IB054Q096T70N2-00 [VICOR]
5:1 Intermediate Bus Converter Module: Up to 750 W Output; 5 ： 1中间母线转换模块：高达750 W输出
| 型号： | IB054Q096T70N2-00 |
| 厂家： | 
VICOR CORPORATION |
| 描述： | 5:1 Intermediate Bus Converter Module: Up to 750 W Output |
| 文件： | 总14页 (文件大小：1074K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
IBC Module
IB054Q096T70N1-00
5:1 Intermediate Bus Converter Module: Up to 750 W Output
Features
• Input: 36 – 60 Vdc
• 98.2% peak efficiency
• Output: 9.6 Vdc at 48 Vin
• Output current: up to 70 A
• Output power: up to 750 W [A]
• 2,250 Vdc isolation
• Low profile: 0.42” height above board
• Industry standard 1/4 Brick pinout
• Sine Amplitude Converter
Size:
2.30 x 1.45 x 0.42 in
58,4 x 36,8 x 10,6 mm
• Low noise 1 MHz ZVS/ZCS
[A] For lower power applications see 300 W model IB054E096T40N1-00 or 500 W model IB054E096T48N1-00
Product Overview
The Intermediate Bus Converter (IBC) Module is a very efficient, low profile, isolated, fixed
ratio converter for power system applications in enterprise and optical access networks.
Rated at up to 500 W from 36 Vin and up to 750 W from 54 to 60 Vin, the IBC
conforms to an industry standard quarter-brick footprint while supplying power greatly
exceeding competitive quarter-bricks. Its leading efficiency enables full load operation
at 50 °C with only 400 LFM airflow. Its small cross section facilitates unimpeded airflow
— above and below its thin body — to minimize the temperature rise of downstream
components. A baseplate option is available for alternative cooling schemes.
Applications
• Enterprise networks
• Optical access networks
• Storage networks
• Automated test equipment
Absolute Maximum Ratings
Min
Max
Unit
Notes
Input voltage (+In to –In)
Operating
36
60
75
Vdc
Vdc
V/μs
Vdc
Vdc
A
<100 mS
Input voltage slew rate
EN to –IN
5
-0.5
-0.5
20
Output voltage (+Out to –Out)
Output current
13.8
70
Pout ≤ 750 W
Dielectric withstand
(input to output)
2,250
Vdc
1 min.
Temperature
Operating junction
Storage
-40
-55
125
125
°C
°C
Hottest Semiconductor
IBC MODULE
Page 1 of 14
Rev 1.9
vicorpower.com
800 735.6200
11/2012
IB054Q096T70N1-00
SPECIFICATIONS
All specifications valid at 48 VIN , 100% rated load and 25 °C ambient, unless otherwise indicated.
Electrical Characteristics
Attribute
Symbol
Conditions / Notes
Min
Typ
Max
Unit
(Operating from DC input source)
INPUT
Operating input voltage
Operating input surge withstand
Operating input dV/dt
36
48
60
75
5
Vdc
Vdc
V/us
<100 mS
Undervoltage protection
Turn-on
31
29
2
36
34
Vdc
Vdc
Vdc
µs
Turn-off
Turn-on/Turn-off hysteresis
Time constant
7
Undervoltage blanking time
UV blanking time is enabled after start up
50
100
200
µs
Overvoltage protection
Turn-off
76
75
79.5
78
4
Vdc
Vdc
µs
Turn-on
Time constant
Turn ON delay
Start up inhibit
V
IN reaching turn-on voltage
20
25
30
50
ms
µs
to enable function operational, see Figure 6
Enable to 10% VOUT; pre-applied VIN,
see Figure 7, 0 load capacitance
From 10% to 90% VOUT, 10% load,
0 load capacitance
Turn-on delay
Output voltage rise time
Restart turn-on delay
50
µs
See page 10 for restart after EN pin disable
250
ms
No Load power dissipation
Enabled
2.3
0.12
3.5
W
W
A
Disabled
0.15
14.1
16.9
Input current
Low line, full load
Inrush current overshoot
