DC100-48S28 [WALL]
2:1 Wide Input Voltage Ranges;型号: | DC100-48S28 |
厂家: | WALL INDUSTRIES,INC. |
描述: | 2:1 Wide Input Voltage Ranges |
文件: | 总8页 (文件大小:655K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
DATASHEET
Rev. C
DC100 SERIES
2:1 Wide Input Voltage Ranges
100 Watts, Single Outputs
Industry Standard Half-Brick Footprint
DC/DC Power Converters
Standard
FEATURES
Soft-Start
RoHS Compliant
2:1 Wide Input Voltage Ranges
Up to 100 Watts Output Power
Single Outputs Ranging from 3.3VDC to 48VDC
Output Current up to 25A
Terminal Block
Under Voltage Lockout
Six-Sided Shielding
APPLICATIONS
Wireless Networks
Telecom / Datacom
Industry Control Systems
Semiconductor Equipment
Distributed Power Architectures
Military Applications
High Efficiency up to 93%
No Minimum Load Requirements
Adjustable Output Voltage
Industry Standard Half-Brick Footprint
Remote On/Off Control
Input to Output Basic Insulation: 2250VDC
Threaded Inserts and Thru-Hole Inserts Available
Input Reverse Protection
OPTIONS
Pin Length
Heatsinks
Thru-Hole Inserts
Negative Logic Remote On/Off
Terminal Block
Short Circuit, Over Voltage, Over Current, and Over Temperature
Protection
UL60950-1, EN60950-1, and IEC60950-1 Safety Approvals
Several Mechanical Options Available
Terminal Block with EMC Filter
DESCRIPTION
The DC100 series of DC/DC power converters provides up to 100 Watts of output power in an industry standard half-brick
package and footprint. This series consists of single output models ranging from 3.3VDC to 48VDC with 2:1 wide input
voltage ranges of 9~18VDC, 18~36VDC and 36~75VDC. Some features include high efficiency up to 93%, adjustable
output voltage, positive remote on/off control, and six-sided shielding. These converters also have short circuit, over
voltage, over current, over temperature, and input reverse protection. The DC100 series is RoHS compliant and has
UL60950-1, EN60950-1, and IEC60950-1 safety approvals. Several different options are available for this series including
negative remote on/off, terminal block, pin length, heatsinks, and thru-hole inserts. Please call factory for more details.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
10/23/2012
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 1 of 8
DC100 Series
2:1 Input Voltage Ranges
Up to 100 Watts, Single Outputs
Half-Brick DC/DC Power Converters
Rev. C
SPECIFICATIONS: DC100 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
INPUT SPECIFICATIONS
TEST CONDITIONS
Min
Typ
Max
Unit
VDC
VDC
VDC
VDC
12VDC nominal input models
9
12
24
48
18
36
75
9
Input Voltage Range
Start-up Voltage
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
18
36
18
36
7.5
16
34
Shutdown Voltage
36
50
Input Surge Voltage (100ms)
100
Input Current
See Table
Input Filter (See Note 11)
Input Reverse Protection (See Note 14)
OUTPUT SPECIFICATIONS
Output Voltage
Pi Type
Parallel diode
See Table
+0.1
Line Regulation
Low line to high line at full load
No load to full load
-0.1
-0.1
-1
%
%
%
%
Load Regulation
+0.1
Voltage Accuracy
Full load an nominal Vin
+1
Voltage Adjustability (See Note 7)
Output Power
-20
+10
See Table
See Table
Output Current
