CRW24D24-40 [WALL]

40 Watt DC/DC Power Converters Single and Dual Outputs;
CRW24D24-40
型号: CRW24D24-40
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

40 Watt DC/DC Power Converters Single and Dual Outputs

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CRW SERIES  
40 Watt  
DC/DC Power Converters  
Single and Dual Outputs  
Rev E  
FEATURES  
Input Under Voltage Protection  
High Efficiency up to 92%  
Remote ON/OFF Control  
4:1 Ultra Wide Input Voltage Ranges  
Six-Sided Continuous Shielding  
Low Stand-by Power Consumption  
No Minimum Load Required  
Single and Dual Outputs  
1600VDC I/O Isolation for 24Vin and 48Vin,  
3000VDC I/O Isolation for 110Vin  
Short Circuit, Over Voltage, Over Load, & Over  
Temp. Protection  
Wide Operating Temperature Range: -40°C to +85°C  
CE Marked  
Compliant to RoHS II & REACH  
EN60950-1, UL60950-1, IEC60950-1, EN62368-1,  
UL62368-1, and IEC62368-1 Safety Approvals  
Optional Heatsink Available (Suffix “HS”)  
Size:  
2.00 x 1.00 x 0.40 inches  
(50.8 x 25.4 x 10.2 mm)  
40 Watts Maximum Output Power  
EN50155 & EN45545-2 Railway Standards  
Applications:  
Railway Systems  
Wireless Networks  
DESCRIPTION  
The CRW series of DC/DC power converters provides 40 Watts of output power in an industry standard 2.00”  
x 1.00” x 0.40” package and footprint. This series has single and dual output models with 4:1 ultra wide input  
voltage ranges of 9-36VDC, 18-75VDC, and 43-160VDC. Some features include high efficiency up to 92%,  
high Isolation, six-sided shielding, and remote ON/OFF control. These converters are also protected against  
short circuit, over voltage, over load, and over temperature conditions. All models are RoHS II & REACH  
compliant and have EN60950-1, UL60950-1, IEC60950-1, EN62368-1, UL62368-1, and IEC62368-1 safety  
approvals. This series is best suited for use in wireless networks, industry control systems, telecom/datacom,  
semiconductor equipment, distributed power architectures, and railway systems.  
Telecom/Datacom  
Industry Control Systems  
Distributed Power Architectures  
Semiconductor Equipment  
MODEL SELECTION TABLE  
SINGLE OUTPUT MODELS  
Input Voltage  
Model Number  
Output  
Voltage  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
Output Current  
Output  
No Load  
Output  
Power  
33W  
40W  
40W  
40W  
40W  
33W  
40W  
40W  
40W  
40W  
33W  
40W  
40W  
40W  
40W  
Maximum  
Capacitive Load  
26600µF  
20000µF  
3900µF  
Efficiency  
Range  
Min Load  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
Max Load Ripple & Noise Input Current  
CRW24S33-33  
10A  
8A  
3.333A  
2.666A  
1.666A  
10A  
75mVp-p  
75mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
75mVp-p  
75mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
75mVp-p  
75mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
15mA  
15mA  
15mA  
15mA  
15mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
90%  
91%  
92%  
92%  
91%  
90%  
91%  
92%  
92%  
91%  
88%  
89%  
90.5%  
91%  
90%  
CRW24S05-40  
CRW24S12-40  
CRW24S15-40  
24 VDC  
(9 - 36 VDC)  
2600µF  
1300µF  
26600µF  
20000µF  
3900µF  
2600µF  
1300µF  
26600µF  
20000µF  
3900µF  
CRW24S24-40  
CRW48S33-33  
CRW48S05-40  
CRW48S12-40  
CRW48S15-40  
8A  
48 VDC  
3.333A  
2.666A  
1.666A  
10A  
(18 - 75 VDC)  
CRW48S24-40  
CRW110S33-33  
CRW110S05-40  
CRW110S12-40  
CRW110S15-40  
8A  
110 VDC  
3.333A  
2.666A  
1.666A  
(43 - 160 VDC)  
2600µF  
1300µF  
CRW110S24-40  
MODEL SELECTION TABLE  
