AC01-CS [VISHAY]
Axial Cemented Fusible Leaded Wirewound Safety Resistors;
| 型号： | AC01-CS |
| 厂家： | 
VISHAY |
| 描述： | Axial Cemented Fusible Leaded Wirewound Safety Resistors |
| 文件： | 总9页 (文件大小：170K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
Axial Cemented Fusible Leaded Wirewound Safety Resistors
FEATURES
• UL1412 recognized; UL file no. E362452
• Surge voltage handling capability (up to 6 kV)
(1.2 / 50 μs pulse in IEC 61000-4-5)
• Silent and safe fusing
• Material categorization:
for definitions of compliance please see
www.vishay.com/doc?99912
APPLICATIONS
• Energy meters
• LED drivers
click logo to get started
DESIGN SUPPORT TOOLS
• White goods
• Power supplies
Models
Available
ACxx-CS wirewound safety resistor series is designed to be
used as fusible safety resistor (or, AC mains input resistors).
The resistor fuses “without a bang” when AC mains voltage
is applied. At the same time, it acts as an in-rush current
limiting resistor for the normal operation. The specially
developed lacquer coating has superior thermal and
electrical insulating properties. This allows designers to
more easily meet the requirements of safety approval, whilst
eliminating the need to put additional fuses in series with the
input resistor.
STANDARD ELECTRICAL SPECIFICATIONS
LIMITING
POWER
RATING
P40
POWER
RATING
P70
RESISTANCE
RANGE (1)
TEMPERATURE
COEFFICIENT
VOLTAGE
Umax.
V
TYPE
TOLERANCE
AC01-CS
AC03-CS
AC05-CS
1.1 W
3 W
1 W
P x R
P x R
P x R
3 to 100
4.7 to 100
10 to 100
5 ꢀ
5 ꢀ
5 ꢀ
200 ppm/K
200 ppm/K
200 ppm/K
2.5 W
4.5 W
5 W
Note
(1)
Resistance value to be selected for 5 ꢀ from E24 series
TECHNICAL SPECIFICATIONS
DESCRIPTION
AC01-CS
AC03-CS
AC05-CS
Operating temperature range
-40 °C to 200 °C
Max. resistance change for 116 ꢀ of P70
R max., after 1000 h:
,
(5 ꢀ R + 0.1 )
Revision: 11-Jul-2018
Document Number: 28909
1
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: AC03000002209JACCS
A
C
0
3
0
0
0
0
0
2
2
0
9
J
A
C
C
S
TYPE
VERSION
TCR/MATERIAL
RESISTANCE
TOLERANCE
PACKAGING
SPECIAL
AC01 = AC01000
AC03 = AC03000
AC05 = AC05000
0 = neutral
1 = radial taped
0 = neutral
(0 option for
AC01-CS and
AC03-CS)
A = 4 kV
B = 6 kV
3 digit value
1 digit multiplier
MULTIPLIER
8 = *10-2
J = 5 ꢀ
AC
6B
6F
R1
RB
CS = Safety
9 = *10-1
0 = *100
(A and B option
for AC05..CS)
1 = *101
Product Description: AC03-CS 22R 5 % AC G63 CDxxxx
AC03-CS
22R
5 %
AC
G63
CDxxxx
TYPE
RESISTANCE
TOLERANCE
PACKAGING
TAPE WIDTH
SPECIAL
AC01-CS
AC03-CS
AC05-CS
5 %
AC
6B
6F
R1
RB
G63
G83
G93
PACKAGING
TYPE
CODE QUANTITY
PACKAGING STYLE
WIDTH PITCH
DIMENSIONS
AC
R1
AC
R1
6B
6F
500
1000
500
Taped acc. to IEC 60286-1 fan-folded in a box
Taped acc. to IEC 60286-2 on a reel
63 mm
5 mm
85 mm x 72 mm x 260 mm
AC01-CS
-
-
5 mm
-
-
Taped acc. to IEC 60286-1 fan-folded in a box
Taped acc. to IEC 60286-2 on a reel
63 mm
-
85 mm x 120 mm x 270 mm
AC03-CS
AC05-CS
1000
250
-
Taped acc. to IEC 60286-1 fan-folded in a box
Taped acc. to IEC 60286-1 fan-folded in a box
Taped acc. to IEC 60286-2 on a reel
83 mm
93 mm
-
110 mm x 87 mm x 325 mm
120 mm x 87 mm x 325 mm
-
10 mm
-
250
RB
250
Revision: 11-Jul-2018
Document Number: 28909
2
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
DESCRIPTION
Vishay Draloric
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree. Hence the products fully
comply with the following directives:
ACxx-CS wirewound safety resistor series is designed to be
used as fusible safety resistor (or, AC mains input resistors).
It uses specially selected resistive winding wire and special
inflammable silicon cement coating material to ensure safe
and silent fusing operation in overload conditions.
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
The resistor fuses “without a bang” when AC mains voltage
is applied. At the same time, it acts as an in-rush current
limiting resistor for the normal operation.
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
The specially developed lacquer coating has superior
thermal and electrical insulating properties. This allows
designers to more easily meet the requirements of safety
approval, whilst eliminating the need to put additional fuses
in series with the input resistor.
