CCL400PS30 [XPPOWER]
AC-DC Power Supplies;型号: | CCL400PS30 |
厂家: | XP POWER LIMITED |
描述: | AC-DC Power Supplies |
文件: | 总8页 (文件大小:1617K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
AC-DC Power Supplies
CCL400 Series
400 Watts
• 400 W Convection-cooled
• Conduction Cooling For Higher Ambient Operation
• 94% Efficiency
• 85 VAC to 264 VAC Input
• 5V Standby
• <1W Standby Power
• IT & Medical Safety Approvals
• Power Fail & Inhibit Signals
• 3 Year Warranty
Dimensions:
The universal AC input CCL400 provides 400W of convection cooled output power over the
temperature range -40°C to +50°C with derating to +70°C. The temperature range can be
extended by the use of conduction cooling to the full 400W at +70°C. Approved for IT and Medical
and with a feature set including a 5V standby output, <0.5W standby power, power fail and inhibit
signals the CCL400 is ideal for a wide range of applications where fan cooling is not desirable.
CCL400:
7.00 x 3.95 x 1.57” (178 x 100 x 40 mm)
CCL400-C:
7.39 x 4.04 x 1.92” (189.9 x 107.3 x 48.9 mm)
Models & Ratings
(1,2)
Output Voltage 1
Output Current V1
Standby Supply V2
Output Power
Model Number
12 V
24 V
30 V
48 V
33.3 A
16.6 A
13.3 A
8.3 A
5.0 V / 0.5 A
5.0 V / 0.5 A
5.0 V / 0.5 A
5.0 V / 0.5 A
400 W
400 W
400 W
400 W
CCL400PS12
CCL400PS24
CCL400PS30
CCL400PS48
Notes
1. Add suffix ‘-C’ for cover version e.g. CCL400PS24-C
2. Add suffix ‘-S’ for alternative orientation of input connector CON 1 e.g. CCL400PS24-S or CCL400PS24-CS. See mechanical details.
Mechanical Details
7.12 (180.9)
DETAIL A
6.60 (167.6)
1.00 (25.4)
SIGNALS CONNECTOR CON4
10 WAY JST B10B-PHDSS
0.40 (10.2)
Pin2
Pin1
1.57 (39.9)
Pin10
Pin9
2x M3 Max depth 0.16 in (4 mm)
OUTPUT
VOLTAGE
CONTROL
A
Input Connector
CON1
+VE
-VE
1
2
3
Optional Input Connector CON1 (add suffix ‘-S’)
0.52 (13.3)
6.60 (167.6)
OUTPUTTERMINALS
M4 SCREWS IN 2 POSITIONS.
TORQUETO
8 lbs-in (90 cNm) MAX.
0.40 (10.2)
3 Way DINKLE DT-2C-B14W-03
M3 SCREWS IN 3 POSTIONS
TORQUETO 7lbs-in (80 cNm) MAX.
1.00 (25.4)
0.90 (22.9)
2x M3 Max depth 0.16 in (4 mm)
6.10 (154.9)
3.95 (100.3)
3.20 (81.3)
3x M3 Max depth 0.12 in (3 mm)
0.75 (19.05)
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1
AC-DC Power Supplies
CCL400 Series
Input
Characteristic
Minimum
Typical
Maximum
Units
Notes & Conditions
Derate output power < 100 VAC for convection cooling or
<90 VAC for conduction cooling. See fig. 1
Input Voltage - Operating
80
115/230
264
VAC
Input Voltage - Fault Condition
Input Frequency
300
63
VAC
Hz
5 seconds max
47
50/60
>0.95
Agency approval, 47-63 Hz
EN61000-3-2 class A compliant
EN61000-3-2 class C for loads ≥10%
115/230 VAC
Power Factor
Input Current - Full Load
No Load Input Power
Inrush Current
3.8/1.9
A
W
A
1
All models, when inhibit activated
230 VAC
35
60
Earth Leakage Current
Input Protection
90/180
250
µA
Typ. 115/230 VAC 50 Hz, Max 264 VAC 60 Hz
F10.0 A 250 V internal fuse in both AC lines
Input Voltage Derating
Figure 1
Conduction Cooled with and without cover
400
Convection Cooled without cover
Convection Cooled with cover
350