DUAL OUTPUT MODELS  
Input Voltage  
Model Number  
Output  
Voltage  
Output Current  
Output  
No Load  
Output  
Power  
40W  
40W  
40W  
40W  
40W  
40W  
40W  
40W  
40W  
Maximum  
Capacitive Load  
±2600µF  
±1600µF  
±650µF  
Efficiency  
Range  
Min Load  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
Max Load Ripple & Noise Input Current  
CRW24D12-40  
CRW24D15-40  
CRW24D24-40  
±12 VDC  
±15 VDC  
±24 VDC  
±12 VDC  
±15 VDC  
±24 VDC  
±12 VDC  
±15 VDC  
±24 VDC  
±1.666A  
±1.333A  
±0.833A  
±1.666A  
±1.333A  
±0.833A  
±1.666A  
±1.333A  
±0.833A  
100mVp-p  
100mVp-p  
150mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
15mA  
15mA  
15mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
90%  
90%  
91%  
90%  
90%  
91%  
89%  
89%  
91%  
24 VDC  
(9 - 36 VDC)  
CRW48D12-40  
CRW48D15-40  
CRW48D24-40  
±2600µF  
±1600µF  
±650µF  
±2600µF  
±1600µF  
±650µF  
48 VDC  
(18 - 75 VDC)  
CRW110D12-40  
110 VDC  
CRW110D15-40  
(43 - 160 VDC)  
CRW110D24-40  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-  
06/23/2014  
9797  
Page 1 of 5  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
CRW SERIES  
40 Watt  
DC/DC Power Converters  
Single and Dual Outputs  
Rev E  
SPECIFICATIONS: CRW SERIES  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
INPUT SPECIFICATIONS  
TEST CONDITIONS  
Min  
Typ  
Max  
Unit  
VDC  
VDC  
VDC  
VDC  
24VDC nominal input models  
9
18  
43  
24  
48  
110  
36  
75  
160  
9
18  
43  
Input Voltage Range  
Start-Up Voltage  
48VDC nominal input models  
110VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
110VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
110VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
110VDC nominal input models  
No Load  
8
16  
40  
Shutdown Voltage  
50  
100  
170  
Input Surge Voltage (1sec, max.)  
Input Current  
See Table  
Input Filter  
Pi type  
OUTPUT SPECIFICATIONS  
Output Voltage  
See Table  
Voltage Accuracy  
Line Regulation  
-1.0  
-0.2  
-0.5  
-1.0  
-5.0  
-10  
+1.0  
%
%
Low line to high line at full load  
No load to full load  
+0.2  
+0.5  
+1.0  
+5.0  
+10  
Single Output Models  
Dual Output Models  
Load Regulation  
Cross Regulation  
Voltage Adjustability  
%
%
%
Asymmetrical load 25% / 100% FL, Dual Output Models  
3.3V, 5V, & 12V Output Models  
15V & 24V Outputs Models  
Single Output Models  
-10  
+20  
Output Power  
See Table  
Output Current  
Maximum Capacitive Load  
See Table  
See Table  
Minimum input and constant resistive load  
Measured by 20MHz bandwidth and  
with a 0.1µF/50V X7R MLCC capacitor  
3.3V & 5V Output Models  
12V & 15V Output Models  
24V Output Models  
75  
100  
125  
200  
Ripple & Noise  
100  
150  
250  
60  
mVp-p  
Transient Response Recovery Time 25% load step change  
µs  
ms  
Power Up  
Remote On/Off  
Start-Up Time  
Constant resistive load  
60  
Temperature Coefficient  
PROTECTION  
-0.02  
+0.02  
%/°C  
Short Circuit Protection  
Continuous, automatic recovery  
Over Load Protection  
% of rated Iout; hiccup mode  
Zener diode clamp  
150  
3.9  
6.2  
15  
20  
30  
%
VDC  
°C  
3.3V Output Models  
5V Output Models  
12V Output Models  
15V Output Models  
24V Output Models  
Over Voltage Protection  
Over Temperature Protection  
GENERAL SPECIFICATIONS  
Efficiency  
+115  
Nominal input voltage and full load  
See Table  
Switching Frequency  
225  
3000  
1600  
1600  
1600  
1
250  
275  
kHz  
Input to Output  
