DCQEB100 [WALL]

Up to 100 Watts Output Power;
DCQEB100
型号: DCQEB100
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

Up to 100 Watts Output Power

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DATASHEET  
Rev C  
DCQEB100 SERIES  
2:1 Input Voltage Ranges  
Industry Standard Quarter-Brick Package  
Up to 100 Watts, Single Outputs  
DC/DC Power Converters  
FEATURES  
Up to 100 Watts Output Power  
Single Outputs  
Output Current up to 30A  
Industry Standard Quarter-Brick Package: 2.28” x 1.45” x 0.50”  
Under Voltage Lockout  
Fixed Switching Frequency  
Input to Output Isolation: 1600VDC  
2:1 Wide Input Voltage Range  
APPLICATIONS  
Telecom/Datacom  
Wireless Networks  
Industry Control Systems  
Semiconductor Equipment  
Distributed Power Architectures  
High Efficiency up to 90%  
No Minimum Load Required  
Adjustable Output Voltage  
Threaded Inserts and Thru-Hole Inserts Available  
Short Circuit, Over Voltage, Over Current, and Over Temp. Protection  
Compliant to RoHS EU Directive 2002/95/EC  
CE Mark Meets 2006/95/CE, 93/68/EEC, and 2004/108/EC  
UL60950-1, EN60950-1, and IEC60950-1 Safety Approvals (See Note 12)  
OPTIONS  
Heatsinks  
Pin Lengths  
Thru-Hole Inserts  
Negative Logic Remote ON/OFF  
DESCRIPTION  
The DCQEB100 series of DC/DC power converters provides up to 100 Watts of output power in an industry standard 2.28”  
x 1.45” x 0.50” quarter-brick package and footprint. This series consists of single output models with 2:1 input voltage  
ranges of 18-36VDC or 36-75VDC. Some features include high efficiency up to 90%, adjustable output voltage, remote  
sense, and positive or negative remote ON/OFF control. This series is RoHS compliant and has UL60950-1, EN60950-1,  
and IEC60950-1 safety approvals (see note 12). Several different options are available for this series including negative  
remote ON/OFF control, heatsinks, pin lengths, and thru-hole inserts. Please call factory for more details.  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
03/07/2012  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 1 of 5  
DCQEB100 Series  
100W, Single Outputs  
Quarter-Brick Package  
DC/DC Power Converters  
Rev C  
SPECIFICATIONS: DCQEB100 SERIES  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
TEST CONDITIONS  
Min  
Nom  
Max  
Unit  
INPUT SPECIFICATIONS  
24VDC nominal input models  
18  
36  
24  
48  
36  
75  
18  
36  
Input Voltage Range  
VDC  
VDC  
VDC  
VDC  
48VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
Start-up Voltage  
15  
32  
Shutdown Voltage  
Input Surge Voltage  
50  
100  
100ms  
Input Current  
Input Filter  
See Table  
L-C Type  
OUTPUT SPECIFICATIONS  
Output Voltage  
See Table  
Line Regulation  
Low line to high line at full load  
No load to full load  
-0.2  
-0.3  
-1.5  
-20  
+0.2  
+0.3  
+1.5  
+10  
%
%
%
%
Load Regulation  
Voltage Accuracy  
Voltage Adjustability (See Note 5)  
Output Power  
See Table  
See Table  
Output Current  
Minimum Load  
0
%
Measured at nominal input and full load with 20MHz BW and  
1µF M/C and 10µF T/C capacitors in parallel.  
