PSAK-3000-12 [WALL]

AC/DC Switching Power Supplies;
PSAK-3000-12
型号: PSAK-3000-12
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

AC/DC Switching Power Supplies

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DATASHEET  
Rev. A  
PSAK3000 SERIES  
90~264VAC (127~370VDC) Input  
3000 Watts Output Power  
Single Output, Active PFC  
AC/DC Switching Power Supplies  
FEATURES  
Single Output  
Internal Ball Bearing Fan  
RoHS Compliant  
Universal AC Input  
Active PFC  
Programmable Output Voltage (30% ~ 105%)  
Programmable Output Current (40% ~ 105%)  
High Efficiency up to 90%  
+5V / 0.5A Auxiliary Output  
3U Profile, High Power Density 10.8W/in3  
Forced Current Sharing at Parallel Operation  
Power OK Signal (Power Good, Logic Low)  
Remote ON/OFF, Remote Sense Function  
Protection: Over Voltage, Over Load, Over Temperature,  
Short Circuit Protection, and Fan Failure  
DESCRIPTION  
The PSAK3000 series of AC/DC switching power supplies offers 3000 Watts of output power in a 12.01” x 5.00” x 5.00”  
enclosed case. This series has a universal input voltage range of 90~264VAC (127~370VDC) and single outputs of 12, 15,  
24, 27, and 48VDC. Standard features include high efficiency up to 90%, active power-factor-correction, programmable  
output voltage and output current, remote on/off, remote sense, power OK signal, and internal ball bearing fan. This series  
also has over voltage, short circuit, over load, and over temperature protection. All models are RoHS compliant and have  
UL/cUL, TUV, and CE safety approvals.  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
02/05/2013  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 1 of 7  
PSAK3000 Series  
3000 Watts  
Single Output, Active PFC  
AC/DC Switching Power Supplies  
Rev. A  
SPECIFICATIONS: PSAK3000 Series  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
INPUT SPECIFICATIONS  
Input Voltage Range (see note 3)  
90 ~ 264VAC (127 ~ 370VDC)  
Input Frequency  
47 ~ 63Hz  
AC Current  
Inrush Current  
Power Factor (typical)  
OUTPUT SPECIFICATIONS  
Output Voltage  
36A typ. @ 115VAC; 18A typ. @ 230VAC  
45A typ. @ 115VAC; 90A typ. @ 230VAC  
EN61000-3-2 (0.99 @ 115VAC, 0.98 @ 230VAC and full load)  
See Table  
Output Power  
3000W  
Output Voltage Adjustability  
Voltage Tolerance (see note 2)  
Load Regulation  
±5.0% typical adjustment by potentiometer (VR1)  
±1.0%  
±0.5%  
Line Regulation  
±0.5%  
Output Current  
See Table  
Ripple & Noise (see note 1)  
Setup, Rise Time  
Hold-Up Time  
150mVp-p max.  
800ms at full load, 200ms at full load  
20ms typ. @ 230VAC and full load  
±0.02% / °C (0 ~ 50°C)  
Temperature Coefficient  
PROTECTION  
Short Circuit Protection (SCP)  
yes  
Variable OVP, 120% ±5% Vout.  
