CMCG48S15-2000U [WALL]

DC-DC Regulated Power Supply Module,;
CMCG48S15-2000U
型号: CMCG48S15-2000U
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

DC-DC Regulated Power Supply Module,

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中文:  中文翻译
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CMCG Series  
30 Watt Single Output  
2:1 Input Voltage Range  
Rev. B  
Chassis Mount DC/DC Converter  
FEATURES  
● Soft Start  
● Lead-Free Design  
Output Trim Function  
I/O Isolation 1500VDC  
● Remote On/Off Control (Optional)  
● Call Factory for More Output Power Options  
● EMI Complies with RN55022 Class A (Only for CMCG-A Series)  
● Chassis Mount Options: Open Frame, U Channel, and Enclosed Types Available  
SPECIFICATIONS: CMCG Series  
All specifications are based on 25oC, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances  
SPECIFICATION  
INPUT (Vin)  
TEST CONDITIONS  
Min  
Nom  
Max  
Unit  
24V input models  
48V input models  
24V input models  
48V input models  
24V input models  
48V input models  
24V input models  
48V input models  
24V input models  
48V input models  
All models  
18  
36  
17  
34  
16  
32  
40  
80  
-0.7  
-0.7  
24  
48  
17.5  
35  
16.5  
33  
42  
36  
75  
18  
36  
17  
34  
44  
84  
50  
100  
2
Input Voltage Range  
Start Voltage  
VDC  
VDC  
VDC  
VDC  
Under Voltage Shutdown  
Over Voltage Shutdown  
Input Surge Voltage (1000ms)  
82  
VDC  
A
Reverse Polarity Input Current  
Reflected Ripple Current  
Short Circuit Input Power  
OUTPUT (Vo)  
See Table  
All models  
4500  
mW  
Output Voltage Range  
Output Voltage Accuracy  
Output Voltage Trim  
Load Regulation (2.5V, 3.3V, and 5Vout)  
Load Regulation (12V and 15Vout)  
Line Regulation  
See Table  
±0.5  
±10.0  
±0.5  
±0.5  
±0.1  
±1.0  
±11.0  
±1.0  
±1.0  
±0.3  
30  
%
%
%
%
%
W
% of nominal output voltage  
Io = No Load to 100% Load  
Io = 10% to 100% Load  
Vin = Min to Max  
±9.0  
Output Power  
Output Current Range  
Ripple & Noise (20MHz)  
Ripple & Noise (20MHz)  
Ripple & Noise (20MHz)  
Transient Recovery Time  
Transient Response Deviation  
Maximum Capacitive Load  
REMOTE ON/OFF CONTROL  
Supply On  
See Table  
75  
100  
120  
10  
mVpk-pk  
mVpk-pk  
mVrms  
μs  
Over Line, Load, and Temperature  
25% Load Step Change  
25% Load Step Change  
200  
500  
±5  
±2  
%
See Table  
2.5 to 100VDC or Open Circuit  
Supply Off  
Device Standby Input Current  
-1  
1
5
VDC  
mA  
2
ON  
OFF  
5
-100  
Control Input Current  
μA  
Control Common  
Referenced to Negative Input  
PROTECTION  
Over Power Protection  
Short Circuit Protection  
Over Voltage Protection  
GENERAL  
110  
160  
Continuous  
See table  
%
Efficiency  
See Table  
Switching Frequency  
Isolation Voltage Rated  
Isolation Voltage Test  
Isolation Resistance  
Isolation Capacitance  
Internal Power Dissipation  
ENVIRONMENTAL  
280  
350  
400  
KHz  
VDC  
VDC  
MΩ  
pF  
mW  
60 seconds  
Flash Tested for 1 second  
500VDC  
1500  
1650  
1000  
100KHz, 1V  
1200  
1500  
5500  
Ambient  
Case  
-40  
-40  
-55  
+50  
+105  
+125  
260  
Operating Temperature  
°C  
°C  
Storage Temperature  
Lead Temperature  
Humidity  
1.5mm from case for 10 seconds  
°C  
%
95  
Temperature Coefficient  
Cooling  
±0.01  
Free air convection  