25% load step change  
Ripple & Noise  
100  
250  
mVp-p  
Transient Response Recovery Time  
µs  
ms  
ms  
Power Up  
Remote ON/OFF  
25  
25  
Start-Up Time  
Nominal input and constant resistive load  
Remote Sense (See Note 5)  
Temperature Coefficient  
PROTECTION  
Over Voltage Protection Threshold  
Over Current Protection Threshold  
Short Circuit Protection  
Over Temperature Protection  
GENERAL SPECIFICATIONS  
Efficiency  
10  
% Vo  
%/°C  
-0.02  
110  
+0.02  
Non-latching Hiccup  
120  
140  
% Vo  
% Io  
Hiccup, automatic recovery  
+110  
°C  
Nominal input and full load  
See Table  
Switching Frequency  
243  
1600  
1000  
1000  
10  
270  
297  
KHz  
VDC  
VDC  
VDC  
M  
Input to Output  
Input to Base-plate  
Output to Base-plate  
For 1 minute  
For 1 minute  
For 1 minute  
Isolation Voltage  
Isolation Resistance  
Isolation Capacitance  
2500  
pF  
REMOTE ON/OFF (See Note 6)  
DC/DC ON  
DC/DC OFF  
DC/DC ON  
DC/DC OFF  
Open or 3V < Vr < 15V  
Short or 0V < Vr < 1.2V  
Short or 0V < Vr < 1.2V  
Open or 3V < Vr < 15V  
1
Positive Logic (standard)  
Negative Logic (optional)  
Input Current of Remote Control Pin  
Remote Off Input Current  
Nominal input  
Nominal input  
-0.5  
mA  
mA  
2.5  
ENVIRONMENTAL SPECIFICATIONS  
Operating Base-Plate Temperature (See Note 7)  
Storage Temperature  
-40  
-55  
5
+100  
+125  
95  
°C  
°C  
% RH  
Relative Humidity  
Non-condensing  
Thermal Shock  
Vibration  
MIL-STD-810F  
MIL-STD-810F  
BELLCORE TR-NWT-000332  
MIL-HDBK-217F  
2,500,000  
631,100  
Hours  
Hours  
MTBF (See Note 1)  
PHYSICAL SPECIFICATIONS  
Weight  
1.46oz (42g)  
Dimensions (L x W x H)  
Case Material  
2.28 x 1.45 x 0.50 inches (57.9 x 36.8 x 12.7 mm)  
Aluminum base-plate  
SAFETY & EMC CHARACTERISTICS  
UL60950-1, IEC60950-1, EN60950-1  
(DCQEB100-48S1.8, 48S2.5, 48S3.3, and 48S05 have approvals; approvals pending for all other models)  
Safety Approvals  
EMI (See Note 8)  
EN55022  
Class A  
Radiated Immunity  
Fast Transient (See Note 9)  
Surge (See Note 9)  
EN61000-4-3  
EN61000-4-4  
EN61000-4-5  
EN61000-4-6  
10 V/m  
±2KV  
±1KV  
Perf. Criteria A  
Perf. Criteria B  
Perf. Criteria B  
Perf. Criteria A  
Conducted Immunity  
10 Vrms  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
03/07/2012  
Page 2 of 5  
DCQEB100 Series  
100W, Single Outputs  
Quarter-Brick Package  
DC/DC Power Converters  
Rev C  
MODEL SELECTION TABLE  
Output Current  
Input Current  
No Load (3) Full Load (2)  
Input Voltage  
Range  
Output  
Voltage  
Model Number (12)  
Ripple & Noise (4)  
Output Power Efficiency (4)  
Min. load  
Full load  
25A  
DCQEB100-24S3.3  
DCQEB100-24S05  
DCQEB100-24S12  
DCQEB100-24S15  
DCQEB100-48S1.8  
DCQEB100-48S2.5  
DCQEB100-48S3.3  
DCQEB100-48S05  
DCQEB100-48S12  
DCQEB100-48S15  
3.3 VDC  
5 VDC  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
100mVp-p  
100mVp-p  
100mVp-p  
100mVp-p  
100mVp-p  
100mVp-p  
100mVp-p  
100mVp-p  
100mVp-p  
100mVp-p  
80mA  
120mA  
50mA  
60mA  
55mA  
50mA  
75mA  
80mA  
65mA  
65mA  
3997mA  
4845mA  
4843mA  
4847mA  
1389mA  
1883mA  
2022mA  
2422mA  
2422mA  
2424mA  
82.5W  
100W  
100W  
100W  
54W  
89%  
90%  
90%  
90%  
85%  
87%  
89%  
90%  
90%  
90%  
20A  
24VDC  
(18 - 36 VDC)  
12 VDC  
15 VDC  
1.8 VDC  
2.5 VDC  
3.3 VDC  
5 VDC  
8.33A  
6.67A  
30A  
30A  
75W  
25A  
82.5W  
100W  
100W  
100W  
48 VDC  
(36 - 75 VDC)  
