CCL400PS30 [XPPOWER]

AC-DC Power Supplies;
CCL400PS30
型号: CCL400PS30
厂家: XP POWER LIMITED    XP POWER LIMITED
描述:

AC-DC Power Supplies

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AC-DC Power Supplies  
CCL400 Series  
400 Watts  
• 400 W Convection-cooled  
• Conduction Cooling For Higher Ambient Operation  
• 94% Efficiency  
• 85 VAC to 264 VAC Input  
• 5V Standby  
• <1W Standby Power  
• IT & Medical Safety Approvals  
• Power Fail & Inhibit Signals  
• 3 Year Warranty  
Dimensions:  
The universal AC input CCL400 provides 400W of convection cooled output power over the  
temperature range -40°C to +50°C with derating to +70°C. The temperature range can be  
extended by the use of conduction cooling to the full 400W at +70°C. Approved for IT and Medical  
and with a feature set including a 5V standby output, <0.5W standby power, power fail and inhibit  
signals the CCL400 is ideal for a wide range of applications where fan cooling is not desirable.  
CCL400:  
7.00 x 3.95 x 1.57” (178 x 100 x 40 mm)  
CCL400-C:  
7.39 x 4.04 x 1.92” (189.9 x 107.3 x 48.9 mm)  
Models & Ratings  
(1,2)  
Output Voltage 1  
Output Current V1  
Standby Supply V2  
Output Power  
Model Number  
12 V  
24 V  
30 V  
48 V  
33.3 A  
16.6 A  
13.3 A  
8.3 A  
5.0 V / 0.5 A  
5.0 V / 0.5 A  
5.0 V / 0.5 A  
5.0 V / 0.5 A  
400 W  
400 W  
400 W  
400 W  
CCL400PS12  
CCL400PS24  
CCL400PS30  
CCL400PS48  
Notes  
1. Add suffix ‘-C’ for cover version e.g. CCL400PS24-C  
2. Add suffix ‘-S’ for alternative orientation of input connector CON 1 e.g. CCL400PS24-S or CCL400PS24-CS. See mechanical details.  
Mechanical Details  
7.12 (180.9)  
DETAIL A  
6.60 (167.6)  
1.00 (25.4)  
SIGNALS CONNECTOR CON4  
10 WAY JST B10B-PHDSS  
0.40 (10.2)  
Pin2  
Pin1  
1.57 (39.9)  
Pin10  
Pin9  
2x M3 Max depth 0.16 in (4 mm)  
OUTPUT  
VOLTAGE  
CONTROL  
A
Input Connector  
CON1  
+VE  
-VE  
1
2
3
Optional Input Connector CON1 (add suffix ‘-S’)  
0.52 (13.3)  
6.60 (167.6)  
OUTPUTTERMINALS  
M4 SCREWS IN 2 POSITIONS.  
TORQUETO  
8 lbs-in (90 cNm) MAX.  
0.40 (10.2)  
3 Way DINKLE DT-2C-B14W-03  
M3 SCREWS IN 3 POSTIONS  
TORQUETO 7lbs-in (80 cNm) MAX.  
1.00 (25.4)  
0.90 (22.9)  
2x M3 Max depth 0.16 in (4 mm)  
6.10 (154.9)  
3.95 (100.3)  
3.20 (81.3)  
3x M3 Max depth 0.12 in (3 mm)  
0.75 (19.05)  
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1
AC-DC Power Supplies  
CCL400 Series  
Input  
Characteristic  
Minimum  
Typical  
Maximum  
Units  
Notes & Conditions  
Derate output power < 100 VAC for convection cooling or  
<90 VAC for conduction cooling. See fig. 1  
Input Voltage - Operating  
80  
115/230  
264  
VAC  
Input Voltage - Fault Condition  
Input Frequency  
300  
63  
VAC  
Hz  
5 seconds max  
47  
50/60  
>0.95  
Agency approval, 47-63 Hz  
EN61000-3-2 class A compliant  
EN61000-3-2 class C for loads ≥10%  
115/230 VAC  
Power Factor  
Input Current - Full Load  
No Load Input Power  
Inrush Current  
3.8/1.9  
A
W
A
1
All models, when inhibit activated  
230 VAC  
35  
60  
Earth Leakage Current  
Input Protection  
90/180  
250  
µA  
Typ. 115/230 VAC 50 Hz, Max 264 VAC 60 Hz  
F10.0 A 250 V internal fuse in both AC lines  
Input Voltage Derating  
Figure 1  
Conduction Cooled with and without cover  
400  
Convection Cooled without cover  
Convection Cooled with cover  
350  
300  
200  
100  
0
85 90  
100  
264  
Input Voltage (V)  
Output  
Characteristic  
Output Voltage  