Using test circuit in Figure 21, 15% load, high line
At max power;
A
Input reflected ripple current
750
mArms
Using test circuit in Figure 22; see Fig 5
Peak short circuit input current
Repetitive short circuit peak current
Internal input capacitance
40
25
A
A
17.6
5
μF
nH
Internal input inductance
Recommended external
input capacitance
200 nH maximum source inductance
No load, over Vin range
47
470
μF
OUTPUT
DC Output voltage band
Output power [a]
36-54 VIN
7.2
9.6
12.0
V
0
0
500
670
W
W
48-54 VIN
V
54-60
IN
0
750
70
W
A
Output current
P ≤ 750 W
Output start up load
of Iout max, maximum output capacitance
15
%
Effective output resistance
Line regulation (K factor)
2.9
mΩ
VOUT = K • VIN @ no load
0.198
0.200
0.2020
10
Full power operation; See Parallel Operation
on page 11; up to 3 units
%
Current share accuracy
[a]
Does not exceed IPC-9592 derating guidelines. At 70 °C ambient, full power operation may exceed IPC-9592 guidelines, but does not exceed
component ratings, does not activate OTP and does not compromise reliability.
IBC MODULE
Page 2 of 14
Rev 1.9
vicorpower.com
800 735.6200
11/2012
IB054Q096T70N1-00
SPECIFICATIONS (CONT.)
All specifications valid at 48 VIN , 100% rated load and 25 °C ambient, unless otherwise indicated.
(Continued)
Electrical Characteristics
Attribute
Symbol
Conditions / Notes
Min
Typ
Max
Unit
(Continued)
OUTPUT
Efficiency
50% load
See Figure 1,2 and 3
97.9
97.0
98.2
97.3
1.6
%
%
Full load
See Figure 1,2 and 3
Internal output inductance
Internal output capacitance
Load capacitance
nH
μF
92.4
0
4500
15.9
μF
Output OVP set point
Module will shutdown
15.2
Vdc
20 MHz bandwidth, using test circuit in
Figure 23
Output voltage ripple
60
150
150
mVp-p
%
Of Iout max., will not shutdown when started
into max Cout; and 15% load
Output Overload protection threshold
105
Auto restart with duty cycle <10%
Over current protection time constant
Short circuit current response time
Switching frequency
Transient Response
1.2
1.5
ms
µs
1.0
1
MHz
Voltage overshoot
25% load step; 1A/μS; See Figures 13 & 14
See Figures 13 & 14
100
mV
µs
V
Response time
VIN step
5 V step in 1 μS within Vin operating range
1.25
12
Unit will start up
Pre-bias voltage
0
Vdc
into pre-bias voltage on output
Conditions: 25 °C case, 75% rated load and specified input voltage range unless otherwise specified.
General Characteristics
Attribute
Symbol
Conditions / Notes
Min
Typ
Max
Unit
MTBF
Calculated per Telcordia SR-332, 40 °C
Calculated at 30 °C
1.0
7
Mhrs
Years
Service life
TJ; Converter will reset when over
temperature condition is removed
Over temperature shut down
125
130
30
135
°C
Dielectric withstand
Insulation resistance
Mechanical
Input to output
Input to output
2,250
Vdc
MΩ
Weight
1.38 /39.1
2.30 /58.4
1.45 /36.8
0.42/10.6
oz/g
Length
in/mm
in/mm
in/mm
in/mm
Width
Height above customer board
Clearance to customer board
From lowest component on IBC
UL/CSA 60950, EN60950
Low voltage directive
0.12/0.30
cTUVus
CE
Agency approvals
Derate operating temp 1 °C
per 1,000 feet above sea level
Altitude, operating
-500
10
10,000
90
Feet
%
Relative humidity, Operating
RoHS compliance
Non condensing
Compatible with RoHS directive 2002/95/EC
IBC MODULE
Page 3 of 14
Rev 1.9
vicorpower.com
800 735.6200
11/2012
IB054Q096T70N1-00
SPECIFICATIONS (CONT.)
