UC3863G-S08-T [UTC]

Switching Controller, Current-mode, 70kHz Switching Freq-Max, PDSO8, HALOGEN FREE, SOP-8;
UC3863G-S08-T
型号: UC3863G-S08-T
厂家: Unisonic Technologies    Unisonic Technologies
描述:

Switching Controller, Current-mode, 70kHz Switching Freq-Max, PDSO8, HALOGEN FREE, SOP-8

开关 光电二极管
文件: 总10页 (文件大小:361K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
UNISONIC TECHNOLOGIES CO., LTD  
UC3863  
LINEAR INTEGRATED CIRCUIT  
LOW COST POWER-SAVING  
MODE PWM CONTROLLER  
FOR FLYBACK CONVERTERS  
DESCRIPTION  
The UC3863 is a high performance current mode PWM  
controller ideally suited for low standby power. The PWM switching  
frequency is programmable externally at normal operation. Low  
VDD startup current make the power reliable on startup design and  
a large value resistor could be used in the startup circuit to  
minimize the standby power. At no load condition, the IC operates  
in power-saving mode for lower standby power, decreasing  
frequency for Higher conversion efficiency at light load condition.  
The UC3863 contains protection with automatic recovery  
including OLP (over load protection), OTP (over temperature  
protection), OVP (over voltage protection), UVLO (VDD over voltage clamp and under voltage lockout).To protect  
the power MOSFET, Gate-drive output is fixed up to 15V max. The UC3863 contains protection OCP (cycle-by-cycle  
current limiting).  
The internal slope compensation improves system stability at high PWM duty cycle output. Leading-edge  
blanking on current sense input removes the signal glitch, which offering minimal external component count in the  
design. Excellent EMI performance is achieved with UTC proprietary frequency hopping technique  
(ZL201020615247.1) together with soft driver control. Audio noise is eliminated due to switch frequency more than  
20kHz during operation.  
The UC3863 has such applications as: battery charger, power adaptor, set-top box power supplies, ink jet  
printers, open-frame SMPS  
FEATURES  
* UTC proprietary frequency hopping technology for Improved EMI  
performance.  
* Power-saving mode for high light-load and standby efficiency  
* Dynamic peak current limiting for constant output power  
* Built-in synchronized slope compensation  
* Programmable PWM Frequency  
* Gate output voltage clamped at 15V  
* Low start-up current  
* Cycle-by-cycle Current Limiting  
* Under voltage lockout (UVLO)  
* Few external components required  
* OTP,OLP,OVP and VDD clamp for higher security  
ORDERING INFORMATION  
Ordering Number  
Lead Free  
Package  
Packing  
Halogen Free  
UC3863G-AG6-R  
UC3863G-S08-T  
UC3863G-S08-R  
UC3863L-AG6-R  
SOT-26  
SOP-8  
SOP-8  
Tape Reel  
Tube  
UC3863L-S08-T  
UC3863L-S08-R  
Tape Reel  
Note: xx: Output Voltage, refer to Marking Information.  
www.unisonic.com.tw  
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Copyright © 2013 Unisonic Technologies Co., Ltd  
QW-R103-058, C  
UC3863  
LINEAR INTEGRATED CIRCUIT  
MARKING INFORMATION(For SOT-26)  
PIN CONFIGURATION  
SOT-26  
SOP-8  
PIN DESCRIPTION  
PIN NO.  
PIN NAME  
PIN TYPE  
DESCRIPTION  
SOT-26  
SOP-8  
8
1
GND  
FB  
P
I
Ground.  
Feedback input pin. The PWM duty cycle is determined by  
voltage level into this pin and SENSE pin input.  
A resistor connected between RI and GND sets switching  
frequency. A 100kresistor RI results in a 65KHz switching  
frequency.  
2
7
5
4
3
4
RI  
I
Current sense input pin. Connected to MOSFET current sensing  
resistor node.  
SENSE  
I
5
6
-
2
1
VDD  
GATE  
NC  
P
O
-
Power supply.  
The totem-pole output driver for driving the power MOSFET.  
