VI-ARM-H1K2 [VICOR]

Autoranging Rectifier Modules Up to 1500 Watts;
VI-ARM-H1K2
型号: VI-ARM-H1K2
厂家: VICOR CORPORATION    VICOR CORPORATION
描述:

Autoranging Rectifier Modules Up to 1500 Watts

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中文:  中文翻译
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VI-ARM™  
VI-ARMx1xx  
VI-ARMBx2xx  
Actual size:  
2.28 x 1.45 x 0.5in  
57,9 x 36,8 x 12,7mm  
S
®
C
NRTL US  
C
US  
Autoranging Rectifier Modules Up to 1500 Watts  
Features & Benefits  
Absolute Maximum Ratings  
RoHS Compliant  
Parameter  
Rating  
264  
Unit  
VAC  
VAC  
VDC  
Notes  
(with F or G pin option)  
L to N  
Autoranging input  
Microprocessor controlled  
VI-ARM-C1:  
280  
100ms  
+OUT to OUT  
B OK to OUT  
EN to OUT  
400  
16  
16  
VDC  
VDC  
500W @ 90 – 132VAC  
750W @ 180 – 264VAC  
Output power  
VI-ARM  
500/750  
Watts  
Watts  
115/230V  
VI-ARMB-C2:  
115/230V  
750W @ 115VAC  
VI-ARMB  
750/1500  
See page 3 for derating  
1500W @ 230VAC  
Mounting torque  
4 – 6 (0.45 – 0.68)  
40 to +100  
in-lbs (N-m)  
°C  
6 each, 4-40 screw  
H-Grade  
96 – 98% efficiency  
Operating temperature  
Storage temperature  
100°C baseplate (no derating)  
cULus, cTÜVus, CE Marked  
AC Bus OK, module enable  
Inrush limiting (no external circuitry)  
CE Marked  
55 to +125  
500 (260)  
°C  
H-Grade  
°F (°C)  
°F (°C)  
<5sec; wave solder  
<7sec; hand solder  
Pin soldering temperature  
750 (390)  
Thermal Resistance Capacity  
Typical Applications: systems requiring a rugged,  
full featured interface to the AC mains in the  
smallest possible package.  
Parameter  
Min  
Typ  
Max  
Unit  
Baseplate to sink  
flat, greased surface  
0.24  
0.3  
°C/Watt  
°C/Watt  
Product Highlights  
with thermal pad (P/N 16495)  
Baseplate to ambient  
free convection  
The ARM (Autoranging Rectifier Module)  
is an AC front end module which provides  
autoranging line rectification and inrush  
current limiting. The ARM is available in either  
500/750W or 750/1500W models in a quarter  
brick package measuring only  
15  
2.7  
48  
°C/Watt  
1000LFM  
°C/Watt  
Thermal capacity  
Watt-sec/°C  
Part Numbering  
2.28” x 1.45” x 0.5”.  
The ARM interfaces directly with worldwide  
AC mains and may be used with Vicor  
300V input DC-DC converters to realize  
an autoranging, high density, low profile  
switching power supply. The ARM includes  
a microcontroller that continuously monitors  
the AC line to control bridge/doubler  
operation. The user need only provide  
external capacitance to satisfy system  
hold-up requirements.  
VI- ARM  
- C  
- C  
1
2
2
1
3
VI-ARMB  
Product  
Product Grade Temperatures (°C)  
Pin Style  
1 = Short  
Baseplate  
Blank = Slotted  
2 = Threaded  
Grade Operating  
10 to +100 40 to +125  
C = 20 to +100 40 to +125  
40 to +100 40 to +125  
H = 40 to +100 55 to +125  
Storage  
2 = Long  
E
=
S = Short Modumate [1]  
N= Long Modumate [1]  
F = Short RoHS [1]  
3 = Through hole  
Vicor Micro series packaging technology  
offers flexible mounting options for various  
manufacturing processes. The ARM may be  
installed as a conventional leaded device  
for on-board applications, in-board for  
low profile, height restricted applications,  
socketed or surface mounted with optional  
ModuMate interconnect products.  
