34.5 kg)
Receptacles
Weight lb/(kg)
Dimensions - Rackmount WxDxH
in (mm)
w/o Side Supp. Tab: 16.73 in x 24.38 in x 5.22 in
(425 mm x 619 mm x 133 mm)
w/ Side Supp. Tab: 19.03 in x 24.38 in x 5.22 in
(483 mm x 619 mm x 133 mm)
Dimensions - Tower WxDxH in (mm) Standard:
5.22 in x x 24.38 in x 16.73 in
(133 mm x 619 mm x 425 mm)
Caster Option: 5.22 in x 29.29 in x 17.48 in
(133 mm x 744 mm x 4445 mm)
Clearance - Rackmount (in/mm)
Clearance - Tower (in/mm)
Enclosure
Front - 32 in., Rear - N/A in.,
Top/Bottom - 0 in., Sides N/A
Front - 32 in., Rear - 4 in.,
Sides/Top - 0 in., Bottom N/A
Enclosure of unit made from sheet metal, meets NEMA 1 and
UL Type 1 Standard
Construction
Unit enclosure made from sheet metal meeting NEMA 1 and UL
Type 1 Standard
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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Appendix D: T1000 Packing Lists and Kit Contents
The T1000 can be ordered in many different configurations. Use the Part Number on your unit(s) to
check against the packing lists below. Notify your vendor immediately of any variances.
TABLE D-1: T1000 PACKAGE CONTENTS
UPS Module
Manual
Interconnect
Mounting Kit
Pack
Cables (see D.2.5)
Power Module (5.2 kVA)
T1P0A5200GXGL1
91075
(None)
Tower Cap: 1 per System
2 Modules - P/N 93177
3 Modules - P/N 93178
T1P0A5200GXGR3L1
Power Module (6 kVA)
T1P0A6000GXG
91075
91075
(None)
(None)
1 of installation Kit 92802.
Tower Cap: 1 per System
2 Modules - P/N 93177
3 Modules - P/N 93178
T1P0A6000GXGR3
Battery Module 1
T1B06000005
91075
(None)
1 of installation Kit 92802.
91075
91075
1 ea. 92855 - Batt. DC to Pwr Module DC (See Tower Pwr Module)
T1B06000005P1
1 ea. 92855 - Batt. DC to Pwr Module DC
1 ea. 92858 - Pwr Module L6-30 Out to
Batt. Panel Anderson Input (240V)
T1B06000005P2
91075
1 ea. 92855 - Batt. DC to Pwr Module DC
1 ea. 92858 - Pwr Module L6-30 Out to
Batt. Panel Anderson Input (240V)
T1B06000005R3
91075
91075
1 ea. 92855 - Batt. DC to Pwr Module DC 1 of installation Kit 92802.
T1B06000005R3P1
1 ea. 92855 - Batt. DC to Pwr Module DC
1 ea. 92858 - Pwr Module L6-30 Out to
Batt. Panel Anderson Input (240V)
T1B06000005R3P2
91075
1 ea. 92855 - Batt. DC to Pwr Module DC
1 ea. 92858 - Pwr Module L6-30 Out to
Batt. Panel Anderson Input (240V)
Battery Module 2
T1B06000005
91075
91075
1 ea. 92855 - Batt. Module 1 DC to Batt
Module 2 DC
(See Tower Pwr Module)
T1B06000005R3
1 ea. 92855 - Batt. Module 1 DC to Batt
Module 2 DC
1 of installation Kit 92802.
Transformer Module
T1X06000GA-N1
91075
91075
1 ea. 92858 - 240V Anderson to L6-30P
1 ea. 92883 - 208V Anderson to L6-30P
(See Tower Pwr Module)
T1X06000GA-N1-R3
1 ea. 92858 - 240V Anderson to L6-30P
1 ea. 92883 - 208V Anderson to L6-30P
1 of installation Kit 92802.