No Connection  
3, 6  
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UC3863  
LINEAR INTEGRATED CIRCUIT  
BLOCK DIAGRAM  
RI  
VDD  
5/2  
3/5  
Frequency  
Hopping  
Oscillator  
UVLO  
Reference voltage  
Driver  
OVP  
6/1  
GATE  
Latch  
Logic  
Control  
Q
S
Burstmode  
Q
R
OTP  
2/7  
FB  
PWM COMP  
OCP  
Slope Compensation  
Constant Power Limit  
4/4  
SENSE  
LEB  
1/8  
GND  
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UC3863  
LINEAR INTEGRATED CIRCUIT  
ABSOLUTE MAXIMUM RATINGS (TA=25°C, VDD =15V, unless otherwise specified)  
PARAMETER  
SYMBOL  
VDD  
RATINGS  
30  
UNIT  
V
Supply Voltage  
Input Voltage to FB Pin  
Input Voltage to CS Pin  
Junction Temperature  
Operating Temperature  
Storage Temperature  
VFB  
-0.3 ~ 7  
-0.3 ~ 7  
+150  
V
VSENSE  
TJ  
V
C  
°C  
C  
TOPR  
TSTG  
-40 ~ +125  
-50 ~ +150  
Note: Absolute maximum ratings are those values beyond which the device could be permanently damaged.  
Absolute maximum ratings are stress ratings only and functional device operation is not implied.  
OPERATING RANGE  
PARAMETER  
SYMBOL  
VDD  
RATINGS  
10 ~ 26  
UNIT  
V
Supply Voltage  
ELECTRICAL CHARACTERISTICS (TA=25°C, VDD=15V, RI =100Kunless otherwise specified)  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN  
TYP  
MAX UNIT  
SUPPLY SECTION  
Start Up Current  
ISTR  
IOP  
VDD = VDD(ON)-0.1V  
VFB=3.5V  
5
20  
5
μA  
mA  
mA  
IC Operating current  
1.5  
15  
VDD Zener Clamp current  
UNDER-VOLTAGE LOCKOUT SECTION  
Start Threshold Voltage  
Min. Operating Voltage  
ICLAMP  
VDD>VOVP  
VTHD(ON)  
VDD(MIN)  
13  
14  
15  
12  
V
V
7.5  
CONTROL SECTION  
VFB Open Loop Voltage Level  
PWM Input Gain  
VFB-OPEN  
AVCS  
5
V
V/V  
V
VFB/VCS  
3
Burst-Mode Out FB Voltage  
Reduce-Frequency end FB Voltage  
Burst-Mode Enter FB Voltage  
VFB(OUT)  
VFB(END)  
VFB(IN)  
VSENSE =0  
1.1  
1.8  
0.9  
65  
22  
75  
VSENSE =0  
V
VSENSE =0  
V
Normal  
Switch Frequency  
VFB=3.5V, RI=100KΩ  
Before enter burst mode  
VFB=3.5V, VSENSE=0  
60  
-4  
70  
KHz  
KHz  
%
FSW  
Power-Saving  
Duty Cycle  
DMAX  
FJ(SW)  
FDV  
Frequency Hopping  
+4  
5
%
Frequency VDD Stability  
Frequency Temperature Stability  
RI Resistor Value Range  
Feedback Resistor  
VDD=12V~20V  
T=-20~100°C  
%
FDT  
1.5  
100  
11  
5
%
RI  
50  
150  
KΩ  
KΩ  
RFB  
PROTECTION SECTION  
VCC Over Voltage Protection Threshold  
FB PIN Over Load Protection Threshold  
Over Load Protection Delay-Time  
OTP threshold  
VOVP  
VOLP  
VFB=4.2V  
26  
4.8  
55  
V
V
4.5  
0.6  
11  
5.2  
TDelay  
T(THR)  
mS  
°C  
VFB=4.2V  
VFB=4.2V  
135  
CURRENT LIMITING SECTION  
Over Current Flat Threshold Voltage  
Lead Edge Blanking Time  
DRIVER OUTPUT SECTION  
Output Voltage Low State  
Output Voltage High State  
Output Voltage Rise Time  
Output Voltage Fall Time  
VCS  
0.65  
400  
0.7  
0.8  
V
TLEB  
ns  
VOL  
VOH  
tR  
VDD=16,IO=-20mA  
VDD=16,IO= 20mA  
CL=1.0nF  
V
V
100  
60  
ns  
ns  
tF  
CL=1.0nF  
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UC3863  
LINEAR INTEGRATED CIRCUIT  
OPERATION DESCRIPTION  
The UC3863 devices integrate many useful designs into one controller for low-power switch-mode power  
supplies. The following descriptions highlight some of the features of the UC3863 series.  
