UC3800L-S08-R [UTC]

LOW COST POWER-SAVING MODE PWM CONTROLLER;
UC3800L-S08-R
型号: UC3800L-S08-R
厂家: Unisonic Technologies    Unisonic Technologies
描述:

LOW COST POWER-SAVING MODE PWM CONTROLLER

文件: 总10页 (文件大小:221K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
UNISONIC TECHNOLOGIES CO., LTD  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
LOW COST POWER-SAVING  
MODE PWM CONTROLLER  
FOR FLYBACK CONVERTERS  
DESCRIPTION  
The UTC UC3800/B is a high performance current mode PWM  
controller ideally suited for low standby power. High voltage startup  
is implemented in UTC UC3800/B, which features with short  
startup time and no standby current. At no load condition, the IC  
operates in power-saving mode for lower standby power,  
decreasing frequency for higher conversion efficiency at light load  
condition.  
SOP-8  
The internal slope compensation improves system stability at  
high PWM duty cycle output. Leading-edge blanking on current  
sense input removes the signal glitch, which offering minimal  
external component count in the design. Excellent EMI  
performance is achieved with UTC proprietary frequency hopping  
technique (ZL201020615247.1) together with soft driver control.  
Audio noise is eliminated due to switch frequency more than 20kHz  
during operation.  
The UTC UC3800/B has such applications as: battery charger,  
power adaptor, set-top box power supplies, ink jet printers,  
open-frame SMPS.  
FEATURES  
* UTC proprietary frequency hopping technology for Improved EMI * Fixed switch frequency 65kHz  
performance.  
* Gate output voltage clamped at 16V  
* Low start-up current  
* Cycle-by-cycle Current Limiting  
* Under voltage lockout (UVLO)  
* Few external components required  
* Power-saving mode for high light-load and standby efficiency  
* Soft Start  
* Dynamic peak current limiting for constant output power  
* Built-in synchronized slope compensation  
* OTP,OLP,OVP, LNO-OVP, Brownout and VDD clamp for higher  
security  
ORDERING INFORMATION  
Ordering Number  
Package  
Packing  
Lead Free  
Halogen Free  
UC3800L-S08-R  
UC3800BL-S08-R  
UC3800G-S08-R  
UC3800BG-S08-R  
SOP-8  
SOP-8  
Tape Reel  
Tape Reel  
www.unisonic.com.tw  
Copyright © 2018 Unisonic Technologies Co., Ltd  
1 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
MARKING  
UC3800  
UC3800B  
PIN CONFIGURATION  
PIN DESCRIPTION  
PIN NO.  
PIN NAME PIN TYPE  
DESCRIPTION  
1
2
3
GATE  
VDD  
O
P
I
Totem-pole gate driver output for power MOSFET.  
Supply voltage  
CS  
Current sense input.  
This pin is connected to the line input via two resistors to achieve line  
voltage over protect function and Brownout  
The PWM duty cycle is determined by voltage level into this pin and the  
current-sense signal at CS pin.  
4
5
LNO  
FB  
I
I
6
7
8
GND  
NC  
P
Ground.  
HV  
I
Connected to the line input or bulk capacitor via resistor for setup.  
UNISONIC TECHNOLOGIES CO., LTD  
www.unisonic.com.tw  
2 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
BLOCK DIAGRAM  
HV Start  
Driver  
HV  
GATE  
Internal  
Soft  
supply  
Start  
EN  
Green  
Mode  
OCP  
UVLO  
VDD  
Slope  
Compensation  
LEB  
CS  
OSC  
PWM  
OVP  
Comparator  
Logic  
Burst  
Mode  
EN  
S
R
R
S
-
Clamp  
Q
Q
+
Vth_OLP  
-
+
2R  
FB  
Delay  
OLP  
Comparator  
R
Delay  
OTP  
LNO  
+
-
Vth_LNO  
GND  
UNISONIC TECHNOLOGIES CO., LTD  
www.unisonic.com.tw  
3 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
ABSOLUTE MAXIMUM RATINGS (TA=25°C, VDD =16V, unless otherwise specified)  
PARAMETER  
SYMBOL  
VDD  
RATINGS  
30  
UNIT  
V
Supply Voltage  
Input Voltage to FB Pin  
Input Voltage to CS Pin  
Junction Temperature  
Operating Temperature  
Storage Temperature  
VFB  
-0.3 ~ 6  
-0.3 ~ 6  
+150  
V
VSENSE  
TJ  
V
C  
°C  
C  
TOPR  
TSTG  
-40 ~ +125  
-50 ~ +150  
Note: Absolute maximum ratings are those values beyond which the device could be permanently damaged.  
