MTC1528S12 [XPPOWER]

COTS Component for Defense & Avionics Applications;
MTC1528S12
型号: MTC1528S12
厂家: XP POWER LIMITED    XP POWER LIMITED
描述:

COTS Component for Defense & Avionics Applications

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中文:  中文翻译
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LF MTC05,15 & 30  
Page 2 - MTC05  
Page 13 - MTC15  
Page 24 - MTC30  
MTC05  
COTS Component for Defense & Avionics Applications  
Environmental Performance to MIL-STD 810  
10 to 50 VDC Transient Input Range  
15 to 40 VDC Steady State Input Range  
5W Max Output Power  
-55ºC to 100ºC Operation  
Cooling Plates and Optional Mounting Flange for Easy Integration  
Synchronous Rectification on Low Voltage Outputs  
MIL-STD 461E/F EMI Performance  
Frequency Synchronization  
Introduction  
The MTC05 is a COTS DC-DC converter developed specifically for the defense and avionics market. This product has a  
full military specification while offering the short lead-times and cost benefits of a COTS component.  
The MTC05 uses a forward converter design switching at 450 kHz giving excellent size, efficiency and EMC  
performance. The input range is designed to provide short term operation over 10 – 50 VDC to enable the converter to  
work at full power through the dips and surges commonly seen in vehicle and aircraft applications. A soft start circuit  
provides well-controlled outputs with no overshoot.  
Comprehensive control functions such as voltage trim, remote sense, inhibit and frequency synchronization to an  
external source are standard features.  
When used in conjunction with the MTF input filter module the MTC05 complies to MIL-STD 461E/F CE/CS MIL-STD  
1275A-D and MIL-STD 704A.  
xppower.com  
Input Characteristics  
Characteristic  
Minimum  
15.5  
10  
12.8  
8.5  
Typical  
Maximum  
40  
Units  
VDC  
VDC  
VDC  
VDC  
A
Notes & Conditions  
Input Voltage  
Transient Input Voltage Range  
UVLO Turn On  
28  
Continuous  
10V for 10 s, 50V for 1 s at full load  
50  
14.8  
9.8  
UVLO Turn Off  
Maximum Input Current  
Inhibited Input Current  
Inrush Current  
See models and ratings table for details  
Verified by measurement  
Peak value  
1.2  
40  
mA  
A
Input Reverse Voltage Protection  
External components required  
Output Characteristics  
Characteristic  
Minimum  
Typical  
Maximum  
Units  
Notes & Conditions  
Output Voltage  
VDC  
A
mV  
A
See models and ratings table for details  
See models and ratings table for details  
Output Current  
Output Set Tolerance  
Minimum Load  
±100  
0
No minimum load required  
Ripple & Noise  
Vout 5V  
Vout >5V  
(1)  
60  
1
mV  
%
%
%
ºC  
V
%
%
µs  
%
%
pk-pk at 100% load and 20 MHz BW  
100% load and 20 MHz BW  
See Overvoltage Protection application note.  
At Vin nominal,r estart time 700ms ±-300ms  
Baseplate temp. with 2ºC to 5ºC hysteresis  
Total voltage compensation  
Vout nominal  
Vout nominal 75-25% or 25-75% load changes  
Within 1% of Vout nom  
24  
Overvoltage Protection  
Overcurrent Protection  
Overtemperature Protection  
Remote Sense  
None  
105  
102  
150  
107  
0.5  
±1  
±3  
500  
±1  
(2)  
Load Regulation  
Load Step Output Transient  
Load Step Recovery  
Line Regulation  
Vout nominal at 15.5-40 Vin  
Vout nominal at 15.5-40 Vin  
Line Step Output Transient  
±3  
Time for Vout to recover to 1% of Vout nom,  
with line step 15.5-40 Vin  
Line Step Recovery  
500  
µs  
Maximum Output Capacitance  
Start Up Time  
300 x Iout max  
µF  
ms  
70  
See fig. 17 to 20  
1. Overvoltage protection can be removed by factory, add suffix “-NV” to the part number, e.g. MTC0528S05-NV.  
2: For the option without overtemperature protection add suffix “-NT” to the part number, e.g. MTC0528S05-NT.  
Models & Ratings  
Output Voltage  
Min(1)  
Input Current(3)  
Output  
Current  
Model  
Number  
Power  
Efficiency  
Nominal  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
28 VDC  
Max(1)  
4.0 VDC  
6.0 VDC  
13.8 VDC  
17.0 VDC  
30.0 VDC  
No Load  
0.03 A  
0.02 A  
0.02 A  
0.01 A  
0.02 A  
Full Load  
0.18 A  
0.19 A  
0.23 A  
0.23 A  
0.22 A  
4 W  
4 W  
5 W  
5 W  
5 W  
3.3 VDC  
4.0 VDC  
9.0 VDC  
11.0 VDC  
20.0 VDC  
1.21 A  
0.80 A  
0.42 A  
0.33 A  
0.18 A  
80%  
77%  
78%  
77%  
78%  
MTC0528S3V3  
MTC0528S05  
MTC0528S12  
MTC0528S15  
MTC0528S28  
(2)  
1. Indicates maximum and minimum voltage adjustment (Maximum includes Remote Sense adjustment).  
2. The full trim range is not available when the input is <15.5V.  
3. Vin = 28 VDC.  
2
xppower.com  
General Specifications  
Characteristic  
Minimum  
Typical  
Maximum  
Units  
%
Notes & Conditions  
Efficiency  
See models table and performance graphs  
Input to output  
Input to case  
1500  
1000  
500  
VDC  
VDC  
VDC  
kHz  
kHz  
Isolation Voltage  
Output to case  
Switching Frequency  
Frequency Synch.  
MTBF  
450  
450  
500  
See note.  
See MTBF Calculations  
Inhibit  
On = TTL High or open circuit; Off = TTL Low or short circuit  
Output Voltage  
Rth Case - Ambient  
3.3 V  
5 V  
12 V  
15 V  
28 V  
26.4 ºC/W  
24.3 ºC/W  
22.0 ºC/W  
21.1 ºC/W  
22.0 ºC/W  
Rth Case - Ambient  
Note. Control signal needs to be TTL 0-5 VDC square wave. The trigger is the falling edge.  
Environmental  
Characteristic  
Minimum  
-40  
Typical  
Maximum  
+100  
+100  
+125  
95  
Units  
ºC  
Notes & Conditions  
Operating Case Temperature  
Extended Temperature Range  
Storage Temperature  
Humidity  
Baseplate temperature  
-55  
ºC  
Baseplate temperature. See note.  
-55  
ºC  
%
Relative humidity  
Salt Atmosphere  
Altitude  
48  
Hrs  
Ft  
MIL-STD 810E Method 509.3  
MIL-STD 810D Method 500.2  
70000  
MIL-STD 810D Method 516.3 crash hazard  
for ground equipment  
MIL-STD 810D Method 514.3 basic  
transportation  
2000 bumps in each axes  
MIL-STD 810D Method 516.3 crash hazard  
Shock  
100  
500  
40  
g
Hz  
g
Vibration  
Bump  
5
Note. For -55 ºC extended operating range, add suffix ‘-LT’ to the part number. e.g. MTC1528S05-LT.  