Minimum Load
0
%
Ripple & Noise (peak to peak)
Transient Response Recovery Time
20MHz Bandwidth
See Table
25% load step change
200
25
µs
ms
Power Up
Start-Up Time
Nominal input and constant resistive load
Remote On/Off
25
ms
Remote Sense (See Note 8)
Temperature Coefficient
PROTECTION
10
% Vo
%/°C
-0.02
+0.02
Over Voltage Protection Threshold
Over Current Protection Threshold
Short Circuit Protection
Over Temperature Protection
GENERAL SPECIFICATIONS
Efficiency
Hiccup
115
110
130
140
% Vo
% Io
Hiccup, automatic recovery
+115
°C
Nominal input voltage and full load
See Table
Switching Frequency
255
2250
1600
1600
1
300
330
KHz
VDC
VDC
VDC
GΩ
I/P to O/P (Basic Insulation) For 1 minute
Isolation Voltage
I/P to Case
O/P to Case
For 1 minute
For 1 minute
Isolation Resistance
Isolation Capacitance
2500
pF
Maximum Capacitive Load
Minimum input and constant resistive load
See Table
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
10/23/2012
Page 2 of 8
DC100 Series
2:1 Input Voltage Ranges
Up to 100 Watts, Single Outputs
Half-Brick DC/DC Power Converters
Rev. C
SPECIFICATIONS: DC100 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
REMOTE ON/OFF CONTROL (See Note 6)
DC/DC ON
Positive Logic (standard)
DC/DC OFF
Open or 3V < Vr < 12V
Short or 0V < Vr < 1.2V
DC/DC ON
Negative Logic (optional)
DC/DC OFF
Short or 0V < Vr < 1.2V
Open or 3V < Vr < 12V
Input Current of Remote Control Pin
Remote Off State Input Current
Nominal Vin
Nominal Vin
-0.5
1
mA
mA
3
ENVIRONMENTAL SPECIFICATIONS
Standard
-40
-40
-55
-40
5
+115
Operating Case Temperature Range
Storage Temperature
°C
Terminal Block type
Standard
+105
+125
+105
°C
Terminal Block type
Relative Humidity
Thermal Shock
Vibration
95
% RH
MIL-STD-810F
MIL-STD-810F
6.7
Standard
Thermal Impedance (See Note 9)
With 0.24” Heatsink
With 0.45” Heatsink
BELLCORE TR-NWT-000332
MIL-HDBK-217F
5.4
°C/Watt
4.7
1,010,000 hours
74,160 hours
MTBF (See Note 1)
PHYSICAL SPECIFICATIONS
Standard
3.42oz (97g)
7.05oz (200g)
8.47oz (240g)
26.10oz (740g)
“T” suffix models
“TF” suffix models
“TF1” suffix models
Standard
Weight
2.4x2.28x0.5 inches (61x57.9x12.7 mm)
3.35x2.4x1.1 inches (85x61x28 mm)
3.35x2.4x1.27 inches (85x61x32.3 mm)
4x3.5x3.5 inches (101.6x88.9x88.9 mm)
Metal
“T” suffix models
“TF” suffix models
“TF1” suffix models
Dimensions (L x W x H)
Case Material
Base Material
FR4 PCB
Potting Material
Silicon (UL94-V0)
Shielding
Six-sided
SAFETY & EMC CHARACTERISTICS
Safety Approvals
IEC60950-1, UL60950-1, EN60950-1
Standard
EMI (See Note 11)
EN55022
EN55022
Class A
Class A
TF or TF1 Option
Air ±8KV
Contact ±6KV
10 V/m
ESD
EN61000-4-2
Perf. Criteria A
Radiated Immunity
EN61000-4-3
EN61000-4-4
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Fast Transient (See Note 11)
Surge (See Note 11)
±2KV
EN61000-4-5
EN61000-4-6
EN55024
±1KV
Conducted Immunity
10 Vrms
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
10/23/2012
Page 3 of 8
DC100 Series
2:1 Input Voltage Ranges
Up to 100 Watts, Single Outputs
Half-Brick DC/DC Power Converters
Rev. C
MODEL SELECTION TABLE
Output Current
Output
Voltage
No Load (2)
Input Current
Output
Power
Maximum
Model Number
Input Voltage