Input (Output) to Case  
Input to Output  
110Vin(nom)  
1 minute  
Others  
VDC  
Isolation Voltage  
VDC  
Input (Output) to Case  
Isolation Resistance  
500VDC  
GΩ  
Isolation Capacitance  
1500  
pF  
REMOTE ON/OFF (See Note 3)  
DC/DC ON  
DC/DC OFF  
DC/DC ON  
DC/DC OFF  
Open or 3V ~ 12 VDC  
Short or 0 ~ 1.2 VDC  
Short or 0 ~ 1.2 VDC  
Open or 3V ~ 12 VDC  
+0.5  
Positive Logic (standard)  
Referenced to –Vin pin  
Referenced to –Vin pin  
Negative Logic (optional)  
Input Current of Remote Control Pin Nominal Vin  
Remote OFF State Input Current Nominal Vin  
-0.5  
mA  
mA  
3
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-  
06/23/2014  
9797  
Page 2 of 5  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
CRW SERIES  
40 Watt  
DC/DC Power Converters  
Single and Dual Outputs  
Rev E  
SPECIFICATIONS: CRW SERIES  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
TEST CONDITIONS  
Min  
-40  
-55  
Typ  
Max  
Unit  
ENVIRONMENTAL SPECIFICATIONS  
Operating Ambient Temperature See derating curves  
Maximum Case Temperature  
+85  
+105  
+125  
°C  
°C  
°C  
Storage Temperature  
Without Heatsink  
With Heatsink  
10.8  
10.3  
Vertical Direction by Natural  
Convection (20LFM)  
Thermal Impedance (See Note 4)  
°C/W  
Relative Humidity  
Thermal Shock  
Vibration  
5
95  
% RH  
EN61373, MIL-STD-810F  
EN61373, MIL-STD-810F  
2,661,000 hours  
BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta=40°C  
MIL-HDBK-217F, full load  
MTBF  
907,300 hours  
PHYSICAL SPECIFICATIONS  
Weight  
1.13oz (32g)  
2.00x1.00x0.40 inch  
(50.8x25.4x10.2 mm)  
Copper  
FR4 PCB  
Silicon (UL94-V0)  
Six-sided Continuous  
Dimensions (L x W x H)  
Case Material  
Base Material  
Potting Material  
Shielding  
SAFETY & EMC CHARACTERISTICS  
Safety Approvals  
EMI (See Note 1)  
EN60950-1, UL60950-1, IEC60950-1, EN62368-1, UL62368-1, IEC62368-1  
Class A  
EN55011, EN55022  
EN61000-4-2  
Air ±8kV  
ESD  
Perf. Criteria A  
Contact ±6kV  
Radiated Immunity  
Fast Transient (See Note 2)  
Surge (See Note 2)  
Conducted Immunity  
Power Frequency Magnetic Field  
EN61000-4-3  
EN61000-4-4  
EN61000-4-5  
EN61000-4-6  
EN61000-4-8  
20 V/m  
±2kV  
±2kV  
10 Vrms  
Perf. Criteria A  
Perf. Criteria A  
Perf. Criteria A  
Perf. Criteria A  
Perf. Criteria A  
100A/m continuous; 1000/m 1 second  
NOTES  
1. The CRW series can only meet EMI Class A or Class B with external components added. Please contact factory for more information.  
2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.  
For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/1000V) and a TVS  
(SMDJ58V, 3000 Watt peak pulse power) to connect in parallel.  
For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS  
(SMDJ58A, 58V, 3000 Watt peak pulse power) to connect in parallel.  
For 110VDC nominal input models we recommend connecting three aluminum electrolytic capacitors (Ruby-con BXF series, 68µF/200V 3pcs in parallel)  
connected) (SMDJ90A, 90V, 3000 Watt peak pulse power 2pcs in series connection) to connect in parallel.  
3. Both positive logic and negative logic remote ON/OFF control is available. Positive logic remote ON/OFF comes standard; for negative logic remote  
ON/OFF add the suffix “R” to the model number (Ex: CRW48S05-40R).  
4. Test by minimum input and constant resistive load. Optional heatsink is available. Please call factory for ordering details.  
CAUTION: This power module is not internally fused. An input line fuse must always be used.  