Absolute maximum ratings are stress ratings only and functional device operation is not implied.  
OPERATING RANGE  
PARAMETER  
SYMBOL  
VDD  
RATINGS  
9 ~ 24  
UNIT  
V
Supply Voltage  
THERMAL DATA  
PARAMETER  
Junction to Ambient  
SYMBOL  
RATINGS  
150  
UNIT  
°C/W  
θJA  
ELECTRICAL CHARACTERISTICS (TA=25°C, VDD=16Vunless otherwise specified)  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN TYP MAX UNIT  
SUPPLY SECTION  
Supply current from HV Pin  
Start Up Current  
IHV  
ISTR  
HV=100V  
0.6  
2
mA  
μA  
mA  
V
VDD = VDD(ON)-0.1V  
VFB=3.5V  
15  
1.8  
36  
IC Operating current  
IOP1  
0.8  
34  
VDD Zener Clamp Voltage  
UNDER-VOLTAGE LOCKOUT SECTION  
Start Threshold Voltage  
Min. Operating Voltage  
Hysteresis  
VDD(CLAMP)  
IDD=20mA  
32  
VDD(ON)  
VDD(OFF)  
VDD(HY)  
16.5 18.5  
21  
8
V
V
V
6
7
6
CONTROL SECTION  
VFB Open Loop Voltage Level  
PWM Input Gain  
VFB-OPEN  
AVCS  
5.0  
5.4  
3
V
V/V  
V
VFB/VCS  
UC3800  
1.1  
0.85  
1.2  
0.9  
65  
The FB threshold enter burst mode  
The FB threshold exit burst mode  
VFB(IN)  
VFB(OUT)  
FSW  
UC3800B  
UC3800  
V
UC3800B  
Normal  
Switch Frequency  
VFB=3.5V, hopping Rang  
VFB=1.4V  
60  
19  
70  
-9  
70  
KHz  
KHz  
%
Power-Saving  
Duty Cycle  
DMAX  
FJ(SW)  
FDV  
VFB=3.5V, VSENSE=0  
78  
85  
+9  
5
Frequency Hopping  
%
Frequency VDD Stability  
Frequency Temperature Stability  
PROTECTION SECTION  
VCC Over Voltage Protection Threshold  
FB PIN Over Load Protection Threshold  
Over Load Protection Delay-Time  
Soft start time  
VDD=12V~20V  
T=-40~85°C  
%
FDT  
10  
%
VOVP  
VOLP  
TDelay  
TSS  
VFB=3.5V  
25  
60  
27  
4.6  
88  
5
29  
V
V
120  
mS  
mS  
°C  
OTP Level  
TOTP  
150  
UNISONIC TECHNOLOGIES CO., LTD  
www.unisonic.com.tw  
4 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
ELECTRICAL CHARACTERISTICS (Note.)  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN TYP MAX UNIT  
CURRENT LIMITING SECTION  
Peak Current Flat Threshold Voltage  
Peak Current Valley Threshold Voltage  
Lead Edge Blanking Time  
DRIVER OUTPUT SECTION  
Output Voltage Low State  
Output Voltage High State  
Output clamp Voltage  
VCS-F  
VCS-V  
TLEB  
VFB=4V, Duty60%  
0.97  
0.57 0.62 0.67  
350  
V
V
VFB=4V, Duty=0%  
ns  
VOL  
VDD=16V,IO=-20mA  
VDD=16V,IO= 20mA  
1
V
V
VOH  
11  
V_Clamping  
16  
V
Output Voltage Rise Time  
Output Voltage Fall Time  
LNO SECTION  
tR  
tF  
CL=1.0nF  
CL=1.0nF  
150  
60  
ns  
ns  
Threshold voltage for LNO  
Threshold voltage for BNO  
VTH_LNO  
VTH_BNO  
0.93 1.03 1.10  
0.22 0.26 0.30  
V
V
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www.unisonic.com.tw  
5 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
OPERATION DESCRIPTION  
The UTC UC3800/B devices integrate many useful designs into one controller for low-power switch-mode power  
supplies. The following descriptions highlight some of the features of the UTC UC3800/B series.  
HV Start-up  
UTC UC3800/B integrated HV start circuit, and provide about 1mA current to charge VDD pin during power on state  
from HV pin. When VDD cap voltage is higher than UVLO (OFF), the charge current is switched off. At this moment,  
the VDD capacitor provides current to UTC UC3800/B until the auxiliary winding of the main transformer starts to  
provide the operation current.  
Power-Saving Mode Operation  
The proprietary Power-Saving Mode function provides linearly decreasing the switching frequency under light-load  
conditions for higher efficiency. The feedback voltage, which is sampled from the voltage feedback loop, is taken as  
the reference. Once the feedback voltage dropped below the threshold voltage, the switching frequency starts to  
decrease. This Power-Saving Mode function dramatically reduces power consumption under light-load conditions.  
