JR [WALL]

10 Watt DC/DC Power Converters;
JR
型号: JR
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

10 Watt DC/DC Power Converters

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DATASHEET  
Rev. D  
JR SERIES  
2:1 Wide Input Voltage Ranges  
Standard 2.0” x 1.0” x 0.4” Package  
Single and Dual Outputs  
10 Watt DC/DC Power Converters  
FEATURES  
10 Watts Maximum Output Power  
Single and Dual Outputs  
Standard 2.0” x 1.0” x 0.4” Package  
2:1 Wide Input Voltage Ranges  
High Efficiency up to 87%  
No Minimum Load Requirement  
1600VDC I/O Isolation  
Positive or Negative Remote ON/OFF Control Option  
Fixed Switching Frequency: 300KHz  
APPLICATIONS  
Wireless Networks  
Telecom / Datacom  
Over Voltage, Over Load, and Short Circuit Protected  
Extended Operating Temperature Range Available  
Six-Sided Continuous Shielding  
Measurement Equipment  
Industry Control Systems  
Semiconductor Equipment  
CE Mark Meets 2006/95/EC, 93/68/EEC, and 2004/108/EC  
UL60950-1, EN60950-1, and IEC60950-1 Safety Approvals  
Compliant to RoHS EU Directive 2002/95/EC  
UL94V-0 Compliant  
OPTIONS  
Positive Remote ON/OFF (Suffix “P”)  
Negative Remote ON/OFF (Suffix “R”)  
Extended Operating Temperature Range (Suffix “-I”)  
Heatsink (Suffix “HS”)  
DESCRIPTION  
The JR series of DC/DC power converters provides 10 watts of output power in a 2.0 x 1.0 x 0.4 inch industry standard  
package and footprint. This series has single and dual output models with 2:1 wide input voltage ranges of 9-18VDC, 18-  
36VDC, and 36-75VDC. Some features include high efficiency up to 87%, 1600VDC I/O isolation, and six-sided  
shielding. All models are also protected against over voltage, over load, and short circuit conditions. This series is RoHS  
and UL94V-0 compliant and has UL60950-1, EN60950-1, and IEC60950-1 safety approvals.  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
04/20/2012  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 1 of 5  
JR Series  
Single & Dual Outputs  
2:1 Input Voltage Ranges  
Rev. D  
10 Watt DC/DC Power Converters  
SPECIFICATIONS: JR SERIES  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
TEST CONDITIONS  
Min  
Nom  
Max  
Unit  
INPUT SPECIFICATIONS  
5 VDC nominal input models (minimum order quantities apply)  
12VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
5 VDC nominal input models  
12VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
4.5  
9
18  
36  
5
9
18  
36  
75  
15  
36  
50  
100  
12  
24  
48  
Input Voltage Range (See Note 1)  
VDC  
Input Surge Voltage (100ms max)  
VDC  
Input Reflected Ripple Current  
Input Filter  
30  
mAp-p  
Pi type  
OUTPUT SPECIFICATIONS  
Output Voltage  
See Table  
Line Regulation  
Low line to high line at full load  
±0.2  
±0.5  
±1  
%
%
Single Output Models  
Dual Output Models  
Load Regulation  
No load to full load  
Cross Regulation (Dual Output Models)  
Voltage Accuracy  
Output Power  
Asymmetrical load 25% to 100% full load  
±5  
±1  
%
%
W
10  
Output Current  
See Table  
Minimum Load  
0
%
Single Output Models  
Dual Output Models  
50  
75  
Ripple & Noise (20MHz Bandwidth)  