Protection Type: Latch-style (recovery after reset AC power ON or inhibit)  
105% ~ 110% rated output power  
Protection type: Constant current limiting. Latch-style (recovery after reset AC power ON or inhibit)  
80±5°C  
Over Voltage Protection (OVP)  
Over Load Protection (OLP)  
Over Temperature Protection (OTP)  
Protection type: Shutdown output voltage (auto-recovery after temperature goes down)  
FUNCTIONS  
Auxiliary Power  
5V @ 0.5A (±3%)  
Remote ON/OFF Control (see page 5)  
Remote Sense  
External switch or NPN transistor to turn ON / OFF  
yes  
Power OK Signal (see page 6)  
Output Voltage Trim (see page 5)  
Output Current Trim (see page 5)  
Parallel (Current Sharing) (see note 4)  
GENERAL SPECIFICATIONS  
Efficiency (typical)  
Open drain signal low when PSU turns on. Max. sink current: 20mA, Max. drain voltage: 40V  
Adjustment of output voltage is between 30 ~ 105% of rated output  
Adjustment of output current is between 40 ~ 105% of rated output  
yes  
See Table  
Input to Output  
3000VAC (for 1 minute)  
Withstand Voltage  
Input to FG  
1500VAC (for 1 minute)  
Output to FG  
500VAC (for 1 minute)  
Isolation Resistance  
Leakage Current  
100M@ 500VDC (input to output, input to FG, output to FG)  
< 2.5mA @ 240VAC  
ENVIRONMENTAL SPECIFICATIONS  
Working Temperature  
Storage Temperature  
-25°C to +60°C (see derating curve)  
-40°C to +85°C  
Working Humidity  
Storage Humidity  
20% to 90% RH (non-condensing)  
10% to 95% RH  
Vibration  
Cooling  
Compliance to IEC 68-2-6, IEC 68-2-24  
Controlled by power rating and temperature (internal ball bearing fan)  
PHYSICAL SPECIFICATIONS  
Weight, Packing  
14.11 lbs (6400 g); 2pcs/12.8kg/0.46 CUFT  
Dimensions (L x W x H) (see page 4)  
SAFETY & EMC (see note 5)  
Safety Standards  
EMI Conduction & Radiation  
Harmonic Current  
12.01 x 5.00 x 5.00 inches (305 x 127 x 127 mm)  
UL60950-1, 2nd Edition, TUV EN60950-1: 2006+A11 Approved  
EN55022: 2006 Class A  
EN61000-3-2: 20006 Class B, EN61000-3-3: 1995+A1: 2001+A2: 2005  
EN61204-3: 2000, EN55024: 1998+A1: 2001+A2: 2003 light industry level, criteria A  
EMS Immunity  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
02/05/2013  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
Page 2 of 7  
PSAK3000 Series  
3000 Watts  
Single Output, Active PFC  
AC/DC Switching Power Supplies  
Rev. A  
MODEL SELECTION TABLE  
Input Voltage (3)  
Range  
Output  
Voltage  
Output  
Current  
Output (1)  
Ripple & Noise  
Model Number  
Output Power  
Efficiency  
90 ~ 264 VAC  
PSAK-3000-12  
12 VDC  
15 VDC  
24 VDC  
27 VDC  
48 VDC  
250A  
200A  
125A  
111A  
62.5A  
150mVp-p  
150mVp-p  
150mVp-p  
150mVp-p  
150mVp-p  
3000W  
87%  
(127 ~ 370 VDC)  
90 ~ 264 VAC  
PSAK-3000-15  
PSAK-3000-24  
PSAK-3000-27  
PSAK-3000-48  
3000W  
3000W  
3000W  
3000W  
88%  
89%  
89%  
90%  
(127 ~ 370 VDC)  
90 ~ 264 VAC  
(127 ~ 370 VDC)  
90 ~ 264 VAC  
(127 ~ 370 VDC)  
90 ~ 264 VAC  
(127 ~ 370 VDC)  
NOTES  
1. Ripple & noise is measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with a 0.1µF capacitor and a  
47µF capacitor in parallel.  
2. Tolerance includes set up tolerance, line regulation, and load regulation.  
3. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating.  
4. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition.  
5. The power supply is considered a component which will be installed into final equipment. The final equipment must be  
re-confirmed that it still meets EMC directives.  
DERATING CURVES  
Load vs Temperature  
Load vs Input Voltage  
Ta=25°C  
12/15V@>180VAC  
24/27/48V@>180VAC  
24/27/48V  
100  
90  
100  
90  
80  
70  
60  
50  
40  
70  
50  
30  
12/15V  
12/15V@120VAC  
24/27/48V@110VAC  
90  
100  
110 120  
130  
140 150 160  
264  
-25  
0
10  
20  
30  
40  
50  
60  
70  
Ambient Temperature (°C)  
Input Voltage (VAC)  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
02/05/2013  
Page 3 of 7  
PSAK3000 Series  
3000 Watts  
Single Output, Active PFC  
AC/DC Switching Power Supplies  
Rev. A  
MECHANICAL DRAWING  
Unit: mm [inches]  
12 1110  
9 8 7 6 5 4 3 2 1  
Airflow  
direction  
3
2
1
AC Input Terminal Pin Number Assignment  
Control Pin Number Assignment  
Pin No.  
Assignment  
AC(L)  
Pin No.  
