DCBYB100 [WALL]

100 Watts Isolated DC/DC Converter Single Output;
DCBYB100
型号: DCBYB100
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

100 Watts Isolated DC/DC Converter Single Output

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DCBYB100 SERIES  
100 Watts  
Isolated DC/DC Converter  
Single Output  
Rev A  
FEATURES  
Wide 2:1 Input Voltage Range  
High Power Density  
Short Circuit, Over Voltage, and Over  
Temperature Protection  
Cooling by Free Air Convection  
Industry Standard Pinout  
Adjustable Output Voltage  
High Efficiency  
Input/Output Isolation 1500VDC  
Lead Free Design, RoHS Compliant  
APPLICATIONS  
DESCRIPTION  
Distributed Power System  
Telecommunication Application  
Battery Powered Equipment  
Industrial Applications  
Process Control Equipment  
Transportation Equipment  
The DCBYB100 series of isolated DC/DC converters offer  
100 watts of output power in a 2.40” x 2.28” x 0.5” package  
with standard pinout case. This series consists of single  
output models with a wide 4:1 input voltage range. Each  
model in this series has high power density, high efficiency,  
and short circuit, over voltage, and over temperature  
protection. Please call factory for order details.  
Size: 2.40in x 2.28in x 0.5in  
(61.0mm x 57.9mm x 12.10mm)  
MODEL SELECTION TABLE  
Output Current  
Ripple & Noise  
Input Voltage  
No Load Input  
Current  
Maximum  
Capacitive Load  
Output  
Power  
Model Number  
Output Voltage  
Efficiency  
Range  
Min Load Max Load  
DCBYB100-12S24  
DCBYB100-48S12  
DCBYB100-48S24  
DCBYB100-48S28  
DCBYB100-48S48  
9~18V  
24V  
12V  
24V  
28V  
48V  
0A  
0A  
0A  
0A  
0A  
4.2A  
8.33A  
4.2A  
3.6A  
2.1A  
200mVp-p  
100mVp-p  
200mVp-p  
200mVp-p  
300mVp-p  
-
-
-
95mA  
58mA  
69mA  
57mA  
10000µF  
3300µF  
2000µF  
1000µF  
92%  
91%  
91%  
92%  
100W  
48V  
(36~75V)  
SPECIFICATIONS  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
TEST CONDITIONS  
Min  
Typ  
Max  
Unit  
INPUT SPECIFICATIONS  
9
36  
12  
48  
100  
18  
75  
Input Voltage Range  
V
V
48V Nominal Input  
48V Nominal Input  
Input Surge Voltage (100ms Max.)  
DCBYB100-48S12  
2367  
2395  
2395  
2367  
DCBYB100-48S24  
DCBYB100-48S28  
DCBYB100-48S48  
Full Load Input Current  
48V Nominal Input Models  
48V Nominal Input  
mA  
Input Filter  
Pi Type  
Input Reflected Ripple Current  
OUTPUT SPECIFICATIONS  
Output Voltage  
48V Models, Nominal Vin and Full Load  
600  
mAp-p  
See Table  
Voltage Accuracy  
Line Regulation  
Load Regulation  
Full Load and Nominal Vin  
48V Nominal Input Models  
48V Nominal Input Models  
±1  
±1  
±1  
%
%
%
LL to HL at Full Load  
25% Load to Full Load  
Output Power  
Output Current  
See Table  
See Table  
Minimum Load  
0
A
Maximum Capacitive Load  
Ripple & Noise (20MHz bandwidth)  
Transient Response Setting Time  
Transient Response Over Shoot  
Start-Up Time  
Temperature Coefficient  
REMOTE ON/OFF CONTROL  
Converter ON  
See Table  
See Table  
480  
48V Nominal Input Models; 50% load step change  
48V Nominal Input Models; di/dt=0.8A/µs  
48V Nominal Input Models; Nominal Vin and Constant Resistive Load  
µs  
±5  
% of Vo  
mSec  
%/ºC  
68  
±0.02  
Open or 3.5V < Vr < 12V  
Converter OFF  
Short(1) or 0V < Vr < 1.2  
Sourcing Current of Remote CTRL Pin Nominal Vin  
Idle Input Current (at Remote Off State) Nominal Vin  
0.2  
20  
mA  
mA  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
Fax 603-778-9797  
10/11/2016  
Page 1 of 7  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCBYB100 SERIES  
100 Watts  
Isolated DC/DC Converter  
Single Output  
Rev A  
SPECIFICATIONS  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
PROTECTION  
Short Circuit Protection  
TEST CONDITIONS  
Min  