Nominal Vin and full load  
mVp-p  
Transient Response Recovery Time  
Start-Up Time  
25% load step change  
Nominal Vin and constant resistive load  
250  
20  
µs  
ms  
Power Up  
Temperature Coefficient  
PROTECTION  
±0.02  
150  
%/°C  
3.3V output models  
5V output models  
12V output models  
15V output models  
3.9  
6.2  
15  
Over Voltage Protection  
Zener diode clamp  
VDC  
%
18  
Over Load Protection  
Short Circuit Protection  
GENERAL SPECIFICATIONS  
Efficiency  
% of full load at nominal input  
hiccup, automatic recovery  
Nominal Vin and full load  
Full load to minimum load  
Input to Output  
Input to Case  
Output to Case  
See Table  
Switching Frequency  
270  
1600  
1600  
1600  
1
300  
330  
KHz  
Isolation Voltage  
1 minute  
VDC  
Isolation Resistance  
G  
Isolation Capacitance  
300  
pF  
REMOTE ON/OFF (See Note 7)  
DC/DC ON  
Open or 3.5V < Vr < 12V  
Short or 0V < Vr < 1.2V  
Short or 0V < Vr < 1.2V  
Open or 3.5V < Vr < 12V  
+1.0  
Positive Logic (Suffix P)  
DC/DC OFF  
DC/DC ON  
DC/DC OFF  
Negative Logic (Suffix R)  
Input Current of Remote Control Pin  
Remote Off State Input Current  
Nominal Vin  
Nominal Vin  
-0.5  
mA  
mA  
20  
ENVIRONMENTAL SPECIFICATIONS  
Standard  
“I” Version (suffix –I)  
With derating  
Without derating  
-25  
-40  
+85  
+85  
Operating Ambient Temperature  
°C  
Maximum Case Temperature  
Storage Temperature  
+100  
+105  
°C  
°C  
-55  
5
Natural convection  
Natural convection with heatsink  
12  
10  
Thermal Impedance (See Note 9)  
°C/Watt  
% RH  
Relative Humidity (non-condensing)  
Thermal Shock  
Vibration  
95  
MIL-STD-810F  
MIL-STD-810F  
1,976,000 hours  
1,416,000 hours  
BELLCORE TR-NWT-000332  
MIL-HDBK-217F  
MTBF (See Note 2)  
PHYSICAL SPECIFICATIONS  
Weight  
Case Material  
Base Material  
Potting Material  
0.95oz (27g)  
Nickel-coated copper  
Non-conductive black plastic  
Epoxy (UL94V-0)  
Dimensions (L x W x H)  
SAFETY & EMC CHARACTERISTICS  
Safety Approvals  
2.00 x 1.00 x 0.40 inches (50.8 x 25.4 x 10.2 mm)  
UL60950-1, EN60950-1, IEC60950-1  
Class A  
EMI (See Note 10)  
EN55022  
Air  
Contact  
±8KV  
ESD  
EN61000-4-2  
Perf. Criteria B  
±6KV  
10 V/m  
±2KV  
±1KV  
10 Vrms  
Radiated Immunity  
Fast Transient (See Note 11)  
Surge (See Note 11)  
EN61000-4-3  
EN61000-4-4  
EN61000-4-5  
EN61000-4-6  
Perf. Criteria A  
Perf. Criteria B  
Perf. Criteria B  
Perf. Criteria A  
Conducted Immunity  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
04/20/2012  
Page 2 of 5  
JR Series  
Single & Dual Outputs  
2:1 Input Voltage Ranges  
Rev. D  
10 Watt DC/DC Power Converters  
MODEL SELECTION TABLES  
SINGLE OUTPUT MODELS  
Model (1)  
Number  
Input Voltage  
Range  
Output  
Voltage  
Output (5)  
Ripple & Noise  
Output  
Power  
Maximum (6)  
Efficiency (5)  
Output Current  
Input Current  
Min. Load Full Load No Load (4) Full Load (3)  
Capacitive Load  
JR5S5-2000  
JR5S12-830  
JR5S15-660  
5 VDC  
12 VDC  
15VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
2000mA  
830mA  
670mA  
2000mA  
2000mA  
830mA  
670mA  
2000mA  
2000mA  
830mA  
670mA  