T =  
G= Long RoHS [1]  
K = Extra Long RoHS [2]  
[1]  
[2]  
Pin styles S, N, F & G are compatible with the ModuMate interconnect system for socketing  
and surface mounting  
Not intended for socket or Surfmate mounting  
VI-ARM™  
Page 1 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Electrical Characteristics  
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature, unless otherwise specified. All  
temperatures refer to the operating temperature at the center of the baseplate. Specifications apply for AC mains having up to 5% total harmonic distortion.  
INPUT SPECIFICATIONS  
VI-ARM - 1  
Typ  
VI-ARMB - 2  
Typ  
Parameter  
Min  
Max  
Min  
Max  
Unit  
Notes  
90  
132  
264  
90  
132  
264  
VAC  
VAC  
Autoranging (doubler mode)  
Autoranging (bridge mode)  
Operating input voltage  
180  
180  
Input undervoltage  
90  
90  
VAC  
VAC  
No damage  
100ms  
Input surge withstand  
280  
280  
47  
47  
0
63  
880  
7.4  
5.4  
47  
47  
0
63  
880  
11.1  
7.2  
Hz  
Hz  
C, E-Grade  
T & H-Grade  
120VAC  
AC line frequency  
Input current, RMS  
Power factor  
Amps  
Amps  
0
0
240VAC  
Dependent on line source  
impedence, holdup  
0.60  
0.60  
capacitance, and load  
264VAC peak line,  
cold start  
Inrush current  
30  
30  
Amps  
µF  
Holdup Capacitance  
1600  
2400  
OUTPUT SPECIFICATIONS  
VI-ARM - 1  
Typ  
VI-ARMB - 2  
Typ  
Parameter  
Min  
Max  
Min  
Max  
Unit  
Notes  
0
0
500  
750  
0
0
750  
Watts  
Watts  
105 – 132VAC (Fig. 1)  
210 – 264VAC (Fig. 2)  
Output power  
1500  
Efficiency  
120VAC  
94  
96  
96  
98  
94  
96  
96  
98  
%
%
240 VAC  
Output voltage  
200  
375  
200  
375  
VDC  
90 – 264VAC  
CONTROL PIN SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
AC Bus OK (B OK)  
On-state resistance (low)  
On-state current (low)  
Off-state voltage  
15  
-50  
16  
Ω
To negative output - bus normal  
Bus normal  
mA  
VDC  
VDC  
VDC  
12  
14  
Bus abnormal, 27kΩ internal pull up to 15VDC (Fig. 12)  
Output bus voltage  
On-state threshold  
Off-state threshold  
235  
200  
240  
205  
245  
210  
Output bus voltage  
Module Enable (EN)  
On-state resistance (low)  
On-state current (low)  
Off-state voltage  
15  
50  
Ω
To negative output - converters are disabled  
mA  
VDC  
VDC  
VDC  
12  
14  
16  
150kΩ internal pull up to 15VDC (Fig. 11)  
Output bus voltage  
On-state threshold  
Off-state threshold  
235  
185  
240  
190  
245  
195  
Output bus voltage  
Over voltage shutdown  
380  
12  
390  
14  
400  
16  
VDC  
VDC  
AC Bus OK - module enable,  
differential error*  
AC Bus OK and module enable thresholds track  
* Tracking error between BUS OK and Enable thresholds  
VI-ARM™  
Page 2 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Electrical Characteristics (Cont.)  
