V300B2V5C114AS3 [VICOR]

DC-DC Regulated Power Supply Module, 1 Output, 114W, Hybrid;
V300B2V5C114AS3
型号: V300B2V5C114AS3
厂家: VICOR CORPORATION    VICOR CORPORATION
描述:

DC-DC Regulated Power Supply Module, 1 Output, 114W, Hybrid

文件: 总8页 (文件大小:375K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Data Sheet  
*
300V Input Mini Family  
DC-DC Converter Module  
45  
Features  
DC input range: 180 - 375V  
Input surge withstand: 400V for 100ms  
DC output: 2V - 48V  
Programmable output: 10 to 110%  
Regulation: ±0.2% no load to full load  
Efficiency: Up to 89%  
Maximum operating temperature:  
100°C at full load  
Power density: Up to 100W/cubic inch  
Height above board: 0.43 in. (10,9 mm)  
Parallelable, with N+M fault tolerance  
Low noise ZCS/ZVS architecture  
Shown actual size:  
2.28 x 2.2 x 0.5 in  
57,9 x 55,9 x 12,7 mm  
Typical Applications: off-line systems,  
distributed power and electric vehicles  
Product Overview  
This DC-DC converter module uses  
2nd Generation power processing, control  
and packaging technologies to provide the  
performance, flexibility and cost effectiveness  
expected of a mature power component.  
For example, a plated-cavity core transformer  
couples widely separated primary and  
secondary windings, resulting in low in-to-  
out parasitic capacitance and noise.  
High frequency ZCS/ZVS switching,  
advanced power semiconductor packaging  
and thermal management provide high  
power density with low temperature  
gradients. Extensive use of silicon  
integration results in 1/3 the part count  
of a 1st Generation converter.  
Absolute Maximum Ratings  
Parameter  
Rating  
-0.5 to +375  
400  
Unit  
Vdc  
Notes  
+In to –In voltage  
+In to –In voltage  
Vdc  
<100ms  
PC to –In voltage  
-0.5 to +7.0  
-0.5 to +7.0  
-0.5 to +1.5  
1.0  
Vdc  
PR to –In voltage  
Vdc  
SC to –Out voltage  
Vdc  
–Sense to –Out voltage  
Isolation voltage (in to out)  
Isolation voltage (in to base)  
Isolation voltage (out to base)  
Storage temperature  
Operating temperature  
Pin soldering temperature  
Pin soldering temperature  
Mounting torque  
Vdc  
3000  
Vrms  
Vrms  
Vrms  
°C  
1550  
500  
-40 to +125  
-20 to +100  
500 (260)  
750 (390)  
5 (0.57)  
C-Grade  
°C  
C-Grade  
Part Numbering  
°F (°C)  
°F (°C)  
in-lbs (N-m)  
<5 sec; wave solder  
<7 sec; hand solder  
6 each, # 4-40 or M3  
V 300 B 15 C 250 A  
Output  
Pin  
Style  
Output  
Power  
Input Voltage  
Voltage  
24=24Vin  
48=48Vin  
Base-  
plate  
Product Grade Temperatures (°C)  
300=300Vin  
375=375Vin  
Grade  
Storage  
Operating  
20 to +100  
40 to +100  
40 to +100  
55 to +100  
Thermal Resistance and Capacity  
C
T
H
M
=
=
=
=
-
-
-
-
40 to +125  
40 to +125  
55 to +125  
65 to +125  
-
-
-
-
A = Maxi  
B = Mini  
C = Micro  
Parameter  
Min  
Typ  
0.16  
0.14  
8.0  
Max  
Unit  
°C/Watt  
Baseplate to sink; flat, greased surface  
Baseplate to sink; thermal pad (P/N 20264)  
Baseplate to ambient  
For pin styles see page 6. Slotted baseplate  
(style 1) requires no designator. For  
threaded baseplate add a “2” to the end of  
the part number. For thru-hole, add a “3”.  
See page 7 for dimensions.  
°C/Watt  
°C/Watt  
Baseplate to ambient; 1000 LFM  
Thermal capacity  
1.9  
°C/Watt  
83  
Watt-sec/°C  
* The modules described here are the highest power for each output voltage.  
Consult factory for availability of lower power units.  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
300V Mini Family  
Rev. 6.4  
Page 1 of 8  
Set your site on VICOR at www.vicorpower.com  
ELECTRICAL CHARACTERISTICS  
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,  
unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate.  