Start-up Current  
The start-up current is only 5μA. Low start-up current allows a start-up resistor with a high resistance and a  
low-wattage to supply the start-up power for the controller. For AC/DC adaptor with universal input range design, a  
2.5~3M, 1/8W startup resistor could be used together with a VDD capacitor to provide a fast startup and low power  
dissipation solution.  
Power-Saving Mode Operation  
The proprietary Power-Saving Mode function provides linearly decreasing the switching frequency under  
light-load conditions for higher efficiency. The feedback voltage, which is sampled from the voltage feedback loop, is  
taken as the reference. Once the feedback voltage dropped below the threshold voltage, the switching frequency  
starts to decrease. This Power-Saving Mode function dramatically reduces power consumption under light-load  
conditions. The 22KHz minimum frequency control also eliminates the audio noise at any loading conditions.  
At zero load condition, the magnitude of power loss is in proportion to the number of switching events within a  
fixed period of time. Reducing switching events leads to the reduction on the power loss and thus conserves the  
energy. The UC3863 enter burst mode at standby condition to minimize the switching loss and reduces the standby  
power consumption. Power supplies using the UC3863 can easily meet even the strictest regulations regarding  
standby power consumption.  
Switch Frequency Set  
The maximum switch frequency is set through the 100KRI-pin resistor to 65KHz. Switch frequency is  
modulated by output power POUT during IC operating. At no load or light load condition, most of the power dissipation  
in a switching mode power supply is from switching loss on the MOSFET transistor, the core loss of the transformer  
and the loss on the snubber circuit. The magnitude of power loss is in proportion to the number of switching events  
within a fixed period of time. So lower switch frequency at lower load, which more and more improve IC’s efficiency  
at light load. At from no load to light load condition, The IC will operate at from Burst mode to Reducing Frequency  
Mode. The relation curve between fSW and POUT/POUT (MAX) as followed Fig.1. The maximum switch frequency is set  
through the RI-pin resistor RI: FSW=6500/RI (K) KHz.  
Fig.1 The relation curve between fSW and relative output power POUT/ POUT (MAX)  
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UC3863  
LINEAR INTEGRATED CIRCUIT  
OPERATION DESCRIPTION (Cont.)  
Frequency Hopping For EMI Improvement  
The Frequency hopping is implemented in the IC; there are two oscillators built-in the IC. The first oscillator is to  
set the normal switching frequency; the switching frequency is modulated with a period signal generated by the 2nd  
oscillator. The relation between the first oscillator and the 2nd oscillator as followed Fig.2. So the tone energy is  
evenly spread out, the spread spectrum minimizes the conduction band EMI and therefore eases the system design  
in meeting stringent EMI requirement.  
Fig.2 Frequency Hopping  
Built-in Slope Compensation  
Built-in slope compensation circuit greatly improves the close loop stability at CCM and prevents the  
sub-harmonic oscillation.  
Leading-Edge Blanking  
Each time the power MOSFET is switched on, a turn-on spike will inevitably occur at the sense-resistor. To avoid  
premature termination of the switching pulse, a 400ns leading-edge blanking time is built in. Conventional RC  
filtering can therefore be omitted. During this blanking period, the current-limit comparator is disabled and it cannot  
switch off the gate driver.  
Constant Output Power Limit  
When the SENSE voltage, across the sense resistor RS, reaches the threshold voltage, around 0.8V, the output  
GATE drive will be turned off after a small propagation delay tD. This propagation delay will introduce an additional  
current proportional to tD×VIN/Lp. Since the propagation delay is nearly constant regardless of the input line voltage  
VIN. Higher input line voltage will result in a larger additional current and hence the output power limit is also higher  
than that under low input line voltage. To compensate this variation for wide AC input range, the threshold voltage is  
adjusted by the VIN current. Since VIN pin is connected to the rectified input line voltage through a resistor RVIN, a  
higher line voltage will generate higher VIN current into the VIN pin. The threshold voltage is decreased if the VIN  
current is increased. Smaller threshold voltage, forces the output GATE drive to terminate earlier, thus reduce the  
total PWM turn-on time and make the output power equal to that of low line input. This proprietary internal  
compensation ensures a constant output power limit for wide AC input voltage from 90VAC to 264VAC.  