SAFETY SPECIFICATIONS  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Isolation voltage (IN to OUT)  
None  
Isolation provided by DC-DC converter(s)  
Dielectric withstand  
(I/O to baseplate)  
1,500  
VRMS  
µA  
Leakage current  
100  
No filter  
AGENCY APPROVALS  
Safety Standards  
Agency Markings  
Notes  
ARM1 xxx  
UL60950, EN60950, CSA 60950  
Baseplate earthed, fast acting line fuse,  
Bussman ABC10  
cTÜVus  
CE Marked  
Low voltage directive  
ARM2 xxx  
UL60950, EN60950, CSA 60950  
Baseplate earthed, fast acting line fuse,  
Bussman ABC15  
cTÜVus  
CE Marked  
Low voltage directive  
GENERAL SPECIFICATIONS  
Parameter  
MTBF  
Min  
Typ  
Max  
Unit  
Notes  
>1,000,000  
hours  
25˚C, ground benign  
Aluminum  
Baseplate material  
Cover  
Kapton insulated aluminum, plastic molded terminal blocks  
Copper, tin/lead solder dipped (solder pins)  
Pin material  
Weight  
Size  
Gold plated nickel copper (Modumate and RoHS)  
1.6 (45)  
ounces (grams)  
2.28 x 1.45 x 0.5  
inches  
(mm)  
(57,9 x 36,8 x 12,7)  
VI-ARMB DERATING  
1520  
760  
750  
740  
730  
720  
710  
700  
690  
680  
670  
660  
650  
640  
630  
1500  
1480  
1460  
1440  
1420  
1400  
1380  
1360  
1340  
1320  
1300  
1280  
1260  
90  
95  
100  
105  
110  
115  
120  
125  
130  
180  
190  
200  
210  
220  
230  
240  
250  
260  
Input Voltage (AC)  
Input Voltage (AC)  
Figure 1 — 90 – 130VAC ARMB output power rating  
Figure 2 — 180 – 260VAC ARMB output power rating  
VI-ARM™  
Page 3 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Operating Characteristics  
VDC output  
VDC output  
Strap  
Engaged  
Enable  
Enable  
B OK  
Enable  
B OK  
Figure 3 — Start up at 120VAC input  
Figure 4 — Start up at 240VAC input  
VDC output  
AC input @2A/mV  
VDC output  
I
IAC input @2A/mV  
Enable  
Enable  
B OK  
B OK  
Figure 5 — Power down, from 120VAC  
Figure 6 — Power down, from 240VAC  
VDC output  
Enable  
B OK  
Figure 7 — Output overvoltage protection 240VAC range  
VI-ARM™  
Page 4 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
2.1. If the bus voltage is less than 200V as the slope nears zero,  
the voltage doubler is activated, and the bus voltage climbs  
exponentially to twice the peak line voltage.  
If the bus voltage is greater than 200V, the doubler is  
not activated.  
Application Note  
The VI-ARM Autoranging Rectifier Module (ARM) provides an  
effective solution for the AC front end of a power supply design  
with Vicor DC-DC converters. This high performance power syst  
building block satisfies a broad spectrum of requirements and  
agency standards.  
ed  
em  
hes  
3.1. If the bus voltage is greater than 235V as the slope approac  
zero, the inrush limiting thermistor is bypassed. Below 235V,  
The ARM contains all of the power switching and control  
circuitry necessary for autoranging rectification, inrush current  
limiting, and overvoltage protection. This module also provides  
converter enable and status functions for orderly power up/  
down control or sequencing. To complete the AC front-end  
the thermistor is not bypassed.  
4.1. The converters are enabled ~150 milliseconds after the  
thermistor bypass switch is closed.  
y
5.1. Bus-OK is asserted after an additional ~150 millisecond dela  
to allow the converter outputs to settle within  
specification.  
configuration, the user needs only to add holdup capacitors and a  
suitable input filter with transient protection.  
Power-Down Sequence: (See Figure 9). When input power  
is turned off or fails, the following sequence occurs as the bus  
voltage decays:  
Functional Description  
Initial Conditions: The switch that bypasses the inrush limiting  
PTC (positive temperature coefficient) thermistor is open when  
power is applied, as is the switch that engages the strap for  
voltage doubling. (See Figure 8). In addition, the downstream  
DC-DC modules are disabled via the Enable (EN) line, and Bus-O  
(B OK) is high.  