20A  
12 VDC  
15 VDC  
8.33A  
6.67A  
NOTES  
1. BELLCORE TR-NWT-000332. Case 1: 80% Stress, Temperature at 40°C.  
MIL-HDBK-217F Notice2 @Ta=25°C, Full load (Ground, Benign, controlled environment).  
2. Maximum value at nominal input voltage and full load.  
3. Typical value at nominal input voltage and no load.  
4. Typical value at nominal input voltage and full load.  
5. Maximum output deviation is +10% inclusive of trim. If remote sense is not being used the +SENSE should be connected to its corresponding  
+OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT.  
6. The remote ON/OFF control pin voltage is referenced to –INPUT. To order negative logic Remote ON/OFF control add the suffix “R” to the  
model number (Ex: DCQEB100-48S05R).  
7. Heatsink is optional and P/N: 7G-0029A-F, 7G-0030A-F, 7G-0031A-F, and 7G-0032A-F.  
8. The DCQEB100 series meets EN55022 Class A and Class B only with external components added before the input pins to the converter.  
9. An external input filter capacitor is required if the module has to meet EN61000-4-4 and EN61000-4-5. We recommend Nippon chemi-con KY series,  
220µF/100V, ESR 48m.  
10. BASE-PLATE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane.  
11. The converter is provided with basic insulation.  
12. Safety Approvals: DCQEB100-48S1.8, 48S2.5, 48S3.3, and 48S05 have safety approvals; approvals pending for all other models.  
13. This series comes with several different options: Negative remote ON/OFF control, pin lengths, thru-hole inserts, and heatsinks.  
CAUTION: The power module is not internally fused. An input line fuse must always be used.  
DERATING  
DCQEB100-48S05 Derating Curve  
DCQEB100-48S05 Derating Curve  
With Heatsink 7G-0029A-F  
120  
100  
120  
100  
80  
60  
40  
20  
0
0 LFM  
0 LFM  
100 LFM  
200 LFM  
300 LFM  
400 LFM  
500 LFM  
100 LFM  
200 LFM  
300 LFM  
400 LFM  
500 LFM  
80  
60  
40  
20  
0
12  
-40  
-20  
-10  
20  
40  
60  
80  
100  
120  
-40  
-20  
0
20  
40  
60  
80  
100  
120  
Ambient Temperature (°C)  
Ambient Temperature (°C)  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
03/07/2012  
Page 3 of 5  
DCQEB100 Series  
100W, Single Outputs  
Quarter-Brick Package  
DC/DC Power Converters  
Rev C  
CHARACTERISTICS  
DCQEB100-48S05 Efficiency vs Input Voltage  
92  
DCQEB100-48S05 Efficiency vs Output Load  
95  
90  
91  
90  
89  
85  
80  
88  
75  
87  
86  
85  
70  
65  
60  
36  
40  
44  
48  
52  
56  
60  
64  
68  
72 75  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
Input Voltage (VDC)  
Output Load (% of Full Load)  
Recommended Filter for EN55022 Class B Compliance  
C10  
C1  
685pF/50V  
C6  
C2  
685pF/50V  
C7  
C3  
685pF/50V  
C8  
C4  
685pF/50V  
C9  
C5  
1.5nF/3KV  
C10  
C12  
C14  
1.5nF/3KV  
C11  
685pF/50V  
C12  
685pF/50V  
C13  
685pF/50V  
