5962-9168901MXA

更新时间:2024-12-03 02:13:56
品牌:TI
描述:Brushless DC Motor Controller

5962-9168901MXA 概述

Brushless DC Motor Controller 直流无刷电机控制器 运动控制电子器件

5962-9168901MXA 规格参数

是否无铅: 含铅生命周期:Obsolete
零件包装代码:DIP包装说明:DIP-28
针数:28Reach Compliance Code:unknown
ECCN代码:EAR99HTS代码:8542.39.00.01
风险等级:5.72Is Samacsys:N
模拟集成电路 - 其他类型:BRUSHLESS DC MOTOR CONTROLLERJESD-30 代码:R-GDIP-T28
JESD-609代码:e0长度:36.83 mm
功能数量:1端子数量:28
最高工作温度:125 °C最低工作温度:-55 °C
最大输出电流:2 A封装主体材料:CERAMIC, GLASS-SEALED
封装代码:DIP封装形状:RECTANGULAR
封装形式:IN-LINE认证状态:Not Qualified
筛选级别:MIL-STD-883座面最大高度:5.08 mm
最大供电电压 (Vsup):18 V最小供电电压 (Vsup):10 V
标称供电电压 (Vsup):12 V表面贴装:NO
技术:BIPOLAR温度等级:MILITARY
端子面层:TIN LEAD端子形式:THROUGH-HOLE
端子节距:2.54 mm端子位置:DUAL
宽度:15.24 mmBase Number Matches:1

5962-9168901MXA 数据手册

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application  
INFO  
UC1625  
UC2625  
UC3625  
available  
Brushless DC Motor Controller  
FEATURES  
DESCRIPTION  
Drives Power MOSFETs or Power Darlingtons The UC3625 family of motor controller ICs integrate most of the  
Directly  
functions required for high-performance brushless DC motor con-  
trol into one package. When coupled with external power  
MOSFETs or Darlingtons, these ICs perform fixed-frequency PWM  
motor control in either voltage or current mode while implementing  
closed loop speed control and braking with smart noise rejection,  
safe direction reversal, and cross–conduction protection.  
50V Open Collector High-Side Drivers  
Latched Soft Start  
High-speed Current-Sense Amplifier with Ideal  
Diode  
Although specified for operation from power supplies between 10V  
and 18V, the UC1625 can control higher voltage power devices  
with external level-shifting components. The UC1625 contains fast,  
high-current push-pull drivers for low-side power devices and 50V  
open-collector outputs for high-side power devices or level shifting  
circuitry.  
Pulse-by-Pulse and Average Current Sensing  
Over-Voltage and Under-Voltage Protection  
Direction Latch for Safe Direction Reversal  
Tachometer  
The UC1625 is characterized for operation over the military tem-  
perature range of –55°C to +125°C, while the UC2625 is charac-  
terized from –40°C to +105°C and the UC3625 is characterized  
from 0°C to 70°C. (NOTE: ESD Protection to 2kV)  
Trimmed Reference Sources 30mA  
Programmable Cross-Conduction Protection  
Two-Quadrant and Four-Quadrant Operation  
TYPICAL APPLICATION  
+15V  
VMOTOR  
+5V TO HALL  
SENSORS  
VREF  
+
3k  
100nF  
20µF  
100nF  
100µF  
+
20µF  
2N3904  
10Ω  
10kΩ  
10kΩ  
3kΩ  
R
33kΩ  
2
19  
11  
OSC  
QUAD  
DIR  
2N3906  
IRF9350  
22  
6
3kΩ  
16  
17  
18  
14  
13  
TO  
MOTOR  
1k  
TO OTHER  
CHANNELS  
1
100nF  
28  
27  
25  
UC3625  
4kΩ  
REQUIRED  
FOR BRAKE  
AND FAST  
REVERSE  
TO OTHER  
CHANNELS  
10Ω  
IRF532  
2200pF  
12  
20  
C
OSC  
15  
10kΩ  
BRAKE  
21  
26  
3
24  
23  
8
9
10  
4
5
7
100nF  
3nF  
68kΩ  
REQUIRED  
FOR  
5nF  
100nF  
C
240Ω  
FROM  
HALL  
R
T
T
AVERAGE  
CURRENT  
SENSING  
0.02Ω  
SENSORS  
2nF  
5nF  
240Ω  
R
S
2nF  
2nF  
0.02Ω  
R
D
UDG-99045  
SLUS353A - NOVEMBER 1999  
UC1625  
UC2625  
UC3625  
ABSOLUTE MAXIMUM RATINGS  
CONNECTION DIAGRAM  
VCC Supply Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +20V  