1.2. Bus-OK is deasserted when the bus voltage falls below  
205VDC (Typ).  
K
w
2.2. The converters are disabled when the bus voltage falls belo  
200VDC. If power is reapplied after the converters are disabled,  
the entire power-up sequence is repeated. If a momentary  
power interruption occurs and power is reestablished before  
the bus reaches the disable threshold, the power-up sequence  
is not repeated.  
Power-Up Sequence (See Figure 9):  
1.1. Upon application of input power, the output bus capacitors  
begin to charge. The thermistor limits the charge current, and  
the exponential time constant is determined by the holdup  
capacitor value and the thermistor cold resistance. The slope  
(dV/dt) of the capacitor voltage approaches zero as the  
capacitors become charged to the peak of the  
AC line voltage.  
Power  
Up  
Power  
Down  
+OUT  
90 – 132V  
AC Line  
400  
PTC  
Thermistor  
300  
200  
100  
0
Strap  
L
Strap  
Output  
Bus  
1.1  
2.1  
(VDC  
)
–OUT  
Strap  
N
PTC  
3.1  
4.1  
5.1  
Thermistor  
Bypass  
EN  
Microcontroller  
Converter  
2.2  
BOK  
~150ms  
~150ms  
Enable  
Bus OK  
1.2  
Figure 8 — Functional block diagram  
Figure 9 — Timing diagram: power up/down sequence  
VI-ARM™  
Page 5 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Enable (EN) Pin: (See Figure 11) The Enable pin must be  
Application Notfe (Cont.)  
connected to the Gate-In or PC pin of all converter modules to  
disable the converters during power-up. Otherwise, the  
converters would attempt to start while the holdup capacitors  
were being charged through an un-bypassed thermistor,  
preventing the bus voltage from reaching the thermistor bypass  
threshold thus disabling the power supply. The Enable output  
(the drain of an N channel MOSFET) is internally pulled up to 15V  
through a 150kΩ resistor.  
Off-Line Power Supply Configuration  
The ARM maintains the DC output bus voltage between 200 and  
375VDC over the entire universal input range, this being compatible  
with Vicor VI-260 series and VI-J60 series DC-DC converters, as  
well as Vicors Maxi, Mini, Micro 300V input Vicor converters.  
The ARM automatically switches to the proper rectification  
mode (doubled or undoubled) depending on the input voltage,  
eliminating the possibility of damage due to improper line  
connection. The VI-ARM-x1 is rated at 500W in the low range  
(90-132VAC input), and 750W in the high range (180 – 264VAC  
input). The VI-ARMB-x2 is rated for 750W and 1500W for the  
low and high input ranges respectively. Either of these modules  
can serve as the AC front end for any number and combination of  
compatible converters as long as the maximum power rating is not  
exceeded. See VI-ARMB derating curves. (Figures 1, and 2)  
A signal diode should be placed close to and in series with the  
PC/Gate-In pin of each converter to eliminate the possibility of  
control interference between converters. The Enable pin switches  
to the high state (15V) with respect to the negative output power  
pin to turn on the converters after the power-up inrush is over.  
The Enable function also provides input overvoltage protection  
for the converters by turning off the converters if the DC bus  
voltage exceeds 400VDC. The thermistor bypass switch opens if this  
condition occurs, placing the thermistor in series with the input  
voltage, which reduces the bus voltage to a safe level while limiting  
input current in case the varistors conduct. The thermistor bypass  
switch also opens if a fault or overload reduces the bus voltage to  
Strap (ST) Pin: In addition to input and output power pin  
connections, it is necessary to connect the Strap pin to the junction  
of the series holdup capacitors (C1, C2, Figure 10) for proper  
(autoranging) operation. Varistors across the capacitors provide  
input transient protection. The bleeder resistors (R1, R2, Figure 10)  
discharge the holdup capacitors when power is switched off.  
less than 180VDC  
.