C14  
0.1µF/50V  
C15  
C6  
DCQEB100-24Sxx  
L1  
L2  
0.1µF/50V  
L1  
1.37mH  
1.0nF/3KV  
L2  
1.37mH  
1.0nF/3KV  
1.0nF/3KV  
1.0nF/3KV  
C1 C2 C3  
C7 C8 C9  
+Vin  
-Vin  
+Vin  
CASE  
CASE  
+Vo  
C4  
C5  
C1  
C2  
C3  
C4  
C5  
1.5nF/3KV  
C10  
0.1µF/50V  
C15  
1.0nF/3KV  
100µF/100V 1.5µF/100V 1.5µF/100V 1.5µF/100V  
-Vin  
-Vo  
C6  
1.5nF/3KV  
C11  
0.1µF/50V  
L1  
C7  
C8  
C9  
47µF/100V 1.5µF/100V 1.5µF/100V  
DCQEB100-48Sxx  
C12  
1.0nF/3KV  
L2  
C13  
1.0nF/3KV  
C14  
1.0nF/3KV  
C13  
C15  
620µH  
620µH  
C11  
CHASSIS GROUND  
SHIELD PLANE  
Recommended EN55022 Class B Filter Circuit Layout  
DCQEB  
SERIES  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
03/07/2012  
Page 4 of 5  
DCQEB100 Series  
100W, Single Outputs  
Quarter-Brick Package  
DC/DC Power Converters  
Rev C  
MECHANICAL DRAWING  
Unit: inches (mm)  
2.28 (57.9)  
0.21  
(5.3)  
1.860 (47.24)  
0.024 (0.6)  
PIN CONNECTIONS  
PIN  
1
FUNCTION  
-INPUT  
PIN Ø  
Ø.040 (1.02)  
Ø.040 (1.02)  
Ø.040 (1.02)  
Ø.060 (1.52)  
Ø.040 (1.02)  
Ø.060 (1.52)  
Ø.040 (1.02)  
Ø.060 (1.52)  
2
CTRL  
3
+INPUT  
-OUTPUT  
-SENSE  
TRIM  
4
5
BOTTOM VIEW  
6
7
+SENSE  
+OUTPUT  
8
1. Tolerance: X.XX 0.02 (X.X 0.5)  
X.XXX 0.01 (X.XX 0.25)  
2. Pin Pitch Tolerance: 0.01 ( 0.25)  
0.14  
(3.6)  
3. Pin Dimension Tolerance: 0.004 ( 0.1)  
0.20  
(5.1)  
2.000 (50.80)  
0.50 (12.7)  
Threaded (Standard) 4-M3X0.5  
Thru-Hole (Option) 4-Ø0.126 (Ø3.2)  
PRODUCT OPTIONS  
SUFFIX  
none  
S
PRODUCT OPTIONS  
7G-0029A-F  
SUFFIX  
EXTERNAL OUTPUT TRIMMING  
Output can be externally trimmed by  
using the method shown below.  
H
0.200” pin length  
0.145” pin length  
0.200” pin length  
0.145” pin length  
Ø0.126 (Ø3.2) thru-hole  
(no thread) inserts  
Positive remote ON/OFF logic  
H1  
H2  
H3  
7G-0030A-F  
Heatsinks  
R
7G-0031A-F  
7G-0032A-F  
Negative remote ON/OFF logic  
TRIM UP  
7
TRIM DOWN  
6
RL  
Thru-Hole Inserts (1)  
TH  
RU  
RD  
NOTES  
6
5
1. Models with thru-hole inserts cannot be equipped with a heatsink.  
COMPANY INFORMATION  
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development  
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008  
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.  
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working  
closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to  
provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss  
your future projects.  
Contact Wall Industries for further information:  
Phone:  
Toll Free:  
Fax:  
(603)778-2300  
(888)587-9255  
(603)778-9797  
E-mail:  
Web:  
Address:  
sales@wallindustries.com  
www.wallindustries.com  
5 Watson Brook Rd.  
Exeter, NH 03833  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
03/07/2012  
Page 5 of 5  

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