Pwr VCC Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . +20V  
PWM In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 to 6V  
E/A IN(+), E/A IN(–). . . . . . . . . . . . . . . . . . . . . . . . . 0.3 to 12V  
DIL-28 (TOP VIEW)  
J or N PACKAGE  
I
SENSE1, ISENSE2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . –1.3 to 6V  
OV–Coast, Dir, Speed-In, SSTART, Quad Sel . . . . . . –0.3 to 8V  
H1, H2, H3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 to 12V  
PU Output Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 to 50V  
PU Output Current . . . . . . . . . . . . . . . . . . +200 mA continuous  
PD Output Current . . . . . . . . . . . . . . . . . . 200 mA continuous  
E/A Output Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 mA  
I
SENSE Output Current . . . . . . . . . . . . . . . . . . . . . . . . . . –10 mA  
Tach Out Output Current. . . . . . . . . . . . . . . . . . . . . . . . 10 mA  
REF Output Current . . . . . . . . . . . . . . . . . . –50 mA continuous  
V
Operating Temperature Range UC1625. . . . . . –55°C to 125°C  
Operating Temperature Range UC2625. . . . . . –40°C to 105°C  
Operating Temperature Range UC3625. . . . . . . . . 0°C to 70°C  
Note 1: Currents are positive into and negative out of the spec-  
ified terminal.  
Note 2: Consult Unitrode Integrated Circuits databook for infor-  
mation regarding thermal specifications and limitations  
of packages.  
Note 3: This pinout applies to the SOIC (DW), PLCC (Q), and  
LCC (L) packages (ie. pin 22 has the same function on all  
packages.)  
ELECTRICAL CHARACTERISTICS: Unless otherwise stated, these specifications apply for: TA = 25°C; Pwr VCC = VCC = 12V;  
ROSC = 20k to VREF; COSC = 2nF; RTACH = 33k; CTACH = 10nF; and all outputs unloaded. TA = TJ.  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
Overall  
Supply current  
VCC Turn-On Threshold  
CC Turn-Off Threshold  
Over Operating Range  
14.5  
8.95  
8.05  
30.0  
9.45  
8.55  
mA  
V
Over Operating Range  
Over Operating Range  
8.65  
7.75  
V
V
Overvoltage/Coast  
OV-Coast Inhibit Threshold  
OV-Coast Restart Threshold  
OV-Coast Hysteresis  
OV-Coast Input Current  
Logic Inputs  
Over Operating Range  
1.65  
1.55  
0.05  
–10  
1.75  
1.65  
0.10  
–1  
1.85  
1.75  
0.15  
0
V
V
V
µA  
H1, H2, H3 Low Threshold  
H1, H2, H3 High Threshold  
H1, H2, H3 Input Current  
Quad Sel, Dir Thresholds  
Quad Sel Hysteresis  
Dir Hysteresis  
Over Operating Range  
Over Operating Range  
Over Operating Range, to 0V  
Over Operating Range  
0.8  
1.6  
1.0  
1.9  
1.2  
2.0  
V
V
-400  
0.8  
-250 –120  
µA  
V
1.4  
70  
2.0  
mV  
V
0.6  
50  
Quad Sel Input Current  
Dir Input Current  
–30  
–30  
150  
30  
µA  
µA  
–1  
PWM Amp/Comparator  
E/A In(+), E/A In(–) Input Current To 2.5V  
–5.0  
0
–0.1  
3
5.0  
30  
10  
µA  
µA  
mV  
dB  
PWM In Input Current  
Error Amp Input Offset  
Error Amp Voltage Gain  
To 2.5V  
0V < VCOMMON-MODE < 3V  
–10  
70  
90  
2
UC1625  
UC2625  
UC3625  
ELECTRICAL CHARACTERISTICS: Unless otherwise stated, these specifications apply for: TA = 25°C; Pwr VCC = VCC = 12V;  
ROSC = 20k to VREF; COSC = 2nF; RTACH = 33k; CTACH = 10nF; and all outputs unloaded. TA = TJ.  