Ripple & Noise (3) (4)
Efficiency (3)
Capacitive Load (5)
Min. load Full load
DC100-12S3.3
DC100-12S05
DC100-12S12
DC100-12S15
DC100-12S24
DC100-12S28
DC100-12S48
DC100-24S3.3
DC100-24S05
DC100-24S12
DC100-24S15
DC100-24S24
DC100-24S28
DC100-24S48
DC100-48S3.3
DC100-48S05
DC100-48S12
DC100-48S15
DC100-48S24
DC100-48S28
DC100-48S48
3.3VDC
5 VDC
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
25A
20A
155mA
150mA
180mA
180mA
90mA
100mA
100mA
90mA
150mA
185mA
185mA
85mA
85mA
85mA
80mA
90mA
90mA
90mA
40mA
40mA
40mA
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
75mVp-p
75mVp-p
100mVp-p
100mVp-p
200mVp-p
200mVp-p
300mVp-p
82.5W
100W
100W
100W
100W
100W
100W
82.5W
100W
100W
100W
100W
100W
100W
82.5W
100W
100W
100W
100W
100W
100W
75700µF
40000µF
7000µF
4460µF
1750µF
1280µF
430µF
90%
91%
91%
91%
90%
90%
90%
91%
93%
93%
93%
92%
92%
92%
91%
93%
93%
93%
92%
92%
92%
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3VDC
5 VDC
8.4A
6.7A
4.2A
3.6A
2.1A
25A
12 VDC
(9 – 18 VDC)
75700µF
40000µF
7000µF
4460µF
1750µF
1280µF
430µF
20A
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3VDC
5 VDC
8.4A
6.7A
4.2A
3.6A
2.1A
25A
24 VDC
(18 – 36 VDC)
75700µF
40000µF
7000µF
4460µF
1750µF
1280µF
430µF
20A
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
8.4A
6.7A
4.2A
3.6A
2.1A
48 VDC
(36 – 75 VDC)
NOTES
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40°C.
MIL-HDBK-217F Notice2 @Ta=25°C, Full load (Ground, Benign, controlled environment).
2. Typical value at nominal input voltage and no load.
3. Typical value at nominal input voltage and full load.
4. The ripple and noise of 48VDC output voltage models is measured with a 2.2μF/100V X7R 1812 MLCC;
The ripple and noise of all other output voltages is measured with a 4.7μF/50V X7R 1812 MLCC.
5. Test by minimum input and constant resistive load.
6. The CTRL pin voltage is referenced to –INPUT. To order negative logic remote on/off control add the suffix “R” to the model number.
7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and
+SENSE pins for trim up or between TRIM and -SENSE pins for trim down. To calculate the value of the resistor RU and RD for a particular
output voltage see page 5.
8. Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used the +SENSE should be connected to its
corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding -OUTPUT.
9. (1) Thermal test conditions for vertical direction are by natural convection (20LFM).
(2) Heat sink is optional. See the “Product Options” table on page 6 for suffix options.
10. The DC100 series can only meet EN55022 Class A or Class B with external components added. Please contact factory for more information.
11. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. We recommend connecting one aluminum
electrolytic capacitor (Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ) in parallel.
12. CASE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane.
13. This series comes with several different options: negative remote on/off control, heatsinks, pin length, thru-hole inserts, and terminal blocks. See
the “Product Options” table on page 6 for more ordering information.