Inter-Module Cabling Identification
92855 - Pwr Module “EXT. BATTERY” to BC1 CN12A- DC/Thermistor Connector
92858 - Power Module L6-30 Output to Batt. Module Receptacle Panel or Xfmr Module (240V tap)
92883 - Power Module L6-30 Output to Xfmr Module Input (208V tap)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
D-2
Appendix E: T1000 Optional Installation Kit Instructions
The T1000 can be installed in several configurations with the aid of optional installation kits.
E.1 Optional 3-Module Tower Cap Kit - 93178
T1000 Series UPS Tower Cap Installation Instructions - 94037-000
An Optional Tower Cap Kit are available for 3-module T1000 tower systems. If
the optional Caster Kits are to be used, the casters should be installed before the Tower Cap is installed.
1 Tower Cap Kit
The tower configuration modules are arranged side by side, and secured by a press-fit cap over the as-
sembly.
2 Contents - Tower Cap Kit (1 Cap per UPS System)
1 ea.: T1000 Series UPS Tower Cap Installation Instructions - 94037
1 ea.: 93178 - Tower Cap for 3 module System
3 Install Tower Cap
NOTE: If optional Caster Kits, P/N 90508, are to be used, install them before installing the Tower Cap.
1. Unpack the T1000 modules and set them in the desired location with the faceplates at the top as
shown below. (Figure 2-A)
2. Facing the front of the modules, arrange them left to right in the following order:
•
•
•
•
Transformer Module (if available)
Power Module
Battery Module with output panel(if available)
Second Battery Module without output panel (if available)
3. Locate the front of the Tower Cap. The front of the Cap has three tabs extending beyond the skirt
line. See Figure 1.
4. Fit the Tower Cap over the T1000 Modules, beginning with the front and lower the bak end over the
top back of the modules.
5. Press the T1000 Tower Cap over the tower modules (Figure 2-B).
6. TThe T1000 tower is ready for installing the interconnecting cables. See the T1000 Installation and
Operation Manual - 91074.
FRONT
FIGURE 1: TOWER CAP FRONT - DETAIL
A
B
C
FIGURE. 2: INSTALL CAP ON THREE MODULE TOWER SYSTEM
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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E.2 Optional Tower Caster Kit - 90508
T1000 Series UPS Tower Caster Kit Installation Instructions - 94031-000
1. T1000 Tower Caster Kit
The tower configuration modules may be modified with an optional Caster Kit containing a pair of caster
and leveling foot assemblies. Each module requires one Caster Kit.
2. Contents - T1000 Tower Caster Kit (90508)
1 ea.: Tower Caster Kit Installation Instructions - 94031
2 ea.: 91438 - Caster Bracket, Black
2 ea.: 91439 - Connector Plate, Black
2 ea.: Knob, Leveling, 1/4”-20
2 ea.: Leveling Feet, Female
4 ea.: Caster , 2x appliance, 5/16”-18
4 ea.: Nut Cap, 5/16”-18
4 ea.: Washer, Belville, 5/16
7 ea.: Screw PHP (Pan Head Phillips) 10-32 x 1/2
3. Caster Kit Installation
Unpack the T1000 modules and assemble and install the casters as follows.
CASTER ASSEMBLY
1. Insert each caster appliance’s threaded shafts through the Caster Bracket. (Figure 1)
2. Place a 5/16” Belville Washer over each caster shaft, then screw on the 5/16”-18 nut cap. Tighten the
nut cap but do not bottom out the washer.