Initial Set Accuracy  
Output Voltage Adjustment  
Minimum Load  
Start Up Delay  
Hold Up Time  
Minimum  
Typical  
Maximum  
Units  
Notes & Conditions  
12  
48  
0.5  
3
VDC  
%
%
A
See Models and Ratings table  
50% load, 115/230 VAC  
0
1.5  
30  
2.0  
s
115/230 VAC full load from input AC turn on  
After 20 min warm up  
ms  
%
%
%
Drift  
0.2  
0.5  
0.5  
Line Regulation  
Load Regulation  
Recovery within 1% in less than 500 µs  
for a 50-75%-50% load change  
Transient Response  
<4  
%
Ripple & Noise  
1
% pk-pk  
20 MHz bandwidth  
Overvoltage Protection  
Overload Protection  
115  
110  
140  
150  
%
%
Vnom DC. Output 1, recycle input to reset  
Trip & Restart characteristic V1  
Shutdown and auto recovery  
Short Circuit Protection  
Temperature Coefficient  
Overtemperature Protection  
0.05  
%/˚C  
Shutdown and auto recovery  
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2
AC-DC Power Supplies  
CCL400 Series  
General  
Characteristic  
Minimum  
Typical  
Maximum  
Units  
%
Notes & Conditions  
Efficiency  
93-94  
230 VAC full load  
2 x MOPP  
4000  
1500  
500  
60  
VAC  
VAC  
VDC  
kHz  
kHz  
kHz  
Isolation: Input to Output  
Input to Ground  
1 X MOPP  
Output to Ground  
300  
9.1  
PFC  
Switching Frequency  
75  
70  
Main converter  
Standby  
3
Power Density  
W/in  
Mean Time Between Failure  
172  
kHrs  
MIL-HDBK-217F, Notice 2 +25 °C GB  
CCL400PSxx  
2.12 (960)  
2.46 (1115)  
Weight  
lb (g)  
CCL400PSxx-C  
Efficiency Vs Load  
Figure 2  
12 V Models  
100.00%  
90.00%  
80.00%  
70.00%  
60.00%  
50.00%  
40.00%  
30.00%  
20.00%  
10.00%  
0.00%  
115V  
230V  
20%  
20%  
20%  
30%  
40%  
40%  
40%  
50%  
50%  
50%  
60%  
Load  
70%  
70%  
70%  
80%  
80%  
80%  
90%  
100%  
Figure 3  
24 V Models  
100.00%  
90.00%  
80.00%  
70.00%  
60.00%  
50.00%  
40.00%  
30.00%  
20.00%  
10.00%  
0.00%  
115V  
230V  
30%  
60%  
Load  
90%  
100%  
Figure 4  
48 V Models  
100.00%  
90.00%  
80.00%  
70.00%  
60.00%  
50.00%  
40.00%  
30.00%  
20.00%  
10.00%  
0.00%  
115V  
230V  
30%  
60%  
90%  
100%  
Load  
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3
AC-DC Power Supplies  
CCL400 Series  
Signals & Controls  
Characteristic  
Notes & Conditions  
Uncomitted opto isolated transistor, normally off when AC is good (see fig.5)  
Provides 5 - 15ms warning of loss of output from AC failure off when AC is healthy.  
Uncommited isolated optocoupler diode, powered diode inhibits the supply (see fig.6 & 7)  
5V/0.5A Isolated supply present when AC applied.  
Power Fail (AC-OK)  
Inhibit  
Standby Supply  
Remote Sense  
Compensates for 0.25V per lead, 0.5V total drop.  
Power Fail  
Inhibit (High)  
Inhibit (Low)  
Figure 7  
Figure 5  
Figure 6  
5 V  
5 V  
POWER SUPPLY  
8V Max 3 mA  
POWER SUPPLY  
POWER SUPPLY  
Pin 6 CON 4  
Power Fail  
Collector  
1K  
5 mA 8 V Max  
1K  
Inhibit Hi  
8 V Max  
Pin 8 CON 4  
Inhibit Hi  
Pin 8  
Transistor On: Input & Output Not OK  
Transistor Off: Input & Output OK  
CON 4  
Power Fail  
Emitter  
Pin 5 CON 4  
Inhibit Lo  
Inhibit Lo  
5 mA  
Pin 3 CON 4  
Pin 3 CON 4  
VI RTN  
VI RTN  
Signal Connector  
Pin 7 CON 4  
Pin 7 CON 4  
Signal Connector  
Signal Connector  
Environmental  
Characteristic  
Minimum  
-40  
Typical  
Maximum  
+70  
Units  
°C  
Notes & Conditions  
See derating curve, fig.8. and Thermal  
Operating Temperature  
Storage Temperature  
Cooling  
Considerations on page 8.  