CAUTION: There is no input to output isolation in the ARM, hence the  
–OUT of the ARM and thus the –In of the downstream DC-DC converter(s)  
are at a high potential. If it is necessary to provide an external enable/  
disable function by controlling the DC-DC converters PC pin (referenced to  
the –IN) of the converter an opto-isolator or isolated relay should  
be employed.  
C3  
F1  
R1 C1  
+IN  
N
N
+V  
BOK  
EN  
C10  
V1  
V2  
PC (GATE IN)  
C7*  
C8*  
Vicor DC-DC  
Converter  
Filter  
VI-ARM  
Z1  
ST  
L
D3  
F3  
PR  
L
–V  
–IN  
R2 C2  
PE  
C4  
Part  
C1,2  
C3–6  
R1,2  
V1,2  
F1,2  
Description  
Vicor Part Number  
R3  
Holdup capacitors  
4700pF (Y2 type)  
150k, 0.5W  
01000  
00127-1503  
30234-220  
C5  
D1  
D2  
220V MOV  
Use reccommended fusing for  
F2  
specific DC-DC Converters  
+IN  
D1,2  
C7,8*  
Z1  
D3,D4  
C10,C11  
R3, R4**  
F3  
Diode  
00670  
34610  
30076  
26108  
R4  
C11  
Film Cap., 0.61µF  
MOV (270V)  
1N5817  
0.001µF  
250Ω  
PC (GATE IN)  
Vicor DC-DC  
Converter  
D4  
PR  
–IN  
ABC-10 A VI-ARM-_1  
Not used with VI-260/VI-J60  
ABC-10 A VI-ARMB-_2  
Sizing PCB traces:  
All traces shown in bold carry significant  
C6  
current and should be sized accordingly.  
*Required if C1 & C2 are located more than  
6 inches (15 cm) from output of VI-ARM.  
**Not used with VI-260/VI-J60  
To additional modules  
Figure 10 — Converter connections  
VI-ARM™  
Page 6 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Bus-OK (B OK) Pin: (See Figure 12) The Bus-OK pin is intended to  
provide early-warning power fail information and is also referenced  
to the negative output pin.  
Application Note (Cont.)  
Caution: There is no input-to-output isolation in the ARM. It is necessary  
to monitor Bus-OK via an optoisolator if it is to be used on the secondary  
(output) side of the converters. A line isolation transformer should be used  
when performing scope measurements. Scope probes should never be applied  
simultaneously to the input and output as this will destroy the module.  
Not used with VI-260/VI-J60  
+IN  
Vicor  
DC-DC  
PC (
+V  
15 V  
N
DC  
BOK  
EN  
Converter  
C
Filter: Two input filter recommendations are shown for low power  
VI-ARM-x1 and high power VI-ARMB-x2 (See Figure 13). Both filter  
configurations provide sufficient common mode and differential  
mode insertion loss in the frequency range between 100kHz and  
30MHz to comply with the Level B conducted emissions limit.  
ST  
L
Micro-  
PR  
controller  
–V  
–IN  
To additional modules  
Hold-up Capacitors: Hold-up capacitor values should be  
determined according to output bus voltage ripple, power fail hold-  
up time, and ride-through time. (See Figure 14). Many applications  
require the power supply to maintain output regulation during a  
momentary power failure of specified duration, i.e., the converters  
must hold-up or ride-through such an event while maintaining  
undisturbed output voltage regulation. Similarly, many of these same  
systems require notification of an impending power failure in order to  
allow time to perform an orderly shutdown.  