3. Repeat Steps 1-2 for the second caster appliance.
4. Screw the leveling knob through the 1/4”-20 pimnut in the Caster Bracket. (Figure 1, Figure 2)
5. Press the Leveling Foot over the end of the leveling knob shaft. (Figure 2)
6. Repeat Steps 1-5 for the remaining Caster Bracket.
Leveling Foot
Adjustment
Caster
Appliance
Shaft
Knob
Leveling
Knob
Shaft
Caster
Appliance
Shaft
Leveling
Foot
Caster Assembly
mounting screw holes
FIGURE 2 CASTER ASSEMBLY - DETAIL
FIGURE 1 CASTER BRACKET
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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4. CASTER INSTALLATION
1. Lay each module on it’s side so that the display/Name panel is on the right side as you face the front
of the module. Position the module so you’re facing the bottom of the unit. (Figure 3)
2. Locate the three caster mounting holes on the left side, and four mounting holes on the right side of
the module. (Figure 3)
3. Secure one caster assembly to the rear base of the module using three (3) 10-32 x 1/2 Philips
Screws. (Figure 4)
4. Secure the remaining caster assembly to the front base of the module using four (4) 10-32 x 1/2 Phil-
ips Screws. (Figure 4)
5. Repeat steps 7-10 for each module in the system.
3 Caster Assy
mounting
screw holes
4 Caster Assy
mounting
screw holes
FIGURE 3: POSITION MODULE FOR CASTER INSTALLATION
Screw Caster Assy to
Rear of T1000 Module
Screw Caster Assy to
Front of T1000 Module
FIGURE 4: ATTACH CASTER ASSEMBLIES
6. Set the module(s) upright on the casters.
7. Position the module(s) near their final installation location.
NOTE: The casters roll in a straight line, but do not swivel. To turn the module, slide the front
or back end laterally to change direction.
8. Facing the front of the modules, arrange the modules left to right in the following order:
•
•
•
•
Transformer Module (if available)
Power Module
Battery Module with output panel(if available)
Second Battery Module without output panel (if available)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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1. Align the units and place the Tower Cap on the system.
•
•
2 module tower systems, see T1000 Installation and Operation Manual - 91074.
3-4 module tower systems, see T1000 Tower Cap Installation Instructions - 94037.
2. Use the leveling feet to remove weight from the casters. (Figure 5)
3. The T1000 tower is ready for installing the interconnecting cables. See the T1000 Installation and
Operation Manual - 91074.
FRONT LOAD LEVELERS
REAR LOAD LEVELERS
FIGURE 5: USE LOAD LEVELERS TO STABILIZE TOWER ASSEMBLY
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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E.3 Optional T1000 2-Post Rack Fixed Installation Kit - 92801
T1000 Series UPS 2-Post Rack Fixed Kit Installation Instructions - 94035-000
1. Rackmount Fixed Installation - 2-Post
Use the 2-Post Fixed Rackmount Kit 92801 (1 kit per module) to mount a T1000 module in a 2-Post 19 inch
rack.
2. Contents - Fixed 2-Post Rack Installation Kit (92801)
1 ea.: T1000 2-Post Rack Fixed Installation Kit Instructions - 94035
4 ea.: 92756 - Bracket, Fixed Mounting, 2-Post, Black
16 ea.: Cage Nut, 1/4”-20
16 ea.: Hex bolt, 1/4”-20 x 5/8”
16 ea.: Nut, Spin Lock, 1/4”-20 G5
12 ea.: Screw, PHP (Pan Head Phillips) 10-32 x 1/2” St Box
4 ea.: Screw, PHP 8-32 x 1/4” St Zi
3. Prepare the 2-Post Rack (for rack rails with square holes)
1. Each 2-Post Fixed Mounting Bracket has 6 rack mounting holes. Place the bracket over the Rack Rail
at the lowest desired elevation for the system modules. Ensure all 6 bracket holes align with rack rail
holes.
2. Clip one cage nut (Cage Nut, 1/4”-20) at the top hole location on the rack rail, then clip cage nuts on the
rack rail in the 2nd, 5th, and 6th hole position on the rack rail.
NOTE: Ensure all bracket slots align with the rack rail mounting holes to establish the bottom unit eleva-
tion.
NOTE: If installing more than one T1000 module, begin with the lowest module first.
3. Repeat step 2 for the other three mounting bracket locations for the bottom module.
4. If more than one module is being installed for the T1000 system, install the next set of cage nuts from
the other module’s 4-Post Slide Kit three (3) Rack Units (5 1/4”) above the first set of cage nuts (Figure
5). Repeat steps 2-3.