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. Plated steel
termination caps are firmly pressed on the ceramic rods.
Connecting wires of electrolytic copper plated with 100 ꢀ
pure tin are welded to the termination caps. Suitable
resistive wire is selected as a winding material. An optimized
number of windings are wound on a high grade ceramic
body. The resistor elements are covered by a green
protective coating designed for electrical, mechanical and
climatic protection. The special coating provides ideal and
silent fusing of the component in overload condition, without
burning or explosion.
ASSEMBLY
The resistors are suitable for processing on automatic
insertion equipment and cutting and bending machines.
Excellent solderability is proven, even after extended
storage. They are suitable for automatic soldering using
wave or dipping.
The resistors are completely lead (Pb)-free, the pure tin
plating provides compatibility with lead (Pb)-free and
lead-containing soldering processes. The immunity of the
plating against tin whisker growth, in compliance with
IEC 60068-2-82, has been proven under extensive testing.
The ohmic value, tolerance, rated dissipation is stamp
marked. Also “S” is marked for safety version and “4S” and
“6S” is marked for AC05-CS 4 kV and 6 kV version
respectively.
The encapsulant is resistant to cleaning solvent specified in
IEC 60115-1 (4). The suitability of conformal coatings, if
applied, shall be qualified by appropriate means to ensure
the long-term stability of the whole system.
The result of the determined production is verified by an
extensive testing procedure performed on 100 ꢀ of the
individual resistors. Only accepted products are stuck
directly on the adhesive tapes in accordance with
IEC 60286-1.
APPROVALS
These resistors (AC03-CS and AC05-CS) have UL1412
approval (UL file no. E362452).
RELATED PRODUCTS
For a correlated range of wirewound resistors with high
pulse handling capability, please see:
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
Z300-Cxx series
“High Surge Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21027
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (1)
For a correlated range of standard wirewound resistors,
please see:
• The Global Automotive Declarable Substance List
(GADSL) (2)
Z300 series
“Industrial Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21007
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC)
supply chain
(3)
for its
and Z300-C00 series
“Commercial Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21047
Notes
(1)
The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474
The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org
The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table
Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability
(2)
(3)
(4)
Revision: 11-Jul-2018
Document Number: 28909
3
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
FUNCTIONAL PERFORMANCE
120
100
80
60
40
20
0
- 40
0
50
40
100
150
200
250
70
AMBIENT TEMPERATURE IN °C
DERATING
Fusing time window defined against overload power applied.
150
25
20
15
10
5
125
100
75
50
25
0
20
22
24
28
30
32
0
20
40
60
80
100
120
140
OVERLOAD POWER IN W
OVERLOAD POWER IN W
FUSING CHARACTERISTICS
OF AC01-CS: 3.0 Ω ≤ R ≤ 100 Ω
FUSING CHARACTERISTICS
OF AC03-CS: 4.7 Ω ≤ R ≤ 100 Ω
60
50
40
35
20
10
0
0
100
150
200
250
OVERLOAD POWER IN W
FUSING CHARACTERISTICS
OF AC05-CS: 10 Ω ≤ R ≤ 100 Ω
Revision: 11-Jul-2018
Document Number: 28909
4
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
FUNCTIONAL PERFORMANCE
Pulse energy curve defined against the offered ohmic range.
8
7
6
5
4
3
2
1
0
10 20 30 40 50 60 70 80 90 100
RESISTANCE VALUE IN Ω
PULSE ENERGY CURVE FOR AC01-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
30
25
20
15
10
5
0
10 20 30 40 50 60 70 80 90 100
RESISTANCE VALUE IN Ω
PULSE ENERGY CURVE FOR AC03-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
60
50
40
30
20
10
0
10 22 33 39 47 56 62 68 75 82 91 100
RESISTANCE VALUE (Ω)
PULSE ENERGY CURVE FOR AC05-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
Revision: 11-Jul-2018
Document Number: 28909
5
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
FUNCTIONAL PERFORMANCE
Peak Voltage (1.2 / 50 μs) graph defined against offered ohmic range.
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
10 20 30 40 50 60 70 80 90 100
RESISTANCE VALUE IN Ω
PEAK VOLTAGE LIMIT FOR AC01-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
5
4
3
2
1
0
10 20 30 40 50 60 70 80 90 100
RESISTANCE VALUE IN Ω
PEAK PULSE VOLTAGE LIMIT FOR AC03-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
PEAK PULSE VOLTAGE LIMIT FOR AC05-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
4 kV (10 to 20 ) and 6 kV (22 to 100 )
Revision: 11-Jul-2018
Document Number: 28909
6
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
Unless otherwise specified the following values apply:
• Temperature: 15 °C to 35 °C
• IEC 60115-1, generic specification (includes tests)
• Relative humidity: 45 ꢀ to 75 ꢀ
The test and requirements table contains only the most
important tests. For the full test schedule refer to the
documents above.
• Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar)
For performing some of the tests, the components are
mounted on a test board in accordance with IEC 60115-1,
4.31.