±0.02  
%/°C  
RFI  
MTBF  
Six-sided shielded metal case  
600,000 Hours  
MIL-HDBK-217F @ 25°C, Ground Benign  
Conducted EMI  
PHYSICAL  
Weight  
EN55022 Class A  
Approximately 7oz  
Dimensions  
4.00(L) x 2.25(W) x 0.81(H) inches  
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
CMCG Series  
30 Watt Single Output  
2:1 Input Voltage Range  
Rev. B  
Chassis Mount DC/DC Converter  
OUTPUT VOLTAGE / CURRENT RATING CHART  
Output Current  
Input Current  
No Load Max Load  
Output  
Voltage  
Reflected  
Ripple Current Protection  
Over Voltage Max Capacitive  
Eff  
(Typ)  
Model Number  
Input Voltage  
Load  
Min  
0mA  
0mA  
0mA  
0mA  
Max  
CMCG24S2.5-6000  
CMCG24S3.3-6000  
CMCG24S5-5000  
CMCG24S5.1-5000  
CMCG24S12-2500  
CMCG24S15-2000  
CMCG48S2.5-6000  
CMCG48S3.3-6000  
CMCG48S5-5000  
CMCG48S5.1-5000  
CMCG48S12-2500  
CMCG48S15-2000  
2.5 VDC  
3.3 VDC  
5 VDC  
6000mA  
6000mA  
5000mA  
5000mA  
50mA  
50mA  
70mA  
70mA  
20mA  
20mA  
40mA  
40mA  
50mA  
50mA  
10mA  
10mA  
744mA  
959mA  
1185mA  
1207mA  
1420mA  
1420mA  
372mA  
480mA  
604mA  
604mA  
710mA  
710mA  
3 VDC  
6800μF  
6800μF  
6800μF  
6800μF  
680μF  
84%  
86%  
88%  
88%  
88%  
88%  
84%  
86%  
88%  
88%  
88%  
88%  
3.9 VDC  
6.8 VDC  
100mA (typ)  
24 VDC  
(18 – 36 VDC)  
5.1 VDC  
12 VDC  
15 VDC  
2.5 VDC  
3.3 VDC  
5 VDC  
6.8 VDC  
166mA 2500mA  
133mA 2000mA  
15 VDC  
18 VDC  
3 VDC  
680μF  
0mA  
0mA  
0mA  
0mA  
6000mA  
6000mA  
5000mA  
5000mA  
6800μF  
6800μF  
6800μF  
6800μF  
680μF  
3.9 VDC  
6.8 VDC  
50mA (typ)  
48 VDC  
(36 – 75 VDC)  
5.1 VDC  
12 VDC  
15 VDC  
6.8 VDC  
166mA 2500mA  
133mA 2000mA  
15 VDC  
18 VDC  
680μF  
NOTES  
1. Transient Recovery Time is measured to within 1% error band for a step change in output load of 75% to 100%.  
2. Ripple & Noise measurement bandwidth is 0~20MHz.  
3. These power converters require a minimum output loading to maintain specified regulation. Operation at no-load will not damage these  
devices, however they may not meet all listed specifications.  
4. Other input and output voltages may be available, please contact factory.  
5. To order the converter with Remote On/Off function, please add suffix ”-RC” (Ex: CMCG48S5-5000-RC).  
6. Chassis Mount Options: No suffix for open frame, “U” suffix for U Channel, and “E” suffix for Enclosed type.  
Due to advances in technology, specifications subject to change without notice.  
BLOCK DIAGRAM  
INPUT VOLTAGE TRANSIENT RATING  
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
CMCG Series  
30 Watt Single Output  
2:1 Input Voltage Range  
Rev. B  
Chassis Mount DC/DC Converter  
MECHANICAL DRAWING  
Unit: inches [mm]  
4.00 [101.6]  
.81 [20.6]  
MODEL NAME  
LABEL  
2.25 [57.2]  
1.13 [28.6]  
3.66 [93.0]  
.16 [4.06] 2X  
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
CMCG Series  
30 Watt Single Output  
2:1 Input Voltage Range  
Rev. B  
Chassis Mount DC/DC Converter  
DESIGN & FEATURE CONSIDERATIONS  
Remote On/Off  
Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin and off during a logic low. Negative  
logic remote on/off turns the module off during a logic low and on during a logic high. To turn the power module on and off, the user must  
supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent.  
