V24B15C100AL [VICOR]

DC-DC Regulated Power Supply Module, 1 Output, 100W, Hybrid;
V24B15C100AL
型号: V24B15C100AL
厂家: VICOR CORPORATION    VICOR CORPORATION
描述:

DC-DC Regulated Power Supply Module, 1 Output, 100W, Hybrid

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24Vin / 15Vout / 100Watts  
45  
DC-DC Converter Module  
*
Features  
Model Number V24C15C100A  
DC input range: 18 - 36V  
Input surge withstand: 50V for 100ms  
DC output: 15V  
Programmable output: 10 to 110%  
Regulation: ±0.2% no load to full load  
Efficiency: 86%  
Maximum operating temperature:  
100°C at full load  
Power density: 60W/cubic inch  
Height above board: 0.43 in. (10,9 mm)  
Parallelable, with N+M fault tolerance  
Low noise ZCS/ZVS architecture  
Shown actual size:  
2.28 x 1.45 x 0.5 in  
57,9 x 36,8 x 12,7 mm  
Typical Applications: telecommunications,  
process control and distributed power  
systems  
Product Overview  
Absolute Maximum Ratings  
This DC-DC converter module uses  
second generation power processing, control  
and packaging technologies to provide the  
performance, flexibility and cost effectiveness  
expected of a mature Power Component.  
For example, a plated-cavity core transformer  
couples widely separated primary and  
secondary windings, resulting in low in-to-  
out parasitic capacitance and noise.  
High frequency ZCS/ZVS switching,  
advanced power semiconductor packaging  
and thermal management provide high  
power density with low temperature  
gradients. Extensive use of silicon  
integration results in 1/3 the part count  
of a first generation converter.  
Parameter  
Rating  
-0.5 to +36  
50  
Unit  
Vdc  
Notes  
+In to –In voltage  
+In to –In voltage  
Vdc  
<100ms  
PC to –In voltage  
-0.5 to +7.0  
-0.5 to +7.0  
-0.5 to +20  
-0.5 to +1.5  
3000  
Vdc  
PR to –In voltage  
Vdc  
+Out to –Out voltage  
SC to –Out voltage  
Vdc  
Vdc  
Isolation voltage (in to out)  
Isolation voltage (in to base)  
Isolation voltage (out to base)  
Storage temperature (C-Grade)  
Operating temperature (C-Grade)  
Pin soldering temperature  
Pin soldering temperature  
Mounting torque  
Vrms  
Vrms  
Vrms  
°C  
1550  
500  
See part numbering chart on this  
page for other product grades.  
-40 to +125  
-20 to +100  
500 (260)  
750 (390)  
5 (.57)  
°C  
Baseplate  
*
Part Numbering  
°F (°C)  
°F (°C)  
in-lbs (N-m)  
<5 sec; wave solder  
<7 sec; hand solder  
6 each, # 4-40 or M3  
V 24 C 5 C 100 A  
Input  
Voltage  
Output  
Voltage  
Output  
Power  
A = Maxi  
B = Mini  
C = Micro  
Product Grade Temperatures (°C)  
Grade  
Storage  
Operating  
C
T
H
M
=
=
=
=
-
-
-
-
40 to +125  
40 to +125  
55 to +125  
65 to +125  
-
-
-
-
20 to +100  
40 to +100  
40 to +100  
55 to +100  
Thermal Resistance and Capacity  
Parameter  
Min  
Typ  
0.24  
0.21  
10.9  
2.8  
Max  
Unit  
°C/Watt  
Baseplate to sink; flat, greased surface  
Baseplate to sink; thermal pad (P/N 20265)  
Baseplate to ambient  
For long pin configuration add “L” to the  
end of the part number. Slotted baseplate  
(style 1) requires no designator. For  
threaded baseplate add a “2” to the end of  
the part number. For thru-hole, add a “3”.  
See page 7 for dimensions.  
°C/Watt  
°C/Watt  
Baseplate to ambient; 1000 LFM  
Thermal capacity  
°C/Watt  
48  
Watt-sec/°C  
Vicor Corporation Tel: 800-735-6200 Fax: 978-475-6715 Data Sheet: V24C15C100A DC-DC Converter Date: 6-00 Rev. 2  
Page 1 of 8  
Set your site on VICOR at www.vicr.com  
ELECTRICAL CHARACTERISTICS  
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,  
unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate.  