Electromagnetic Compatibility  
EMC (see note 2)  
Standard  
Test Level  
Criteria  
Notes & Conditions  
Conducted Emissions  
MIL-STD-461E/F  
CE101/CE102  
MTF50 module is required  
Spikes  
Surges  
Ripple  
±250 V for 100 µs  
100 V for 50 ms (see note 1) MTF50 module is required  
14 VAC pk-pk  
MIL-STD-1275A-D  
Immunity  
MIL-STD-704A  
600 V input transient 10µs 50Ω source impedance MTF50 module is required  
MIL-STD-704B-F  
50 V for 10 ms  
CS101, CS114,  
Conducted Susceptibility  
MIL-STD-461E/F  
MTF50 module is required  
CS115, CS116  
Note.  
1. 0.5 Ω source impedance  
2. For compliance to D0160D, DEF-STAN-59-41 and GAM-EG13B please contact sales  
Safety Approvals  
Standard  
Category  
CE  
LVD  
3
xppower.com  
MTBF Calculations  
Temperature / Environment  
Ground Mobile - GM  
Airbourne Inhabited Cargo - AIC Airbourne Inhabited Fighter - AIF  
20 ºC  
40 ºC  
60 ºC  
80 ºC  
100 ºC  
1450849 Hrs  
1000720 Hrs  
671113 Hrs  
423968 Hrs  
246343 Hrs  
1312752 Hrs  
900223 Hrs  
606117 Hrs  
388474 Hrs  
230675 Hrs  
671079 Hrs  
457913 Hrs  
315096 Hrs  
214125 Hrs  
140070 Hrs  
Synchronization  
The recommended level for the synchronization is a TTL signal but slightly higher levels may be used without a problem. However the maximum  
positive level should not exceed 5V. The ideal synchronization signal is a pulse of minimum of 200ns and low and high levels of <0.8V and 4V to 5V  
respectively within a frequency range of 450kHz to 500kHz. The trigger is the falling edge of the signal and the impedance of the sync pin is  
>10kohm. If the synchronization feature is not required the sync pin is recommended to be connected to ground to prevent any abnormal  
interference.  
4
xppower.com  
Overcurrent Protection  
Vout  
MTC0528SXX has a trip and restart (hiccup mode)  
protection which will turn off the converter after reaching  
the limit between 105% to 150% of full load. The converter  
will attempt to restart after approximately 700ms.  
105-150%  
of nominal Iout  
Iout  
Figure 1. Overcurrent Protection  
Remote Sensing  
+Vout  
Rlead  
+Sense  
Load  
Power Supply  
Rlead  
-Vout  
Figure 2. MTC05 - Remote Sense Connection Diagram  
Notes.  
1. To use the remote sense connect +Sense pin to +Vout.  
2. When remote sense is not in use leave not connected or connect locally to +Vout.  
5
xppower.com  
Voltage Trim  
4.1  
4.0  
3.9  
3.8  
3.7  
3.6  
3.5  
3.4  
3.3  
3.2  
3.1  
-Vout  
+Sense  
11  
9
8
Max  
Vnom  
Limit  
Rx  
Rx  
8
Adj.  
Adj.  
1.0  
10.0  
100.0  
1000.0  
TRIM UP  
TRIM DOWN  
Rx (k)  
Figure 3. MTC05 - Trim Connections  
Figure 4. MTC0528S3V3 - Max and Min Adjustment  
14.0  
13.0  
12.0  
11.0  
10.0  
9.0  
6.5  
6.0  
5.5  
5.0  
4.5  
4.0  
3.5  
Max  
Max  
Min  
Min  
Vnom  
Vnom  
Limit Max  
Limit Min  
Limit Max  
Limit Min  
8.0  
1.0  
10.0  
100.0  
1000.0  
1.0  
10.0  
100.0  
1000.0  
Rx (k)  
Rx (k)  
Figure 5. MTC0528S05 - Max and Min Adjustment  
Figure 6. MTC0528S12 - Max and Min Adjustment  
31.0  
30.0  
29.0  
28.0  
27.0  
26.0  
25.0  
24.0  
23.0  
22.0  
21.0  
20.0  
19.0  
18.0  
17.0  
16.0  
15.0  
14.0  
13.0  
12.0  
Max  
Min  
Max  
Vnom  
Min  
Limit Max  
Limit Min  
Vnom  
Limit Max  
Limit Min  
11.0  
10.0  
1.0  
10.0  
100.0  
1000.0  
10000.0  
1.0  
10.0  
100.0  
1000.0  
Rx (k)  
Rx (k)  
Figure 8. MTC0528S28 - Max and Min Adjustment  
Figure 7. MTC0528S15 - Max and Min Adjustment  
Notes.  
1. When adjusting the output voltage do not go above the specified output voltage range (refer to tables) as the Over Voltage Protection  
may be triggered when fitted.  
2. When adjusting the output voltage do not go below the specified voltage range (refer to tables) as input and output characteristics can not be guaranteed.  
3. When not in use leave Adj. pin not-connected.  
6
xppower.com  
EMC Performance Curves  
Figure 9. MTC0528S05 without a filter  
Figure 10. MTC0528S05 with MTF50 filter  
EMC Filter Connection Diagram  
+Vin (6)  
+Vout (9)  
+Vin (4)  
+Vout  
(10)  
RL  
MTC0528Sxx  
MTF50  
-Vin (4)  
Y Cap (3)  
Case (2)  
-Vin (3)  
-Vout (11)  
-Vout  
(11)  
Case (1)  
Figure 11. MTC05 - EMC Filter connection diagram  
7
xppower.com  
Parallel Configuration  
R
+
+
+Sense  
Converter  
1
Supply  
Converter  
1
Supply  
Adj  
-
-
Load  
Load  
R
+
+
+Sense  
Converter  
2
Converter  
2
Adj  
-
-
Figure 12. Parallel configuration suitable for redundant operation  
Figure 13. Parallel configuration for current sharing  
Notes.  
1. Up to 3 converters to share within 80% max power;  
2. To calculate the resistor (R) for the current sharing use the formula: R=(Vout nom (V) x output set tolerance (%))/(Iout nom (A) x current share (%)), e.g.  
MTC0528S05 will be: R=(5V x 4%)/(0.8A x 50%)=500mΩ  
3. The adjust pin can be used to tune Vout to achieve max of 1% tolerance which helps to achieve better current sharing and keeps the resistor (R) value lower.  
Overvoltage Protection  
Vin+  
MTC05  
LOAD  
Vin-  
Inhibit  
Figure 15. Overvoltage Protection - Trip & Restart  
Vin+  
MTC05  
LOAD  
Vin-  
Inhibit  
Figure 14. Overvoltage Protection - Latched  
8
xppower.com  
Efficiency  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
Vin = 15.5 V  
Vin = 28.0 V  
Vin = 40.0 V  
Vin = 15.5 V  
Vin = 28.0 V  
Vin = 40.0 V  
20  
40  
60  
80  
100  
20  
40  
60  
80  
100  
Iout nom %  
Iout nom %  
Figure 15. Typical efficiency for MTC0528S05  
Figure 16. Typical efficiency for MTC0528S28  
Start Up Time  
Figure 17. Start up time for MTC0528S05 with full resistive load  
Figure 18. Start up time for MTC0528S05 at full load  
- 62 ms  
and 240 µF - 62 ms  
Figure 19. Start up time for MTC0528S28 with full resistive load  
Figure 20. Start up time for MTC0528S28 at full load  
- 76 ms  
and 99 µF - 76 ms  
9
xppower.com  
Mechanical Details  
Pin 12  
Pin 7  
Pin 1  
Pin 6  
0.1 (2.54)  
0.5  
(12.7)  
Bottom View  
0.012  
0.008  
0.760  
(19.3  
0.130  
(3.3  
0.012  
1.260  
(32.0  
0.3  
0.2  
)
)
0.3  
)
+0.020  
0.343  
(8.7  
-0.012  
+0.5  
)
-0.3  
0.008  
0.130  
(3.3  
0.2  
)
1.0 (25.4)  
0.177(4.5)  
Notes.  