PARAMETER  
PWM Amp/Comparator (cont.)  
E/A Out Range  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
0.25  
–16  
0.1  
3.50  
–5  
V
µA  
mA  
V
SSTART Pull-up Current  
To 0V  
–10  
0.4  
0.2  
S
START Discharge Current  
To 2.5V  
3.0  
0.3  
SSTART Restart Threshold  
Current Amp  
Gain  
0.1  
ISENSE1 = .3V, ISENSE2 = .5V to .7V  
1.75  
1.95  
2.15  
V/V  
Level Shift  
I
I
I
SENSE1 = .3V, ISENSE2 = .3V  
SENSE1 = 0V, Force ISENSE2  
SENSE1 = 0V, Force ISENSE2  
2.4  
2.5  
2.65  
0.26  
0.36  
0
V
V
Peak Current Threshold  
Over Current Threshold  
0.14  
0.26  
0.20  
0.30  
V
I
I
SENSE1, ISENSE2 Input Current  
SENSE1, ISENSE2 Offset Current  
To 0V  
To 0V  
–850 –320  
µA  
µA  
V
2
12  
Range ISENSE1, ISENSE2  
Tachometer/Brake  
Tach-Out High Level  
Tach-Out Low Level  
On Time  
–1  
2
Over Operating Range, 10k to 2.5V  
Over Operating Range, 10k to 2.5V  
4.7  
5
5.3  
0.2  
280  
V
V
170  
220  
0.1  
µs  
%
On Time Change With Temp  
RC-Brake Input Current  
Threshold to Brake, RC-Brake  
Brake Hysteresis, RC-Brake  
Speed-In Threshold  
Speed-In Input Current  
Low-Side Drivers  
Voh, –1mA, Down From VCC  
V Voh, –50mA, Down From VCC  
Vol, 1mA  
Over Operating Range  
To 0V  
–4.0  
0.8  
–1.9  
1.0  
mA  
V
Over Operating Range  
1.2  
0.09  
257  
–5  
V
Over Operating Range  
220  
–30  
290  
30  
mV  
µA  
Over Operating Range  
Over Operating Range  
Over Operating Range  
Over Operating Range  
10% to 90% Slew Time, into 1nF  
1.60  
1.75  
0.05  
0.36  
50  
2.1  
2.2  
0.4  
0.8  
V
V
Vol, 50mA  
V
Rise/Fall Time  
ns  
High-Side Drivers  
Vol, 1mA  
Over Operating Range  
0.1  
1.0  
0.4  
1.8  
25  
V
V
Vol, 50mA  
Over Operating Range  
Leakage Current  
Fall Time  
Output Voltage = 50V  
µA  
ns  
10% to 90% Slew Time, 50mA Load  
50  
50  
Oscillator  
Frequency  
40  
35  
60  
65  
kHz  
kHz  
Frequency  
Over Operating Range  
Reference  
Output Voltage  
4.9  
4.7  
–40  
–10  
50  
5.0  
5.0  
–5  
5.1  
5.3  
V
Output Voltage  
Over Operating Range  
0mA to –20mA Load  
10V to 18V VCC  
V
Load Regulation  
Line Regulation  
mV  
mV  
mA  
–1  
10  
Short Circuit Current  
Over Operating Range  
100  
150  
3
UC1625  
UC2625  
UC3625  
ELECTRICAL CHARACTERISTICS: Unless otherwise stated, these specifications apply for: TA = 25°C; Pwr VCC = VCC = 12V;  
ROSC = 20k to VREF; COSC = 2nF; RTACH = 33k; CTACH = 10nF; and all outputs unloaded. TA = TJ.  