-40  
+85  
°C  
Convection or conduction-cooled with 0.5 °C/W or  
better heatsink  
Humidity  
Operating Altitude  
Shock  
95  
5000  
%RH  
m
Non-condensing  
3 x 30g shocks in each plane, total 18 shocks. 30g = 11ms ( 0.5msec), half sine. Conforms to EN60068-2-27 & EN60068-2-47  
Single axis 10 - 500 Hz at 2g sweep and endurance at resonance in all 3 planes. Conforms to EN60068-2-6  
Vibration  
Temperature Derating Curve  
400  
300  
200  
Conduction-cooled  
90 - 264 VAC  
Figure 8 - No Cover Fitted  
Convection-cooled 100 - 264 VAC  
&
Conduction-cooled 90 - 264 VAC  
176 W  
100  
0
-40 -30 -20 -10  
0
10 20 30 40 50 60 70  
Ambient Temperature (°C)  
Figure 9 - Cover Fitted  
400  
Conduction-cooled 90 - 264 VAC  
Convection-cooled 90 - 264 VAC  
322  
300  
201 W  
161 W  
200  
100  
0
-40 -30 -20 -10  
0
10 20 30 40 50 60 70  
Ambient Temperature (°C)  
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4
AC-DC Power Supplies  
CCL400 Series  
EMC: Emissions  
Phenomenon  
Standard  
EN55022/11  
Test Level  
Class B  
Notes & Conditions  
Conducted  
Class A  
With 1 turn Wurth 742-700-81 core or similar on all 3  
conductors of input lead and 2 turns Kitagawa  
R1-18-28-10 core or similar on both conductors of output  
lead.  
Radiated  
EN55022/11  
Class B  
Class A  
Harmonic Current  
EN61000-3-2  
EMC: Immunity  
Phenomenon  
Standard  
Test Level  
Criteria  
Notes & Conditions  
Low Voltage PSU EMC  
EN61204-3  
High severity level  
as below  
Class A  
All models  
>40 W  
Harmonic Current  
EN61000-3-2  
Class C  
Radiated  
EFT  
EN61000-4-3  
EN61000-4-4  
3
3
A
A
Surges  
EN61000-4-5  
EN61000-4-6  
Installation class 3  
A
Conducted  
3
A
A
B
B
A
A
B
A
A
A
B
A
A
A
B
Dip >95% (0 VAC), 8.3ms  
Dip 30% (70 VAC), 416ms  
Dip >95% (0 VAC), 4160ms  
Dip >95% (0 VAC), 10.0ms  
Dip 30% (168 VAC), 500ms  
Dip >95% (0 VAC), 5000ms  
Dip >95% (0 VAC), 10.0ms  
Dip 60% (40 VAC), 100ms  
Dip 30% (70 VAC), 500ms  
Dip >95% (0 VAC), 5000ms  
Dip >95% (0 VAC), 10.0ms  
Dip 60% (96 VAC), 100ms  
Dip 30% (168 VAC), 500ms  
Dip >95% (0 VAC), 5000ms  
EN55024 (100 VAC)  
EN55024 (240 VAC)  
Derate output power to 200 W  
Derate output power to 200 W  
Dips and Interruptions  
EN60601-1-2 (100 VAC)  
EN60601-1-2 (240 VAC)  
SEMI F47  
Compliant  
Safety Approvals  
Safety Agency  
Safety Standard  
Notes & Conditions  
Information Technology  
Medical  
IEC60950-1 Ed 2  
CB Report  
UL  
IEC60601-1 Ed 3.1 Including Risk Management  
UL60950-1, CSA 22.2 No.60950-1-1:08  
ANSI/AAMI ES60601-1 & CSA C22.2, No.60601-1:08  
EN60950-1:2006  
Information Technology  
Medical  
Information Technology  
Medical  
TUV  
EN60601-1/A12:2006  
CE  
LVD & RoHS  
Equipment Protection Class  
Class I  
See safety agency conditions of acceptibility for details  
Means of Protection  
Category  
Primary to Secondary  
Primary to Earth  
2 x MOPP (Means of Patient Protection)  
1 x MOPP (Means of Patient Protection)  
IEC60601-1 Ed 3.1  
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5
AC-DC Power Supplies  
CCL400 Series  
Mechanical Details  
CCL400  
7.12 (180.9)  
6.60 (167.6)  
DETAIL A  
1.00 (25.4)  
SIGNALS CONNECTOR CON4  
10 WAY JST B10B-PHDSS  
0.40 (10.2)  
Pin2  
Pin1  
1.57 (39.9)  
Pin10  
Pin9  
2x M3 Max depth 0.16 in (4 mm)  
OUTPUT  
VOLTAGE  
CONTROL  
A
Input Connector  
CON1  
+VE  
-VE  
1
2
3
Optional Input Connector CON1 (add suffix ‘-S’)  
0.52 (13.3)  
6.60 (167.6)  
OUTPUTTERMINALS  
M4 SCREWS IN 2 POSITIONS.  