Due to advances in technology, specifications subject to change without notice.  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-  
06/23/2014  
9797  
Page 3 of 5  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
CRW SERIES  
40 Watt  
DC/DC Power Converters  
Single and Dual Outputs  
Rev E  
DERATING CURVES  
CRW48S05-40  
Efficiency vs. Input Voltage  
CRW48S05-40  
Efficiency vs. Output Load  
Derating Curve  
MECHANICAL DRAWING  
PIN CONNECTION  
PIN  
1
SINGLE  
+Vin  
DUAL  
+Vin  
2
-Vin  
-Vin  
3
Ctrl  
Ctrl  
4
5
6
+Vout  
-Vout  
Trim  
+Vout  
Common  
-Vout  
EXTERNAL OUTPUT TRIMMING  
Notes:  
1. All Dimensions in inch (mm)  
2. Tolerance: x.xx±0.02 (x.x±0.5)  
x.xxx±0.01 (x.xx±0.25)  
3. Pin pitch tolerance ±0.01 (0.25)  
4. Pin dimension tolerance ±0.004 (0.1)  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-  
06/23/2014  
9797  
Page 4 of 5  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
CRW SERIES  
40 Watt  
DC/DC Power Converters  
Single and Dual Outputs  
Rev E  
RECOMMENDED EMI FILTER  
Suggested Schematic for EN55022 Conducted Emission Class A Limits  
In order to meet conducted emissions EN55022 Class A the following components are needed.  
SINGLE OUTPUT MODELS  
In order to meet conducted emissions EN55022 Class A the following components are needed.  
DUAL OUTPUT MODELS  
Model  
C1  
C2  
C3  
C4  
C5, C6  
L1  
Model  
C1  
C2  
C3  
C4  
C5, C6  
L1  
2.2µH  
SMD  
Inductor  
PMT-097  
10µH  
2.2µH  
SMD  
Inductor  
PMT-097  
10µH  
6.8µF/50V  
1812 MLCC  
6.8µF/50V 1000pF/2KV  
1812 MLCC 1206 MLCC  
6.8µF/50V  
1812 MLCC  
6.8µF/50V 1000pF/2KV  
1812 MLCC 1206 MLCC  
CRW24SXX-40  
N/A  
N/A  
CRW24DXX-40  
N/A  
N/A  
4.7µF/50V  
1812 MLCC  
4.7µF/50V 1000pF/2KV  
1812 MLCC 1206 MLCC  
SMD  
4.7µF/50V  
1812 MLCC  
4.7µF/50V 1000pF/2KV  
1812 MLCC 1206 MLCC  
SMD  
CRW48SXX-40  
N/A  
N/A  
CRW48DXX-40  
N/A  
N/A  
Inductor  
PMT-070  
22µH  
SMD  
Inductor  
PMT-098  
Inductor  
PMT-070  
22µH  
SMD  
Inductor  
PMT-098  
Ruby-con  
BXF series  
68µF/200V  
Ruby-con  
BXF series  
68µF/200V  
CRW110SXX-  
40  
1µF/250V 1µF/250V 1000pF/2KV  
1812 MLCC 1812 MLCC 1206 MLCC  
CRW110DXX-  
40  
1µF/250V  
1µF/250V 1000pF/2KV  
1812 MLCC 1812 MLCC 1206 MLCC  
N/A  
N/A  
MODEL NUMBER SETUP  
CRW  
48  
S
05  
-
40  
R
H
Series Name  
Input Voltage  
Output Quantity  
Ouptut Voltage  
Output Power  
Remote ON/OFF  
Heatsink  
24: 9-36 VDC  
48: 18-75 VDC  
110: 43-160 VDC  
S: Single Output  
33: 3.3 VDC  
05: 5 VDC  
12: 12 VDC  
15: 15 VDC  
24: 24 VDC  
33: 33 Watts Blank: Positive Logic  
40: 40 Watts R: Negative Logic  
Blank: No Heatsink  
H: Heatsink  
HC: Heatsink with clamp  
D: Dual Output  
12: ±12 VDC  
15: ±15 VDC  
24: ±24 VDC  
COMPANY INFORMATION  
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will  
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example  
of our commitment to producing a high quality, well-documented product for our customers.  
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its  
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for  
your project above and beyond the design and production phases. Give us a call today to discuss your future projects.  
Contact Wall Industries for further information:  
Phone:  
Toll Free:  
Fax:  
(603)778-2300  
(888)597-9255  
(603)778-9797  
E-mail:  
Web:  
Address:  
sales@wallindustries.com  
www.wallindustries.com  
37 Industrial Drive  
Exeter, NH 03833  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-  
06/23/2014  
9797  
Page 5 of 5  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  

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