5. Repeat steps 2-4 until cage nuts for all the modules in the system have been clipped on the 2-Post rack.
4. Install the 2-Post Rack Fixed Brackets
1. Bolt the 2-Post Fixed Bracket assembly to the 2-Post Rack using
four (4) 1/4”-20 x 5/8” bolts for each bracket. (Figure 1)
Inside of
2. Hold one of the 2-Post Fixed Mounting Brackets, P/N 92756, against
Rack
1
the 2-Post rack rail at the level of the lowest module to be installed,
with the bracket folds to the inside of the 2-Post rack (Figure 1).
3. Each 2-Post Fixed Mounting bracket has 6 rack mounting holes. Slip
1/4-20 x
the hex bolt through the top (first) hole through the rack mounting
flange and secure it with the cage nut (square holes) or 1/4”-20 Spin
Lock Nut (round holes).
5/8” Bolt
6
4. Slip a bolt through each of the brackets 2nd, 5th, and 6th holes and
secure each with the cage nut (square holes) or 1/4”-20 Spin Lock
Nut (round holes).
5. Repeat Steps 2-4 for remaining three mounting brackets (Figure 2).
6. If more than one module is being installed for the T1000 system,
FIGURE. 1: 2-POST FIXED
BRACKET RACK MOUNTING
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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install the remaining mounting kits as described in steps 1-5 (Fig-
ure 3).
FIGURE. 2: INSTALL REMAINING 2-POST
FIXED BRACKETS
FIGURE. 3: INSTALL REMAINING
MODULE BRACKETS
4. Install the Module in the 2-Post Rack
CAUTION: Battery Modules weight 150 lb. (68 kg).
Use lifting aids and proper lifting techniques.
NOTE: The T1000 System modules must be arranged top-to-bottom in the following relative order:
•
•
•
•
Transformer Module (if present)
Power (UPS) Module
Battery Module w/Output Panel (if present)
Battery Panel w/o Output Panel (if present)
1. Follow the vertical arrangement of T1000 modules as indicated in the NOTE above. Secure the lowest
module in the 2-Post rack to the bottom four brackets. (Figure 4)
•
•
Each Front Bracket: 2 x Phillips 10-32 x 1/2” in the center slots. (Figure 3)
Each Rear bracket: 1 x Phillips 10-32 x 1/2” in the center slots. and 2 x Phillips 8-32 x 1/4” screw
each in the top and bottom slot, (Figure 4)
2. Repeat Step 7 for the remaining modules, working from bottom to top. (Figure 6)
3. Go to T1000 Installation and Operation Manual, 91074, for cabling instructions.
Phillips 8-32 x
1/4” screws
Phillips 10-32 x
1/2” screws
FIGURE. 4: MOUNT MODULE ON 2-POST FIXED BRACKETS
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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FIGURE. 5: INSTALL FIRST
T1000 MODULE
FIGURE. 6: INSTALL REMAINING
T1000 MODULES
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
E-7
E.4 Optional T1000 4-Post Rack Slide Installation Kit - 92800
T1000 Series UPS 4-Post Rack Slide Kit Installation Instructions- 94034-000
1. 4-Post Rack Slide Kit
Use the 4-Post Rack Slide Kit 92800 (1 kit per module) to mount a T1000 module with slides in a 19-inch,
4-Post rack. The slide assemblies are non-handed, and are provided with a lock-open feature and a quick
disconnect for the Inner Slide Member. When the Inner Slide Member is disconnected, the E-Z Rail latch in
the slide assembly locks the Middle Member in the fully open position until the Inner Member is reinstalled.
2. Contents - 4-Post Rack Slide Installation Kit (92800)
1 ea.: T1000 Series UPS 4-Post Rack Slide Kit Installation Instructions - 94034
2 ea.: Slide, 22 in., 370EZ-22
2 ea.: Bracket, Front Offset, SPO-538
2 ea.: Bracket, Rear Offset, SPO-552
8 ea: Screw, FHP (Flat Head Phillips) 8-32 x 3/8 in.
8 ea: Nut, serrated head, 8-32
8 ea: Screw, PHP, (Pan Head Phillips) 8-32 x 1/4 in.