Typ  
Max  
Unit  
V
Automatic Recovery  
12V Output Model  
Hiccup, Continuous  
15  
27  
33  
36  
58  
24V Nominal Input Models  
48V Nominal Input Models  
24V Output Models  
Over Voltage Protection  
(Zener Diode Clamp)  
28V Output Models  
48V Output Models  
Thermal Shutdown  
110ºC  
ENVIRONMENTAL SPECIFICATIONS  
Operating Ambient Temperature  
With Derating  
24V Nominal Input Models  
48V Nominal Input Models  
-40  
-55  
-40  
+85  
+125  
+105  
ºC  
ºC  
Storage Temperature  
Maximum Case Surface Temperature  
Thermal Shutdown  
Relative Humidity  
Soldering Temperature  
Cooling  
105  
ºC  
ºC  
% RH  
ºC/10Sec  
110  
95  
260  
Lead-Free Wave Soldering  
24V Nominal Input Models  
48V Nominal Input Models  
Natural Convection  
450,000  
MTBF  
Hours  
GENERAL SPECIFICATIONS  
Efficiency  
Switching Frequency (Fixed)  
Nominal Input  
See table  
300  
48V Nominal Input Models, Pulse Width Modulation (PWM)  
kHz  
24V Nominal Input Models  
48V Nominal Input Models  
15000  
1500  
Isolation Voltage  
Input to Output  
VDC  
Isolation Resistance  
Isolation Capacitance  
PHYSICAL SPECIFICATIONS  
Weight  
Input to Output (500VDC)  
Input to Output  
109  
Ω
pF  
1200  
3.42oz (97g)  
2.40in x 2.28in x 0.5in  
(61.0mm x 57.9mm x 12.7mm)  
Dimensions (L x W x H)  
Case Material  
Aluminum  
Potting Material  
Silicon Rubber (UL94V-0)  
NOTES  
1. Short to –Vin (Pin 2)  
2. Please note that this is a preliminary specification.  
*Due to advances in technology, specifications subject to change without notice.  
DERATING CURVES  
Power Derating Curve DCBYB100-48S24  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
Fax 603-778-9797  
10/11/2016  
Page 2 of 7  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCBYB100 SERIES  
100 Watts  
Isolated DC/DC Converter  
Single Output  
Rev A  
EFFICIENCY CURVES  
DCBYB100-48S24  
DCBYB100-48S24  
Input Voltage vs. Efficiency  
Output Current vs. Efficiency  
DCBYB100-48S24  
DCBYB100-48S24  
Transient Response at 50%~100% Max. Load  
Loop Gain & Phase at Vin=48V, Full Load  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
Fax 603-778-9797  
10/11/2016  
Page 3 of 7  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCBYB100 SERIES  
100 Watts  
Isolated DC/DC Converter  
Single Output  
Rev A  
MECHANICAL DRAWINGS  
PIN ASSIGNMENT  
Pin  
1
Single  
-Vin  
2
Case  
3
4
Remote On/Off  
+Vin  
5
+Vout  
6
7
-Sense  
Trim  
8
9
+Sense  
+Vout  
Pin 5&9 diameter: 2.0 [0.08]  
Other pins diameter: 1.0 [0.04]  
Unit: mm[inch]  
Tolerance: ±0.5 [0.02]  
REMOTE SENSE APPLCIATION CIRCUIT  
The Remote Sense function is used to compensate for the voltage drop incurred when the load is located physical far away from the  
DC/DC converter providing its power. The Remote Sense pins are connected as close to the load as possible. The DC/DC converter’s  
regulation specification is maintained across the points where the Remote Sense wires are connected at the load. This will remove the  
effect of the voltage drop caused by the resistance of the wires used to conduct the power from the DC/DC converter to the load. This is  
represented by RCL1 and RCL2. With the use of Remote Sense, the effects of RCL1 and RCL2 are eliminated.  
If Remote Sense function is not used, the +Sense has to be connected to the +Vout and the –Sense has to be connected to –Vout as  
close to the DC/DC converter as possible  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
10/11/2016  
Fax 603-778-9797  
Page 4 of 7  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCBYB100 SERIES  
100 Watts  
Isolated DC/DC Converter  
Single Output  
Rev A  
TEST CONFIGURATIONS  
All specifications are typical at nominal input, full load and 25ºC unless otherwise stated.  