14. CAUTION: This power converter is not internally fused. An input line fuse must always be used.
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
10/23/2012
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 4 of 8
DC100 Series
2:1 Input Voltage Ranges
Up to 100 Watts, Single Outputs
Half-Brick DC/DC Power Converters
Rev. C
DERATING CURVES
DC100-48S05 Derating Curve
With 0.24” Height Heatsink (See Note 9)
DC100-48S05 Derating Curve
With 0.45” Height Heatsink (See Note 9)
DC100-48S05 Derating Curve
120
120
100
80
120
100
80
100
80
60
60
40
60
40
40
Natural Convection (20LFM)
100LFM
Natural Convection (20LFM)
100LFM
Natural Convection (20LFM)
100LFM
200LFM
200LFM
200LFM
300LFM
300LFM
300LFM
20
0
20
0
20
0
400LFM
400LFM
400LFM
500LFM
500LFM
500LFM
-40
20
40
60
80
100
120
-40
20
40
60
80
100
120
-40
20
40
60
80
100
120
Ambient Temperature (°C)
Ambient Temperature (°C)
Ambient Temperature (°C)
EFFICIENCY GRAPHS
DC100-48S05 Efficiency vs Input Voltage
DC100-48S05 Efficiency vs Output Load
94.00
92.75
91.50
90.25
89.00
95.0
92.5
90.0
87.5
85.0
82.5
80.0
77.5
87.75
86.50
85.25
84.00
82.75
81.50
80.25
79.00
75.0
72.5
70.0
Vin = 18V
67.5
65.0
62.5
60.0
Iout = 100% F.L.
Iout = 50% F.L.
Iout = 25% F.L.
Vin = 24V
Vin = 48V
Vin = 75V
36
40
44
48
52
56
60
64
68
72
75
10
20
30
40
50
60
70
80
90
100
Input Voltage (VDC)
% of Full Load
OUTPUT VOLTAGE ADJUSTMENT
Output is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting an external resistor between
the TRIM pin and either the +SENSE or -SENSE pins. With an external resistor between the TRIM and -SENSE pin, the
output voltage set decreases. With an external between the TRIM and -SENSE pin, the output voltage set point increases.
Maximum output deviation is +10% inclusive of remote sense. The value of the external resistor can be obtained by the
equations below. The external TRIM resistor needs to be at least 1/8W resistor.
V
OUT 100%
1002%
100
R
K
R
2 K
U
D
1.225%
%
%
TRIM UP
TRIM DOWN
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
10/23/2012
Page 5 of 8
DC100 Series
2:1 Input Voltage Ranges
Up to 100 Watts, Single Outputs
Half-Brick DC/DC Power Converters
Rev. C
MECHANICAL DRAWING
Unit: inches (mm)
PIN CONNECTIONS
PIN
1
2
3
4
5
6
7
8
DEFINE
- INPUT
CASE
DIAMETER
0.04 in.
0.04 in.
0.04 in.
0.04 in.
0.08 in.
0.04 in.
0.04 in.
0.04 in.
0.08 in.
CTRL
Threaded (Standard) 4-M3X0.5
Thru-Hole (“TH” suffix) 4-Ø0.126 (Ø3.2)
The screw locked torque: MAX 0.49N.M
(5.0kgf.cm)
+ INPUT
- OUTPUT
- SENSE
TRIM
+ SENSE
+ OUTPUT
0.02 (0.6)
See Note 12
9
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by
using the method shown below.
TRIM UP
TRIM DOWN
6
7
8
RU
RD
7
0.50
(12.7)
NOTES
1.900 (48.26)
2.28 (57.9)
0.200 (5.08)
1. Tolerance: x.xx 0.02 (x.x 0.5)
x.xxx 0.01 (x.xx 0.25)
2. Pin Pitch Tolerance: 0.01 ( 0.25)
3. Pin Dimension Tolerance: 0.004 ( 0.1)
Product Options
Suffix
R
RL
None
S
TH
Product Options
H = 0.45” Vertical
Suffix
H
H1
H2
H3
T
0.200” pin length
0.145” pin length
0.200” pin length
0.145” pin length
Negative Remote ON/OFF Logic
H = 0.24” Horizontal
H = 0.24” Vertical
H = 0.45” Horizontal
Wall Mounted
Heatsink (1)
Positive Remote ON/OFF Logic
Thru-Hole Inserts (No Thread) (1) Ø0.126 thru-hole (no thread) inserts
Terminal Block (2)(3)
Wall Mounted with EMC Filter (2)
TF
TF1
Wall Mounted with Fin Type Heatsink and EMC Filter (2)(3)
NOTES
1. Models with thru-hole inserts cannot be equipped with a heatsink.
2. Models with EMC filter (suffix “TF” and “TF1”) meet EN55011, EN55022 Class A.
3. “TF1” models have an ambient operating temperature of -40°C to +85°C (without derating).