PARAMETER TEST CONDITIONS  
Miscellaneous  
MIN  
TYP  
MAX UNITS  
Output Turn-On Delay  
Output Turn-Off Delay  
1
1
µs  
µs  
BLOCK DIAGRAM  
Quad Sel 22  
RC-Osc 25  
PWM In 26  
E/A Out 27  
5V  
2
VREF  
REFERENCE  
S
R
Q
OSC  
PWM CLOCK  
E/A In(+)  
1
2.9V  
E/A In (–) 28  
10µA  
SSTART  
ISENSE  
24  
3
Q1  
R
S
Q
0.2V  
ABS VALUE  
2.5V  
250Ω  
ISENSE1  
ISENSE2  
4
2X  
5
3.1V  
VCC 19  
9V  
PWM  
CLOCK  
OV-Coast  
23  
1.75V  
18 PUA  
17 PUB  
16 PUC  
Dir  
6
7
DIRECTION  
LATCH  
Speed-In  
0.25V  
+5V  
PWM CLOCK  
DIR  
H1  
COAST  
CHOP  
QUAD  
11 Pwr Vcc  
14 PDA  
H1  
H2  
H3  
8
9
9
CROSS  
D
L
Q
Q
Q
CONDUCTION  
PROTECTION  
LATCHES  
+5V  
+5V  
H2  
H3  
DECODER  
BRAKE  
D
L
13 PDB  
D
L
12 PDC  
15 GND  
EDGE  
DETECT  
+5V  
2k  
RC-Brake 21  
ONE  
SHOT  
20 Tach-Out  
UDG-99044  
1V  
4
UC1625  
UC2625  
UC3625  
PIN DESCRIPTIONS  
Dir, Speed-In: The position decoder logic translates the  
Hall signals and the Dir signal to the correct driver sig-  
nals (PUs and PDs). To prevent output stage damage,  
the signal on Dir is first loaded into a direction latch,  
then shifted through a two-bit register.  
H1, H2, H3: The three shaft-position sensor inputs con-  
sist of hysteresis comparators with input pull-up resis-  
tors. Logic thresholds meet TTL specifications and can  
be driven by 5V CMOS, 12V CMOS, NMOS, or  
open-collectors.  
As long as Speed-In is less than 250mV, the direction  
latch is transparent. When Speed-In is higher than  
250mV, the direction latch inhibits all changes in direc-  
tion. Speed-In can be connected to Tach-Out through a  
filter, so that the direction latch is only transparent when  
the motor is spinning slowly, and has too little stored en-  
ergy to damage power devices.  
Connect these inputs to motor shaft position sensors  
that are positioned 120 electrical degrees apart. If noisy  
signals are expected, zener clamp and filter these inputs  
with 6V zeners and an RC filter. Suggested filtering  
components are 1kand 2nF. Edge skew in the filter is  
not a problem, because sensors normally generate  
modified Gray code with only one output changing at a  
time, but rise and fall times must be shorter than 20µs  
for correct tachometer operation.  
Additional circuitry detects when the input and output of  
the direction latch are different, or when the input and  
output of the shift register are different, and inhibits all  
output drives during that time. This can be used to allow  
the motor to coast to a safe speed before reversing.  
Motors with 60 electrical degree position sensor coding  
can be used if one or two of the position sensor signals  
is inverted.  