16 ea.: Cage Nut, 1/4”-20
16 ea.: Hex bolt, 1/4”-20 x 5/8” (with assembled washer)
3. Attach E-Z Rail to Module
4
1
2
3
No.
1
ITEM
Slide Rail Inner Member (EZ Rail)
Slide Rail Middle Member
2
3
Slide Rail Outer Member (Outer Rail Sleeve)
4
E-Z Rail Latch
FIGURE 2 SLIDE ASSEMBLY
1. Remove the EZ Rail (Slide Rail Inner Member), Figure 2-(1), from the Slide Rail Middle Member, Fig-
ure 2-(2), by pressing the E-Z Rail Latch and sliding the EZ Rail out of the Middle Member. Repeat
for the second Slide Assembly.
2. Attach an EZ Rail to each side of the UPS module using 4 x Phillips 8-32 x 1/4”. Orient the inner
Slide Member so the rounded end is towards the rear of the module. (Figure 3)
7 in.
7 in.
5 in.
(178 mm)
(178 mm)
(127 mm)
Slide Rail
Inner Member
4 @ PHP
8-32 x 1/4 in.
FIGURE 3: INSTALL INNER SLIDE MEMBER ON LEFT AND RIGHT SIDES OF MODULE(S)
3. Repeat Steps 1-2 for all modules to be installed.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
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4. Attach Extender Brackets to Slide Assemblies
1. Ensure the Middle Slide Member, Figure 2-(2), is extended forward from the outer slide sleeve (outer
slide member), Figure 2-(3).
Note: The Bracket to Slide Assy. fasteners are a screw secured with a serrated nut.
2. Attach the long bracket to the rear of the slide assembly with two #8-32 x 3/8 in. screws and serrated
nuts (Figure 4). Insert the FHP screws from the inside out, so the nut is on the outside of the slide as-
sembly.
Do not over tighten the fasteners until the bracket assemblies have been mounted on the 4-Post rack.
3. Repeat Step 2 for the second long bracket.
4. Attach the front (short) bracket to the front of the slide assembly with two (2) #8-32 x 3/8 in. screws
and serrated nuts (Figure 4). Insert the screws through the access holes provided in the Middle Slide
Member.
Do not over tighten the fasteners until the bracket assemblies have been mounted on the 4-Post rack.
5. Repeat step 4 for the second front bracket.
1.75 in.
(44 mm)
1 in.
(25 mm)
Fastener Insertion
Front
Long Bracket
Slide Assembly (shown w/o
Middle Member for clarity)
Short Bracket
FIGURE 4: ATTACH EXTENDER BRACKETS TO SLIDE ASSEMBLY
5. Attach Slide Assemblies to 4-Post Rack
1. Remove the cage nuts from the Slide kit.
2. Clip one cage nut (Cage Nut, 1/4”-20) from the 92800 kit over each post’s
rack mounting hole at the desired elevation. The nut should be on the
inside of the rack.
NOTE: Ensure all bracket slots align with the rack rail mounting holes to
establish the bottom unit elevation.
NOTE: If installing more than one T1000 module, begin with the lowest
module first.
3. Clip a second cage nut 1.75 in. above each cage nut installed in step 1
(Figure 5). The nut should be on the inside of the rack.
4. If more than one module is being installed for the T1000 system, install
the next set of cage nuts from the other module’s 4-Post Slide Kit three
(3) Rack Units (5 1/4”) above the first set of cage nuts (Figure 5). Repeat
steps 2-3.
FIGURE 5 CAGE NUT
INSTALLATION
5. Repeat steps 2-4 until cage nuts for all the modules in the system have been clipped on the 4-Post rack.
6. Bolt the Side Rail/Bracket assembly to the 4-Post Rack using two 1/4”-20 x 5/8” hex bolts each on the
front and back. Thread the hex bolt from the outside, thru the rack flange and into the cage nut.
Ensure the end with the short adapter bracket is to the front of the rack. (See Figure 6)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
E-9
7. Tighten the #8-32 screws used to assemble the Slide
Assembly and Bracket Extenders in Section 4.