DC Power Supply: Offers a Wide Voltage and Current Range Precisely  
Current Meter (A): Accuracy 200µA~200mA 4 Ranges ±(0.2% rdg + 2 digits)  
200mA~20A 2 Ranges ±(0.3% rdg + 2 digits)  
Voltage Meter (V): Accuracy ±(0.03% rdg + 4 digits)  
Load: At Full Load  
Wires: The rsistance of the wires must be small  
1. Input Voltage Range: Narrow Input Voltage Range (±10%), Wide Input Voltage Range (2:1 and 4:1)  
Ex. Narrow Input Voltage Range (±10%)  
5V Nominal Input 4.5~5.5V  
12V Nominal Input 10.8~13.2V  
24V Nominal Input 21.6~26.4V  
Wide Input Voltage Range 2:1  
5V Nominal Input 4.5~9V  
12V Nominal Input 9~18V  
24V Nominal Input 18~36V  
48V Nominal Input 36~75V  
Wide Input Voltage Range 4:1 (W)  
24V Nominal Input 9~36V  
48V Nominal Input 18~75V  
2. Input Power:  
Pin= Vin x Iin  
Vin: Input Voltage  
Iin: Input Current  
3. Output Power  
Pout=Vout x Iout  
Vout: Output Voltage  
Iout: Output Current  
4. Efficiency:  
Pout  
Efficiency=  
Pin  
Pout: Output Power  
Pin: Input Power  
x100%  
5. Voltage Accuracy:  
|Vout-Vout (nominal)|  
x100%  
Vout: Output Voltage  
Vout  
Vout (nominal): Nominal Output Voltage  
6. Line Regulation: (1) Wide Input Voltage Range and Regulated Output Voltage Series  
|Vout(LL) – Vout(HL)|  
LL: Low Line Input Voltage  
HL: High Line Input Voltage  
x100%  
Vout(LL)  
(2) Narrow Input Voltage Range (±10) and unregulated output voltage series.  
ΔVout  
Line Regulation=  
ΔVin  
ΔVout= Vout(+10%)-Vout(-10%) x100%  
Vout  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
10/11/2016  
Fax 603-778-9797  
Page 5 of 7  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCBYB100 SERIES  
100 Watts  
Isolated DC/DC Converter  
Single Output  
Rev A  
Vout (+10%): Output Voltage at Vin=1.1xVin(nominal)&full load  
Vout (-10%): Output voltage at Vin=0.9xVin(nominal) &full load  
Vout: Output voltage at Vin = Vin(nominal) &full load  
ΔVin= Vin(+10%)-Vin(-10%) x100%  
Vin(nominal)  
Vin(+10%):Input Voltage=1.1xVin(nominal)  
Vin(-10%):Input Voltage=0.9xVin(nominal)  
Vin(nominal):Nominal Input Voltage  
7. Load Regulation  
|Vout(FL)-Vout(NL)| x100%  
Vout(FL)  
Vout(FL): Output Voltage at Full Load  
Vout(NL): Output Voltage at 25% Full Load or 10% Full Load  
8. Ripple and Noise: as shown below. The bandwidth is 0-20MHz  
Output Ripple & Noise measurement test circuit: as shown below.  
9. Temperature Derating Curve: The DC-DC converter will operate over a wider temperature range if less power is drawn from the output  
and device is already running. The temperature derating curve shows the operating power-temperature range. As shown below.  
10. Switching Frequency: The nominal operating frequency of the DC-DC converters.  
11. Input to Output Isolation: The dielectric breakdown strength test between input and output circuits. This is the isolation voltage the  
device is capable of withstanding for a specified time, usually 1 second or 1 minute.  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
10/11/2016  
Fax 603-778-9797  
Page 6 of 7  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCBYB100 SERIES  
100 Watts  
Isolated DC/DC Converter  
Single Output  
Rev A  
COMPANY INFORMATION  
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development  
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008  
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.  
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely  
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide  
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your  
future projects.  
Contact Wall Industries for further information:  
Phone:  
(603)778-2300  
Toll Free: (888)597-9255  
Fax:  
(603)778-9797  
E-mail:  
Web:  
sales@wallindustries.com  
www.wallindustries.com  
Address: 37 Industrial Drive  
Exeter, NH 03833  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
Fax 603-778-9797  
10/11/2016  
Page 7 of 7  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  

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