MTC05 Connections  
1. Dimensions are in inches (mm)  
2. Tolerance: 0.02 inches ( 0.5 mm)  
3. Weight: 0.02 lb (10 g)  
Pin  
1
2
3
4
Function  
Case  
No Pin  
- Vin  
4. Materials & Finish:  
Pin -  
Material: Cu Zn30 2.5µm Ni  
Finish: 0.2-0.5µm AU (HV 170-200)  
+ Vin  
Synchronisation  
Inhibit  
5
6
Case - Material: Aluminium (Al Mg Si 0.5)  
Finish: Chromated  
7
No Pin  
Nameplate - Non-conductive plastic  
8
9
10  
11  
12  
Adjust  
+Sense  
+Vout  
-Vout  
No Pin  
Soldering.  
Wave soldering: 260 ºC max for 10 s  
Soldering gun: 450 º C max for 5 s  
10  
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Phone  
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Email  
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European HQ  
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Fax  
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Email  
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Phone  
Fax  
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Asian HQ  
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Web  
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Global Distributors  
Americas .................. Newark element14 newark.com  
Asia.......................................element14 sg.element14.com  
Europe .......................Farnell element14 farnell.com  
Worldwide ................................ Digi-Key digikey.com  
13 April 15  
MTC15  
COTS Component for Defense & Avionics Applications  
Single & Dual Output Models  
Environmental Performance to MIL-STD 810  
10 to 50 VDC Transient Input Range  
15 to 40 VDC Steady State Input Range  
15W Max Output Power  
-55ºC to 100ºC Operation  
Cooling Plates and Mounting Holes for Easy Integration  
Synchronous Rectification on Low Voltage Outputs  
MIL-STD 461E/F EMI Performance  
Frequency Synchronization  
Introduction  
The MTC15 is a COTS DC-DC converter developed specifically for the defense and avionics market. This product has a  
full military specification while offering the short lead-times and cost benefits of a COTS component.  
The MTC15 uses a forward converter design switching at 450 kHz giving excellent size, efficiency and EMC  
performance. The input range is designed to provide short term operation over 10 – 50 VDC to enable the converter to  
work at full power through the dips and surges commonly seen in vehicle and aircraft applications. A soft start circuit  
provides well-controlled outputs with no overshoot.  
Comprehensive control functions such as voltage trim, remote sense, inhibit and frequency synchronization to an  
external source are standard features.  
When used in conjunction with the MTF input filter module the MTC15 complies to MIL-STD 461E/F CE/CS MIL-STD  
1275A-D and MIL-STD 704A.  
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
xppower.com  
Input Characteristics  
Characteristic  
Input Voltage  
Transient Input Voltage Range  
UVLO Turn On  
UVLO Turn Off  
Maximum Input Current  
Inhibited Input Current  
Inrush Current  
Minimum  
15.5  
10  
13.5  
8.5  
Typical  
28  
Maximum  
40  
Units  
VDC  
VDC  
VDC  
VDC  
A
Notes & Conditions  
Continuous  
10V for 10 s, 50V for 1 s at full load  
50  
14.8  
9.8  
See models and ratings table for details  
Verified by measurement  
Peak value  
4.1  
40  
mA  
A
Input Reverse Voltage Protection  
External components required  
Output Characteristics  
Characteristic  
Output Voltage  
Output Current  
Output Set Tolerance  
Minimum Load  
Minimum  
Typical  
Maximum  
Units  
VDC  
A
mV  
A
Notes & Conditions  
See models and ratings table for details  
See models and ratings table for details  
100  
0
No minimum load required  
Ripple & Noise  
Vout 5V  
33.5  
60  
1
mV  
%
pk-pk at 100% load and 20 MHz BW  
100% load and 20 MHz BW  
Vout >5V  
Overvoltage Protection(1)  
Overload Protection  
Overcurrent Protection  
Overtemperature Protection(2)  
Remote Sense  
110  
105  
105  
102  
120  
150  
150  
107  
0.5  
1
%
%
%
ºC  
V
Vout nominal  
At Vin nominal  
Dual outputs only, at Vin nominal  
Baseplate temp. with 2ºC to 5ºC hysteresis  
Total voltage compensation, single output only.  
Vout nominal  
Load Regulation  
%
Dual outputs only. V1 at Inom,V2 75-100%  
Inom. See curves for non-symmetrical loads.  
Cross Regulation  
1
%
Load Step Output Transient  
Load Step Recovery  
Line Regulation  
3
500  
1
%
µs  
%
%
Vout nominal 75-25% or 25-75% load changes  
Within 1% of Vout nom  
Vout nominal at 15.5-40 Vin  
Line Step Output Transient  
3
Vout nominal at 15.5-40 Vin  
Time for Vout to recover to 1% of Vout nom,  
with line step 15.5-40 Vin  
Line Step Recovery  
500  
µs  
Maximum Output Capacitance  
Start Up Time  
300 x Iout max  
µF  
ms  
35  
See fig. 17 to 20  
1. Overvoltage protection can be removed by factory, add suffix “-NV” to the part number, e.g. MTC1528S05-NV.  
2: For the option without overtemperature protection add suffix “-NT” to the part number, e.g. MTC1528S05-NT.  
Models & Ratings  
Output Voltage  
Min(1)  
Output Current  
Input Current(2)  
Max Output  
Power  
Model  
Number  
Efficiency  
Nominal  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
28 VDC  
12 VDC  
15 VDC  
Max(1)  
4.0 VDC  
6.0 VDC  
13.8 VDC  
17.0 VDC  
30.0 VDC  
N/A  
Inom  
Imax(3)  
N/A  
No Load  
0.04 A  
0.05 A  
0.04 A  
0.05 A  
0.03 A  
0.03 A  
0.03 A  
Full Load  
0.46 A  
0.53 A  
0.67 A  
0.67 A  
0.69 A  
0.68 A  
0.68 A  
10 W  
12 W  
15 W  
15 W  
15 W  
15 W  
15 W  
3.3 VDC  
4.0 VDC  
9.0 VDC  
11.0 VDC  
20.0 VDC  
N/A  
3.03 A  
2.40 A  
1.25 A  
1.00 A  
0.54 A  
0.62 A  
0.50 A  
77%  
81%  
80%  
80%  
78%  
80%  
80%  
MTC1528S3V3  
MTC1528S05  
MTC1528S12  
MTC1528S15  
MTC1528S28  
MTC1528D12  
MTC1528D15  
N/A  
N/A  
N/A  
N/A  
1.00 A  
0.80 A  
N/A  
N/A  
1. Indicates maximum and minimum voltage adjustment (Maximum includes Remote Sense adjustment).  
2. Vin = 28 VDC.  
3. Maximum output power must not exceed 15 W.  
2
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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General Specifications  
Characteristic  
Efficiency  
Minimum  
Typical  
Maximum  
Units  
%
VDC  
VDC  
VDC  
kHz  
Notes & Conditions  
See models table and performance graphs  
Input to output  
Input to case  
Output to case  
1500  
1000  
500  
Isolation Voltage  
Switching Frequency  
MTBF  
400  
See table  
450  
500  
Frequency synch 400-500 kHz. See note  
Inhibit  
On = TTL High or open circuit; Off = TTL Low or short circuit  
Output Voltage  
3.3 V  
Rth Case - Ambient  
17.3 ºC/W  
17.6 ºC/W  
16.3 ºC/W  
16.3 ºC/W  
15.3 ºC/W  
15.0 ºC/W  
15.0 ºC/W  
5 V  
12 V  
15 V  
28 V  
12 V  
15 V  
Rth Case - Ambient  
Note. Control signal needs to be TTL 0-5 VDC square wave. The trigger is the falling edge.  