2000mA  
2000mA  
830mA  
670mA  
-
-
-
2500mA  
2350mA  
2348mA  
724mA  
1082mA  
1037mA  
1046mA  
362mA  
534mA  
519mA  
523mA  
181mA  
260mA  
253mA  
252mA  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
50mVp-p  
10W  
10W  
10W  
6.6W  
10W  
10W  
10W  
6.6W  
10W  
10W  
10W  
6.6W  
10W  
10W  
10W  
79%  
82%  
82%  
80%  
81%  
84%  
84%  
80%  
82%  
84%  
84%  
80%  
84%  
86%  
87%  
7900μF  
2200μF  
1470μF  
6800µF  
4700µF  
690µF  
5 VDC  
(4.5 – 9 VDC)  
JR12S33-2000  
JR12S5-2000  
JR12S12-830  
JR12S15-660  
JR24S33-2000  
JR24S5-2000  
JR24S12-830  
JR24S15-660  
JR48S33-2000  
JR48S5-2000  
JR48S12-830  
JR48S15-660  
17mA  
21mA  
38mA  
36mA  
15mA  
22mA  
18mA  
36mA  
11mA  
14mA  
14mA  
10mA  
12 VDC  
(9 – 18 VDC)  
470µF  
6800µF  
4700µF  
690µF  
24 VDC  
(18 – 36 VDC)  
470µF  
6800µF  
4700µF  
690µF  
48 VDC  
(36 – 75 VDC)  
470µF  
DUAL OUTPUT MODELS  
Model (1)  
Number  
Input Voltage  
Range  
Output  
Voltage  
Output (5)  
Ripple & Noise  
Output  
Power  
Maximum (6)  
Capacitive Load  
Output Current  
Input Current  
Efficiency (5)  
Min. Load Full Load No Load (4) Full Load (3)  
JR5D5-1000  
JR5D12-420  
JR5D15-330  
JR12D5-1000  
JR12D12-420  
JR12D15-330  
JR24D5-1000  
JR24D12-420  
JR24D15-330  
JR48D5-1000  
JR48D12-420  
JR48D15-330  
±5 VDC  
±12 VDC  
±15VDC  
±5 VDC  
±12 VDC  
±15 VDC  
±5 VDC  
±12 VDC  
±15 VDC  
±5 VDC  
±12 VDC  
±15 VDC  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
±1000mA  
±416mA  
±333mA  
±1000mA  
±416mA  
±333mA  
±1000mA  
±416mA  
±333mA  
±1000mA  
±416mA  
±333mA  
-
-
-
2461mA  
2503mA  
2393mA  
1042mA  
1053mA  
1041mA  
527mA  
513mA  
520mA  
260mA  
254mA  
256mA  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
75mVp-p  
10W  
10W  
10W  
10W  
10W  
10W  
10W  
10W  
10W  
10W  
10W  
10W  
80%  
80%  
81%  
84%  
83%  
84%  
83%  
85%  
84%  
84%  
86%  
85%  
±5060μF  
±1034μF  
±660μF  
±680µF  
±330µF  
±110µF  
±680µF  
±330µF  
±110µF  
±680µF  
±330µF  
±110µF  
5 VDC  
(4.5 – 9 VDC)  
39mA  
47mA  
45mA  
28mA  
24mA  
31mA  
16mA  
19mA  
16mA  
12 VDC  
(9 – 18 VDC)  
24 VDC  
(18 – 36 VDC)  
48 VDC  
(36 – 75 VDC)  
NOTES  
1. Models with a 4.5~9VDC input voltage range require a minimum order.  
2. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40°C.  
MIL-HDBK-217F Notice2 @Ta=25°C, Full load (Ground, Benign, controlled environment).  
3. Maximum value at nominal input voltage and full load.  
4. Typical value at nominal input voltage and no load.  
5. Typical value at nominal input voltage and full load.  
6. Test by minimum Vin and constant resistive load.  
7. The on/off control pin is referenced to –Vin.  
To order positive logic remote on/off, add the suffix “P” to the model number (Ex: JR24S15-660P).  
To order negative logic remote on/off, add the suffix “R” to the model number (Ex: JR24S15-660R).  
8. “I” type models are more efficient; therefore, they can be operated over a more extensive temperature range than the standard version.  
To order extended operating temperature range, add the suffix “-I” to the model number (Ex: JR24S15-660-I).  
