UC3800L-S08-R [UTC]
LOW COST POWER-SAVING MODE PWM CONTROLLER;型号: | UC3800L-S08-R |
厂家: | Unisonic Technologies |
描述: | LOW COST POWER-SAVING MODE PWM CONTROLLER |
文件: | 总10页 (文件大小:221K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
UNISONIC TECHNOLOGIES CO., LTD
UC3800/B
Preliminary
LINEAR INTEGRATED CIRCUIT
LOW COST POWER-SAVING
MODE PWM CONTROLLER
FOR FLYBACK CONVERTERS
DESCRIPTION
The UTC UC3800/B is a high performance current mode PWM
controller ideally suited for low standby power. High voltage startup
is implemented in UTC UC3800/B, which features with short
startup time and no standby current. At no load condition, the IC
operates in power-saving mode for lower standby power,
decreasing frequency for higher conversion efficiency at light load
condition.
SOP-8
The internal slope compensation improves system stability at
high PWM duty cycle output. Leading-edge blanking on current
sense input removes the signal glitch, which offering minimal
external component count in the design. Excellent EMI
performance is achieved with UTC proprietary frequency hopping
technique (ZL201020615247.1) together with soft driver control.
Audio noise is eliminated due to switch frequency more than 20kHz
during operation.
The UTC UC3800/B has such applications as: battery charger,
power adaptor, set-top box power supplies, ink jet printers,
open-frame SMPS.
FEATURES
* UTC proprietary frequency hopping technology for Improved EMI * Fixed switch frequency 65kHz
performance.
* Gate output voltage clamped at 16V
* Low start-up current
* Cycle-by-cycle Current Limiting
* Under voltage lockout (UVLO)
* Few external components required
* Power-saving mode for high light-load and standby efficiency
* Soft Start
* Dynamic peak current limiting for constant output power
* Built-in synchronized slope compensation
* OTP,OLP,OVP, LNO-OVP, Brownout and VDD clamp for higher
security
ORDERING INFORMATION
Ordering Number
Package
Packing
Lead Free
Halogen Free
UC3800L-S08-R
UC3800BL-S08-R
UC3800G-S08-R
UC3800BG-S08-R
SOP-8
SOP-8
Tape Reel
Tape Reel
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Copyright © 2018 Unisonic Technologies Co., Ltd
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Preliminary
LINEAR INTEGRATED CIRCUIT
MARKING
UC3800
UC3800B
PIN CONFIGURATION
PIN DESCRIPTION
PIN NO.
PIN NAME PIN TYPE
DESCRIPTION
1
2
3
GATE
VDD
O
P
I
Totem-pole gate driver output for power MOSFET.
Supply voltage
CS
Current sense input.
This pin is connected to the line input via two resistors to achieve line
voltage over protect function and Brownout
The PWM duty cycle is determined by voltage level into this pin and the
current-sense signal at CS pin.
4
5
LNO
FB
I
I
6
7
8
GND
NC
P
Ground.
HV
I
Connected to the line input or bulk capacitor via resistor for setup.
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Preliminary
LINEAR INTEGRATED CIRCUIT
BLOCK DIAGRAM
HV Start
Driver
HV
GATE
Internal
Soft
supply
Start
EN
Green
Mode
OCP
UVLO
VDD
Slope
Compensation
LEB
CS
OSC
PWM
OVP
Comparator
Logic
Burst
Mode
EN
S
R
R
S
-
Clamp
Q
Q
+
Vth_OLP
-
+
2R
FB
Delay
OLP
Comparator
R
Delay
OTP
LNO
+
-
Vth_LNO
GND
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UC3800/B
Preliminary
LINEAR INTEGRATED CIRCUIT
ABSOLUTE MAXIMUM RATINGS (TA=25°C, VDD =16V, unless otherwise specified)
PARAMETER
SYMBOL
VDD
RATINGS
30
UNIT
V
Supply Voltage
Input Voltage to FB Pin
Input Voltage to CS Pin
Junction Temperature
Operating Temperature
Storage Temperature
VFB
-0.3 ~ 6
-0.3 ~ 6
+150
V
VSENSE
TJ
V
C
°C
C
TOPR
TSTG
-40 ~ +125
-50 ~ +150
Note: Absolute maximum ratings are those values beyond which the device could be permanently damaged.