A logic low is -0.7V to 1.0V.  
A logic high is 2.5V to 100V.  
The maximum sink current at the On/Off terminal (Pin 3) during a logic low is 100 mA. The maximum allowable leakage current of a switch  
connected to the On/Off terminal (Pin 3) at logic high (2.5V to 100V) is 5uA.  
Output Voltage Trim  
Output voltage trim allows the user to increase or decrease the output voltage set point of a module.  
The output voltage can be adjusted by placing an external resistor (Radj) between the Trim and +Vout or -Vout terminals. By adjusting  
Radj, the output voltage can be changed by ±10% of the nominal output voltage.  
A 10K, 1 or 10 Turn trimpot is usually specified for continuous trimming. Trim pin may be safely left floating if it is not used.  
Connecting the external resistor (Radj (up)) between the Trim and -Vout pins increases the output voltage set point as defined by the following  
equation:  
(33Vout) (30Vadj  
)
R
adj(up)  
=
Vadj Vout  
Connecting the external resistor (Radj (down)) between the Trim and +Vout pins decreases the output voltage set point as defined by the  
following equation:  
(36.667 Vadj) (33Vout  
)
R
adj(down)  
=
Vout Vadj  
Vout:  
Vadj:  
Units:  
Nominal Output Voltage  
Adjusted Output Voltage  
VDC/KΩ  
Input Source Impedance  
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of  
the power module.  
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
CMCG Series  
30 Watt Single Output  
2:1 Input Voltage Range  
Rev. B  
Chassis Mount DC/DC Converter  
Over Current Protection  
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current  
limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit  
operates normally once the output current is brought back into its specified range.  
Output Over Voltage Protection  
The output over voltage clamp consists of control circuitry, which is independent of the primary regulation loop that monitors the voltage on  
the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage  
control that reduces the risk of output over voltage. The OVP level can be found in the “Output Voltage / Current Rating Chart.”  
Thermal Considerations  
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board spacing. To  
avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below  
105°C. The derating curves are determined from measurements obtained in an experimental apparatus.  
Efficiency vs Input Voltage  
Efficiency vs Output Load  
DERATING CURVE  
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
CMCG Series  
30 Watt Single Output  
2:1 Input Voltage Range  
Rev. B  
Chassis Mount DC/DC Converter  
TEST CONFIGURATIONS  
Input Reflected-Ripple Current Test Setup  
Input reflected-ripple current is measured with an inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0Ω at 100 KHz) to simulate source  
impedance.  
Capacitor Cin offsets possible battery impedance.  
Current ripple is measured at the input terminals of the module. Measurement bandwidth is 0-500 KHz.  
Peak-to-Peak Output Noise Measurement Test  
Use Cout = 1.0uF ceramic capacitor.  
Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz. Position the load between 50mm and  
75mm from the DC/DC Converter.  
COMPANY INFORMATION  
Wall Industries, Inc. has created custom and modified units for over 40 years. Our in-house research and development engineers will  
provide a solution that exceeds your performance requirements on time and on budget. Our ISO9001-2000 certification is just one example  
of our commitment to producing a high quality, well documented product for our customers.  
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its  
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for  
your project above and beyond the design and production phases. Give us a call today to discuss your future projects.  
Contact Wall Industries for further information:  
Phone:  
Toll Free:  
Fax:  
(603)778-2300  
(888)587-9255  
(603)778-9797  
E-mail:  
Web:  
Address:  
sales@wallindustries.com  
www.wallindustries.com  
5 Watson Brook Rd.  
Exeter, NH 03833  
Wall Industries, Inc. 37 Industrial Drive Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  

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