Environmental  
Characteristic  
Minimum  
-40  
Typical  
Maximum  
+100  
+100  
+125  
95  
Units  
ºC  
Notes & Conditions  
Operating Case Temperature  
Extended Temperature Range  
Storage Temperature  
Humidity  
Baseplate temperature  
-55  
ºC  
Baseplate temperature. See note (-LT).  
-55  
ºC  
%
Relative humidity  
Salt Atmosphere  
Altitude  
48  
hrs  
Ft  
MIL-STD 810E Method 509.3  
MIL-STD 810D Method 500.2  
70000  
MIL-STD 810D Method 516.3 crash hazard  
for ground equipment  
MIL-STD 810D Method 514.3 basic  
transportation  
2000 bumps in each axes  
MIL-STD 810D Method 516.3 crash hazard  
Shock  
100  
500  
40  
g
Hz  
g
Vibration  
Bump  
5
Note. For -55 ºC extended operating range, add suffix ‘-LT’ to the part number. e.g. MTC1528S05-LT  
Electromagnetic Compatibility  
EMC (see note 2)  
Standard  
Test Level  
Criteria  
Notes & Conditions  
Conducted Emissions  
MIL-STD-461E/F  
CE101/CE102  
MTF50 module is required  
Spikes  
Surges  
Ripple  
250 V for 100 µs  
100 V for 50 ms (see note 1) MTF50 module is required  
14 VAC pk-pk  
MIL-STD-1275A-D  
Immunity  
MIL-STD-704A  
600 V input transient 10µs 50Ω source impedance MTF50 module is required  
MIL-STD-704B-F  
50 V for 10 ms  
CS101, CS114,  
Conducted Susceptibility  
MIL-STD-461E/F  
MTF50 module is required  
CS115, CS116  
Note.  
1. 0.5 Ω source impedance.  
2. For compliance to D0160D, DEF-STAN-59-41 and GAM-EG13B please contact sales.  
Safety Approvals  
Standard  
Category  
CE  
LVD  
3
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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MTBF Calculations - Single Outputs  
Temperature / Environment  
Ground Mobile - GM  
Airbourne Inhabited Cargo - AIC Airbourne Inhabited Fighter - AIF  
20 ºC  
40 ºC  
60 ºC  
80 ºC  
100 ºC  
699369 Hrs  
463029 Hrs  
314033 Hrs  
216493 Hrs  
150255 Hrs  
678618 Hrs  
453157 Hrs  
311322 Hrs  
217962 Hrs  
153738 Hrs  
334141 Hrs  
223314 Hrs  
154451 Hrs  
109671 Hrs  
79262 Hrs  
MTBF Calculations - Dual Outputs  
Temperature / Environment  
Ground Mobile - GM  
Airbourne Inhabited Cargo - AIC Airbourne Inhabited Fighter - AIF  
20 ºC  
40 ºC  
60 ºC  
80 ºC  
100 ºC  
686658 Hrs  
437272 Hrs  
269612 Hrs  
160146 Hrs  
91008 Hrs  
672727 Hrs  
431663 Hrs  
269025 Hrs  
161437 Hrs  
92393 Hrs  
365034 Hrs  
230513 Hrs  
145511 Hrs  
91280 Hrs  
56246 Hrs  
Synchronization  
The recommended level for the synchronization is a TTL signal but slightly higher levels may be used without a problem.  
However the maximum positive level should not exceed 5V. The ideal synchronization signal is a pulse of minimum of  
200ns and low and high levels of <0.8V and 4V to 5V respectively within a frequency range of 400kHz to 500kHz. The  
trigger is the falling edge of the signal and the impedance of the sync pin is >10kohm. If the synchronization feature is  
not required the sync pin is recommended to be connected to ground to prevent any abnormal interference.  
4
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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Overload Protection  
Current or Power Limit Point  
Vout  
MTC1528SXX has overload protection. After reaching the  
limit between 105% to 150% of Inom (current or power  
limit point) it will reduce the output voltage protecting the  
converter from overheating. When Vout nom is in the range  
of 40% to 70% the power will drop to 0 (trip point). The  
unit will attempt to restart after 700ms typical.  
Trip Point  
40-70%  
of nominal  
Vout  
MTC1528DXX has overload protection similar to the single  
outputs when both outputs are loaded symmetrically. In  
addition, each output also has an individual current limit  
between 105% to 150% of Imax to protect applications  
with non-symmetrical loads.  
105-150%  
of nominal Iout  
Iout  
Figure 1. Overload Protection  
Remote Sensing - Single Output Models Only  
+Vout  
Rlead  
Rlead  
+Sense  
Load  
Power Supply  
-Vout  
Figure 2. MTC15 - Remote Sense Connection Diagram  
Notes.  
1. To use the remote sense connect +Sense pin to +Vout.  
2. When remote sense is not in use leave not connected or connected locally to +Vout.  
5
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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Voltage Trim - Single Output Models Only  
4.1  
4.0  
3.9  
3.8  
3.7  
3.6  
3.5  
3.4  
3.3  
3.2  
-Vout  
+Sense  
12  
11  
Max  
Limit max  
Vnom  
Rx  
Rx  
13  
13  
Adj.  
Adj.  
1
10  
100  
1000  
TRIM UP  
TRIM DOWN  
Rx (k)  
Figure 3. MTC15 - Trim connections  
Figure 4. MTC1528S3V3 - Max and Min Adjustment  
7.5  
7.0  
6.5  
6.0  
5.5  
5.0  
4.5  
4.0  
3.5  
14  
13  
12  
11  
10  
9
Max  
Max  
Min  
Min  
Vnom  
Vnom  
Limit max  
Limit min  
Limit max  
Limit min  
8
7
1
10  
100  
1000  
10  
100  
1000  
Rx (k)  
Rx (k)  
Figure 5. MTC1528S05 - Max and Min Adjustment  
Figure 6. MTC1528S12 - Max and Min Adjustment  
31  
30  
29  
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
10  
9
Max  
Max  
Min  
Min  
Vnom  
Vnom  
Limit max  
Limit min  
Limit max  
Limit min  
10  
100  
1000  
1
10  
100  
1000  
Rx (k)  
Rx (k)  
Figure 8. MTC1528S28 - Max and Min Adjustment  
Figure 7. MTC1528S15 - Max and Min Adjustment  
Notes.  
1. When adjusting the output voltage do not go above the max. output voltage limit (refer to tables) as the overvoltage protection may be triggered when fitted.  
2. When adjusting the output voltage do not go below the specified voltage range (refer to tables) as input and output characteristics can not be guaranteed.  
3. When not in use leave Adj. pin not-connected.  
6
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
xppower.com  
EMC Performance Curve Examples  
Figure 9. MTC1528S05 without a filter  
Figure 10. MTC1528S05 with MTF50 filter  
EMC Filter Connection Diagram  
+Vin (6)  
+Vout (9)  
+Vin (6)  
+Vout  
(14)  
RL  
MTC1528Sxx  
MTF50  
-Vin (4)  
-Vin (4)  
Y Cap (3)  
Case (2)  
-Vout (11)  
-Vout  
(12)  
Case (2)  
Figure 11. MTC15 - EMC Filter connection diagram  
7
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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Parallel Configuration - Single Output Models Only  
+
+Sense  
Converter  
1
Supply  
-
Load  
+
+Sense  
Converter  
2
-
Figure 12. Parallel configuration suitable for redundant operation  
R
+
Converter  
1
Supply  
Adj  
-
Load  
R
+
Converter  
2
Adj  
-
Figure 13. Parallel configuration for current sharing  
Notes.  