MODULE OPERATING SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
36  
Unit  
Vdc  
Vdc  
Vdc  
Vdc  
Watts  
%
Notes  
Operating input voltage  
Input surge withstand  
Output voltage setpoint  
Output OVP setpoint  
Output Power  
18  
24  
50  
<100ms  
14.85  
17.1  
15.00  
17.8  
15.15  
18.5  
100  
Nominal input; full load; 25°C  
25°C; recycle input voltage to restart ( 1 minute off )  
At 100°C baseplate temp  
Efficiency  
85  
86  
Nominal input; 75% of full load; 25°C  
MODULE INPUT SPECIFICATIONS  
Parameter  
Min  
Typ  
17.5  
15.30  
37.8  
4.6  
Max  
Unit  
Vdc  
Notes  
Undervoltage turn-on  
Undervoltage turn-off  
Overvoltage turn-off/on  
Dissipation, standby  
17.9  
14.77  
36.3  
Vdc  
39.6  
7.0  
Vdc  
Watts  
No load  
MODULE OUTPUT SPECIFICATIONS  
Parameter  
Min  
Typ  
±0.02  
±0.06  
±0.002  
100  
Max  
±0.20  
±0.20  
±0.005  
125  
Unit  
%
Notes  
Line regulation  
Low line to high line; full load  
No load to full load; nominal input  
Over operating temperature range  
Nominal input; full load; 20 MHz Bandwidth  
Output voltage 95% of nominal  
Output voltage <250mV  
Load regulation  
%
Temperature regulation  
Ripple and noise, p-p  
Current limit  
% / °C  
mV  
6.80  
4.66  
7.67  
7.67  
±2  
8.67  
Amps  
Amps  
%
Short circuit current  
Power sharing accuracy  
8.67  
±5  
10 to 100% of full load  
Of nominal output voltage. For trimming below 90%  
of nominal, a minimum load of 10% of maximum  
rated power may be required.  
Programming range  
10  
110  
%
Note: For important information relative to applications where the converter modules are subject to continuous dynamic loading,  
contact Vicor Applications Engineering at 800-927-9474.  
MODULE MECHANICAL SPECIFICATIONS  
Slotted baseplate (style 1) requires no designator.  
For threaded baseplate add a "2" to the end of the  
part number. For thru-hole add a "3".  
Baseplate  
Pin Style  
Slotted (Style 1)  
Short (Style 1)  
For long pin configuration add “L” to the end of the  
part number. See page 7 for pin dimensions.  
Vicor Corporation Tel: 800-735-6200 Fax: 978-475-6715 Data Sheet: V24C15C100A DC-DC Converter Date: 6-00 Rev. 2  
Page 2 of 8  
Set your site on VICOR at www.vicr.com  
ELECTRICAL CHARACTERISTICS, continued  
MODULE CONTROL SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
PRIMARY SIDE (PC = Primary Control; PR = Parallel)  
PC bias voltage  
current limit  
5.50  
1.5  
5.75  
2.1  
6.00  
3.0  
Vdc  
mA  
PC current = 1.0 mA  
PC voltage = 5.5V  
PC module disable  
PC module enable delay  
PC module alarm  
2.3  
2.6  
4
2.9  
7
Vdc  
ms  
Must be able to sink 4 mA. See Fig. 1  
0.5  
6.1  
Vavg  
Volts  
mA  
UV, OV, OT, module fault. See Figs. 2, 4  
PR load >30 ohms, < 30 pF  
PR emitter amplitude  
PR emitter current  
5.7  
150  
375  
2.4  
5.9  
PR receiver impedance  
PR receiver threshold  
PR drive capability  
500  
2.5  
625  
2.6  
12  
ohms  
Volts  
Modules  
25°C  
Minimum pulse width: 20ns  
Without PR buffer amplifier  
SECONDARY SIDE (SC = Secondary Control)  
SC bandgap voltage  
SC resistance  
1.21  
990  
1.23  
1000  
0.033  
0
1.25  
Vdc  
ohms  
µF  
Referenced to –Out  
1010  
SC capacitance  
SC module alarm  
Vdc  
With open trim; referenced to –Out. See Fig. 6  
MODULE GENERAL SPECIFICATIONS  
Parameter  
Min  
3000  
1550  