8. Repeat step 6-7 for the remaining Side Rail/Bracket as-
semblies. (Figure 7)
FIGURE 6: INSTALL SLIDE RAIL
ASSEMBLIES IN 4-POST RACK
6. Install T1000 Modules in Rackmount Slides
CAUTION: Battery Modules weight 150 lb.
(68 kg). Use lifting aids and proper lifting
techniques
he T1000 System modules must be arranged top-
n the following relative order:
•
•
•
ansformer Module (if present)
Power (UPS) Module
FIGURE 7: INSTALL REMAINING SLIDE RAIL
ASSEMBLIES IN 4-POST RACK
Battery Module w/Output Panel (if present)
Battery Panel w/o Output Panel (if present)
1. Lift the module intended for the bottom slide rail set, and slide the module’s E-Z Rails into the extended
Slide Middle Members.
2. Gently slide the module backward until the slides are fully retracted.
3. Repeat steps 1-2 for the module slide rail set immediately above the bottom one.
4. Continue until all modules have been installed on their slide rails.
5. Go to T1000 Installation and Operation Manual - 91074 to continue installation and cabling of the
T1000 System.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
E-10
E.5 Optional T1000 2-Post Rack Slide Installation Kit - 90400
T1000 Series UPS 2-Post Rack Slide Kit Installation Instructions- 94030-001
1. 2-Post Rack Slide Kit
Use the 2-Post Rack Slide Kit 90400 (1 kit per module) to mount a T1000 module with slides in a 19-inch,
2-Post rack. The slide assemblies are non-handed, and are provided with a lock-open feature and a quick
disconnect for the Inner Slide Member. When the Inner Slide Member is disconnected, the E-Z Rail latch in
the slide assembly locks the Middle Member in the fully open position until the Inner Member is reinstalled.
2. Contents - 2-Post Rack Slide Installation Kit (90400)
1 ea.: T1000 Series UPS 2-Post Rack Slide Kit Installation Instructions - 94030
2 ea.: Slide, 22 in., 370EZ-22
1 ea.: BK-4-EZ 2-Post Rack Bracket Kit, containing:
4 ea.: 2-Post Rack Bracket JES P/N 2496052
8 ea: Screw, FHP (Flat Head Phillips) 8-32 x 3/8 in.
8 ea: Nut, serrated head, 8-32
8 ea: Screw, PHP, (Pan Head Phillips) 8-32 x 1/4 in. (for mounting inner slide member)
16 ea.: Cage Nut, 1/4”-20
16 ea.: SEMS Hex bolt, 1/4”-20 x 5/8” (with assembled washer) for racks with 1/4”-20 tapped
holes.
16 ea.: SEMS Hex bolt, 10-32 x 5/8” (with assembled washer) for racks with 10-32 tapped holes.
3. Attach E-Z Rail to Module
4
1
2
3
No.
1
ITEM
Slide Rail Inner Member (EZ Rail)
Slide Rail Middle Channel
2
3
Slide Rail Outer Channel (Outer Rail Sleeve)
4
E-Z Rail Latch
FIGURE 1 SLIDE ASSEMBLY
1. Remove the EZ Rail (Slide Rail Inner Member), Figure 1-(1), from the Slide Rail Middle Channel,
Figure 1-(2), by pressing the E-Z Rail Latch, Figure 1-(4), and sliding the EZ Rail out of the Middle
Channel. Repeat for the second Slide Assembly.
7 in.
7 in.
5 in.
(178 mm)
(178 mm)
(127 mm)
Slide Rail
Inner Member
4 @ PHP
8-32 x 1/4 in.
