DBW [WALL]

Single and Dual Outputs 40 Watt DC/DC Converter 4:1 Ultra Wide Input Voltage Range;
DBW
型号: DBW
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

Single and Dual Outputs 40 Watt DC/DC Converter 4:1 Ultra Wide Input Voltage Range

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DBW Series  
Single and Dual Outputs  
40 Watt DC/DC Converter  
Rev C  
4:1 Ultra Wide Input Voltage Range  
FEATURES  
High Efficiency up to 88%  
APPLICATIONS  
Telecom/Datacom  
RoHS Directive Compliant  
Wireless Networks  
Fixed Switching Frequency  
Six-Sided Continuous Shield  
Measurement Equipment  
Industry Control Systems  
Semiconductor Equipment  
Standard 2” x 2” x 0.4” Package  
Options: Negative Remote ON/OFF  
4:1 Ultra Wide Input Voltage Range  
ISO9001 Certified Manufacturing Facilities  
UL60950-1, EN60950-1, and IEC60950-1 Licensed  
UL  
TUV  
CB  
CE Mark Meets 2006/95/EC, 93/68/EEC, and 2004/108/EC  
CE MARK  
DESCRIPTION  
The DBW series of DC/DC converters offers 40 Watts of output power in a 2 x 2 x 0.4 inch package. The DBW series has a 4:1 ultra wide  
input range of 9-36VDC or 18-75VDC. This series also offers single and dual output models. Some features include 1600VDC isolation,  
positive or negative remote on/off, and six-sided shielding. All models are short circuit, over voltage, over load, and over temperature  
protected. Heatsinks are also available, please call factory for ordering details.  
SPECIFICATIONS: DBW Series  
All specifications apply @ 25°C ambient unless otherwise noted  
INPUT SPECIFICATIONS  
PROTECTION SPECIFICATIONS  
Input Voltage Range ............ 24V nominal input........................ 9 - 36VDC  
48V nominal input...................... 18 - 75VDC  
Over Voltage Protection ...................................3.3V Output.................3.9V  
(Zener diode clamp)  
5V Output....................6.2V  
12V Output...................15V  
15V Output...................18V  
±12V Output...............±15V  
±15V Output...............±18V  
Input Filter....................................................................................... Pi Type  
Input Surge Voltage (100ms max) ............... 24V input ...................50VDC  
48V input .................100VDC  
Input Reflected Ripple Current (nominal Vin and FL) ...................20mAp-p  
Over Load Protection (% of FL at nominal input) ...................... 150%, max.  
Short Circuit Protection......................................Hiccup, automatic recovery  
Over Temperature Protection......................................................110°C, typ.  
Start Up Time (nominal Vin and constant resistive load)  
Power Up.............................................................................20ms, max.  
Remote ON/OFF .................................................................20ms, max.  
GENERAL SPECIFICATIONS  
Start-Up Voltage .................. 24V nominal input................................9VDC  
48V nominal input..............................18VDC  
Efficiency ........................................................................................see table  
Switching Frequency ................................................................300KHz, typ.  
Shutdown Voltage................ 24V nominal input................................8VDC  
48V nominal input..............................16VDC  
Isolation Voltage  
Remote ON/OFF (See Note 10)  
Input to Output..................................................................1600VDC, min.  
Input to Case ....................................................................1600VDC, min.  
Output to Case..................................................................1600VDC, min.  
Positive Logic ................. DC-DC ON................Open or 3V < Vr < 12V  
DC-DC OFF.............Short or 0V < Vr < 1.2V  
Negative Logic................ DC-DC ON...............Short or 0V < Vr < 1.2V  
DC-DC OFF..............Open or 3V < Vr < 12V  
Case Grounding .......................connect case to -Vin with decoupling Y cap  
Isolation Resistance .....................................................................109, min.  
Isolation Capacitance ............................................................ 2500pF, max.  
Input Current of Remote Control Pin (nominal Vin) ..........-0.5mA~+0.5mA  
Remote Off State Input Current ........... 24V nominal input................10mA  
48V nominal input..................5mA  
ENVIRONMENTAL SPECIFICATIONS  
Operating Ambient Temperature............. -40°C to +50°C (without derating)  
+50°C to +105°C (with derating)  
OUTPUT SPECIFICATIONS  
Output Voltage..............................................................................see table  
Voltage Accuracy (nom Vin and full load)........................................... ±1%  
Voltage Adjustability (See Note 7) ..................................................... ±10%  
Output Current ..............................................................................see table  
Output Power....................................................................... 40 watts, max.  