Absolute maximum ratings are stress ratings only and functional device operation is not implied.
OPERATING RANGE
PARAMETER
SYMBOL
VDD
RATINGS
9 ~ 24
UNIT
V
Supply Voltage
THERMAL DATA
PARAMETER
Junction to Ambient
SYMBOL
RATINGS
150
UNIT
°C/W
θJA
ELECTRICAL CHARACTERISTICS (TA=25°C, VDD=16V,unless otherwise specified)
PARAMETER
SYMBOL
TEST CONDITIONS
MIN TYP MAX UNIT
SUPPLY SECTION
Supply current from HV Pin
Start Up Current
IHV
ISTR
HV=100V
0.6
2
mA
μA
mA
V
VDD = VDD(ON)-0.1V
VFB=3.5V
15
1.8
36
IC Operating current
IOP1
0.8
34
VDD Zener Clamp Voltage
UNDER-VOLTAGE LOCKOUT SECTION
Start Threshold Voltage
Min. Operating Voltage
Hysteresis
VDD(CLAMP)
IDD=20mA
32
VDD(ON)
VDD(OFF)
VDD(HY)
16.5 18.5
21
8
V
V
V
6
7
6
CONTROL SECTION
VFB Open Loop Voltage Level
PWM Input Gain
VFB-OPEN
AVCS
5.0
5.4
3
V
V/V
V
∆VFB/∆VCS
UC3800
1.1
0.85
1.2
0.9
65
The FB threshold enter burst mode
The FB threshold exit burst mode
VFB(IN)
VFB(OUT)
FSW
UC3800B
UC3800
V
UC3800B
Normal
Switch Frequency
VFB=3.5V, hopping Rang
VFB=1.4V
60
19
70
-9
70
KHz
KHz
%
Power-Saving
Duty Cycle
DMAX
FJ(SW)
FDV
VFB=3.5V, VSENSE=0
78
85
+9
5
Frequency Hopping
%
Frequency VDD Stability
Frequency Temperature Stability
PROTECTION SECTION
VCC Over Voltage Protection Threshold
FB PIN Over Load Protection Threshold
Over Load Protection Delay-Time
Soft start time
VDD=12V~20V
T=-40~85°C
%
FDT
10
%
VOVP
VOLP
TDelay
TSS
VFB=3.5V
25
60
27
4.6
88
5
29
V
V
120
mS
mS
°C
OTP Level
TOTP
150
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Preliminary
LINEAR INTEGRATED CIRCUIT
ELECTRICAL CHARACTERISTICS (Note.)
PARAMETER
SYMBOL
TEST CONDITIONS
MIN TYP MAX UNIT
CURRENT LIMITING SECTION
Peak Current Flat Threshold Voltage
Peak Current Valley Threshold Voltage
Lead Edge Blanking Time
DRIVER OUTPUT SECTION
Output Voltage Low State
Output Voltage High State
Output clamp Voltage
VCS-F
VCS-V
TLEB
VFB=4V, Duty≥60%
0.97
0.57 0.62 0.67
350
V
V
VFB=4V, Duty=0%
ns
VOL
VDD=16V,IO=-20mA
VDD=16V,IO= 20mA
1
V
V
VOH
11
V_Clamping
16
V
Output Voltage Rise Time
Output Voltage Fall Time
LNO SECTION
tR
tF
CL=1.0nF
CL=1.0nF
150
60
ns
ns
Threshold voltage for LNO
Threshold voltage for BNO
VTH_LNO
VTH_BNO
0.93 1.03 1.10
0.22 0.26 0.30
V
V
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Preliminary
LINEAR INTEGRATED CIRCUIT
OPERATION DESCRIPTION
The UTC UC3800/B devices integrate many useful designs into one controller for low-power switch-mode power
supplies. The following descriptions highlight some of the features of the UTC UC3800/B series.
HV Start-up
UTC UC3800/B integrated HV start circuit, and provide about 1mA current to charge VDD pin during power on state
from HV pin. When VDD cap voltage is higher than UVLO (OFF), the charge current is switched off. At this moment,
the VDD capacitor provides current to UTC UC3800/B until the auxiliary winding of the main transformer starts to
provide the operation current.