FIGURE 2: INSTALL INNER SLIDE MEMBER ON LEFT AND RIGHT SIDES OF MODULE(S)
2. Attach an EZ Rail to each side of the UPS module using 4 x Phillips 8-32 x 1/4”. Orient the inner
Slide Member so the rounded end is towards the rear of the module. (Figure 2)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
E-11
3. Repeat Step 1-2 for all modules to be installed.
4. Attach 2-Post Adapter Brackets to 2-Post Rack
Bracket
Flange
Isometric View
1/4-20 x
5/8” Bolt
holes
FIGURE 3: 2-POST SLIDE BRACKET (4 PER MODULE)
Cage Nut
1/4-20
SEMS Hex Bolt
1/4-20 x 5/8”
SEMS Hex Bolt
1/4-20 x 5/8”
SEMS Hex Bolt
1/4-20 x 5/8”
SEMS Hex Bolt
1/4-20 x 5/8”
Cage Nut
1/4-20
2-POST RACK
FIGURE 4: 2-POST SLIDE BRACKET INSTALLATION (USING CAGE NUTS. OTHER FASTENERS SIMILAR.)
NOTE: If Rack Rail holes are threaded, use either the 1/4-20 or 10-32 bolts included in the Installation Kit.
If Rack rails have square penetrations, follow instructions below.**
NOTE: If installing more than one T1000 module, begin with the lowest module first.
1. Remove the cage nuts from the Slide kit.
2. Hold one of the 2-Post mounting brackets, P/N 2496052, against the 2-Post mounting flange at the
level of the lowest module to be installed, with the bracket flange, Figure 2, to the outside of the 2-Post
rack (Figure 3).
NOTE: Ensure all bracket slots align with the rack rail mounting holes to establish the bottom unit eleva-
tion.
3. Each 2-Post Mounting bracket has four (4) rack mounting bolt holes (Figure 1). Slip the cage nut over
the top (first) rack rail mounting hole. Repeat for the rail holes corresponding to the 2nd, 3rd, and 4th
bracket bolt holes.
4. Attach the 2-Post Slide Bracket on the 2-Post Rack using four (4) PHP, (Pan Head Phillips) 8-32 x 1/4
in. screws (or appropriate fasteners).
5. Repeat Steps 2-3 for the remaining three mounting brackets (Figure 4).
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
E-12
6. If more than one module is being installed for the T1000 system, install the remaining mounting
bracket kits as described in steps 1-5.
5. Attach Rail Assemblies to 2-Post Adapter Brackets
1. Orient the Outer Channel Body of the Slide Assembly so the open side is facing inwards, and the
front is towards the rack front. Open and fully extend the slide inner channel from the outer channel.
NOTE: There are six (6) mounting holes available for use. The first two holes, Figure 5 - #1 and #2,
are accessible through openings in the Inner Channel when the Inner Channel is fully extended. The
Rear-most mounting hole (Figure 5 - #6) may be blocked by the 2-Post mounting bracket.
2. Bolt the Outer Channel Body (370ez-27-11), Figure 1-(3) to the Slide Mount Brackets. (4 places)
(See Figure 5) Recommend using holes #1, #2, #4, and #5 in Figure 5.
3. Insert the screws through the Outer Channel Body and 2-Post Slide Bracket (Figure 6).
4. Secure the four FHP 8-32 x 3/8 in. screws with the 8-32 serrated head nuts from 90400 kit. The nuts
screw on from the outside of the 2-Post Slide Bracket. (Figure 6)
5. Repeat steps 1-4 for the second slide assembly.
OUTER CHANNEL BODY
#1 #2
#3
#4
#5
#6
(Back View)
Intermediate
Channel
Six (6) ea. 0.177 Thru Hole, Countersunk 0.332 x 100° Farside, typ.
Use FHP 8-32 x 3/8” to mount on slide brackets.
Rear-most Outer
Channel mounting
hole may be blocked
by Slide Bracket.