Line Regulation (LL to HL at FL)....................................................... ±0.2%  
Load Regulation (See Note 8) ..................... Single Output............. ±0.5%  
Storage Temperature ..........................................................-55°C ~ +125°C  
Maximum Case Temperature........................................................... +105°C  
Relative Humidity...................................................................5% to 95% RH  
Temperature Coefficient.................................................. ±0.02% / °C, max.  
Thermal Impedance (See Note 11)  
Without Heat-Sink..............................................................9.2°C / Watt  
With Heat-Sink...................................................................7.6°C / Watt  
(min. load to full load)  
Dual Output ................... ±1%  
Thermal Shock ..................................................................... MIL-STD-810F  
Load Cross Regulation (See Note 9)........... Dual Output ................... ±5%  
Minimum Load (See Note 6).........................................................see table  
Ripple/Noise (See Note 4) ............................................................see table  
Vibration ................................................................................MIL-STD-810F  
MTBF (See Note 1) ........Bellcore TR-NWT-000332............ 1.105 x 106 hrs  
MIL-STD-217F ............................. 1.511 x 105 hrs  
Transient Response Recovery Time................................................. 250µs  
(25% load step change)  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 1 of 4  
DBW Series  
Single and Dual Outputs  
40 Watt DC/DC Converter  
Rev C  
4:1 Ultra Wide Input Voltage Range  
SPECIFICATIONS (CONTINUED)  
All specifications apply @ 25°C ambient unless otherwise noted  
PHYSICAL SPECIFICATIONS  
SAFETY & EMC  
Weight..................................................................................... 2.11oz (60g)  
Dimensions ................. 2.00 x 2.00 x 0.40 inches (50.8 x 50.8 x 10.2 mm)  
Case Material............................................................ Nickel-coated copper  
Base Material............................................................................... FR4 PCB  
Potting material................................................................Epoxy (UL94-V0)  
Shielding .................................................................................... six – sided  
Approvals and Standards .................. IEC60950-1, UL60950-1, EN60950-1  
EMI (See Note 12)......................EN55022...................................... Class A  
Air ±8KV  
ESD ..........................EN61000-4-2…...  
……Perf. Criteria A  
Contact ±6KV  
Radiated Immunity................EN61000-4-3..............10 V/m Perf. Criteria A  
Fast Transient (See Note 13) .......EN61000-4-4....... ±2KV Perf. Criteria B  
Surge (See Note 13).....................EN61000-4-5........ ±1KV Perf. Criteria A  
Conducted Immunity.............EN61000-4-6............10 Vrms Perf. Criteria A  
Due to advances in technology, specifications subject to change without notice  
MODEL SELECTION CHART  
Output(4)  
Ripple & Noise  
Max Capacitive  
Load(5)  
Output Current  
Min. Load(6) Full Load  
Input Current  
No Load(3) Full Load(2)  
Model Number Input Range Output Voltage  
Efficiency(4)  
DBW24S3.3-33  
DBW24S5-40  
DBW24S12-40  
DBW24S15-40  
DBW24D12-40  
DBW24D15-40  
DBW48S3.3-33  
DBW48S5-40  
DBW48S12-40  
DBW48S15-40  
DBW48D12-40  
DBW48D15-40  
3.3 VDC  
5 VDC  
0mA  
0mA  
10,000mA  
8000mA  
3333mA  
2666mA  
±1667mA  
±1333mA  
10,000mA  
8000mA  
3333mA  
2666mA  
±1667mA  
±1333mA  
86%  
87%  
87%  
87%  
86%  
86%  
86%  
88%  
87%  
87%  
86%  
86%  
25,750μF  
13,600μF  
2360μF  
50mVp-p  
50mVp-p  
75mVp-p  
75mVp-p  
120mVp-p  
150mVp-p  
50mVp-p  
50mVp-p  
75mVp-p  
75mVp-p  
120mVp-p  
150mVp-p  
80mA  
100mA  
50mA  
50mA  
60mA  
70mA  
60mA  
65mA  
30mA  
30mA  
30mA  
30mA  
1677mA  
2008mA  
2008mA  
2008mA  
2032mA  
2032mA  
838mA  
24VDC  
12 VDC  
15 VDC  
±12 VDC  
±15 VDC  
3.3 VDC  
5 VDC  
50mA  
50mA  
±65mA  
±50mA  
0mA  
1510μF  
(9 – 36 VDC)  
±1200μF  
±750μF  
25,750μF  
13,600μF  
2360μF  
0mA  
992mA  
48VDC  
12 VDC  
15 VDC  
±12 VDC  
±15 VDC  
50mA  
50mA  
±65mA  
±60mA  
1004mA  
1004mA  
1016mA  
1016mA  
1510μF  
(18 – 75 VDC)  