Power-Saving Mode Operation
The proprietary Power-Saving Mode function provides linearly decreasing the switching frequency under light-load
conditions for higher efficiency. The feedback voltage, which is sampled from the voltage feedback loop, is taken as
the reference. Once the feedback voltage dropped below the threshold voltage, the switching frequency starts to
decrease. This Power-Saving Mode function dramatically reduces power consumption under light-load conditions.
The 22KHz minimum frequency control also eliminates the audio noise at any loading conditions.
At zero load condition, the magnitude of power loss is in proportion to the number of switching events within a
fixed period of time. Reducing switching events leads to the reduction on the power loss and thus conserves the
energy. The UTC UC3800/B enter burst mode at standby condition to minimize the switching loss and reduces the
standby power consumption. Power supplies using the UTC UC3800/B can easily meet even the strictest regulations
regarding standby power consumption.
Switch Frequency Set
The maximum switch frequency is fixed to 65KHz. Switch frequency is modulated by output power POUT during IC
operating. At no load or light load condition, most of the power dissipation in a switching mode power supply is from
switching loss on the MOSFET transistor, the core loss of the transformer and the loss on the snubber circuit. The
magnitude of power loss is in proportion to the number of switching events within a fixed period of time. So lower
switch frequency at lower load, which more and more improve IC’s efficiency at light load. At from no load to light
load condition, The IC will operate at from Burst mode to Reducing Frequency Mode. The relation curve between fSW
and POUT/POUT (MAX) as followed Fig.1.
Fig.1 The relation curve between fSW and relative output power POUT/ POUT (MAX)
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Preliminary
LINEAR INTEGRATED CIRCUIT
OPERATION DESCRIPTION (Cont.)
Frequency Hopping For EMI Improvement
The Frequency hopping is implemented in the IC; there are two oscillators built-in the IC. The first oscillator is to
set the normal switching frequency; the switching frequency is modulated with a period signal generated by the 2nd
oscillator. The relation between the first oscillator and the 2nd oscillator as followed Fig.2. So the tone energy is
evenly spread out, the spread spectrum minimizes the conduction band EMI and therefore eases the system design
in meeting stringent EMI requirement.
Fig.2 Frequency Hopping
Built-in Slope Compensation
Built-in slope compensation circuit greatly improves the close loop stability at CCM and prevents the sub-harmonic
oscillation.
Leading-Edge Blanking
Each time the power MOSFET is switched on, a turn-on spike will inevitably occur at the sense-resistor. To avoid
premature termination of the switching pulse, a 350ns leading-edge blanking time is built in. Conventional RC
filtering can therefore be omitted. During this blanking period, the current-limit comparator is disabled and it cannot
switch off the gate driver.
Constant Output Power Limit
When the SENSE voltage, across the sense resistor RS, reaches the threshold voltage, around 0.95V, the output
GATE drive will be turned off after a small propagation delay tD. This propagation delay will introduce an additional
current proportional to tD×VIN/Lp. Since the propagation delay is nearly constant regardless of the input line voltage
VIN. Higher input line voltage will result in a larger additional current and hence the output power limit is also higher
than that under low input line voltage. To compensate this variation for wide AC input range, the threshold voltage is
adjusted by the VIN current. Since VIN pin is connected to the rectified input line voltage through a resistor RVIN, a
higher line voltage will generate higher VIN current into the VIN pin. The threshold voltage is decreased if the VIN
current is increased. Smaller threshold voltage, forces the output GATE drive to terminate earlier, thus reduce the
total PWM turn-on time and make the output power equal to that of low line input. This proprietary internal
compensation ensures a constant output power limit for wide AC input voltage from 90VAC to 264VAC.
Under Voltage Lockout (UVLO)
The turn-on and turn-off thresholds of the UTC UC3800/B are fixed internally at VTHD(ON)/VDD(MIN) During start-up,
the hold-up capacitor must be charged to VTHD(ON) through the start-up resistor, so that the UTC UC3800/B will be
enabled. The hold-up capacitor will continue to supply VDD until power can be delivered from the auxiliary winding of
the main transformer. VDD must not drop below VDD(MIN) during this start-up process. This UVLO hysteresis window
ensures that hold-up capacitor will be adequate to supply VDD during start-up.
Gate Output
The UTC UC3800/B output stage is a fast totem pole gate driver. Cross conduction has been avoided to minimize
heat dissipation, increase efficiency, and enhance reliability. A good tradeoff is achieved through dead time control.