Figure 11 — Enable (EN) function; See Fig. 8 for details  
+IN  
+5VDC  
PC  
+V  
15VDC  
N
Vicor  
DC-DC  
Converter  
The energy stored on a capacitor which has been charged  
to voltage V is:  
Secondary  
referenced  
BOK  
EN  
ST  
L
C
Micro-  
PR  
controller  
–V  
2
–IN  
ε = 1/2(CV )  
Where:  
(1)  
To additional modules  
ε = stored energy  
C = capacitance  
Figure 12 — Bus OK (B OK) isolated power status indicator  
V = voltage across the capacitor  
Energy is given up by the capacitors as they are discharged by the  
converters. The energy expended (the power-time product) is:  
R1  
C2  
N
L2/N  
L3  
L1  
L2  
R4  
CM  
2
2
R3  
Z1  
F1  
C1  
ST  
L
ε = PΔt = C(V1 –V2 ) / 2  
Where: P = operating power  
(2)  
L1  
C3  
C4  
GND  
R2  
Δt = discharge interval  
Part  
C1  
Description  
1.0µF  
Vicor Part Number  
02573  
V = capacitor voltage at the beginning of Δt  
V12 = capacitor voltage at the end of Δt  
Low power filter  
connections  
C2, C3  
C4  
F1  
L1, L2  
L3  
4700pF (Y2 type)  
0.15µF  
10A Max  
27µH  
03285  
03269  
05147  
32012  
2.2mH  
32006  
R1, R2  
R3  
R4  
10Ω  
150kΩ, 0.5W  
2.2Ω  
Rearranging Equation 2 to solve for the required capacitance:  
Z1  
MOV  
30076  
2
2
R2  
L3  
C = 2PΔt / (V1 –V2 )  
(3)  
L2/N  
N
C4  
C5  
C3  
C2  
R1  
CM  
CM  
L4  
Z1  
C1  
C6  
ST  
L
L1  
L1  
F1  
L2  
GND  
Part  
Description  
1,000µH 12A / 6.5MΩ  
22µH  
Vicor Part Number  
31743  
33206  
L1,L4  
L2, L3  
High power filter  
connections  
C1  
0.68µF (X type)  
4700pF (Y2 type)  
0.22µF (X type)  
390kΩ 1/2W  
10Ω 1/2W  
15A Max  
MOV  
02573  
03285  
04068  
C2,C3,C4,C5  
C6  
R1  
R2  
F1  
Z1  
30076  
Figure 13 — Filter connections  
VI-ARM™  
Page 7 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Application Note (Cont.)  
Hold-up Time  
Power Fail  
Warning  
Ripple (Vp-p)  
π θ  
θ
254V  
205V  
190V  
Ride-Through Time  
Fail  
Bus OK  
Power  
Converter  
Shut down  
Figure 14 — Hold-up time  
The power fail warning time (t) is defined as the interval  
between (B OK) and converter shutdown (EN) as illustrated in  
Figure 12. The Bus-OK and Enable thresholds are 205V and  
190V, respectively. A simplified relationship between power fail  
warning time, operating power, and bus capacitance is obtained  
by inserting these constants:  
40  
35  
30  
25  
20  
15  
10  
5
820μF  
680μF (VI-ARM-x1)  
1,100μF  
1,300μF  
1,600μF  
2,200μF (VI-ARMB-x2)  
2
2
C = 2PΔt / (205 – 190 )  
C = 2PΔt / (5,925)  
It should be noted that the series combination (C1, C2, Figure 10)  
requires each capacitor to be twice the calculated value, but the  
required voltage rating is reduced to 200V.  
0
250  
500  
750  
1000  
1250  
1500  
Operating Power (W)  
Allowable ripple voltage on the bus (or ripple current in  
the capacitors) may define the capacitance requirement.  
Consideration should be given to converter ripple rejection and  
resulting output ripple voltage.  