Control & Interface Specifications
Attribute
Symbol
Conditions / Notes
Referenced to –IN
Min
Typ
Max
Unit
Enable (negative logic)
Module enable threshold
Module enable current
Module disable threshold
Module disable current
Disable hysteresis
0.8
Vdc
µA
VEN = 0.8 V
VEN = 2.4 V
130
200
2.4
10
Vdc
µA
500
2.5
mV
Vdc
Enable pin open circuit voltage
3.0
EN to –IN resistance
Enable (positive logic)
Open circuit
Referenced to –IN
35
kΩ
Module enable threshold
Module disable threshold
EN source current (operating)
EN voltage (operating)
2.0
4.7
2.5
3.0
1.45
2
Vdc
Vdc
mA
Vdc
VEN = 5 V
5
5.3
IPC-9592A, Based on Class II Category 2 the following detail is applicable. – Pre-conditioning required
Environmental Qualification
Test Description
Test Detail
Quantity Tested
Low Temp
High Temp
3
3
3
3
3
3
3
Rapid Thermal Cycling
6 DOF Random Vibration Test
Input Voltage Test
5.2.3 HALT (Highly Accelerated Life testing)
Output Load Test
Combined Stresses Test
5.2.4 THB (Temp. Humidity Bias)
(72 hr presoak required) 1000 hrs – Continuous Bias
30
30
Power cycle - On 42 minutes
Off 1 minute, On 1 minute, Off 1 minute, On 1 minute, Off 1 minute,
On 1 minute, Off 1 minute, On 1 minute, Off 10 minutes. Alternating
between maximum and minimum operating Voltage every hour.
5.2.5 HTOB (High Temp. Operating Bias)
5.2.6 TC (Temp. Cycling)
5.2.7 Power Cycling
700 cycles , 30 minute dwell at each extreme – 20C minimum ramp rate.
Reference IPC-9592A
30
3
Random Vibration – Operating IEC 60068-2-64 (normal operation vibration)
Random Vibration Non-operating (transportation) IEC 60068-2-64
Shock Operating - normal operation shock IEC 60068-2-27
Free fall - IEC 60068-2-32
3
3
5.2.8 – 5.2.13 Shock and Vibration
5.2.14 Other Environmental Tests
3
3
Drop Test 1 full shipping container (box)
12
5.2.14.1 Corrosion Resistance – Not required
N/A
3
5.2.14.2 Dust Resistance – Unpotted class II GR-1274-CORE
5.2.14.3 SMT Attachment Reliability IPC-9701 - J-STD-002
5.2.14.4 Through Hole solderability – J-STD-002
3
5
ESD Classification Testing
Sample size assumes CDM testing
12
Total Quantity
161
IBC MODULE
Page 4 of 14
Rev 1.9
vicorpower.com
800 735.6200
11/2012
IB054Q096T70N1-00
SPECIFICATIONS (CONT.)
WAVEFORMS
Efficiency TAMB 25 °C
Efficiency TAMB 55 °C
99%
98%
97%
96%
95%
94%
99%
98%
97%
96%
95%
94%
0
14
28
42
56
70
0
14
28
42
56
70
Iout (A)
48 V
Iout (A)
48 V
VIN
:
38 V
55 V
VIN
:
38 V
55 V
Figure 1 — Efficiency vs. output current, 25 °C ambient
Figure 2 — Efficiency vs. output current, 55 °C ambient
Efficiency TAMB 70 °C
99%
98%
97%
96%
95%
94%
0
14
28
42
56
70
Iout (A)
48 V
VIN
:
38 V
55 V
Figure 3 — Efficiency vs. output current, 70 °C ambient
Figure 4 — Inrush current at high line 15% load; 5 A/div,
Max load capacitance
Figure 5 — Input reflected ripple current at nominal line, full load.