Under Voltage Lockout (UVLO)  
The turn-on and turn-off thresholds of the UC3863 are fixed internally at 15.8V/10V. During start-up, the hold-up  
capacitor must be charged to 15.8V through the start-up resistor, so that the UC3863 will be enabled. The hold-up  
capacitor will continue to supply VDD until power can be delivered from the auxiliary winding of the main transformer.  
VDD must not drop below 10V during this start-up process. This UVLO hysteresis window ensures that hold-up  
capacitor will be adequate to supply VDD during start-up.  
Gate Output  
The UC3863 output stage is a fast totem pole gate driver. Cross conduction has been avoided to minimize heat  
dissipation, increase efficiency, and enhance reliability. A good tradeoff is achieved through dead time control. The  
low idle loss and good EMI system design is easier to achieve with this dedicated control scheme. An internal 15V  
clamp is added for MOSFET gate protection at higher than expected VDD input.  
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UC3863  
LINEAR INTEGRATED CIRCUIT  
OPERATION DESCRIPTION (Cont.)  
Protection Controls  
The IC takes on more protection functions such as OVP, OLP and OTP etc. In case of those failure modes for  
continual blanking time, the driver is shut down. Driver is reset after failure is eliminated.  
OVP  
The OVP will shut down the switching of the power MOSFET whenever VDD >VOVP. The OVP event as followed  
Fig.3.  
Fig.3 OVP case  
Fig.4 OLP case  
OLP  
OLP will shut down driver when VFB> VOLP for continual a blanking time. The OLP event as followed Fig.4.  
OTP  
OTP will shut down driver when junction temperature TJ>T (THR)  
.
PCB Layout Note  
Noise from the current sense or the control signal can cause significant pulse width jitter in  
continuous-conduction mode, and slope compensation helps alleviate these problems. Good placement and layout  
practices should be followed. Avoiding long PCB traces and component leads, locating compensation and filter  
components near the UC3863, and increasing the power MOS gate resistance is advised.  
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www.unisonic.com.tw  
UC3863  
LINEAR INTEGRATED CIRCUIT  
REFRENCE CIRCUIT (12V/1.5A)  
BOM  
Reference  
Component  
1N4007×4  
Reference  
Component  
33μH 6*8mm  
4N65K  
BD1  
L2  
Q1  
CX1 (Optional)  
NC  
CY1 (Optional)  
YC 102P/400V (Y1)  
EC 33μF/400V 105°C  
EC 6.8μF/400V 105°C  
CC 0.001μF/1000V  
EC 10μF/50V  
CC 104P/50V  
NC  
R1,R2  
R3  
R 4.7M1206  
R 200K  
C2  
C1  
R4 (Optional)  
R5  
0Ω  
C3  
R 24.9Ω  
C4  
R6  
R 42.211206  
R 0.661W  
R 51k1206  
R 100k0805  
NC  
C5,C13 (Optional)  
R7  
C7 (Optional)  
R8  
C8  
CC 103P/25V  
NC  
R9  
C9  
R10  
R12  
R13  
R14  
R15  
R16  
T1  
C10  
EC 470u/10V  
EC 220u/10V  
CC 103P/50V 0805  
NC  
R 2200805  
R 1K0805  
R 10K0805  
R 100k0805  
R 25.94k0805  
EE-219  
C11  
C12  
C14  
D2  
Diode FR107  
1N4148  
D4 (Optional)  
D5  
F1  
L1  
MBR10100  
2A/250V  
U1  
IC UC3863  
TL431  
U2  
NC  
U3  
PC817  
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UC3863  
LINEAR INTEGRATED CIRCUIT  
TYPICAL CHARACTERISTICS  
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UC3863  
LINEAR INTEGRATED CIRCUIT  
TYPICAL CHARACTERISTICS (Cont.)  
UTC assumes no responsibility for equipment failures that result from using products at values that  
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or  
other parameters) listed in products specifications of any and all UTC products described or contained  
herein. UTC products are not designed for use in life support appliances, devices or systems where  
malfunction of these products can be reasonably expected to result in personal injury. Reproduction in  
whole or in part is prohibited without the prior written consent of the copyright owner. The information  
presented in this document does not form part of any quotation or contract, is believed to be accurate  
and reliable and may be changed without notice.  
UNISONIC TECHNOLOGIES CO., LTD  
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