MODULE OPERATING SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
375  
400  
Unit  
Vdc  
Vdc  
Notes  
Operating input voltage  
Input surge withstand  
180  
300  
<100ms  
Output voltage setpoint  
±1  
% Vout nom.  
Nominal input; full load; 25°C  
MODULE OUTPUT VOLTAGE RELATED SPECIFICATIONS  
Parameter  
1.8V1 2V  
2.5V2 3.3V  
5V  
12V  
15V 24V 28V  
48V  
Unit  
Notes  
Efficiency (typ.)  
70.4 71.0 74.7 77.5 81.5 85.0 86.5 87.5 88.0  
89.0  
%
Nominal input; 80% load; 25°C  
Nominal input; full load;  
25°C; 20MHz BW  
Ripple and noise, p-p (typ.) 120  
Output power (max.) 90  
Output OVP setpoint (nom.) 2.8  
120  
100  
2.8  
120 120  
114 150  
80  
150  
160 115 110  
250 250 250  
70  
mV  
200 250  
250  
Watts  
At 100°C baseplate temp  
25°C; recycle input voltage to  
restart ( 1 minute off )  
4.3  
4.3  
6.3 14.3 17.8 28.1 32.7  
55.7  
4.2  
Volts  
Dissipation, standby (typ.)  
Load regulation (max.)  
Current limit (typ.)  
3.9  
0.3  
115  
3.9  
0.3  
115  
4.6  
0.2  
4.6  
0.2  
4.2  
0.2  
4.0  
0.2  
5.5  
0.2  
4.3  
0.3  
5.6  
0.3  
Watts  
No load; nominal input  
0.3 ±% Vout  
No load to full load; nominal input  
Output voltage 95% of nominal  
115 115  
115 115  
115 115  
115 115  
115 115 115  
115 115 115  
115  
115  
% Iout  
% Iout  
Short circuit current (typ.)  
115  
115  
Output voltage <250mV  
MODULE INPUT SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
Unit  
Vdc  
Vdc  
Notes  
Undervoltage turn-on  
Undervoltage turn-off  
174.6  
152.8  
178.2  
147.4  
Overvoltage turn-off/on  
Vdc  
Not included  
MODULE OUTPUT SPECIFICATIONS  
Parameter  
Min  
Typ  
±0.02  
±0.002  
±2  
Max  
±0.20  
±0.005  
±5  
Unit  
%
Notes  
Line regulation  
Low line to high line; full load  
Over operating temperature range  
10 to 100% of full load  
Temperature regulation  
Power sharing accuracy  
% / °C  
%
Of nominal output voltage. For trimming below 90%  
of nominal, a minimum load of 10% of maximum  
rated power may be required.  
10  
110  
Programming range  
%
Note: For important information relative to applications where the converter modules are subject to continuous dynamic loading,  
contact Vicor applications engineering at 800-927-9474.  
1 Nominal 2V output trimmed to 1.8V by adding external 9,000 ohm resistor from the SC pin to  
2 Nominal 3.3V output trimmed to 2.5V by adding external 3,125 ohm resistor from the SC pin to  
-
S pin. (See Fig. 7)  
-S pin. (See Fig. 7)  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
300V Mini Family  
Rev. 6.4  
Page 2 of 8  
Set your site on VICOR at www.vicorpower.com  
ELECTRICAL CHARACTERISTICS, continued  
MODULE CONTROL SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
PRIMARY SIDE (PC = Primary Control; PR = Parallel)  
PC bias voltage  
current limit  
5.50  
1.5  
5.75  
2.1  
6.00  
3.0  
Vdc  
mA  
PC current = 1.0 mA  
PC voltage = 5.5V  
PC module disable  
PC module enable delay  
PC module alarm  
2.3  
2.6  
4
2.9  
7
Vdc  
ms  
Must be able to sink 4 mA. See Fig. 1  
0.5  
6.1  
Vavg  
Volts  
mA  
UV, OV, OT, module fault. See Figs. 2 and 4  
PR load >30 ohms, < 30 pF  
PR emitter amplitude  
PR emitter current  
5.7  
150  
375  
2.4  
5.9  
PR receiver impedance  
PR receiver threshold  
PR drive capability  
500  
2.5  
625  
2.6  
12  
ohms  
Volts  
modules  
25°C  
Minimum pulse width: 20ns  
Without PR buffer amplifier  
SECONDARY SIDE (SC = Secondary Control)  
SC bandgap voltage  
SC resistance  
1.21  
990  
1.23  
1000  
0.033  
0
1.25  
Vdc  
ohms  
µF  
Referenced to –Sense  
1010  
SC capacitance  
SC module alarm  
Vdc  
With open trim; referenced to –Sense. See Fig. 6  
MODULE GENERAL SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Remote sense (total drop)  
Isolation voltage (in to out)  
Isolation voltage (in to base)  
Isolation voltage (out to base)  
0.5  
Vdc  
0.25V per leg (senses must be closed)  
3000  
1550  
500  
Vrms  
Vrms  
Vrms  
Complies with reinforced insulation requirements  
Complies with basic insulation requirements  
Complies with operational insulation requirements  
Isolation resistance (in to out)  
Weight  
10  
3.7 (104)  
115  
megohms  
4 (112) ounces (grams)  
°C  
Temperature limiting  
Agency Approvals  
100  
See Figs. 2 and 4  
UL, CSA, TÜV, BABT, CE, VDE  
UL1950, CSA950, EN60950, VDE0805, BS7002,  
IEC 60950. With a fuse in series with the +Input  
Note:  
Specifications are subject to change without notice.  