Figure 6 — Turn on delay time;
See Fig 22 for setup.
VIN turn on delay at nominal line, 15% load
IBC MODULE
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Rev 1.9
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800 735.6200
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IB054Q096T70N1-00
SPECIFICATIONS (CONT.)
WAVEFORMS (CONT.)
Figure 7 — Turn on delay time; Enable turn on delay at nominal line,
Figure 8 — Output voltage rise time at nominal line, 10% load
15% load, 0 load capacitance
0 load capacitance
Figure 9 — Overshoot at turn on at nominal line, 15% load
Figure 10 — Undershoot at turn off at nominal line, 15% load
0 load capacitance
0 load capacitance
Figure 11 — Load transient response; nominal line
Figure 12 — Load transient response; Full load to 75%; nominal line
Load step 75–100%
IBC MODULE
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Rev 1.9
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800 735.6200
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IB054Q096T70N1-00
SPECIFICATIONS (CONT.)
WAVEFORMS (CONT.)
Figure 13 — Load transient response; nominal line
Figure 14 — Load transient response; 25–0%; nominal line
Load step 0–25%; 10 A/div
Figure 16 — Output ripple; Nominal line, full load
Figure 15 — Input transient response;
Vin step low line to high line at full load
Figure 17 — Three module parallel array test. Vout change when one
Figure 18 — Three module parallel array test. Vout change with two
modules operating and a third module enabled. Nominal
Vin, Iout = 140 A
module is disabled. Nominal Vin, Iout = 140 A
IBC MODULE
Page 7 of 14
Rev 1.9
vicorpower.com
800 735.6200
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IB054Q096T70N1-00
SPECIFICATIONS (CONT.)
WAVEFORMS (CONT.)
Output Current Derating
Output Current Derating
80
70
60
50
40
30
20
10
80
70
60
50
40
30
20
10
0
0
25
35
45
55
65
75
85
95
25
35
45
55
65
75
85
95
Ambient Air Temperature (°C)
Ambient Air Temperature (°C)
200 LFM
400 LFM
600 LFM
200 LFM
400 LFM
600 LFM
Figure 19 — Maximum output power derating vs ambient air temperature.
Transverse airflow, Board and junction temperatures <125 °C.
Tested with IBC evaluation board IB054Q096T70N1-CB
Figure 20 — Maximum output power derating vs ambient air temperature.
Longitudinal airflow, Board and junction temperatures <125 °C.
Tested with IBC evaluation board IB054Q096T70N1-CB
Current Probe
10 µH
Current Probe
+IN
EN
+OUT
–OUT
+IN
EN
+OUT
–OUT
+
_
+
_
IBC
IBC
V
470 µF
V
source
source
C*
47 µF
–IN
–IN
*Maximum load capacitance
Figure 21 — Test circuit; inrush current overshoot
Figure 22 — Test circuit; input reflected ripple current
0.1 µF
10 µF
+IN
–IN
+OUT
–OUT
IBC
E – Load
Cya
Cyc
Cyd
Cyb
20 MHz BW
Cya-d = 4700 pF
Figure 23 — Test circuit; output voltage ripple
IBC MODULE
Page 8 of 14
Rev 1.9
vicorpower.com
800 735.6200
11/2012
IB054Q096T70N1-00
SPECIFICATIONS (CONT.)