300
200
100
0
85 90
100
264
Input Voltage (V)
Output
Characteristic
Output Voltage
Initial Set Accuracy
Output Voltage Adjustment
Minimum Load
Start Up Delay
Hold Up Time
Minimum
Typical
Maximum
Units
Notes & Conditions
12
48
0.5
3
VDC
%
%
A
See Models and Ratings table
50% load, 115/230 VAC
0
1.5
30
2.0
s
115/230 VAC full load from input AC turn on
After 20 min warm up
ms
%
%
%
Drift
0.2
0.5
0.5
Line Regulation
Load Regulation
Recovery within 1% in less than 500 µs
for a 50-75%-50% load change
Transient Response
<4
%
Ripple & Noise
1
% pk-pk
20 MHz bandwidth
Overvoltage Protection
Overload Protection
115
110
140
150
%
%
Vnom DC. Output 1, recycle input to reset
Trip & Restart characteristic V1
Shutdown and auto recovery
Short Circuit Protection
Temperature Coefficient
Overtemperature Protection
0.05
%/˚C
Shutdown and auto recovery
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2
AC-DC Power Supplies
CCL400 Series
General
Characteristic
Minimum
Typical
Maximum
Units
%
Notes & Conditions
Efficiency
93-94
230 VAC full load
2 x MOPP
4000
1500
500
60
VAC
VAC
VDC
kHz
kHz
kHz
Isolation: Input to Output
Input to Ground
1 X MOPP
Output to Ground
300
9.1
PFC
Switching Frequency
75
70
Main converter
Standby
3
Power Density
W/in
Mean Time Between Failure
172
kHrs
MIL-HDBK-217F, Notice 2 +25 °C GB
CCL400PSxx
2.12 (960)
2.46 (1115)
Weight
lb (g)
CCL400PSxx-C
Efficiency Vs Load
Figure 2
12 V Models
100.00%
90.00%
80.00%
70.00%
60.00%
50.00%
40.00%
30.00%
20.00%
10.00%
0.00%
115V
230V
20%
20%
20%
30%
40%
40%
40%
50%
50%
50%
60%
70%
70%
70%
80%
80%
80%
90%
100%
Figure 3
24 V Models
100.00%
90.00%
80.00%
70.00%
60.00%
50.00%
40.00%
30.00%
20.00%
10.00%
0.00%
115V
230V
30%
60%
90%
100%
Figure 4
48 V Models
100.00%
90.00%
80.00%
70.00%
60.00%
50.00%
40.00%
30.00%
20.00%
10.00%
0.00%
115V
230V
30%
60%
90%
100%
Load
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3
AC-DC Power Supplies
CCL400 Series
Signals & Controls
Characteristic
Notes & Conditions
Uncomitted opto isolated transistor, normally off when AC is good (see fig.5)
Provides 5 - 15ms warning of loss of output from AC failure off when AC is healthy.
Uncommited isolated optocoupler diode, powered diode inhibits the supply (see fig.6 & 7)
5V/0.5A Isolated supply present when AC applied.
Power Fail (AC-OK)
Inhibit
Standby Supply
Remote Sense
Compensates for 0.25V per lead, 0.5V total drop.
Power Fail
Inhibit (High)
Inhibit (Low)
Figure 7
Figure 5
Figure 6
5 V
5 V
POWER SUPPLY
8V Max 3 mA
POWER SUPPLY
POWER SUPPLY
Pin 6 CON 4
Power Fail
Collector
1K
5 mA 8 V Max
1K
Inhibit Hi
8 V Max
Pin 8 CON 4
Inhibit Hi
Pin 8
Transistor On: Input & Output Not OK
Transistor Off: Input & Output OK
CON 4
Power Fail
Emitter
Pin 5 CON 4
Inhibit Lo
Inhibit Lo
5 mA
Pin 3 CON 4
Pin 3 CON 4
VI RTN
VI RTN
Signal Connector
Pin 7 CON 4
Pin 7 CON 4
Signal Connector
Signal Connector
Environmental
Characteristic
Minimum
-40
Typical
Maximum
+70
Units
°C
Notes & Conditions
See derating curve, fig.8. and Thermal
Operating Temperature
Storage Temperature
Cooling
Considerations on page 8.