Figure 15 — Power fail warning time vs. operating power and  
total bus capacitance, series combination of C1, C2  
(see Figure 10)  
For example, a converter whose output is 15V and nominal input  
is 300V will provide 56dB ripple rejection, i.e., 10Vp-p of input  
ripple will produce 15mVp-p of output ripple. (See Figure 18)  
Equation 3 is again used to determine the required  
capacitance. In this case, V1 and V2 are the instantaneous  
values of bus voltage at the peaks and valleys (see Figure 14)  
of the ripple, respectively. The capacitors must hold up the bus  
voltage for the time interval (t) between peaks of the rectified  
line as given by:  
100  
90  
80  
70  
90VAC  
115VAC  
60  
50  
40  
30  
20  
10  
0
Δt = (π – θ) / 2πf  
Where: f = line frequency  
(4)  
θ = rectifier conduction angle  
250  
500  
750  
1000  
1250  
1500  
The approximate conduction angle is given by:  
Operating Power (W)  
-1  
θ = Cos V2 /V1  
(5)  
Figure 16 — Ride-through time vs. operating power  
VI-ARM™  
Page 8 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Application Note (Cont.)  
Example  
30  
25  
20  
15  
10  
In this example, the output required at the point of load is 12VDC  
at 320W. Therefore, the output power from the ARM would be  
375W (assuming a converter efficiency of 85%). The desired hold-  
up time is 9ms over an input range of 90 to 264VAC  
.
Determining Required Capacitance for Power Fail Warning:  
Figure 15 is used to determine hold-up capacitance for a given  
power fail warning time and power level, and shows that the total  
bus capacitance must be at least 820µF. Since two capacitors are  
used in series, each capacitor must be at least 1,640µF.  
Note: The warning time is not dependent on line voltage. A hold-up  
capacitor calculator is available on the Vicor website,  
at vicorpower.com/hubcalc.  
5
820μF  
680μF (VI-ARM-x1)  
1,100μF  
1,300μF  
1,600μF  
2,200μF (VI-ARMB-x2)  
0
250  
500  
750  
1000  
1250  
1500  
Determining Ride-through Time: Figure 16 illustrates ride-  
through time as a function of line voltage and output power, and  
shows that at a nominal line of 115VAC, ride-through would be  
68ms. Ride-through time is a function of line voltage.  
Operating Power (W)  
Figure 17 — Ripple voltage vs. operating power and bus  
capacitance, series combination of C1, C2  
(see Figure 10)  
Determining Ripple Voltage on the Hold-up Capacitors:  
Figure 17 is used to determine ripple voltage as a function of  
operating power and bus capacitance, and shows that the ripple  
80  
75  
70  
65  
60  
55  
50  
45  
40  
voltage across the hold-up capacitors will be 12VAC  
.
Determining the Ripple on the Output of the  
DC-DC Converter: Figure 18 is used to determine the ripple  
rejection of the DC-DC converter and indicates a ripple rejection  
of approximately 60dB for a 12 Volt output. If the ripple on the  
bus voltage is 12VAC and the ripple rejection of the converter is  
60dB, the output ripple of the converter due to ripple on its input  
(primarily 120Hz) will be 12mVp-p.  
Note: Maxi, Mini, Micro converters have greater ripple rejection then either  
VI-200s or VI-J00s.  
For more information about designing an autoranging AC input  
power supply using the ARM and Vicor DC-DC converter modules,  
contact Vicor Applications Engineering at the nearest Vicor Technical  
Support Center (see back cover), or send an E-mail to:  
apps@vicorpower.com.  
2
5
15  
30  
50  
Output Voltage  
Figure 18 — Converter ripple rejection vs. output voltage (typical)  
Storage  
Another consideration in hold-up capacitor selection is their  
ripple current rating. The capacitors’ rating must be higher than  
the maximum operating ripple current. The approximate  
operating ripple current (RMS) is given by:  
Vicor products, when not installed in customer units, should be  
stored in ESD safe packaging in accordance with ANSI/ESD S20.20,  
“Protection of Electrical and Electronic Parts, Assemblies and  
Equipment” and should be maintained in a temperature controlled  
factory/ warehouse environment not exposed to outside elements  
controlled between the temperature ranges of 15°C and 38°C.  
Humidity shall not be condensing, no minimum humidity when  
stored in an ESD compliant package.  