500  
Typ  
Max  
Unit  
Vrms  
Vrms  
Vrms  
Notes  
Isolation voltage (in to out)  
Isolation voltage (in to base)  
Isolation voltage (out to base)  
Complies with reinforced insulation requirements  
Complies with basic insulation requirements  
Complies with operational insulation requirements  
Isolation resistance (in to out)  
Weight  
10  
Megohms  
2.1 (60)  
TBD  
2.3(66) Ounces (grams)  
°C  
Temperature limiting  
Agency Approvals  
100  
See Figs. 2, 4  
UL, CSA, TÜV, BABT, CE, VDE  
UL1950, CSA950, EN60950, VDE0805, BS7002,  
IEC 60950. With a fuse in series with the +Input  
Vicor Corporation Tel: 800-735-6200 Fax: 978-475-6715 Data Sheet: V24C15C100A DC-DC Converter Date: 6-00 Rev. 2  
Page 3 of 8  
Set your site on VICOR at www.vicr.com  
CONTROL FUNCTIONS - PC PIN  
Module Enable/Disable  
Module Alarm  
The module may be disabled by pulling PC below 2.3V with  
respect to the –Input. This may be done with an open collector  
transistor, relay, or optocoupler. Multiple converters may be  
disabled with a single transistor or relay either directly or via  
“OR’ing” diodes. See Figure 1.  
The module contains “watchdog” circuitry which monitors  
input voltage, operating temperature and internal operating  
parameters. In the event that any of these parameters are  
outside of their allowable operating range, the module will shut  
down and PC will go low. PC will periodically go high and the  
module will check to see if the fault (as an example,  
overtemperature) has cleared. If the fault has not been cleared,  
PC will go low again and the cycle will restart. The SC pin will  
go low in the event of a fault and return to its normal state after  
the fault has been cleared. See Figures 2, 4.  
Primary Auxiliary Supply  
At 5.7V, PC can source up to 1.5mA. In the example shown in  
Figure 3, PC powers a “green” Module Enabled LED.  
Input Undervoltage  
Input Overvoltage  
Over Temperature  
+In  
+Out  
+In  
PC  
Module Faults  
Auto  
Restart  
SW1  
50  
PC  
PR  
2-20ms typ.  
f(V  
IN  
)
SC  
1K  
6K  
SW2  
SW3  
PR  
5.7Vdc  
(0-3mA)  
Disable  
1.23  
Vdc  
–In  
–Out  
–In  
SW1, 2, & 3 shown  
in "Fault" position  
Disable = PC <2.3V  
Figure 1—Module enable/disable.  
Figure 2—PC/SC module alarm logic.  
+In  
PC  
Fault  
40µs typ.  
5.7V  
PC  
4k  
"Module  
Enabled"  
PR  
1.23V  
2-20ms typ.  
SC  
–In  
Figure 3—LED on-state indicator.  
Figure 4—PC/SC module alarm timing.  
Voltage  
Detector  
+In  
+Out  
SC  
PC  
PR  
Alarm  
1.00V  
–Out  
–In  
Figure 5—Isolated on-state indicator.  
Figure 6—Secondary side on-state indicator.  
Vicor Corporation Tel: 800-735-6200 Fax: 978-475-6715 Data Sheet: V24C15C100A DC-DC Converter Date: 6-00 Rev. 2  
Page 4 of 8  
Set your site on VICOR at www.vicr.com  
CONTROL FUNCTIONS - SC PIN  
Output Voltage Programming  
The output voltage of the converter can be adjusted or  
programmed via fixed resistors, potentiometers or voltage  
DACs. See Figures 7 & 8.  
+Out  
+Out  
RU  
Trim Up  
Error  
Amp  
Error  
Amp  
Load  
Load  
SC  
SC  
RD  
Trim Down  
1kΩ  
0.033µF  
1kΩ  
0.033µF  
–Out  
–Out  
1.23V  
1.23V  
1,000 Vout  
1,000 (Vout-1.23) Vnom  
1.23 (Vout-Vnom)  
R
(ohms) =  
R
U
(ohms) =  
- 1,000  
D
Vnom - Vout  
Figure 7—Output voltage trim down circuit.  
Figure 8—Output voltage trim up circuit.  