The tests are carried out in accordance with IEC 60068-2-xx
test method and under standard atmospheric conditions in
accordance with IEC 60068-1, 5.3.
In test table below, only the relevant and commonly referred
tests and related clauses of IEC 60115-1 and
IEC 60068-2-xx test methods are mentioned.
Climatic category -40 / 200 / 56 (rated temperature range:
lower category temperature, upper category temperature;
damp heat, steady state, test duration: 56 days) is valid.
TEST PROCEDURES AND REQUIREMENTS
IEC 60068-2
IEC 60115-1
REQUIREMENTS
PROCEDURE
TEST
TEST
CLAUSE
PERMISSIBLE CHANGE (RMAX.
)
METHOD
Room temperature;
10x rated power P40
5 s
4.13
-
Short time overload
(2 ꢀ R + 0.1 )
;
21 (Ua1)
21 (Ub)
21 (Uc)
Robustness of
terminations
No damage
(0.5 ꢀ R + 0.05)
4.16
4.18
Tensile, bending and torsion
Resistance to
soldering heat
Unmounted components
(260 5) °C; (10 1) s
20 (Tb)
(0.5 ꢀ R + 0.05)
4.23
Climatic sequence:
Dry heat
4.23.2
2 (Ba)
16 h; 200 °C
Damp heat
(accelerated)
1st cycle
24 h; 55 °C;
90 ꢀ to 100 ꢀ RH
4.23.3
30 (Db)
(1 ꢀ R + 0.05 )
4.23.4
4.23.5
1 (Aa)
13 (M)
Cold
2 h; -55 °C
2 h; 8.5 kPa;
15 °C to 35 °C
Low air pressure
Damp heat
remaining cyclic
5 days; 55 °C;
95 ꢀ to 100 ꢀ RH; 5 cycles
4.23.6
4.24
30 (Db)
Damp heat,
(steady state)
56 days; (40 2) °C;
(93 5) ꢀ RH
78 (Cab)
(5 ꢀ R + 0.1 )
(5 ꢀ R + 0.1 )
(5 ꢀ R + 0.1 )
(5 ꢀ R + 0.1 )
1000 h;
loaded with 116 ꢀ of P70;
1.5 h ON and 0.5 h OFF
Endurance
(at room temperature)
4.25.2
-
-
-
-
Endurance
(at 200 °C)
4.25.3
1000 h; without load
1.2 / 50 μs surge test as
defined in IEC 61000-4-5
(up to 6 kV)
Internal impedance of surge
tester is 2 ;
10 pulses at 30 s interval
-
-
Resistance > 100 k, fusing time < 2 s
(fusing without flame and explosion)
Fail safe mains fusing
at 230 VAC
-
Revision: 11-Jul-2018
Document Number: 28909
7
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
DIMENSIONS
L
L1
B
L
d
D
B
AC01-CS and AC03-CS
AC05-CS
DIMENSIONS - Leaded resistor types, mass and relevant physical dimensions
MODEL
Lmax.
L1 max.
13.0 mm
19.0 mm
Dmax.
5.0 mm
6.0 mm
dnom.
B
MASS
0.52 g
0.78 g
2.25 g
2.5 g
AC01-CS (1)
11.0 mm
13.0 mm
0.7 mm
0.8 mm
63 mm
63 mm
83 mm
93 mm
AC03-CS
AC05-CS (2)
17.0 mm
17.0 mm
10.0 mm
0.8 mm
Notes
(1)
For AC01-CS, dimension given is applicable for 10R to 100R; for lower ohmic values < 10R, Dmax. might reach 5.5 mm
For AC05-CS, L = L1; there is no lacquer on termination lead
(2)
AC01-CS RADIAL
Pitch of components 5.0 mm
DIMENSIONS in millimeters
P
Pitch of components
Lead to lead distance
Tape width
P
12.7 1.0
4.8 + 0.7 / - 0
18 0.5
F
H1
W
H1
L1
Component height
30.0
2.5
3
W
Min. lead wire (tape
portion) shortest lead
L1
F
AC03-CS RADIAL
Pitch of components 5.0 mm
DIMENSIONS in millimeters
P
Pitch of components
Lead to lead distance
Tape width
P
12.7 1.0
5.00 0.5
18 0.5
F
H1
W
L1
Maximum component
height
H1
L1
34
W
Min. lead wire (tape
portion) shortest lead
2.5
F
AC05-CS RADIAL
Pitch of components 7.50 mm
DIMENSIONS in millimeters
P
Pitch of components
Lead to lead distance
Tape width
P
25.4 1.0
7.50 0.5
18 0.5
F
W
H1
H1
Component height
37
2.5
2
L1
Min. lead wire (tape
portion) shortest lead
L1
W
F
Revision: 11-Jul-2018
Document Number: 28909
8
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Legal Disclaimer Notice
www.vishay.com
Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of
typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding
statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a
particular product with the properties described in the product specification is suitable for use in a particular application.
Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over
time. All operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
applications or for any other application in which the failure of the Vishay product could result in personal injury or death.
Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk.
Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for
such applications.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document
or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners.
© 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED
Revision: 08-Feb-17
Document Number: 91000
1
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