TORQUETO  
8 lbs-in (90 cNm) MAX.  
0.40 (10.2)  
3 Way DINKLE DT-2C-B14W-03  
M3 SCREWS IN 3 POSTIONS  
TORQUETO 7lbs-in (80 cNm) MAX.  
1.00 (25.4)  
0.90 (22.9)  
2x M3 Max depth 0.16 in (4 mm)  
6.10 (154.9)  
3.95 (100.3)  
3.20 (81.3)  
3x M3 Max depth 0.12 in (3 mm)  
0.75 (19.05)  
CON1 Input Connector  
CON4 Signals Connector  
(JST B10B-PHDSS)  
Output Connector  
(Dinkle 166-0P33)  
Function  
Line  
Pin  
1
Pin  
1
Function  
+V1  
Pin  
1
Function  
+ Standby  
2
Neutral  
2
+V1 RTN  
2
+ Standby  
3
Earth  
3
- Standby  
4
- Standby  
5
6
7
8
Power Fail (Emitter)  
Power Fail (Collector)  
Inhibit (Cathode)  
Inhibit (Anode)  
- Sense  
Notes  
1. Dimensions shown in inches (mm).  
2. CON4 Mating Plug: JST-PHDR-10VS  
Contact: 26-22-AWG (JST-SPHD-001T-P0.5  
3. For optional screw terminal input connector, add suffix ‘-S’  
to the model number. i.e. CCL400PS12-S (contact sales for  
availability).  
9
10  
+ Sense  
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AC-DC Power Supplies  
CCL400 Series  
Mechanical Details  
CCL400 Covered (-C)  
SIGNALS CONNECTOR CON4  
10 WAY JST B10B-PHDSS  
PIN1  
PIN2  
1.92 (48.9)  
PIN9  
PIN10  
7.47 (189.9)  
DETAIL A  
SCALE 1 : 1  
7.39 (187.8)  
A
OUTPUTVOLTAGE  
CONTROL  
+VE  
-VE  
1
2
3
OUTPUTTERMINALS  
M4 SCREWS IN 2 POSITIONS  
TORQUETO 8 lbs-in (90 cNm) MAX.  
Input Connector CON1  
Optional Input Connector CON1 (add suffix ‘-S’)  
0.79 (20.1)  
3.24 (82.4)  
6.45 (163.9)  
1.25 (31.9)  
0.52 (13.3)  
3 Way DINKLE DT-2C-B14W-03  
M3 SCREWS IN 3 POSTIONS  
TORQUETO 7lbs-in (80 cNm) MAX.  
4x M3 Max depth 3mm [0.12]  
4.22 (107.3)  
4.04 (102.5)  
CON1 Input Connector  
CON4 Signals Connector  
Output Connector  
(Dinkle 166-0P33)  
Function  
Line  
(JST B10B-PHDSS)  
Function  
Pin  
1
Pin  
1
Function  
+V1  
Pin  
1
+ Standby  
2
Neutral  
2
+V1 RTN  
2
+ Standby  
3
Earth  
3
- Standby  
4
- Standby  
5
6
7
8
Power Fail (Emitter)  
Power Fail (Collector)  
Inhibit (Cathode)  
Inhibit (Anode)  
- Sense  
Notes  
1. Dimensions shown in inches (mm).  
2. CON4 Mating Plug: JST-PHDR-10VS  
Contact: 26-22-AWG (JST-SPHD-001T-P0.5  
3. For optional screw terminal input connector, add suffix ‘-S’  
to the model number. i.e. CCL400PS12-S (contact sales for  
availability).  
9
10  
+ Sense  
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7
AC-DC Power Supplies  
CCL400 Series  
Thermal Considerations  
In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must  
not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component  
(out of direct air flow). See below for component locations.  
Temperature Measurements (At Ambient 50 °C)  
Component  
L2 Coil  
TR28 Body  
C64  
Max Temperature °C  
120 °C  
120 °C  
105 °C  
C39  
105 °C  
Service Life  
The estimated service life of the CCL400 Series is determined by the cooling arrangements and load conditions experienced in the end  
application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a  
key capacitors with in the product when installed by the end application. The worst case of the two figures should be taken as the indicative  
service life in 24/7 operation.  
The graph below expresses the estimated lifetime of a given component temperature and assumes continuous operation at this temperature.  
Estimated Service Life vs Component Temperature  
350000  
300000  
250000  
200000  
150000  
100000  
50000  
L2  
0
105  
95  
85  
75  
65  
55  
C39Temperature (°C)  
C64  
180000  
160000  
140000  
120000  
100000  
80000  
60000  
40000  
20000  
0
C39  
TR28  
105  
95  
85  
75  
65  
55  
C64Temperature (°C)  
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01 Feb 16  

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