IRMS = 2P/VAC  
Where:  
(6)  
P = operating power level  
AC = operating line voltage  
V
Calculated values of bus capacitance for various hold-up time,  
ride-through time, and ripple voltage requirements are given  
as a function of operating power level in Figures 15, 16, and  
17, respectively.  
VI-ARM™  
Page 9 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Mechanical Drawings  
Converter Pins  
No. Function Label  
1
2
3
4
5
6
7
–OUT  
–V  
Enable  
EN  
Bus OK B OK  
+OUT  
Neutral  
Strap  
Line  
+V  
N
ST  
L
DIMENSION L  
PIN SHORT – .55±.ꢀ05 ꢁ01.ꢀ±.±ꢂ3  
PIN LONG–– .6±±.ꢀ05 ꢁ06.ꢀ±.±ꢂ3  
PIN EXTRA LONG–––- .70±.ꢀ05 ꢁ0ꢂ.ꢀ±.±ꢂ3  
NOTES:  
1. MATERIAL:  
BASE: 6000 SERIES ALUMINUM  
COVER: LCP, ALUMINUM 3003 H14  
PINS:  
PINS:  
RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS  
TIN/LEAD 90/10 BRIGHT  
2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC  
3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING  
BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD  
OF THE APPLICATION RANGES FROM DIRECT CONTACT ꢀZEROꢁ, TO THE  
MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACKꢂUP  
AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION  
Module Outline  
0.062 0.010  
1,57 0,25  
PCB THICKNESS  
ALL MARKINGS  
THIS SURFACE  
0.800*  
20,32  
INBOARD  
SOLDER  
MOUNT  
ONBOARD  
SOLDER  
MOUNT  
0.525*  
13,34  
PLATED  
THRU HOLE  
DIA  
0.275*  
6,99  
SHORT PIN STYLE  
0.094 0.003  
LONG PIN STYLE  
0.094 0.003  
(7X)  
0.145*  
3,68  
2,39 0,08  
2,39 0,08  
0.133  
3,38  
ALUMINUM  
BASEPLATE  
1
7
2
3
4
5
PINS STYLES  
SOLDER:TIN/LEAD PLATED  
MODUMATE: GOLD PLATED COPPER  
RoHS: GOLD PLATED COPPER  
1.734**  
44,04  
2.000*  
50,80  
Unless otherwise specified,  
dimensions are in inches  
mm  
6
Decimals  
Tol.  
Angles  
0.06  
1,5  
R
(4X)  
0.XX  
±0.01  
0.53  
13,5  
0.45  
11,5  
.400*  
10,16  
0.003  
±0,25  
±1°  
*DENOTES TOL =  
0,08  
0.XXX  
±0.005  
1.090**  
27,69  
**PCB WINDOW  
±0,127  
PCB Mounting Specifications  
VI-ARM™  
Page 10 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  
VI-ARMx1xx  
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and  
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom  
power systems.  
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor  
makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves  
the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by  
Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies.  
Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where  
mandated by government requirements, testing of all parameters of each product is not necessarily performed.  
Specifications are subject to change without notice.  
Visit http://www.vicorpower.com/arm for the latest product information.  
Vicor’s Standard Terms and Conditions and Product Warranty  
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage  
(http://www.vicorpower.com/termsconditionswarranty) or upon request.  
Life Support Policy  
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE  
EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used  
herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and  
whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to  
result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform  
can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms  
and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies  
Vicor against all liability and damages.  
Intellectual Property Notice  
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating  
to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual  
property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department.  
Vicor Corporation  
25 Frontage Road  
Andover, MA, USA 01810  
Tel: 800-735-6200  
Fax: 978-475-6715  
email  
Customer Service: custserv@vicorpower.com  
Technical Support: apps@vicorpower.com  
VI-ARM™  
Page 11 of 11  
Rev 4.9  
06/2017  
vicorpower.com  
800 927.9474  

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