HEATSINK OPTIONS
Vertical Fin Orientation (Suffixes “H”, “H2”)
Horizontal Fin Orientation (Suffixes “H1”, “H3”)
2.28 (57.9)
2.28 (57.9)
H
Unit: inches (mm)
Unit: inches (mm)
Heatsink Options
Heatsink Options
H = 0.24 inches (“H2” suffix)
H = 0.45 inches (“H” suffix)
H = 0.24 inches (“H1” suffix)
H = 0.45 inches (“H3” suffix)
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
10/23/2012
Page 6 of 8
DC100 Series
2:1 Input Voltage Ranges
Up to 100 Watts, Single Outputs
Half-Brick DC/DC Power Converters
Rev. C
TERMINAL BLOCK OPTIONS
Wall Mounted without EMC Filter (Suffix “T”)
Wall Mounted with EMC Filter (Suffix “TF”)
(2)
Terminal Block Type
Weight
T
TF
TF1 (2) (3)
7.05oz (200g)
8.47oz (240g)
26.10oz (740g)
Dimensions
3.35 x 2.4 x 1.1 inches (85 x 61 x 28 mm) 3.35 x 2.4 x 1.27 inches (85 x 61 x 32.3 mm)
4.0 x 3.5 x 3.5 inches (101.6 x 88.9 x 88.9 mm)
2.126 x 3.071 inches (54.00 x 78.00 mm)
Thru-Hole Inserts (WxL) 2.126 x 3.071 inches (54.00 x 78.00 mm)
2.126 x 3.071 inches (54.00 x 78.00 mm)
MODEL NUMBER SETUP
DC
Series Name
100
Output Power
-
24
Input Voltage
S
12
Output Voltage
Single Output
100: 100 Watts
12: 9~18 VDC
24: 18~36 VDC
48: 36~75 VDC
S: single
3.3: 3.3 VDC
05: 5 VDC
12: 12 VDC
15: 15 VDC
24: 24 VDC
28: 28 VDC
48: 48 VDC
R
TH
H
TF
Remote On/Off & Pin Length
Thru-Hole Inserts (1)
Heatsink (1)
Terminal Block (2) (3)
None: positive Logic, 0.200” pin length
S: positive Logic, 0.145” pin length
R: negative Logic, 0.200” pin length
RL: negative Logic, 0.145” pin length
None: threaded inserts
TH: Ø0.126 thru-hole inserts (1)
None: no heatsink
H: 0.45” vertical
None: no terminal block
T: wall mounted
TF: wall mounted with EMC filter (2)
H1: 0.24” horizontal
H2: 0.24” vertical
H3: 0.45” horizontal
TF1: wall mounted with fin type heatsink and
EMC filter (2) (3)
NOTES
1. Models with thru-hole inserts cannot be equipped with a heatsink.
2. Models with EMC filter (suffix “TF” and “TF1”) meet EN55011, EN55022 Class A.
3. “TF1” models have an ambient operating temperature of -40°C to +85°C (without derating).
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
10/23/2012
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 7 of 8
DC100 Series
2:1 Input Voltage Ranges
Up to 100 Watts, Single Outputs
Half-Brick DC/DC Power Converters
Rev. C
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working
closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to
provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss
your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
(603)778-2300
(888)587-9255
(603)778-9797
E-mail:
Web:
Address:
sales@wallindustries.com
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
10/23/2012
Page 8 of 8
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