Trim Down  
Trim Up  
1. This converter is not a constant power device – it has a  
constant current limit. Hence, available output power is  
reduced by the same percentage that output voltage is  
trimmed down. Do not exceed maximum rated output current.  
1. The converter is rated for a maximum delivered power. To ensure  
that maximum rated power is not exceeded, reduce maximum  
output current by the same percentage increase in output voltage.  
2. The trim up resistor must be connected to the +Out pin.  
2. The trim down resistor must be connected to the –Out pin.  
3. Do not trim the converter above maximum trim range  
(typically +10%) or the output over voltage  
protection circuitry may be activated.  
Trim values calculated automatically:  
Resistor trim calculators are available on Vicor’s  
web site at URL: www.vicr.com/tools.html  
or by requesting a copy of Vicor’s  
Applications Manual on a CD ROM.  
Resistor values can be calculated for fixed  
trim up, fixed trim down and for variable  
trim up or down cases for both 1st and  
2nd Generation DC-DC converters.  
In addition to trimming information, the  
web site and the applications manual on  
CD ROM also include design tips,  
applications circuits, EMC suggestions,  
thermal design guidelines and PDF data  
sheets for all available Vicor products.  
Vicor Corporation Tel: 800-735-6200 Fax: 978-475-6715 Data Sheet: V24C15C100A DC-DC Converter Date: 6-00 Rev. 2  
Page 5 of 8  
Set your site on VICOR at www.vicr.com  
CONTROL FUNCTIONS - PR PIN  
Compatible interface architectures include the following:  
DC coupled single-wire interface. All PR pins are directly con-  
nected to one another. This interface supports current sharing  
but is not fault tolerant. Minus In pins must be tied to the same  
electric potential. See Figure 9.  
Parallel Operation  
The PR pin supports paralleling for increased power with N+1  
(N+M) redundancy and phased array capability. Modules of  
the same input voltage, output voltage, and power level will  
current share if all PR pins are suitably interfaced.  
AC coupled single-wire interface. All PR pins are connected to  
a single communication bus through .001µF (500V) capacitors.  
This interface supports current sharing and is fault tolerant  
except for the communication bus. See Figure 10.  
+In  
+Out  
+In  
+Out  
PC  
PR  
PC  
PR  
.001µF  
Module 1  
Module 1  
SC  
SC  
–In  
–Out  
–In  
–Out  
+In  
+Out  
+In  
+Out  
Module 2  
(up to 12)  
Module 2  
(up to 12)  
PC  
PR  
PC  
PR  
.001µF  
SC  
SC  
–In  
–Out  
–In  
–Out  
Ground plane  
Ground plane  
Figure 10—AC coupled single-wire interface.  
Figure 9—DC coupled single-wire interface.  
+Out  
• OR’ing diodes may be inserted in  
series with the +Out pin of each  
module to provide output fault  
tolerance. As an example, the  
circuit shown may be used to  
compensate for the voltage drop  
of the diode.  
Plane  
SC  
• The +Out and –Out  
power buses should be  
designed to minimize  
and balance parasitic  
impedance from each  
module output to the  
load.  
–Out  
+Out  
OPTIONAL  
• This module is designed for point of  
load regulation, where remote  
sensing is not required. Active  
compensation, as shown here, may  
be used in applications with  
3
1
8
+Out  
SC  
V+  
7
L
O
A
D
R1  
R2  
R3  
6
Load  
LM10  
SC  
• At the discretion of the  
power system designer,  
a subset of all modules  
within an array may be  
configured as slaves by  
shorting SC to –Out.  
2
V
-
significant distribution losses.  
–Out  
4
C1  
• The LM10 is rated for a supply  
voltage of 45Vdc max. If the output  
voltage exceeds this rating, use a  
+Out  
SC  
–Out  
5 to 15V zener diode from V+ to V  
-
and a series resistor from V+ to the  
output, to limit current through the  
zener to approximately 1mA.  
Ground  
Plane  
–Out  
Figure 11—N+1 module array output connections. Figure 12—OR’ing diodes connections and voltage drop compensation.  