1. Up to 3 converters to share within 80% max power;  
2. To calculate the resistor (R) for the current sharing use the formula: R=(Vout nom (V) x output set tolerance (%))/(Iout nom (A) x current share (%)), e.g.  
MTC1528S05 will be: R=(5V x 4%)/(2.40A x 50%)=167mΩ  
3. The adjust pin can be used to tune Vout to achieve max of 1% tolerance which helps to achieve better current sharing and keeps the resistor (R) value lower.  
8
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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Efficiency  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
90  
80  
70  
60  
50  
25/25%  
50/50%  
80/20%  
20/80%  
20  
40  
60  
80  
100  
20  
40  
60  
80  
100  
Iout %  
Iout %  
Iout %  
Vin = 15.5 V  
Vin = 28.0 V  
Vin = 40.0 V  
Vin = 15.5 V  
Vin = 28.0 V  
Vin = 40.0 V  
Vin = 15.5 V  
Vin = 28.0 V  
Vin = 40.0 V  
Figure 14. Typical efficiency for MTC1528S05  
Figure 15. Typical efficiency for MTC1528S28  
Figure 16. Typical efficiency for MTC1528D15  
Start Up Time  
Figure 17. Start up time for MTC1528S05 with full resistive load  
Figure 18. Start up time for MTC1528S05 at full load  
- 35 ms  
and 790 µF - 34 ms  
Figure 19. Start up time for MTC1528S28 with full resistive load  
Figure 20. Start up time for MTC1528S28 at full load  
- 32.4 ms  
and 150 µF - 41.6 ms  
9
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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Dual Output Cross Regulation  
MTC1528D15  
Output voltage over minimum load  
Iout1=constant nominal load (0.25A); Iout2=variable  
MTC1528D12  
Output voltage over minimum load  
Iout1=constant nominal load (0.3A); Iout2=variable  
18.000  
17.000  
16.000  
15.000  
14.000  
13.000  
12.000  
14.000  
13.500  
13.000  
12.500  
12.000  
11.500  
11.000  
10.500  
10.000  
0.00  
0.05  
0.10  
0.15  
0.20  
0.25  
0.00  
0.05  
0.10  
0.15  
0.20  
0.25  
0.30  
0.35  
Iout2 [A]  
Iout2 [A]  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
MTC1528D12  
MTC1528D15  
Output voltage over minimum load  
Iout1=constant nominal load (0.62A); Iout2=variable  
Output voltage over minimum load  
Iout1=constant nominal load (0.5A); Iout2=variable  
14.000  
13.500  
13.000  
12.500  
12.000  
11.500  
11.000  
10.500  
10.000  
16.500  
16.000  
15.500  
15.000  
14.500  
14.000  
13.500  
0.00  
0.10  
0.20  
0.30  
0.40  
0.50  
0.60  
0.00  
0.10  
0.20  
0.30  
0.40  
0.50  
0.60  
Iout2 [A]  
Iout2 [A]  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
MTC1528D12  
Output voltage over minimum load  
Iout1=constant nominal load (1.0A); Iout2=variable  
MTC1528D15  
Output voltage over minimum load  
Iout1=constant nominal load (0.8A); Iout2=variable  
14.000  
13.500  
13.000  
12.500  
12.000  
11.500  
11.000  
10.500  
10.000  
17.000  
16.500  
16.000  
15.500  
15.000  
14.500  
14.000  
13.500  
13.000  
0.00  
0.05  
0.10  
0.15  
0.20  
0.25  
0.00  
0.05  
0.10  
0.15  
0.20  
0.25  
Iout2 [A]  
Iout2 [A]  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
10  
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Mechanical Details  
14  
1
7
0.1 (2.54)  
Bottom View  
0.008  
0.012  
0.216  
(5.4  
0.724  
(18.4)  
1.024  
(26.0  
0.2  
0.3  
)
)
8
0.150 (3.8)  
1.276 (32.4)  
+0.021  
0.500  
-0.012  
Dual Output  
(12.7+0.5  
)
-0.3  
+0.020  
-0.012  
0.382  
(9.7  
Single Output  
+0.5  
)
-0.3  
0.008  
0.138  
(3.5  
0.2  
)
1.3 (33.02)  
0.177(4.5)  
0.3  
1.575 0.012(40.0  
)
Notes.  
MTC15 Connections  
1. Dimensions are in inches (mm)  
2. Tolerance: 0.02 inches ( 0.5 mm)  
3. Weight: 0.04 lb (20 g)  
Pin  
1
2
3
4
5
6
7
8
Single Output  
No Pin  
Dual Output  
No Pin  
Case  
No Pin  
- Vin  
Synchronisation  
+ Vin  
Case  
No Pin  
- Vin  
Synchronisation  
+ Vin  
Inhibit  
No Pin  
No Pin  
No Pin  
+Sense  
-Vout (COM)  
Adjust  
4. Materials & Finish:  
Pin -  
Diameter:0.032 (0.8)  
Material: Cu Zn30 2.5 µm Ni  
Finish: 0.2-0.5 µm AU (HV 170-200)  
Mounting Hole - Diameter: 0.102 (2.6)  
Inhibit  
Case -  
Material: Aluminium (Al Mg Si 0.5)  
Finish: Chromated  
Non-conductive plastic  
No Pin  
No Pin  
-Vout  
No Pin  
COM  
Nameplate -  
Soldering.  
9
10  
11  
12  
13  
14  
Wave soldering: 260 ºC max for 10 s  
Soldering gun: 450 º C max for 5 s  
No Pin  
+ Vout  
+Vout  
11  
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P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
09 March 15  
MTC30  
COTS Component for Defense & Avionics Applications  
Single & Dual Output Models  
Environmental Performance to MIL-STD 810  
10 to 50 VDC Transient Input Range  
15 to 40 VDC Steady State Input Range  
35W Max Output Power  
-55ºC to 100ºC Operation  
Cooling Plates and Mounting Holes for Easy Integration  
Synchronous Rectification on Low Voltage Outputs  
MIL-STD 461E EMI Performance  
Frequency Synchronization  
Thermal Warning (Battle Mode) Signal  
Introduction  
The MTC30 is a COTS DC-DC converter developed specifically for the defense and avionics market. This product has a  
full military specification while offering the short lead-times and cost benefits of a COTS component.  
The MTC30 uses a forward converter design switching at 450 kHz giving excellent size, efficiency and EMC  
performance. The input range is designed to provide short term operation over 10 – 50 VDC to enable the converter to  
work at full power through the dips and surges commonly seen in vehicle and aircraft applications. A soft start circuit  
provides well-controlled outputs with no overshoot.  
Comprehensive control functions such as voltage trim, remote sense, inhibit and frequency synchronization to an  
external source are standard features. The MTC30 contains an over temperature warning signal (battle mode) that gives  
user control over the temperature shutdown function of the converter.  
The internal filtering meets the conducted emission requirements of MIL-STD 461E/F without external components.  
When used in conjunction with the MTF input filter module the MTC30 complies to MIL-STD 461E/F CE/CS, MIL-STD  
1275A-D and MIL-STD 704A-F.  