-40
+85
°C
Convection or conduction-cooled with 0.5 °C/W or
better heatsink
Humidity
Operating Altitude
Shock
95
5000
%RH
m
Non-condensing
3 x 30g shocks in each plane, total 18 shocks. 30g = 11ms ( 0.5msec), half sine. Conforms to EN60068-2-27 & EN60068-2-47
Single axis 10 - 500 Hz at 2g sweep and endurance at resonance in all 3 planes. Conforms to EN60068-2-6
Vibration
Temperature Derating Curve
400
300
200
Conduction-cooled
≥ 90 - 264 VAC
Figure 8 - No Cover Fitted
Convection-cooled 100 - 264 VAC
&
Conduction-cooled 90 - 264 VAC
176 W
100
0
-40 -30 -20 -10
0
10 20 30 40 50 60 70
Ambient Temperature (°C)
Figure 9 - Cover Fitted
400
Conduction-cooled 90 - 264 VAC
Convection-cooled 90 - 264 VAC
322
300
201 W
161 W
200
100
0
-40 -30 -20 -10
0
10 20 30 40 50 60 70
Ambient Temperature (°C)
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4
AC-DC Power Supplies
CCL400 Series
EMC: Emissions
Phenomenon
Standard
EN55022/11
Test Level
Class B
Notes & Conditions
Conducted
Class A
With 1 turn Wurth 742-700-81 core or similar on all 3
conductors of input lead and 2 turns Kitagawa
R1-18-28-10 core or similar on both conductors of output
lead.
Radiated
EN55022/11
Class B
Class A
Harmonic Current
EN61000-3-2
EMC: Immunity
Phenomenon
Standard
Test Level
Criteria
Notes & Conditions
Low Voltage PSU EMC
EN61204-3
High severity level
as below
Class A
All models
>40 W
Harmonic Current
EN61000-3-2
Class C
Radiated
EFT
EN61000-4-3
EN61000-4-4
3
3
A
A
Surges
EN61000-4-5
EN61000-4-6
Installation class 3
A
Conducted
3
A
A
B
B
A
A
B
A
A
A
B
A
A
A
B
Dip >95% (0 VAC), 8.3ms
Dip 30% (70 VAC), 416ms
Dip >95% (0 VAC), 4160ms
Dip >95% (0 VAC), 10.0ms
Dip 30% (168 VAC), 500ms
Dip >95% (0 VAC), 5000ms
Dip >95% (0 VAC), 10.0ms
Dip 60% (40 VAC), 100ms
Dip 30% (70 VAC), 500ms
Dip >95% (0 VAC), 5000ms
Dip >95% (0 VAC), 10.0ms
Dip 60% (96 VAC), 100ms
Dip 30% (168 VAC), 500ms
Dip >95% (0 VAC), 5000ms
EN55024 (100 VAC)
EN55024 (240 VAC)
Derate output power to 200 W
Derate output power to 200 W
Dips and Interruptions
EN60601-1-2 (100 VAC)
EN60601-1-2 (240 VAC)
SEMI F47
Compliant
Safety Approvals
Safety Agency
Safety Standard
Notes & Conditions
Information Technology
Medical
IEC60950-1 Ed 2
CB Report
UL
IEC60601-1 Ed 3.1 Including Risk Management
UL60950-1, CSA 22.2 No.60950-1-1:08
ANSI/AAMI ES60601-1 & CSA C22.2, No.60601-1:08
EN60950-1:2006
Information Technology
Medical
Information Technology
Medical
TUV
EN60601-1/A12:2006
CE
LVD & RoHS
Equipment Protection Class
Class I
See safety agency conditions of acceptibility for details
Means of Protection
Category
Primary to Secondary
Primary to Earth
2 x MOPP (Means of Patient Protection)
1 x MOPP (Means of Patient Protection)
IEC60601-1 Ed 3.1
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5
AC-DC Power Supplies
CCL400 Series
Mechanical Details
CCL400
7.12 (180.9)
6.60 (167.6)
DETAIL A
1.00 (25.4)
SIGNALS CONNECTOR CON4
10 WAY JST B10B-PHDSS
0.40 (10.2)
Pin2
Pin1
1.57 (39.9)
Pin10
Pin9
2x M3 Max depth 0.16 in (4 mm)
OUTPUT
VOLTAGE
CONTROL
A
Input Connector
CON1
+VE
-VE
1
2
3
Optional Input Connector CON1 (add suffix ‘-S’)
0.52 (13.3)
6.60 (167.6)
OUTPUTTERMINALS
M4 SCREWS IN 2 POSITIONS.