Vicor Corporation Tel: 800-735-6200 Fax: 978-475-6715 Data Sheet: V24C15C100A DC-DC Converter Date: 6-00 Rev. 2  
Page 6 of 8  
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MECHANICAL DRAWINGS  
MODULE OUTLINE  
0.50 ±0.02  
12,7 ±0,5  
Converter Pins  
0.800  
20,32  
0.01  
No. Function Label  
0.525  
13,34  
1
2
+In  
+
0.235 ±.015  
5,97 ±0,38  
Primary  
Control  
PC  
0.49  
12,4  
0.09  
2,3  
style 2 & 3  
baseplates only  
(4X)***  
0.12* 0.20**  
3,1 5,08  
1.27  
32,3  
.275  
6,99  
3
4
5
6
Parallel  
–In  
PR  
0.10  
X 45˚  
2,5  
CHAMFER  
1
2
3
4
0.27  
–Out  
(2X)  
0.350 ±.015  
8,89 ±0,38  
6,9  
0.65  
16,5  
Secondary SC  
Control  
FULL R (6X)  
0.13  
ALUMINUM  
BASEPLATE  
2.000  
50,80  
2.28  
57,9  
1.30  
33,0  
7
+Out  
+
(6X)  
3,3  
7
6
5
PINS: TIN/LEAD  
HOT SOLDER DIP  
0.080  
2,03  
Use a  
DIA. (7X)  
0.43  
10,6  
0.06  
4-40 Screw (6x)  
Torque to:  
5 in-lbs  
R
(3X)  
1.45  
0.400  
10,16  
1,5  
0.54  
(7X)  
36,8  
(REF.)  
Pin Style 1  
(Short Pin)  
13,7  
0.21  
1.04  
26,4  
1.45  
36,8  
Slotted (Style 1)  
or  
0.57 N-m  
5,2  
(REF)  
0.62  
15,7  
(7X)  
Pin Style 2  
(Long Pin)  
Threaded (Style 2)  
4-40 UNC-2B (6X)  
or  
Thru Hole (Style 3)  
#30 Drill Thru (6X)  
(0.1285)  
*
Style 1 baseplate only  
** Style 2 & 3 baseplates  
*** Reserved for Vicor accessories  
ALL MARKINGS  
THIS SURFACE  
PCB MOUNTING SPECIFICATIONS  
0.062 ±0.010  
ALUMINUM  
BASEPLATE  
PCB THICKNESS  
1,57 ±0,25  
PINS: TIN/LEAD  
HOT SOLDER DIPPED  
0.800*  
20,32  
INBOARD  
SOLDER  
MOUNT  
ONBOARD  
SOLDER  
MOUNT  
0.525*  
13,34  
PLATED  
THRU HOLE  
DIA  
0.275*  
6,99  
PIN STYLE 1  
PIN STYLE 2  
0.094 ±0.003  
2,39 ±0,08  
0.094 ±0.003  
2,39 ±0,08  
(7X)  
0.170*  
4,32  
0.133  
3,38  
1
2
3
4
1.734**  
44,04  
2.000*  
50,80  
7
6
5
0.06  
R
(4X)  
1,5  
0.53  
13,3  
0.43  
10,9  
.400*  
10,16  
1.140**  
Unless otherwise specified,  
dimensions are in inches  
mm  
*DENOTES TOL = ±0.003  
±0,08  
**PCB WINDOW  
Decimals  
Tol.  
Angles  
28,96  
0.XX  
±0.01  
±0.25  
±0.005  
±0.127  
±1°  
0.XXX  
Vicor Corporation Tel: 800-735-6200 Fax: 978-475-6715 Data Sheet: V24C15C100A DC-DC Converter Date: 6-00 Rev. 2  
Page 7 of 8  
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Vicor’s comprehensive line of power solutions includes modular, high  
density DC-DC converters and accessory components, configurable power  
supplies, and custom power systems.  
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is  
assumed by Vicor for its use. No license is granted by implication or otherwise under any patent or patent  
rights of Vicor. Vicor components are not designed to be used in applications, such as life support systems,  
wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and  
Conditions of Sale, which are available upon request.  
Specifications are subject to change without notice.  
Component Solutions  
45  
for Your Power System  
Vicor Corporation  
25 Frontage Road  
Andover, MA, USA 01810  
Tel: 800-735-6200  
Fax: 978-475-6715  
Email  
Vicor Express: vicorexp@vicr.com  
Technical Support: apps@vicr.com  
Data Sheet: V24C15C100A DC-DC Converter  
Date: 6-00 Rev. 2  
Page 8 of 8  
Set your site on VICOR at www.vicr.com  

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