The latest data sheets for individual models are available on the Vicor website at www.vicorpower.com.  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
300V Mini Family  
Rev. 6.4  
Page 3 of 8  
Set your site on VICOR at www.vicorpower.com  
CONTROL FUNCTIONS - PC PIN  
Module Enable/Disable  
Module Alarm  
The module may be disabled by pulling PC below 2.3V with  
respect to the –Input. This may be done with an open collector  
transistor, relay, or optocoupler. Multiple converters may be  
disabled with a single transistor or relay either directly or via  
“OR’ing” diodes. See Figure 1.  
The module contains “watchdog” circuitry which monitors  
input voltage, operating temperature and internal operating  
parameters. In the event that any of these parameters are  
outside of their allowable operating range, the module will shut  
down and PC will go low. PC will periodically go high and the  
module will check to see if the fault (as an example,  
overtemperature) has cleared. If the fault has not been cleared,  
PC will go low again and the cycle will restart. The SC pin will  
go low in the event of a fault and return to its normal state after  
the fault has been cleared. See Figures 2 and 4.  
Primary Auxiliary Supply  
At 5.7V, PC can source up to 1.5mA. In the example shown in  
Figure 3, PC powers a module enabled LED.  
Input Undervoltage  
Input Overvoltage  
+Out  
+In  
PC  
+In  
PC  
Overtemperature  
+Out  
Auto  
Restart  
Module Faults  
SW1  
+S  
SC  
–S  
+S  
SC  
–S  
2-20ms typ.  
50  
f (V )  
IN  
SW1, 2, & 3  
shown in  
"Fault" position  
1K  
SW2  
SW3  
PR  
–In  
Disable  
PR  
–In  
5.7Vdc  
(0-3mA)  
1.23  
Vdc  
–Out  
–Out  
6K  
Disable = PC <2.3V  
Figure 1—Module enable/disable.  
Figure 2—PC/SC module alarm logic.  
+In  
PC  
+Out  
Fault  
PC  
40µs typ.  
5.7V  
+S  
SC  
–S  
4k  
"Module  
PR  
–In  
Enabled"  
1.23V  
2-20ms typ.  
SC  
–Out  
Figure 3—LED on-state indicator.  
Figure 4—PC/SC module alarm timing.  
Optocoupler  
+In  
PC  
+In  
PC  
+Out  
+Out  
+S  
SC  
–S  
+S  
SC  
–S  
Alarm  
4kW  
PR  
–In  
PR  
–In  
1.00V  
–Out  
–Out  
Figure 5—Isolated on-state indicator.  
Figure 6—Secondary side on-state indicator.  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
300V Mini Family  
Rev. 6.4  
Page 4 of 8  
Set your site on VICOR at www.vicorpower.com  
CONTROL FUNCTIONS - SC PIN  
Output Voltage Programming  
The output voltage of the converter can be adjusted or  
programmed via fixed resistors, potentiometers or voltage  
DACs. See Figures 7 and 8.  
+Out  
+Out  
+S  
SC  
–S  
+S  
RU  
Trim Up  
Error  
Amp  
Error  
SC  
Amp  
Load  
Load  
RD  
Trim Down  
–S  
1k  
1kΩ  
0.033  
µF  
0.033  
µF  
–Out  
–Out  
1.23V  
1.23V  
1,000 Vout  
1,000 (Vout-1.23) Vnom  
1.23 (Vout-Vnom)  
R
(ohms) =  
D
1,000  
R
(ohms) =  
Vnom - Vout  
U
Figure 7—Output voltage trim down circuit.  