The shift register guarantees that direction can't be  
changed instantaneously. The register is clocked by the  
PWM oscillator, so the delay between direction changes  
is always going to be between one and two oscillator pe-  
riods. At 40kHz, this corresponds to a delay of between  
25µs and 50µs. Regardless of output stage, 25µs dead  
time should be adequate to guarantee no overlap  
cross-conduction. Toggling DIR will cause an output  
pulse on Tach-Out regardless of motor speed.  
ISENSE1, ISENSE2, ISENSE: The current sense amplifier  
has a fixed gain of approximately two. It also has a  
built-in level shift of approximately 2.5V. The signal ap-  
pearing on ISENSE is:  
ISENSE = 2.5V + 2ABS ISENSE1 ISENSE 2  
(
)
)
(
ISENSE1 and ISENSE2 are interchangeable and can be  
used as differential inputs. The differential signal applied  
can be as high as 0.5V before saturation.  
If spikes are expected on ISENSE1 or ISENSE2, they are  
best filtered by a capacitor from ISENSE to ground. Fil-  
tering this way allows fast signal inversions to be cor-  
rectly processed by the absolute value circuit. The  
peak-current comparator allows the PWM to enter a cur-  
rent-limit mode with current in the windings never ex-  
ceeding approximately 0.2V/RSENSE. The over current  
comparator provides a fail-safe shutdown in the unlikely  
case of current exceeding 0.3V/RSENSE. Then, soft start  
is commanded, and all outputs are turned off until the  
high current condition is removed. It is often essential to  
use some filter driving ISENSE1 and ISENSE2 to reject ex-  
treme spikes and to control slew rate. Reasonable start-  
ing values for filter components might be 250series  
resistors and a 5nF capacitor between ISENSE1 and  
ISENSE2. Input resistors should be kept small and  
matched to maintain gain accuracy.  
E/A In(+), E/A In(–), E/A Out, PWM In: E/A In(+) and  
E/A In(–) are not internally committed to allow for a wide  
variety of uses. They can be connected to the ISENSE, to  
Tach-Out through a filter, to an external command volt-  
age, to a D/A converter for computer control, or to an-  
other op amp for more elegant feedback loops. The  
error amplifier is compensated for unity gain stability, so  
E/A Out can be tied to E/A In(–) for feedback and major  
loop compensation.  
E/A Out and PWM In drive the PWM comparator. For  
voltage-mode PWM systems, PWM In can be connected  
to RC-Osc. The PWM comparator clears the PWM latch,  
commanding the outputs to chop.  
The error amplifier can be biased off by connecting E/A  
In(–) to a higher voltage than E/A In(+). When biased  
off, E/A Out will appear to the application as a resistor to  
ground. E/A Out can then be driven by an external am-  
plifier.  
OV-Coast: This input can be used as an over-voltage  
shutdown in put, as a coast input, or both. This input  
can be driven by TTL, 5V CMOS, or 12V CMOS.  
GND: All thresholds and outputs are referred to the  
GND pin except for the PD and PU outputs.  
5
UC1625  
UC2625  
UC3625  
PIN DESCRIPTIONS (cont.)  
PDA, PDB, PDC: These outputs can drive the gates of  
N-Channel power MOSFETs directly or they can drive  
the bases of power Darlingtons if some form of current  
limiting is used. They are meant to drive low-side power  
devices in high-current output stages. Current available  
from these pins can peak as high as 0.5A. These out-  
puts feature a true totem-pole output stage. Beware of  
exceeding IC power dissipation limits when using these  
outputs for high continuous currents. These outputs pull  
high to turn a “low-side” device on (active high).  
ground. Recommended values for RT are 10kto  
500k, and recommended values for CT are 1nF to  
100nF, allowing times between 5µs and 10ms. Best ac-  
curacy and stability are achieved with values in the cen-  
ters of those ranges.  