TORQUETO
8 lbs-in (90 cNm) MAX.
0.40 (10.2)
3 Way DINKLE DT-2C-B14W-03
M3 SCREWS IN 3 POSTIONS
TORQUETO 7lbs-in (80 cNm) MAX.
1.00 (25.4)
0.90 (22.9)
2x M3 Max depth 0.16 in (4 mm)
6.10 (154.9)
3.95 (100.3)
3.20 (81.3)
3x M3 Max depth 0.12 in (3 mm)
0.75 (19.05)
CON1 Input Connector
CON4 Signals Connector
(JST B10B-PHDSS)
Output Connector
(Dinkle 166-0P33)
Function
Line
Pin
1
Pin
1
Function
+V1
Pin
1
Function
+ Standby
2
Neutral
2
+V1 RTN
2
+ Standby
3
Earth
3
- Standby
4
- Standby
5
6
7
8
Power Fail (Emitter)
Power Fail (Collector)
Inhibit (Cathode)
Inhibit (Anode)
- Sense
Notes
1. Dimensions shown in inches (mm).
2. CON4 Mating Plug: JST-PHDR-10VS
Contact: 26-22-AWG (JST-SPHD-001T-P0.5
3. For optional screw terminal input connector, add suffix ‘-S’
to the model number. i.e. CCL400PS12-S (contact sales for
availability).
9
10
+ Sense
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6
AC-DC Power Supplies
CCL400 Series
Mechanical Details
CCL400 Covered (-C)
SIGNALS CONNECTOR CON4
10 WAY JST B10B-PHDSS
PIN1
PIN2
1.92 (48.9)
PIN9
PIN10
7.47 (189.9)
DETAIL A
SCALE 1 : 1
7.39 (187.8)
A
OUTPUTVOLTAGE
CONTROL
+VE
-VE
1
2
3
OUTPUTTERMINALS
M4 SCREWS IN 2 POSITIONS
TORQUETO 8 lbs-in (90 cNm) MAX.
Input Connector CON1
Optional Input Connector CON1 (add suffix ‘-S’)
0.79 (20.1)
3.24 (82.4)
6.45 (163.9)
1.25 (31.9)
0.52 (13.3)
3 Way DINKLE DT-2C-B14W-03
M3 SCREWS IN 3 POSTIONS
TORQUETO 7lbs-in (80 cNm) MAX.
4x M3 Max depth 3mm [0.12]
4.22 (107.3)
4.04 (102.5)
CON1 Input Connector
CON4 Signals Connector
Output Connector
(Dinkle 166-0P33)
Function
Line
(JST B10B-PHDSS)
Function
Pin
1
Pin
1
Function
+V1
Pin
1
+ Standby
2
Neutral
2
+V1 RTN
2
+ Standby
3
Earth
3
- Standby
4
- Standby
5
6
7
8
Power Fail (Emitter)
Power Fail (Collector)
Inhibit (Cathode)
Inhibit (Anode)
- Sense
Notes
1. Dimensions shown in inches (mm).
2. CON4 Mating Plug: JST-PHDR-10VS
Contact: 26-22-AWG (JST-SPHD-001T-P0.5
3. For optional screw terminal input connector, add suffix ‘-S’
to the model number. i.e. CCL400PS12-S (contact sales for
availability).
9
10
+ Sense
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7
AC-DC Power Supplies
CCL400 Series
Thermal Considerations
In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must
not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component
(out of direct air flow). See below for component locations.
Temperature Measurements (At Ambient 50 °C)
Component
L2 Coil
TR28 Body
C64
Max Temperature °C
120 °C
120 °C
105 °C
C39
105 °C
Service Life
The estimated service life of the CCL400 Series is determined by the cooling arrangements and load conditions experienced in the end
application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a
key capacitors with in the product when installed by the end application. The worst case of the two figures should be taken as the indicative
service life in 24/7 operation.
The graph below expresses the estimated lifetime of a given component temperature and assumes continuous operation at this temperature.
Estimated Service Life vs Component Temperature
350000
300000
250000
200000
150000
100000
50000
L2
0
105
95
85
75
65
55
C39Temperature (°C)
C64
180000
160000
140000
120000
100000
80000
60000
40000
20000
0
C39
TR28
105
95
85
75
65
55
C64Temperature (°C)
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01 Feb 16
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