Figure 8—Output voltage trim up circuit.  
Trim Down  
Trim Up  
1. This converter is not a constant power device – it has a  
1. The converter is rated for a maximum delivered power. To ensure  
that maximum rated power is not exceeded, reduce maximum  
output current by the same percentage increase in output voltage.  
constant current limit. Hence, available output power is  
reduced by the same percentage that output voltage is  
trimmed down. Do not exceed maximum rated output current.  
2. The trim up resistor must be connected to the +Sense pin.  
2. The trim down resistor must be connected to the –Sense pin.  
3. Do not trim the converter above maximum trim range  
(typically +10%) or the output over voltage  
protection circuitry may be activated.  
Trim resistor values calculated automatically:  
On-line calculators for trim resistor values are available  
on the vicor website at: vicorpower.com/tools.html.  
Resistor values can be calculated for fixed trim up, fixed  
trim down and for variable trim up or down cases for both  
1st and 2nd Generation DC-DC converters.  
In addition to trimming information, the web site and the  
Applications Manual also include design tips, applications  
circuits, EMC suggestions, thermal design guidelines and  
PDF data sheets for all available Vicor products.  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
300V Mini Family  
Rev. 6.4  
Page 5 of 8  
Set your site on VICOR at www.vicorpower.com  
CONTROL FUNCTIONS - PR PIN  
Parallel Operation  
sharing but is not fault tolerant. Minus In pins must be tied to  
the same electric potential. See Figure 9.  
The PR pin supports paralleling for increased power with N+1  
(N+M) redundancy and phased array capability. Modules of  
the same input voltage, output voltage, and power level will  
current share if all PR pins are suitably interfaced.  
AC coupled single-wire interface. All PR pins are connected  
to a single communication bus through 0.001µF (500V)  
capacitors. This interface supports current sharing and is fault  
tolerant except for the communication bus. See Figure 10.  
Compatible interface architectures include the following:  
DC coupled single-wire interface. All PR pins are directly  
connected to one another. This interface supports current  
+In  
PC  
+Out  
+In  
PC  
+Out  
+S  
SC  
–S  
+S  
SC  
–S  
0.001µF  
Module  
1
Module  
1
PR  
–In  
PR  
–In  
–Out  
–Out  
+In  
PC  
+Out  
+In  
PC  
+Out  
+S  
SC  
–S  
+S  
SC  
–S  
0.001µF  
Module 2  
(up to 12)  
Module 2  
(up to 12)  
PR  
–In  
PR  
–In  
–Out  
–Out  
Ground plane  
Ground plane  
Figure 10—AC coupled single-wire interface.  
Figure 9—DC coupled single-wire interface.  
• The +Out and –Out power buses  
+In  
PC  
should be designed to minimize  
and balance parasitic impedance  
from each module output to the  
load.  
+Out  
+S  
–S  
+S  
SC  
–S  
Module  
1
PR  
–In  
+Out  
+In  
PC  
–Out  
• The +Sense pins should be tied  
to the same point on the +Out  
power bus; the –Sense pins  
should be tied to the same point  
on the –Out power bus.  
+S  
Load  
–S  
+S  
SC  
–S  
+In  
PC  
+Out  
+S  
–S  
+S  
SC  
–S  
Module  
2
PR  
–In  
PR  
–In  
• At the discretion of the power  
system designer, a subset of all  
modules within an array may be  
configured as slaves by shorting  
SC to –S.  
–Out  
–Out  
+Sense from  
other modules  
in the array  
+In  
PC  
+Out  
Module  
N+1  
+S  
SC  
–S  
• OR’ing diodes may be inserted in  
series with the +Out pins of each  
module to provide  
PR  
–In  
–Out  
module output fault tolerance.  
Figure 11—N+1 module array output connections.  
Figure 12—OR’ing diodes connections.  
*
PIN STYLES  
Designator  
Description  
Notes  
(None)  
Short solder  
Requires in-board, mounting  
L
S
Long solder  
On-board mounting for 0.065" boards  
SurfMate or in-board socket mounting  
Short ModuMate  
N
Long ModuMate  
On-board socket mounting  
* Pin style designator follows the “A” after the output power and precedes the baseplate designator.  