9. Heatsink is optional and P/N: 7G-0020C-F.  
10. The JR series can meet EN55022 Class A with external capacitors in parallel connected to the input pins.  
Recommended:12Vin: 4.7µF/25V 1210 MLCC  
24Vin: 2.2µF/50V 1812 MLCC  
48Vin: 1.5µF/100V 1812 MLCC  
11. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is Nippon  
chemi-con KY series, 220μF /100V, ESR 48m.  
CAUTION: This power module is not internally fused. An input line fuse must always be used.  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
04/20/2012  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 3 of 5  
JR Series  
Single & Dual Outputs  
2:1 Input Voltage Ranges  
Rev. D  
10 Watt DC/DC Power Converters  
CHARACTERISTICS  
JR48S5-2000 Derating Curve  
JR48S5-2000 Derating Curve with Heatsink  
120  
100  
80  
60  
40  
20  
0
120  
100  
80  
60  
40  
20  
0
81  
77.2  
-40  
-20  
0
20  
40  
60  
80  
100  
120  
-40  
-20  
0
20  
40  
60  
80  
100  
120  
JR48S5-2000 Efficiency vs Input Voltage  
JR48S5-2000 Efficiency vs Output Load  
90  
85  
80  
75  
70  
65  
60  
90  
85  
80  
75  
70  
65  
60  
36  
40  
44  
48  
52  
56  
60  
64  
68  
72  
75  
10  
20  
30  
40  
50  
60  
70  
80  
90 100  
EMI FILTER  
Recommended Filter for EN55022 Class B Compliance  
Recommended EN55022 Class B Filter Circuit Layout  
C3  
L1  
+Vin  
+Vout  
+INPUT  
-INPUT  
DC/DC  
CONVERTER  
C1  
C2  
LOAD  
-Vin  
-Vout  
C4  
The components used in the figure above are as follows:  
Model  
C1  
C2  
C3  
C4  
L1  
325µH  
Common Choke  
PMT-050  
12VDC  
nominal input 1812 MLCC  
3.3µF/50V  
1000P/2KV  
MLCC  
1000P/2KV  
MLCC  
N/A  
325µH  
Common Choke  
PMT-050  
24VDC  
nominal input 1812 MLCC  
2.2µF/50V  
1000P/2KV  
MLCC  
1000P/2KV  
MLCC  
N/A  
325µH  
Common Choke  
PMT-050  
48VDC  
2.2µF/100V  
2.2µF/100V  
1000P/2KV  
MLCC  
1000P/2KV  
MLCC  
nominal input 1812 MLCC 1812 MLCC  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
04/20/2012  
Page 4 of 5  
JR Series  
Single & Dual Outputs  
2:1 Input Voltage Ranges  
Rev. D  
10 Watt DC/DC Power Converters  
MECHANICAL DRAWING  
1.00 (25.4)  
0.50 (12.7)  
0.400 (10.16) 0.400 (10.16)  
0.40 (10.2)  
Unit: inches (mm)  
DIA 0.04 (1.0)  
PIN CONNECTIONS  
Single  
+Input  
Pin  
1
Dual  
+Input  
3
4
5
6
2
-Input  
-Input  
3
+Output  
+Output  
Common  
-Output  
4
No Pin  
5
-Output  
BOTTOM  
VIEW  
6
CTRL (optional)  
CTRL (optional)  
1
2
Tolerance: X.XX 0.02 (X.X 0.5)  
X.XXX 0.01 (X.XX 0.25)  
Pin Pitch Tolerance: 0.01 ( 0.25)  
0.22  
(5.6)  
0.100 (2.54)  
0.200  
(5.08)  
COMPANY INFORMATION  
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers  
will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just  
one example of our commitment to producing a high quality, well-documented product for our customers.  
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with  
its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing  
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.  
Contact Wall Industries for further information:  
Phone:  
Toll Free:  
Fax:  
(603)778-2300  
(888)587-9255  
(603)778-9797  
E-mail:  
Web:  
Address:  
sales@wallindustries.com  
www.wallindustries.com  
5 Watson Brook Rd.  
Exeter, NH 03833  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
04/20/2012  
Page 5 of 5  

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