±1200μF  
±750μF  
NOTES  
1. BELLCORE TR-NWT-000332. Case I: 50% Stress, Temperature at 40ºC.  
MIL-STD-217F Notice2 @ Ta=25°C, Full Load (Ground, Benign, controlled environment).  
2. Maximum value at nominal input voltage and full load.  
3. Typical Value at nominal input voltage and no load.  
4. Typical Value at nominal input voltage and full load.  
5. Test by minimum Vin and constant resistive load.  
6. The output requires a minimum loading on the output to maintain specified regulations. Operation under no-load conditions will not  
damage these devices, however they may not meet all listed specifications.  
7. For single output models: maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being used the  
+SENSE should be connected to the +OUTPUT and the -SENSE should be connected to the –OUTPUT.  
8. Load regulation for dual output: Minimum load to 100% load balanced on all outputs.  
9. Cross regulation for dual output: asymmetrical load 25% / 100% full load.  
10. The ON/OFF control function: There are positive (standard) and negative logic (option). The pin voltage is referenced to negative input.  
To order negative logic ON/OFF control add the suffix “R” to the part number (Ex: DBW48S5-40R).  
11. Heat sink is optional. Please call factory for ordering details.  
12. The DBW series can meet EN55022 Class A with an external capacitor in parallel with the input pins.  
Recommended: 24Vin: N/A.  
48Vin: 2.2µF/100V * 2 PCS 1812 MLCC.  
13. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is  
Nippon chemi-con KY series, 220µF/100V, ESR 48m.  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 2 of 4  
DBW Series  
Single and Dual Outputs  
40 Watt DC/DC Converter  
Rev C  
4:1 Ultra Wide Input Voltage Range  
DERATING CURVES & EFFICIENCY GRAPHS  
Figure 1  
Figure 2  
Recommended Filter for EN55022 Class B Compliance  
Recommended EN55022 Class B Filter Circuit Layout  
The components used in the above figure are as follows:  
C1  
C2  
C3  
C4  
C5 & C6  
L1  
450µH  
Common Choke  
PMT-048  
830µH  
Common Choke  
PMT-053  
4.7µF/50V  
1812MLCC  
4.7µF/50V  
1812MLCC  
1000pF/2KV  
MLCC  
DBW24Sxx-xx  
DBW48Sxx-xx  
N/A  
N/A  
2.2µF/100V 2.2µF/100V 2.2µF/100V 2.2µF/100V 1000pF/2KV  
1812 MLCC 1812 MLCC 1812 MLCC 1812 MLCC  
MLCC  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 3 of 4  
DBW Series  
Single and Dual Outputs  
40 Watt DC/DC Converter  
Rev C  
4:1 Ultra Wide Input Voltage Range  
MECHANICAL DRAWING  
Unit: inches (mm)  
PIN CONNECTION  
PIN  
1
SINGLE  
+Input  
-Input  
DUAL  
+Input  
-Input  
CTRL  
+Output  
COM  
2
3
CTRL  
4
-Sense  
+Sense  
+Output  
-Output  
Trim  
5
6
COM  
7
-Output  
Trim  
8
EXTERNAL OUTPUT TRIMMING  
Output can be externally trimmed by  
using the method shown below.  
( ) for Dual output trim  
Notes  
1. Tolerance: X.XX±0.02 (X.X±0.5)  
X.XXX±0.01 (X.XX±0.25)  
2. Pin pitch tolerance: ±0.01 (0.25)  
3. Pin dimension tolerance: ±0.004 (0.1)  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 4 of 4  

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