Ex. V375A24C600AN — Long ModuMate Pins  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
300V Mini Family  
Rev. 6.4  
Page 6 of 8  
Set your site on VICOR at www.vicorpower.com  
MECHANICAL DRAWINGS  
MODULE OUTLINE  
Converter Pins  
0.50 ±0.02  
12,7 ±0,5  
No. Function Label  
1
+In  
+
Primary  
Control  
2
PC  
2.20  
55,9  
1.74  
44,2  
0.01  
3
4
5
6
Parallel  
–In  
PR  
0.23  
5,8  
(REF)  
2.000  
50,80  
0.10  
2,5  
style 2 & 3  
baseplates only  
(4X)***  
0.49  
12,4  
0.12* 0.20**  
3,1 5,1  
0.300 ±0.015  
7,62 ±0,38  
–Out  
0.10  
2,5  
X 45˚  
–Sense  
–S  
CHAMFER  
1
9
2
8
3
6
4
5
Secondary  
Control  
0.35  
8,8  
0.300 ±0.015  
7,62 ±0,38  
(2X)  
0.65  
16,5  
7
SC  
FULL R (6X)  
2.28  
57,9  
1.900  
48,26  
1.30  
33,0  
ALUMINUM  
BASEPLATE  
8
9
+Sense  
+Out  
+S  
+
0.130  
(6X)  
3,30  
7
Use a 4-40 Screw (6X)  
Torque to:  
0.150  
DIA,(2X)  
0.43  
10,9  
0.06  
1,5  
3,81  
0.080  
2,03  
5 in-lbs  
.57 N-m  
R
(3X)  
2.20  
55,9  
(REF.)  
0.400  
10,16  
DIA,(7X)  
0.54  
(9X)  
13,7  
0.700  
17,78  
Pin Style 1&S  
(Short Pin)  
1.000  
25,40  
1.400  
35,56  
0.62  
(9X)  
15,7  
Slotted (Style 1)  
or  
Pin Style 2&N  
(Long Pin)  
Threaded (Style 2)  
4-40 UNC-2B (6X)  
or  
Thru Hole (Style 3)  
#30 Drill Thru (6X)  
(0.1285)  
*
Style 1 baseplate only  
ALL MARKINGS  
THIS SURFACE  
** Style 2 & 3 baseplates  
*** Reserved for Vicor accessories  
Not for mounting  
PCB MOUNTING SPECIFICATIONS  
ALUMINUM  
BASEPLATE  
INBOARD  
SOLDER  
MOUNT  
ONBOARD  
SOLDER  
MOUNT  
PINS STYLES  
SHORT & LONG (L) SOLDER:TIN/LEAD  
HOT SOLDER DIPPED  
PIN STYLE 1&S  
PIN STYLE 2&N  
0.062 ±0.010  
PCB THICKNESS  
0.094 ±0.003  
2,39 ±0,08  
0.094 ±0.003  
2,39 ±0,08  
STYLE S & N: GOLD PLATED COPPER  
(7X)  
(2X)  
1,57 ±0,25  
PLATED  
THRU HOLE  
DIA  
0.164 ±0.003  
4,16 ±0,08  
0.164 ±0.003  
4,16 ±0,08  
1.790  
45,47  
0.06  
1,5  
R
(4X)  
0.158  
4,01  
1
2
3
4
1.584*  
40,23  
1.900*  
48.,26  
9
8
7
6
5
0.400*  
Unless otherwise specified,  
dimensions are in inches  
mm  
0.43  
10,9  
0.53  
13,5  
10,16  
0.700*  
17,78  
Decimals  
Tol.  
Angles  
1.000*  
25,40  
1.400*  
35,56  
0.XX  
±0.01  
±0.25  
±0.005  
±0.127  
* DENOTES  
±1°  
±0.003  
0.195  
4,95  
TOL =  
0.XXX  
±0,08  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
300V Mini Family  
Rev. 6.4  
Page 7 of 8  
Set your site on VICOR at www.vicorpower.com  
Vicor’s comprehensive line of power solutions includes modular, high  
density DC-DC converters and accessory components, configurable power  
supplies, and custom power systems.  
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is  
assumed by Vicor for its use. No license is granted by implication or otherwise under any patent or patent  
rights of Vicor. Vicor components are not designed to be used in applications, such as life support systems,  
wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and  
Conditions of Sale, which are available upon request.  
Specifications are subject to change without notice.  
Component Solutions  
45  
for Your Power System  
Vicor Corporation  
25 Frontage Road  
Andover, MA, USA 01810  
Tel: 800-735-6200  
978-470-2900  
Fax: 978-475-6715  
Email  
Vicor Express: vicorexp@vicr.com  
Technical Support: apps@vicr.com  
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715  
300V Mini Family  
P/N 22642  
Rev. 6.4 11/04/10M  
Set your site on VICOR at www.vicorpower.com  

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