The low idle loss and good EMI system design is easier to achieve with this dedicated control scheme. An internal
16V clamp is added for MOSFET gate protection at higher than expected VDD input.
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UC3800/B
Preliminary
LINEAR INTEGRATED CIRCUIT
OPERATION DESCRIPTION (Cont.)
Protection Controls
The IC takes on more protection functions such as OVP, OLP and OTP etc. In case of those failure modes for
continual blanking time, the driver is shut down. Driver is reset after failure is eliminated.
OVP
The OVP will shut down the switching of the power MOSFET whenever VDD >VOVP. The OVP event as followed
Fig.3.
Fig.3 OVP case
Fig.4 OLP case
OLP
OLP will shut down driver when VFB> VOLP for continual time. The OLP event as followed Fig.4.
LNO-OVP and BNO
LNO will shut down driver when LNO> VTH_LNO or LNO<VTH_BNO for continual time.
OTP
The internal OTP circuit is implemented to detect the Temperature. As soon as the Temperature is higher than
the 150C, the driver will shut down.
PCB Layout Note
Noise from the current sense or the control signal can cause significant pulse width jitter in continuous-conduction
mode, and slope compensation helps alleviate these problems. Good placement and layout practices should be
followed. Avoiding long PCB traces and component leads, locating compensation and filter components near the
UTC UC3800/B, and increasing the power MOS gate resistance is advised.
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8 of 10
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UC3800/B
Preliminary
LINEAR INTEGRATED CIRCUIT
REFRENCE CIRCUIT (12V/1.5A)
F1
L2
1
2
L
1 BD1
R1
R2
CX1
2
4
+
C3 R3
C1
C2
D5
L1
T1
2
1, 2
3, 4
1
2
1
1
VO
10
N
3
D2
9
R10 C9
C10
8
5
1
+
+
D4
R4
22
3
U1
C11
1
2
C13
2 ZD1
Q1
1
GATE 1
VDD 2
8
HV
NC
7
R6
7
GND
GND SENSE 3
6
5
R7
R9-1
FB
LNO 4
R8
C7
C8
R5
D3
2
1
+
R12
R13
C4
C5
U3
R9
4
R15
R14
3
2
3
C12
CY1
U2
1
R16
2
BOM
Reference
Component
BD 1A/600V
NC
Reference
L2
Component
20mH 6*8mm
4N60
BD1
CX1 (Optional)
Q1
CY1 (Optional)
YC 220P/400V (Y1)
EC 22μF/400V 105°C
EC 10μF/400V 105°C
CC 0.01μF/1000V
EC 3.3μF/50V
R1,R2
R3
R 1MΩ 1206
R 30KΩ 1206
R 20Ω 1W
C2
C1
C3
C4
R4 (Optional)
R5
R 0Ω 1206
R 100Ω 1206
R 1.1Ω 1W
R 10kΩ 1206
R 28kΩ / 1MΩ
R 51Ω 0.5W
R 510Ω 0805
R 2KΩ 0805
R 0Ω 0805
R 43kΩ 0805
R 12kΩ 0805
R 120kΩ 0805
EF-20
R6
C5,C13 (Optional)
CC 104P/25V 0805
CC 102P/25V 1206
CC 102P/25V 1206
CC 222P/100V 1206
EC 470u/16V 105°C
EC 220u/16V 105°C
CC 222P/16V 0805
NC
R7
C7 (Optional)
R8
C8
R9/R9-1
R10
R12
R13
R14
R15
R16
R17
T1
C9
C10
C11
C12
C14
D2
Diode FR107
D3
Diode FR102
D4 (Optional)
D5
F1
L1
Diode SB360
R1Ω/0.5W
U1
IC UC3800/B
TL431
U2
10μH 6mm
U3
PC817
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9 of 10
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UC3800/B
Preliminary
LINEAR INTEGRATED CIRCUIT
UTC assumes no responsibility for equipment failures that result from using products at values that
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other
parameters) listed in products specifications of any and all UTC products described or contained herein.
UTC products are not designed for use in life support appliances, devices or systems where malfunction
of these products can be reasonably expected to result in personal injury. Reproduction in whole or in
part is prohibited without the prior written consent of the copyright owner. UTC reserves the right to
make changes to information published in this document, including without limitation specifications and
product descriptions, at any time and without notice. This document supersedes and replaces all
information supplied prior to the publication hereof.
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