FIGURE 5: SLIDE OUTER CHANNEL MOUNTING HOLE LOCATIONS
Insert Outer Channel Fasteners Through Outer Channel Body
FHP 8-32 x 3/8”
OUTER CHANNEL
Nut 8-32 Serrated Head
1/4-20 x
5/8” Bolt
1/4-20 x
5/8” Bolt
2-POST RACK
FIGURE 6: ATTACH OUTER CHANNEL TO 2-POST SLIDE BRACKET (2 PER MODULE)
6. Repeat steps 1-5 for each module to be installed. (See Figure 7)
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
E-13
6. Install T1000 Modules in Rackmount Slides
CAUTION: Battery Modules weight 150 lb. (68 kg). Use
lifting aids and proper lifting techniques
NOTE: The T1000 System modules must be arranged top-to-bottom in
the following relative order:
•
•
•
•
Transformer Module (if present)
Power (UPS) Module
Battery Module w/Output Panel (if present)
Battery Panel w/o Output Panel (if present)
1. Lift the module intended for the bottom slide rail set, and slide the
module’s E-Z Rails into the extended Slide Middle Member.
2. Gently slide the module backward until the slides are fully retracted.
FIGURE 7: INSTALL MODULES
(Figure 7)
3. Repeat steps 1-2 for the module slide rail set immediately above the bottom one.
4. Continue until all modules have been installed on their slide rails.
5. Go to T1000 Installation and Operation Manual - 91074 to continue installation and cabling of the
T1000 System.
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
E-14
Index
Data. See Data Display Screens, Data Setting
Screens
DB9 Connector
A
male pinouts 49
AC input mode 36
Application 35
Dimensional Data 60
Disposal 7
Audible alarm 35, 52, 53
E
B
Emergency Power Off (EPO) function 24, 37
Environment 7
Backup mode 37, 38
Battery
F
backup mode 37, 38
backup time 37, 38, 39, A-5
disposal 7
fan 53
Fault
low-voltage tolerances 39
recharge tolerances 40
recharging 40, 48
replacement 5, 59
voltage drop 35, 37, 38, 49
Bypass
protedtion functions 53, 54
signal 49
Frequency
Warning 27
Front Panel layout 34
G
mode 36
ground
C
Importance of, 8
Grounding 9
Cable size 24
capacitors 59
H
Cold Start 47
humidity 7
Cold Start switch 28
Procedure 38
I
Common-mode noise 35
Communication interface 49
Cooling fan 59
Input Frequency
warning 27
Input Voltage A-5
Inspection 7
D
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
I-1
Installation 10
Operation modes. See Modes
output disconnect 5
Overvoltage
rackmount arrangement 20
tower arrangement 12, 13
Installation Precautions 8
Interface
DC 53
output 52
communications 49, 50
P
L
Power Conditioning 35
Power factor
labels, warning 3
Layout, Back Panel 22
Battery Module 23
Power Module 22
Transformer Module 24
Layout, Front Panel 28
Cold Start Button 28
Display 28
output, rated load 39
Power failure signal 49
Precautions 27
Protection System 52
R
Recharge Time 40
RECORDS tab
Lifetime
Fault messages 54
battery 59
remote contacts interface 49
Remote Switch 24
capacitors, Aluminum electrolytic 59
fan, cooling 59
Restrictions on UPS use 27
fuses 59
Low Voltage Tolerance 39
S
M
Safety instructions 1, 5
Shipping Weight 60
Shutdown voltage 39
Signal Function
RS-232C 49
MAIN tab 34
maximum ambient operating temperature 5
Mode
AC Input 36
Signal Words 2
Size
N
Normal input power supply 49
wire 24
Specifications A-1
O
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
I-2
Startup, Initial 32
Storage 7
T
Theory of Operation 35
torque, tightening 24
Touchscreen
menu tree 34
U
UPS
Discharge Process 37, 38, 39
UPS functional overview 35
UPS stop signal input 49
V
ventilation 27
Volume, Buzzer. See Buzzer Volume
W
warning labels 3
Warranty c, d, 7
Weights, shipping 60
Weights, UPS 60
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
I-3
T1000 Series UPS 5.6-6kVA Installation and Operation Manual – 91074-005
I-4
SOCIAL INFRASTRUCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION
13131 West Little York Road, Houston, Texas 77041
Tel (713) 466-0277 Fax. (713) 896-5212
US (855) 803-7087 Canada (800) 872-2192
www.toshiba.com/tic/industrial/uninterruptible-power-systems
Printed in the U.S.A.
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