The 22KHz minimum frequency control also eliminates the audio noise at any loading conditions.  
At zero load condition, the magnitude of power loss is in proportion to the number of switching events within a  
fixed period of time. Reducing switching events leads to the reduction on the power loss and thus conserves the  
energy. The UTC UC3800/B enter burst mode at standby condition to minimize the switching loss and reduces the  
standby power consumption. Power supplies using the UTC UC3800/B can easily meet even the strictest regulations  
regarding standby power consumption.  
Switch Frequency Set  
The maximum switch frequency is fixed to 65KHz. Switch frequency is modulated by output power POUT during IC  
operating. At no load or light load condition, most of the power dissipation in a switching mode power supply is from  
switching loss on the MOSFET transistor, the core loss of the transformer and the loss on the snubber circuit. The  
magnitude of power loss is in proportion to the number of switching events within a fixed period of time. So lower  
switch frequency at lower load, which more and more improve IC’s efficiency at light load. At from no load to light  
load condition, The IC will operate at from Burst mode to Reducing Frequency Mode. The relation curve between fSW  
and POUT/POUT (MAX) as followed Fig.1.  
Fig.1 The relation curve between fSW and relative output power POUT/ POUT (MAX)  
UNISONIC TECHNOLOGIES CO., LTD  
www.unisonic.com.tw  
6 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
OPERATION DESCRIPTION (Cont.)  
Frequency Hopping For EMI Improvement  
The Frequency hopping is implemented in the IC; there are two oscillators built-in the IC. The first oscillator is to  
set the normal switching frequency; the switching frequency is modulated with a period signal generated by the 2nd  
oscillator. The relation between the first oscillator and the 2nd oscillator as followed Fig.2. So the tone energy is  
evenly spread out, the spread spectrum minimizes the conduction band EMI and therefore eases the system design  
in meeting stringent EMI requirement.  
Fig.2 Frequency Hopping  
Built-in Slope Compensation  
Built-in slope compensation circuit greatly improves the close loop stability at CCM and prevents the sub-harmonic  
oscillation.  
Leading-Edge Blanking  
Each time the power MOSFET is switched on, a turn-on spike will inevitably occur at the sense-resistor. To avoid  
premature termination of the switching pulse, a 350ns leading-edge blanking time is built in. Conventional RC  
filtering can therefore be omitted. During this blanking period, the current-limit comparator is disabled and it cannot  
switch off the gate driver.  
Constant Output Power Limit  
When the SENSE voltage, across the sense resistor RS, reaches the threshold voltage, around 0.95V, the output  
GATE drive will be turned off after a small propagation delay tD. This propagation delay will introduce an additional  
current proportional to tD×VIN/Lp. Since the propagation delay is nearly constant regardless of the input line voltage  
VIN. Higher input line voltage will result in a larger additional current and hence the output power limit is also higher  
than that under low input line voltage. To compensate this variation for wide AC input range, the threshold voltage is  
adjusted by the VIN current. Since VIN pin is connected to the rectified input line voltage through a resistor RVIN, a  
higher line voltage will generate higher VIN current into the VIN pin. The threshold voltage is decreased if the VIN  
current is increased. Smaller threshold voltage, forces the output GATE drive to terminate earlier, thus reduce the  
total PWM turn-on time and make the output power equal to that of low line input. This proprietary internal  
compensation ensures a constant output power limit for wide AC input voltage from 90VAC to 264VAC.  
Under Voltage Lockout (UVLO)  
The turn-on and turn-off thresholds of the UTC UC3800/B are fixed internally at VTHD(ON)/VDD(MIN) During start-up,  
the hold-up capacitor must be charged to VTHD(ON) through the start-up resistor, so that the UTC UC3800/B will be  
enabled. The hold-up capacitor will continue to supply VDD until power can be delivered from the auxiliary winding of  
the main transformer. VDD must not drop below VDD(MIN) during this start-up process. This UVLO hysteresis window  
ensures that hold-up capacitor will be adequate to supply VDD during start-up.  
Gate Output  
The UTC UC3800/B output stage is a fast totem pole gate driver. Cross conduction has been avoided to minimize  
heat dissipation, increase efficiency, and enhance reliability. A good tradeoff is achieved through dead time control.  
The low idle loss and good EMI system design is easier to achieve with this dedicated control scheme. An internal  
16V clamp is added for MOSFET gate protection at higher than expected VDD input.  
UNISONIC TECHNOLOGIES CO., LTD  
www.unisonic.com.tw  
7 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
OPERATION DESCRIPTION (Cont.)  