RC-Brake also has another function. If RC-Brake pin is  
pulled below the brake threshold, the IC will enter brake  
mode. This mode consists of turning off all three  
high-side devices, enabling all three low-side devices,  
and disabling the tachometer. The only things that in-  
hibit low-side device operation in braking are  
low-supply, exceeding peak current, OV-Coast com-  
mand, and the PWM comparator signal. The last of  
these means that if current sense is implemented such  
that the signal in the current sense amplifier is propor-  
tional to braking current, the low-side devices will brake  
the motor with current control. (See applications) Sim-  
pler current sense connections will result in uncontrolled  
braking and potential damage to the power devices.  
PUA, PUB, PUC: These outputs are open-collector,  
high-voltage drivers that are meant to drive high-side  
power devices in high-current output stages. These are  
active low outputs, meaning that these outputs pull low  
to command a high-side device on. These outputs can  
drive low-voltage PNP Darlingtons and P-channel  
MOSFETs directly, and can drive any high-voltage de-  
vice using external charge-pump techniques, trans-  
former signal coupling, cascode level-shift transistors, or  
opto-isolated drive (high-speed opto devices are recom-  
mended). (See applications).  
RC-Osc: The UC3625 can regulate motor current using  
fixed-frequency pulse width modulation (PWM). The  
RC-Osc pin sets oscillator frequency by means of timing  
resistor ROSC from the RC-Osc pin to VREF and capaci-  
tor COSC from RC-Osc to Gnd. Resistors 10kto  
100kand capacitors 1nF to 100nF will work best, but  
frequency should always be below 500kHz. Oscillator  
frequency is approximately:  
PWR VCC: This supply pin carries the current sourced  
by the PD outputs. When connecting PD outputs directly  
to the bases of power Darlingtons, the PWR VCC pin can  
be current limited with a resistor. Darlington outputs can  
also be "Baker Clamped" with diodes from collectors  
back to PWR VCC. (See Applications)  
Quad Sel: The IC can chop power devices in either of  
two modes, referred to as “two-quadrant” (Quad Sel low)  
and “four-quadrant” (Quad Sel high). When  
two-quadrant chopping, the pull-down power devices  
are chopped by the output of the PWM latch while the  
pull-up drivers remain on. The load will chop into one  
commutation diode, and except for back-EMF, will ex-  
hibit slow discharge current and faster charge current.  
Two-quadrant chopping can be more efficient than  
four-quadrant.  
2
F =  
R
(
COSC  
)
OSC  
Additional components can be added to this device to  
cause it to operate as a fixed off-time PWM rather than  
a fixed frequency PWM, using the RC-Osc pin to select  
the monostable time constant.  
The voltage on the RC-Osc pin is normally a ramp of  
about 1.2V peak-to-peak, centered at approximately  
1.6V. This ramp can be used for voltage-mode PWM  
control, or can be used for slope compensation in cur-  
rent-mode control.  
When four-quadrant chopping, all power drivers are  
chopped by the PWM latch, causing the load current to  
flow into two diodes during chopping. This mode exhibits  
better control of load current when current is low, and is  
preferred in servo systems for equal control over accel-  
eration and deceleration. The Quad Sel input has no ef-  
fect on operation during braking.  
SSTART: Any time that VCC drops below threshold or the  
sensed current exceeds the over-current threshold, the  
soft-start latch is set. When set, it turns on a transistor  
that pulls down on SSTART. Normally, a capacitor is con-  
nected to this pin, and the transistor will completely dis-  
charge the capacitor. A comparator senses when the  
NPN transistor has completely discharged the capacitor,  
and allows the soft-start latch to clear when the fault is  
removed. When the fault is removed, the soft-start ca-  
pacitor will charge from the on-chip current source.  
RC-Brake: Each time the Tach-Out pulses, the capaci-  
tor tied to RC-Brake discharges from approximately  
3.33V down to 1.67V through a resistor. The tachometer  
pulse width is approximately T = 0.67 RT CT, where RT  
and CT are a resistor and capacitor from RC-Brake to  
6
UC1625  
UC2625  
UC3625  
PIN DESCRIPTIONS (cont.)  