THERMAL DATA
Figure 24 — Thermal plot, 200 LFM, 25 °C, 48 Vin, 670 W output power
Figure 26 — Thermal plot, 400 LFM, 25 °C, 48 Vin, 670 W output power
Figure 28 — Thermal plot, 600 LFM, 25 °C, 48 Vin, 670 W output power
Figure 25 — Thermal plot, 200 LFM, 25 °C, 48 Vin, 670 W output power
Figure 27 — Thermal plot, 400 LFM, 25 °C, 48 Vin, 670 W output power
Figure 29 — Thermal plot, 600 LFM, 25 °C, 48 Vin, 670 W output power
IBC MODULE
Page 9 of 14
Rev 1.9
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800 735.6200
11/2012
IB054Q096T70N1-00
PIN / CONTROL FUNCTIONS
+In / -In – DC Voltage Input Pins
The IBC input voltage range should not be exceeded. An internal
undervoltage/overvoltage lockout function prevents operation outside of
the normal operating input range. The IBC turns on within an input voltage
window bounded by the “Input under-voltage turn-on” and “Input
over-voltage turn-off” levels, as specified. The IBC may be protected against
accidental application of a reverse input voltage by the addition of a
rectifier in series with the positive input, or a reverse rectifier in shunt with
the positive input located on the load side of the input fuse.
5
4
1
2
3
Top View
The connection of the IBC to its power source should be implemented with
minimal distribution inductance. If the interconnect inductance exceeds
100 nH, the input should be bypassed with a RC damper to retain low
source impedance and stable operation. With an interconnect inductance
of 200 nH, the RC damper may be 47 μF in series with 0.3 Ω. A single
electrolytic or equivalent low-Q capacitor may be used in place of the series
RC bypass.
Pin
1
2
3
4
Function
Vin+
Enable
Vin-
EN - Enable/Disable
Negative Logic Option
Vout-
If the EN port is left floating, the IBC output is disabled. Once this port is-
pulled lower than 0.8 Vdc with respect to –In, the output is enabled. The
EN port can be driven by a relay, opto-coupler, or open collector transistor.
Refer to Figures 6 and 7 for the typical enable / disable characteristics. This
port should not be toggled at a rate higher than 1 Hz. The EN port should
also not be driven by or pulled up to an external voltage source.
5
Vout+
Figure 30 — IBC Pin Designations
Positive Logic Option
If the EN port is left floating, the IBC output is enabled. Once this port is
pulled lower than 1.4 Vdc with respect to –In, the output is disabled. This
action can be realized by employing a relay, opto-coupler, or open collector
transistor. This port should not be toggled at a rate higher than 1 Hz.
The EN port should also not be driven by or pulled up to an external volt-
age source. The EN port can source up to 2 mA at 5 Vdc. The EN port
should never be used to sink current.
If the IBC is disabled using the EN pin, the module will attempt to restart
approximately every 250ms. Once the module has been disabled for at least
250ms, the turn on delay after the EN pin is enabled will be as shown in
Figure 7.
+Out / -Out – DC Voltage Output Pins
Total load capacitance at the output of the IBC should not exceed the
specified maximum. Owing to the wide bandwidth and low output
impedance of the IBC, low frequency bypass capacitance and significant
energy storage may be more densely and efficiently provided by adding
capacitance at the input of the IBC.
IBC MODULE
Page 10 of 14
Rev 1.9
vicorpower.com
800 735.6200
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IB054Q096T70N1-00
APPLICATIONS NOTE
Parallel Operation
Input Impedance Recommendations
The IBC will inherently current share when operated in an array. Arrays may
be used for higher power or redundancy in an application. Current sharing
accuracy is maximized when the source and load impedance presented to
each IBC within an array are equal. The recommended method to achieve
matched impedances is to dedicate common copper planes within the PCB
to deliver and return the current to the array, rather than rely upon traces
of varying lengths. In typical applications the current being delivered to the
load is larger than that sourced from the input, allowing narrower traces to
be utilized on the input side if necessary. The use of dedicated power
planes is, however, preferable.
To take full advantage of the IBC capabilities, the impedance presented to
its input terminals must be low from DC to approximately 5 MHz.
The source should exhibit low inductance and should have a critically
damped response. If the interconnect inductance is excessive, the IBC input
pins should be bypassed with an RC damper (e.g., 47 μF in series with
0.3 Ω) to retain low source impedance and proper operation. Given the
wide bandwidth of the IBC, the source response is generally the limiting
factor in the overall system response.