Protection Controls  
The IC takes on more protection functions such as OVP, OLP and OTP etc. In case of those failure modes for  
continual blanking time, the driver is shut down. Driver is reset after failure is eliminated.  
OVP  
The OVP will shut down the switching of the power MOSFET whenever VDD >VOVP. The OVP event as followed  
Fig.3.  
Fig.3 OVP case  
Fig.4 OLP case  
OLP  
OLP will shut down driver when VFB> VOLP for continual time. The OLP event as followed Fig.4.  
LNO-OVP and BNO  
LNO will shut down driver when LNO> VTH_LNO or LNO<VTH_BNO for continual time.  
OTP  
The internal OTP circuit is implemented to detect the Temperature. As soon as the Temperature is higher than  
the 150C, the driver will shut down.  
PCB Layout Note  
Noise from the current sense or the control signal can cause significant pulse width jitter in continuous-conduction  
mode, and slope compensation helps alleviate these problems. Good placement and layout practices should be  
followed. Avoiding long PCB traces and component leads, locating compensation and filter components near the  
UTC UC3800/B, and increasing the power MOS gate resistance is advised.  
UNISONIC TECHNOLOGIES CO., LTD  
www.unisonic.com.tw  
8 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
REFRENCE CIRCUIT (12V/1.5A)  
F1  
L2  
1
2
L
1 BD1  
R1  
R2  
CX1  
2
4
+
C3 R3  
C1  
C2  
D5  
L1  
T1  
2
1, 2  
3, 4  
1
2
1
1
VO  
10  
N
3
D2  
9
R10 C9  
C10  
8
5
1
+
+
D4  
R4  
22  
3
U1  
C11  
1
2
C13  
2 ZD1  
Q1  
1
GATE 1  
VDD 2  
8
HV  
NC  
7
R6  
7
GND  
GND SENSE 3  
6
5
R7  
R9-1  
FB  
LNO 4  
R8  
C7  
C8  
R5  
D3  
2
1
+
R12  
R13  
C4  
C5  
U3  
R9  
4
R15  
R14  
3
2
3
C12  
CY1  
U2  
1
R16  
2
BOM  
Reference  
Component  
BD 1A/600V  
NC  
Reference  
L2  
Component  
20mH 6*8mm  
4N60  
BD1  
CX1 (Optional)  
Q1  
CY1 (Optional)  
YC 220P/400V (Y1)  
EC 22μF/400V 105°C  
EC 10μF/400V 105°C  
CC 0.01μF/1000V  
EC 3.3μF/50V  
R1,R2  
R3  
R 1M1206  
R 30K1206  
R 201W  
C2  
C1  
C3  
C4  
R4 (Optional)  
R5  
R 01206  
R 1001206  
R 1.11W  
R 10k1206  
R 28k/ 1MΩ  
R 510.5W  
R 5100805  
R 2K0805  
R 00805  
R 43k0805  
R 12k0805  
R 120k0805  
EF-20  
R6  
C5,C13 (Optional)  
CC 104P/25V 0805  
CC 102P/25V 1206  
CC 102P/25V 1206  
CC 222P/100V 1206  
EC 470u/16V 105°C  
EC 220u/16V 105°C  
CC 222P/16V 0805  
NC  
R7  
C7 (Optional)  
R8  
C8  
R9/R9-1  
R10  
R12  
R13  
R14  
R15  
R16  
R17  
T1  
C9  
C10  
C11  
C12  
C14  
D2  
Diode FR107  
D3  
Diode FR102  
D4 (Optional)  
D5  
F1  
L1  
Diode SB360  
R1/0.5W  
U1  
IC UC3800/B  
TL431  
U2  
10μH 6mm  
U3  
PC817  
UNISONIC TECHNOLOGIES CO., LTD  
www.unisonic.com.tw  
9 of 10  
QW-R103-083.d  
UC3800/B  
Preliminary  
LINEAR INTEGRATED CIRCUIT  
UTC assumes no responsibility for equipment failures that result from using products at values that  
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other  
parameters) listed in products specifications of any and all UTC products described or contained herein.  
UTC products are not designed for use in life support appliances, devices or systems where malfunction  
of these products can be reasonably expected to result in personal injury. Reproduction in whole or in  
part is prohibited without the prior written consent of the copyright owner. UTC reserves the right to  
make changes to information published in this document, including without limitation specifications and  
product descriptions, at any time and without notice. This document supersedes and replaces all  
information supplied prior to the publication hereof.  
UNISONIC TECHNOLOGIES CO., LTD  
www.unisonic.com.tw  
10 of 10  
QW-R103-083.d  

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