SSTART clamps the output of the error amplifier, not al-  
lowing the error amplifier output voltage to exceed  
SSTART regardless of input. The ramp on RC-Osc can  
be applied to PWM In and compared to E/A Out. With  
SSTART discharged below 0.2V and the ramp minimum  
being approximately 1.0V, the PWM comparator will  
keep the PWM latch cleared and the outputs off. As  
SSTART rises, the PWM comparator will begin to  
duty-cycle modulate the PWM latch until the error ampli-  
fier inputs overcome the clamp. This provides for a safe  
and orderly motor start-up from an off or fault condition.  
tation cycle, additional commutations are not possible.  
Although this will effectively set a maximum rotational  
speed, the maximum speed can be set above the high-  
est expected speed, preventing false commutation and  
chatter.  
VCC: This device operates with supplies between 10V  
and 18V. Under-voltage lockout keeps all outputs off be-  
low 7.5V, insuring that the output transistors never turn  
on until full drive capability is available. Bypass VCC to  
ground with an 0.1µF ceramic capacitor. Using a 10µF  
electrolytic bypass capacitor as well can be beneficial in  
applications with high supply impedance.  
Tach-Out: Any change in the H1, H2, or H3 inputs loads  
data from these inputs into the position sensor latches.  
At the same time data is loaded, a fixed-width 5V pulse  
is triggered on Tach-Out. The average value of the volt-  
age on Tach-Out is directly proportional to speed, so  
this output can be used as a true tachometer for speed  
feedback with an external filter or averaging circuit  
which usually consists of a resistor and capacitor.  
VREF: This pin provides regulated 5 volts for driving  
Hall-effect devices and speed control circuitry. VREF will  
reach +5V before VCC enables, ensuring that Hall-effect  
devices powered from VREF will become active before  
the UC3625 drives any output. Although VREF is current  
limited, operation over 30mA is not advised. For proper  
performance VREF should be bypassed with at least a  
0.1µF capacitor to ground.  
Whenever Tach-Out is high, the position latches are in-  
hibited, such that during the noisiest part of the commu-  
APPLICATION INFORMATION  
Cross Conduction Prevention  
cleared two PWM oscillator cycles after that drive signal  
is turned off. The output of each flip flop is used to inhibit  
drive to the opposing output (see below). In this way, it is  
impossible to turn on driver PUA and PDA at the same  
time. It is also impossible for one of these drivers to turn  
on without the other driver having been off for at least  
two PWM oscillator clocks.  
The UC3625 inserts delays to prevent cross conduction  
due to overlapping drive signals. However, some thought  
must always be given to cross conduction in output stage  
design because no amount of dead time can prevent fast  
slewing signals from coupling drive to a power device  
through a parasitic capacitance.  
The UC3625 contains input latches that serve as noise  
blanking filters. These latches remain transparent  
through any phase of a motor rotation and latch immedi-  
ately after an input transition is detected. They remain  
latched for two cycles of the PWM oscillator. At a PWM  
oscillator speed of 20kHz, this corresponds to 50µs to  
100µs of blank time which limits maximum rotational  
speed to 100kRPM for a motor with six transitions per ro-  
tation or 50kRPM for a motor with 12 transitions per rota-  
tion.  
EDGE  
FINDER  
SHIFT  
REG  
S
R
Q
Q
PUA  
PDA  
PWM  
CLK  
PULL UP  
S
R
Q
Q
FROM  
DECODER  
This prevents noise generated in the first 50µs of a tran-  
sition from propagating to the output transistors and  
causing cross–conduction or chatter.  
PULL  
DOWN  
The UC3625 also contains six flip flops corresponding to  
the six output drive signals. One of these flip flops is set  
every time that an output drive signal is turned on, and Figure 1. Cross conduction prevention.  