Assignment  
VO+  
VS+  
Description  
1
2
3
1
2
Local output voltage sense (+)  
Remote voltage sense (+)  
Remote voltage sense (-)  
Local output voltage sense (-)  
+5V / 0.5A Auxiliary power  
Inhibit ON/OFF (+)  
Inhibit ON/OFF (-)  
Ground  
AC(N)  
3
VS-  
4
VO-  
5
AUX  
EN+  
6
7
EN-  
8
GND  
P.OK  
VCI  
9
Power OK  
10  
11  
12  
V program  
ACI  
I Program  
PAR  
Parallel operation current share  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
02/05/2013  
Page 4 of 7  
PSAK3000 Series  
3000 Watts  
Single Output, Active PFC  
AC/DC Switching Power Supplies  
Rev. A  
FUNCTIONS  
1. Output Voltage Trim  
100  
90  
105  
100  
90  
80  
70  
60  
50  
40  
30  
85  
70  
50  
30  
1.2 1.5  
2.0  
2.5  
3.0  
3.5  
4.0  
4.5 4.8  
14.3  
38.6  
92  
327 2000 2400 Open  
Extemal Voltage (VDC)  
Extemal Resistor (KΩ)  
1
6
1
7
6
VO+ VS+ VS- VO- AUX EN+  
EN- GND P.OK VCI ACI- PAR  
VO+ VS+ VS- VO- AUX EN+  
EN- GND P.OK VCI ACI- PAR  
7
12  
12  
2. Output Current Trim  
105  
100  
100  
80  
90  
80  
70  
60  
50  
40  
60  
40  
1.6  
2.0  
2.5  
3.0  
3.5  
4.0 4.2 4.5  
5.0  
0.91 2.2  
5.1  
25  
Open  
Extemal Voltage (VDC)  
Extemal Resistor (KΩ)  
1
7
6
1
7
6
VO+ VS+ VS- VO- AUX EN+  
EN- GND P.OK VCI ACI- PAR  
VO+ VS+ VS- VO- AUX EN+  
EN- GND P.OK VCI ACI- PAR  
12  
12  
330  
3. Remote ON/OFF  
(A)  
(B)  
(C)  
AUX  
EN+  
AUX  
AUX  
2KΩ  
2KΩ  
2KΩ  
EN+  
EN+  
SW  
EN-  
EN-  
EN-  
GND  
GND  
GND  
(A) Using Internal 5V auxiliary source  
(B) ON/OFF Control by NPN transistor  
(C) Using external voltage source  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
02/05/2013  
Page 5 of 7  
PSAK3000 Series  
3000 Watts  
Single Output, Active PFC  
AC/DC Switching Power Supplies  
Rev. A  
4. Power OK Signal  
* Place an additional capacitor to have a better performance  
of auxiliary power operation.  
* The grounding of “AUX” power should be connected to  
“GND” port. If “V-” is connected as Ground, make sure to  
short the GND and V- ports.  
DC / DC  
5V / 0.5A  
AUX.  
LOAD  
470μ  
10V  
F
*
INSTALLATION INSTRUCTIONS  
1. Mounting Directions  
1.1 Recommended standard mounting methods:  
(A)  
(B)  
4-M4  
L=4mm max.  
4-M4  
L=4mm max.  
2. Mounting Method  
2.1 There are ventilating holes on the front and back side panels. Do not obstruct; allow at least 50mm for airflow.  
2.2 The maximum allowable penetration of the screws is 4mm. Incomplete threading should not be penetrated.  
2.3 Recommended torque of mounting screw:  
M4 screw: 1.27N • m (13.0kgf • cm)  
More than 50mm  
More than 50mm  
FAN  
Air  ow  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
02/05/2013  
Page 6 of 7  
PSAK3000 Series  
3000 Watts  
Single Output, Active PFC  
AC/DC Switching Power Supplies  
Rev. A  
COMPANY INFORMATION  
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development  
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008  
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.  
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working  
closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to  
provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss  
your future projects.  
Contact Wall Industries for further information:  
Phone:  
Toll Free:  
Fax:  
((603)778-2300  
((888)597-9255  
((603)778-9797  
E-mail:  
Web:  
Address:  
sales@wallindustries.com  
www.wallindustries.com  
5 Watson Brook Rd.  
Exeter, NH 03833  
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833  
603-778-2300 www.wallindustries.com Fax 603-778-9797  
02/05/2013  
Page 7 of 7  

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