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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Input Characteristics  
Characteristic  
Input Voltage  
Transient Input Voltage Range  
UVLO Turn On  
UVLO Turn Off  
Maximum Input Current  
Inhibited Input Current  
Inrush Current  
Minimum  
15.5  
10  
13.5  
8.5  
Typical  
28  
Maximum  
40  
Units  
VDC  
VDC  
VDC  
VDC  
A
Notes & Conditions  
Continuous  
10V for 10 s, 50V for 1 s at full load  
50  
14.8  
9.8  
See models and ratings table for details  
Verified by measurement  
Peak value  
4.9  
52  
mA  
A
Input Reverse Voltage Protection  
External components required  
Output Characteristics  
Characteristic  
Output Voltage  
Output Current  
Output Set Tolerance  
Minimum Load  
Minimum  
Typical  
Maximum  
Units  
VDC  
A
mV  
A
Notes & Conditions  
See models and ratings table for details  
See models and ratings table for details  
100  
0
No minimum load required  
Ripple & Noise  
Vout 5V  
40  
60  
1
mV  
%
pk-pk at 100% load and 20 MHz BW  
100% load and 20 MHz BW  
Vout >5V  
Overvoltage Protection(1)  
Overload Protection  
Overcurrent Protection  
Overtemperature Protection(2)  
Remote Sense  
110  
105  
105  
102  
120  
150  
150  
107  
0.5  
1
%
%
%
ºC  
V
Vout nominal  
At Vin nominal  
Dual outputs only, at Vin nominal  
Baseplate temp. with 2ºC to 5ºC hysteresis  
Total voltage compensation  
Vout nominal  
Load Regulation  
%
Dual outputs only. V1 at Inom,V2 75-100%  
Inom. See curves for non-symmetrical loads.  
Cross Regulation  
1
%
Load Step Output Transient  
Load Step Recovery  
Line Regulation  
3
500  
1
%
µs  
%
%
Vout nominal 75-25% or 25-75% load changes  
Within 1% of Vout nom  
Vout nominal at 15.5-40 Vin  
Line Step Output Transient  
3
Vout nominal at 15.5-40 Vin  
Time for Vout to recover to 1% of Vout nom,  
with line step 15.5-40 Vin  
Line Step Recovery  
500  
µs  
Maximum Output Capacitance  
Start Up Time  
300 x Iout max  
µF  
ms  
45  
See fig. 17 to 20  
1. Overvoltage protection can be removed by factory, add suffix “-NV” to the part number, e.g. MTC3028S05-NV.  
2: For the option without overtemperature protection add suffix “-NT” to the part number, e.g. MTC3028S05-NT.  
Models & Ratings  
(3)  
Output Voltage  
Min(1)  
Output Current  
Input Current  
Max Output  
Power  
Model  
Number  
Efficiency  
Nominal  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
28 VDC  
12 VDC  
15 VDC  
Max(1)  
4.0 VDC  
6.0 VDC  
13.8 VDC (2)  
17.0 VDC (2)  
30.0 VDC  
N/A  
Inom  
Imax(4)  
N/A  
No Load  
0.06 A  
0.09 A  
0.05 A  
0.06 A  
0.07 A  
0.04 A  
0.04 A  
Full Load  
0.89 A  
1.08 A  
1.41 A  
1.54 A  
1.51 A  
1.33 A  
1.33 A  
20 W  
25 W  
32 W  
35 W  
35 W  
30 W  
30 W  
3.3 VDC  
4.0 VDC  
9.0 VDC  
11.0 VDC  
20.0 VDC  
N/A  
6.06 A  
5.00 A  
2.70 A  
2.33 A  
1.25 A  
1.25 A  
1.00 A  
80%  
83%  
81%  
81%  
83%  
81%  
80%  
MTC3028S3V3  
MTC3028S05  
MTC3028S12  
MTC3028S15  
MTC3028S28  
MTC3028D12  
MTC3028D15  
N/A  
N/A  
N/A  
N/A  
2.00 A  
1.60 A  
N/A  
N/A  
1. Indicates maximum and minimum voltage adjustment (Maximum includes Remote Sense adjustment).  
2. The full trim range is not available when the input is <15.5V.  
3. Vin = 28 VDC  
4. Maximum output power must not exceed 30 W.  
2
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General Specifications  
Characteristic  
Efficiency  
Minimum  
Typical  
Maximum  
Units  
%
VDC  
VDC  
VDC  
kHz  
Notes & Conditions  
See models table and performance graphs  
Input to output  
Input to case  
Output to case  
1500  
1000  
500  
Isolation Voltage  
Switching Frequency  
MTBF  
400  
See table  
450  
500  
Frequency synch 400-500 kHz. See note  
Inhibit  
On = TTL High or open circuit; Off = TTL Low or short circuit  
Output Voltage  
Rth Case - Ambient  
3.3 V  
5 V  
9.2 ºC/W  
9.3 ºC/W  
8.7 ºC/W  
8.6 ºC/W  
8.8 ºC/W  
8.7 ºC/W  
8.7 ºC/W  
12 V  
15 V  
28 V  
12 V  
15 V  
Rth Case - Ambient  
Note. Control signal needs to be TTL 0-5 VDC square wave. The trigger is the falling edge.  
Environmental  
Characteristic  
Minimum  
-40  
Typical  
Maximum  
+100  
+100  
+125  
95  
Units  
ºC  
Notes & Conditions  
Operating Case Temperature  
Extended Temperature Range  
Storage Temperature  
Humidity  
Baseplate temperature  
-55  
ºC  
Baseplate temperature. See note.  
-55  
ºC  
%
Relative humidity  
Altitude  
70000  
48  
Ft  
MIL-STD 810D Method 500.2  
MIL-STD 810E Method 509.3  
Salt Atmosphere  
hrs  
MIL-STD 810D Method 516.3 crash hazard  
for ground equipment  
MIL-STD 810D Method 514.3 basic  
transportation  
2000 bumps in each axes  
MIL-STD 810D Method 516.3 crash hazard  
Shock  
100  
500  
40  
g
Hz  
g
Vibration  
Bump  
5
Note. For -55 ºC extended operating range, add suffix ‘-LT’ to the part number. e.g. MTC3028S05-LT  
Electromagnetic Compatibility  
Standard  
Test Level  
CE101/CE102  
TBA  
Criteria  
Notes & Conditions  
MIL-STD-461E/F  
DEF-STAN-59-41  
Conducted Emissions  
Immunity  
MTF50 module is required  
Spikes  
Surges  
Ripple  
250 V for 100 µs  
100 V for 50 ms (see note)  
14 VAC pk-pk  
MIL-STD-1275A-D  
MTF50 module is required  
MIL-STD-704A  
600 V input transient 10µs 50Ω source impedance MTF50 module is required  
MIL-STD-704B-F  
50 V for 10 ms  
CS101, CS114,  
Conducted Susceptibility  
MIL-STD-461E/F  
MTF50 module is required  
CS115, CS116  
Note. 0.5 Ω source impedance  
Safety Approvals  
Standard  
CE  
Category  
LVD  
3
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MTBF Calculations - Single Outputs  
Temperature / Environment  
Ground Mobile - GM  
Airbourne Inhabited Cargo - AIC Airbourne Inhabited Fighter - AIF  
20 ºC  
40 ºC  
60 ºC  
80 ºC  
100 ºC  
572508 Hrs  
388615 Hrs  
268016 Hrs  
186666 Hrs  
130030 Hrs  
511768 Hrs  
344869 Hrs  
237025 Hrs  
165178 Hrs  
115636 Hrs  
248881 Hrs  
165992 Hrs  
113839 Hrs  
79883 Hrs  
56976 Hrs  
MTBF Calculations - Dual Outputs  
Temperature / Environment  
Ground Mobile - GM  
Airbourne Inhabited Cargo - AIC Airbourne Inhabited Fighter - AIF  
20 ºC  
40 ºC  
60 ºC  
80 ºC  
100 ºC  
559576 Hrs  
372929 Hrs  
247825 Hrs  
163916 Hrs  
107298 Hrs  
537722 Hrs  
364801 Hrs  
247508 Hrs  
167263 Hrs  
111652 Hrs  
288094 Hrs  
193225 Hrs  
131394 Hrs  
90213 Hrs  
62208 Hrs  
Synchronization  
The recommended level for the synchronization is a TTL signal but slightly higher levels may be used without a problem.  