Anomalies in the response of the source will appear at the output of the
IBC multiplied by its K factor. The DC resistance of the source should be
kept as low as possible to minimize voltage deviations. This is especially
important if the IBC is operated near low or high line as the
One or more IBCs in an array may be disabled without adversely affecting
operation or reliability as long as the load does not exceed the rated power
of the enabled IBCs.
overvoltage/undervoltage detection circuitry could be activated.
The IBC power train and control architecture allow bi-directional power
transfer, including reverse power processing from the IBC output to its
input. The IBC’s ability to process power in reverse improves the IBC tran-
sient response to an output load dump.
Input Fuse Recommendations
The IBC is not internally fused in order to provide flexibility in configuring
power systems. However, input line fusing of VI Bricks must always be
incorporated within the power system. A fast acting fuse should be placed
in series with the +In port. See safety agency approvals.
Thermal Considerations
The temperature distribution of the VI Brick can vary significantly
with its input/output operating conditions, thermal management and
environmental conditions. Although the PCB is UL rated to 130 °C, it is
recommended that PCB temperatures be maintained at or below 125 °C.
For maximum long term reliability, lower PCB temperatures are
recommended for continuous operation, however, short periods of
operation at 125 °C will not negatively impact performance or reliability.
Application Notes
For IBC and VI Brick application notes on soldering, thermal management,
board layout, and system design visit vicorpower.com.
WARNING: Thermal and voltage hazards. The IBC can operate with surface
temperatures and operating voltages that may be hazardous to personnel.
Ensure that adequate protection is in place to avoid inadvertent contact.
PART NUMBERING
Product
Family
Input
Voltage
Nominal
Output Voltage
Temperature
Grade
Output
Current
Enable
Logic
Pin
Length
Package
Options
IB
054
Q
096
T
70
N = Negative
P = Positive
1 = 0.145
2 = 0.210
3 = 0.180
-00 = Open frame
-BP = Baseplate
IBC MODULE
Page 11 of 14
Rev 1.9
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800 735.6200
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IB054Q096T70N1-00
MECHANICAL DRAWINGS
.417 .025
[10.58 .64]
.180
[4.57]
.11
[2.9]
Figure 32 — IBC Outline drawing
2.300
58.42
.150
3.81
.210
5.33
h
.725
18.42
1.030
26.16
<>
1.450
36.83
View of underneath panel
.063 THRU
1.59
M3 x .50
TAP THRU
(4) PL.
h
1.860
47.24
<>
.220
5.59
.450 .025
11.43 .64
.180
4.57
.02
.6
.093
2.36
(3) PL.
.125
3.18
(2) PL.
.040
1.02
(3) PL.
.060
1.52
(2) PL.
Figure 31 — IBC outline drawing - baseplate option
IBC MODULE
Page 12 of 14
Rev 1.9
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11/2012
IB054Q096T70N1-00
MECHANICAL DRAWINGS
Top View
Figure 33 — IBC PCB recommended hole pattern
IBC MODULE
Page 13 of 14
Rev 1.9
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11/2012
IB054Q096T70N1-00
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and ac-
cessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power
systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and
is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are
used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all
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Specifications are subject to change without notice.
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VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
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when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the
user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products
and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the prod-
ucts described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
granted by this document. Interested parties should contact Vicor's Intellectual Property Department.
The products described on this data sheet are protected by the following U.S. Patents Numbers:
5,945,130; 6,403,009; 6,710,257; 6,911,848; 6,930,893; 6,934,166; 6,940,013; 6,969,909; 7,038,917;
7,166,898; 7,187,263; 7,361,844; D496,906; D505,114; D506,438; D509,472; and for use under 6,975,098 and 6,984,965.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: custserv@vicorpower.com
Technical Support: apps@vicorpower.com
IBC MODULE
Page 14 of 14
Rev 1.9
vicorpower.com
800 735.6200
11/2012
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