However the maximum positive level should not exceed 5V. The ideal synchronization signal is a pulse of minimum of  
200ns and low and high levels of <0.8V and 4V to 5V respectively within a frequency range of 400kHz to 500kHz. The  
trigger is the falling edge of the signal and the impedance of the sync pin is >10kohm. If the synchronization feature is  
not required the sync pin is recommended to be connected to ground to prevent any abnormal interference.  
Thermal Warning (TW)  
As it can be seen from the block diagram above the thermal warning pin is an open collector output. It can be used for  
an over-temperature protection up to 107 °C by connecting it to the inhibit pin. When the base-plate temperature of the  
converter is between 102 °C and 107 °C the transistor will be switched on and will pull the inhibit pin to ground. If the  
TW pin is not connected the converter will run without over-temperature protection. This could be used during battle  
when the part will operate until destroy itself due to overheating.  
4
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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Overload Protection  
Current or Power Limit Point  
Vout  
MTC3028SXX has overload protection. After reaching the  
limit between 105% to 150% of Inom (current or power  
limit point) it will reduce the output voltage protecting the  
converter from overheating. When Vout nom is in the range  
of 40% to 70% the power will drop to 0 (trip point). The  
unit will attempt to restart after 700ms typical.  
Trip Point  
40-70%  
of nominal  
Vout  
MTC3028DXX has overload protection similar to the single  
outputs when both outputs are loaded symmetrically. In  
addition, each output also has an individual current limit  
between 105% to 150% of Imax to protect applications  
with non-symmetrical loads.  
105-150%  
of nominal Iout  
Iout  
Figure 1. Overload Protection  
Remote Sensing - Single Output Models Only  
+Vout  
R lead  
+Sense  
-Sense  
-Vout  
Load  
Power Supply  
R lead  
Figure 2. MTC30 - Remote Sense Connection Diagram  
Notes.  
1. To use the remote sense connect +Sense pin to +Vout and -Sense pin to -Vout.  
2. When remote sense is not in use leave pins not connected or connected locally to Vout.  
5
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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Voltage Trim - Single Output Models Only  
4.2  
4.0  
3.8  
3.6  
3.4  
3.2  
3.0  
-Sense  
+Sense  
25  
18  
Max  
Vnom  
Limit max  
Rx  
Rx  
17  
17  
Adj.  
Adj.  
1
10  
100  
1000  
TRIM UP  
TRIM DOWN  
Rx (kΩ)  
Figure 3. MTC30 - Trim connections  
Figure 4. MTC3028S3V3 - Max and Min Adjustment  
6.5  
6.0  
5.5  
5.0  
4.5  
14.0  
13.5  
13.0  
12.5  
12.0  
11.5  
11.0  
10.5  
10.0  
9.5  
Max  
Max  
Min  
Min  
Vnom  
Vnom  
Limit max  
Limit min  
Limit max  
Limit min  
9.0  
3.5  
8.5  
10  
100  
Rx (kΩ)  
1000  
1
10  
100  
1000  
Rx (kΩ)  
Figure 5. MTC3028S05 - Max and Min Adjustment  
Figure 6. MTC3028S12 - Max and Min Adjustment  
18  
17  
16  
15  
14  
13  
12  
11  
10  
31  
30  
29  
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
Max  
Min  
Max  
Vnom  
Min  
Limit max  
Limit min  
Vnom  
Limit max  
Limit min  
1
10  
100  
1000  
1
10  
100  
1000  
Rx (kΩ)  
Rx (kΩ)  
Figure 8. MTC3028S28 - Max and Min Adjustment  
Figure 7. MTC3028S15 - Max and Min Adjustment  
Notes.  
1. When adjusting the output voltage do not go above the max. output voltage limit (refer to tables) as the overvoltage protection may be triggered when fitted.  
2. When adjusting the output voltage do not go below the specified voltage range (refer to tables) as input and output characteristics can not be guaranteed.  
3. When not in use leave Adj. pin not-connected.  
6
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
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EMC Performance Curve Examples  
Figure 9. MTC3028S12 without a filter  
Figure 10. MTC3028S12 with MTF50 filter  
EMC Filter Connection Diagram  
+Vin (6)  
+Vout (9)  
+Vin (6)  
+Vout  
(19,20)  
RL  
MTC3028Sxx  
MTF50  
-Vin (4)  
Y Cap (3)  
Case (2)  
-Vin (4)  
-Vout (11)  
-Vout  
(21,22)  
Case (2)  
Figure 11. MTC30 - EMC Filter connection diagram  
7
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Parallel Configuration - Single Output Models Only  
+
+Sense  
Converter  
1
Supply  
-
Load  
+
+Sense  
Converter  
2
-
Figure 12. Parallel configuration suitable for redundant operation  
R
+
Converter  
1
Supply  
Adj  
-
Load  
R
+
Converter  
2
Adj  
-
Figure 13. Parallel configuration for current sharing  
Notes.  
1. Up to 3 converters to share within 80% max power;  
2. To calculate the resistor (R) for the current sharing use the formula: R=(Vout nom (V) x output set tolerance (%))/(Iout nom (A) x current share (%)), e.g.  
MTC3028S05 will be: R=(5V x 4%)/(5A x 50%)=800mΩ  
3. The adjust pin can be used to tune Vout to achieve max of 1% tolerance which helps to achieve better current sharing and keeps the resistor (R) value lower.  
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Efficiency  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
90  
80  
70  
60  
50  
20  
40  
60  
Iout %  
80  
100  
25/25%  
50/50%  
80/20%  
20/80%  
20  
40  
60  
80  
100  
Iout %  
Iout %  
Vin = 15.5 V  
Vin = 28.0 V  
Vin = 40.0 V  
Vin = 15.5 V  
Vin = 28.0 V  
Vin = 40.0 V  
Vin = 15.5 V  
Vin = 28.0 V  
Vin = 40.0 V  
Figure 14. Typical efficiency for MTC3028S05  
Figure 15. Typical efficiency for MTC3028S28  
Figure 16. Typical efficiency for MTC3028D15  
Start Up Time  
Figure 17. Start up time for MTC3028S05 with full resistive load - 34 ms  
Figure 18. Start up time for MTC3028S05 at full load  
and 1500 µF - 45 ms  
Figure 19. Start up time for MTC3028S15 with full resistive load - 46 ms  
Figure 20. Start up time for MTC3028S15 at full load  
and 700 µF - 47 ms  
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Dual Output Cross Regulation  
MTC3028D15  
Output voltage over minimum load  
Iout1=constant nominal load (0.5A); Iout2=variable  
MTC3028D12  
Output voltage over minimum load  
Iout1=constant nominal load (0.62A); Iout2=variable  
17.500  
17.000  
16.500  
16.000  
15.500  
15.000  
14.500  
14.000  
13.500  
13.000  
12.500  
14.000  
13.500  
13.000  
12.500  
12.000  
11.500  
11.000  
10.500  
10.000  
0.00  
0.05  
0.10  
0.15  
0.20  
0.25  
0.30  
0.35  
0.00  
0.10  
0.20  
0.30  
0.40  
0.50  
0.60  
Iout2 [A]  
Iout2 [A]  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
MTC3028D15  
MTC3028D12  
Output voltage over minimum load  
Iout1=constant nominal load (1.0A); Iout2=variable  
Output voltage over minimum load  
Iout1=constant nominal load (1.25A); Iout2=variable  
17.000  
14.000  
13.500  
13.000  
12.500  
12.000  
11.500  
11.000  
10.500  
10.000  
16.500  
16.000  
15.500  
15.000  
14.500  
14.000  
13.500  
13.000  
12.500  
0.00  
0.10  
0.20  
0.30  
0.40  
0.50  
0.00  
0.20  
0.40  
0.60  
0.80  
1.00  
Iout2 [A]  
Iout2 [A]  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
MTC3028D15  
MTC3028D12  
Output voltage over minimum load  
Iout1=constant nominal load (1.6A); Iout2=variable  
Output voltage over minimum load  
Iout1=constant nominal load (2.0A); Iout2=variable  
14.000  
13.500  
13.000  
12.500  
12.000  
11.500  
11.000  
10.500  
10.000  
17.000  
16.500  
16.000  
15.500  
15.000  
14.500  
14.000  
13.500  
13.000  
0.00  
0.05  
0.10  
0.15  
0.20  
0.25  
0.30  
0.00  
0.10  
0.20  
0.30  
0.40  
0.50  
0.60  
0.70  
Iout2 [A]  
Iout2 [A]  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
Vout2@Vin=15.5V  
Vout2@Vin=28V  
Vout2@Vin=40V  
Vout1@Vin=15.5V  
Vout1@Vin=28V  
Vout1@Vin=40V  
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Mechanical Details  
26  
1
1.512 (38.4)  
1.811  
Bottom View  
0.1 (2.54)  
0.012  
0.008  
0.154  
(3.9  
0.3  
(46.0  
)
0.2  
)
14  
13  
0.150 (3.8)  
1.984 (50.4)  
+0.020  
0.500  
(12.7  
-0.012  
+0.5  
)
-0.3  
0.008  
0.142  
(3.6  
0.2  
)
2.000 (50.8)  
0.177(4.5)  
0.3  
2.283 0.012(58.0  
)
Notes.  
MTC30 Connections  
1. Dimensions are in inches (mm)  
2. Tolerance: 0.02 inches ( 0.5 mm)  
3. Weight: 0.15 lb (70 g)  
Pin  
1
2
3
4
5
6
7
8
Single Output  
Dual Output  
No Pin  
Case  
No Pin  
- Vin  
No Pin  
+ Vin  
No Pin  
No Pin  
Case  
No Pin  
- Vin  
No Pin  
+ Vin  
No Pin  
4. Materials & Finish:  
Pin -  
Diameter: 0.032 (0.8)  
Material: Cu Zn30 2.5 µm Ni  
Finish: 0.2-0.5 µm AU (HV 170-200)  
Mounting Hole - Diameter: 0.102 (2.6)  
Case -  
Material: Aluminium (Al Mg Si 0.5)  
Finish: Chromated  
Non-conductive plastic  
Synchronisation  
No Pin  
Synchronisation  
No Pin  
Inhibit  
No Pin  
Thermal Warning (TW)  
No Pin  
Nameplate -  
Soldering.  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
Inhibit  
No Pin  
Thermal Warning (TW)  
Signal GND (SGND)  
No Pin  
Wave soldering: 260 ºC max for 10 s  
Soldering gun: 450 º C max for 5 s  
No Pin  
No Pin  
No Pin  
No Pin  
No Pin  
+ Vout  
+ Vout  
COM  
COM  
- Vout  
- Vout  
No Pin  
No Pin  
No Pin  
Adjust  
+ Sense  
+ Vout  
+ Vout  
- Vout (COM)  
- Vout (COM)  
No Pin  
No Pin  
- Sense  
No Pin  
No Pin  
11  
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North American HQ  
North American Sales Offices  
Distributors  
Toll Free ....................+1 (800) 253-0490  
New England.............+1 (603) 818-4020  
Mid Atlantic...............+1 (973) 658-8001  
Central Region ..........+1 (972) 578-1530  
Western Region ........+1 (408) 732-7777  
XP Power  
Australia......................+61 2 9809 5022 Amtex  
Czech Rep................+420 235 366 129 Vums Powerprag  
Czech Rep................+420 539 050 630 Koala Elektronik  
Estonia............................+372 6228866 Elgerta  
Greece......................+30 210 240 1961 ADEM Electronics  
Hungary........................+36 1 705 2345 JAMSoft  
India ...............+91 80 4095 9330/31/32 Digiprotech  
Israel............................+972 9 7498777 Appletec  
Japan..........................+81 48 864 7733 Bellnix  
Korea..........................+82 31 345 8982 Hanpower  
Latvia............................+371 67501005 Caro  
Lithuania ......................+370 5 2652683 Elgerta  
Poland .........................+48 22 8627500 Gamma  
Portugal .....................+34 93 263 33 54 Venco  
Romania .....................+4 0348 730 920 Multichron T.L.  
Russia .......................+7 (495)234 0636 Prosoft  
Russia .......................+7 (812)325 5115 Gamma  
Slovenia & Balkans......+386 1 583 7930 Elbacomp  
South Africa ................+27 11 609 7122 Vepac  
Spain .........................+34 93 263 33 54 Venco  
Taiwan .........................+886 3 3559642 Fullerton Power  
Turkey.......................+90 212 465 7199 EMPA  
990 Benecia Avenue, Sunnyvale, CA 94085  
Phone  
Fax  
: +1 (408) 732-7777  
: +1 (408) 732-2002  
: nasales@xppower.com  
Email  
European Sales Offices  
European HQ  
Austria.....................+43 (0)1 41 63 3 08  
Belgium.................+33 (0)1 45 12 31 15  
Denmark......................+45 43 42 38 33  
Finland ....................... +358 2 4788 500  
France ..................+33 (0)1 45 12 31 15  
Germany ...............+49 (0)421 63 93 3 0  
Italy............................+39 02 70103517  
Netherlands...........+49 (0)421 63 93 3 0  
Norway ........................+47 63 94 60 18  
Sweden................. +46 (0)8 555 367 00  
Switzerland............ +41 (0)56 448 90 80  
United Kingdom ....+44 (0)118 984 5515  
XP Power  
Horseshoe Park, Pangbourne, Berkshire, RG8 7JW, UK  
Phone  
Fax  
: +44 (0)118 984 5515  
: +44 (0)118 984 3423  
: eusales@xppower.com  
Email  
German HQ  
XP Power  
Auf der Höhe 2, D-28357 Bremen, Germany  
Phone  
Fax  
: +49 (0)421 63 93 3 0  
: +49 (0)421 63 93 3 10  
: desales@xppower.com  
Email  
Asian Sales Offices  
Shanghai................... +86 21 6486 7817  
Singapore ..................... +65 6411 6902  
Asian HQ  
XP Power  
401 Commonwealth Drive, Haw Par Technocentre,  
Lobby B #02-02, Singapore 149598  
Phone  
Fax  
Email  
Web  
: +65 6411 6900  
: +65 6741 8730  
: apsales@xppower.com  
: www.xppowerchina.com /  
www.xppower.com  
Global Distributors  
Americas .................. Newark element14 newark.com  
Asia.......................................element14 sg.element14.com  
Europe .......................Farnell element14 farnell.com  
Worldwide ................................ Digi-Key digikey.com  
P O W E R I N G T H E W O R L D ’ S C R I T I C A L S Y S T E M S  
09 March 15  

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