7
UC1625  
UC2625  
UC3625  
TYPICAL CHARACTERISTICS  
1MHz  
100kHz  
Rosc  
-
10k  
30k  
Rosc  
10kHz  
1kHz  
-
-
Rosc  
100k  
100Hz  
0.001  
0.01  
0.1  
C
OSC (µF)  
Figure 4. Supply current vs. temperature.  
Figure 2. Oscillator frequency vs. COSC and ROSC  
.
100ms  
10ms  
500k  
-
RT  
RT  
100k  
30k  
-
1ms  
100µs  
10µs  
-
RT  
RT  
10k  
-
1µs  
0.001  
0.01  
0.1  
C
T
(µF)  
Figure 3. Tachometer on time vs RT and CT.  
Figure 5. Soft start pull-up current vs temperature.  
8
UC1625  
UC2625  
UC3625  
TYPICAL CHARACTERISTICS (cont.)  
Figure 6. Soft start discharge current vs.  
temperature.  
Figure 7. Current sense amplifier transfer function.  
APPLICATION INFORMATION (cont.)  
Power Stage Design  
cases, RD is not needed. The low-side circulating di-  
odes go to ground and the current sense terminals of  
the UC3625 (ISENSE1 and ISENSE2) are connected to RS  
through a differential RC filter. The input bias current of  
the current sense amplifier will cause a common mode  
offset voltage to appear at both inputs, so for best accu-  
racy, keep the filter resistors below 2k and matched.  
The UC3625 is useful in a wide variety of applications,  
including high-power in robotics and machinery. The  
power output stages used in such equipment can take a  
number of forms, according to the intended perfor-  
mance and purpose of the system. Below are four differ-  
ent power stages with the advantages and  
disadvantages of each shown.  
The current that flows through RS is discontinuous be-  
cause of chopping. It flows during the on time of the  
power stage and is zero during the off time. Conse-  
quently, the voltage across RS consists of a series of  
pulses, occurring at the PWM frequency, with a peak  
value indicative of the peak motor current.  
For high-frequency chopping, fast recovery circulating  
diodes are essential. Six are required to clamp the wind-  
ings. These diodes should have a continuous current  
rating at least equal to the operating motor current,  
since diode conduction duty-cycle can be high. For  
low-voltage systems, Schottky diodes are preferred. In  
higher voltage systems, diodes such as Microsemi  
UHVP high voltage platinum rectifiers are recom-  
mended.  
To sense average motor current instead of peak cur-  
rent, add another current sense resistor (RD in Fig. D) to  
measure current in the low-side circulating diodes, and  
operate in four quadrant mode (pin 22 high). The nega-  
tive voltage across RD is corrected by the absolute  
value current sense amplifier. Within the limitations im-  
posed by Table 1, the circuit of Fig. B can also sense  
average current.  
In a pulse-by-pulse current control arrangement, current  
sensing is done by resistor RS, through which the tran-  
sistor's currents are passed (Fig. A, B, and C). In these  
9
UC1625  
UC2625  
UC3625  
APPLICATION INFORMATION (cont.)  
FIGURE A  
FIGURE B  
TO  
TO  
MOTOR  
MOTOR  
R
R
S
S
FIGURE C  
FIGURE D  
TO  
TO  
MOTOR  
MOTOR  
R
D
R
R
S
S
2
4
SAFE  
POWER  
REVERSE  
NO  
CURRENT SENSE  
PULSE BY PULSE AVERAGE  
QUADRANT QUADRANT BRAKING  
FIGURE A  
FIGURE B  
FIGURE C  
FIGURE D  
YES  
YES  
YES  
YES  
NO  
NO  
NO  
YES  
YES  
YES  
YES  
YES  
YES  
NO  
YES  
NO  
YES  
YES  
YES  
IN 4-QUAD MODE ONLY  
IN -4QUAD MODE ONLY  
IN-4QUADMODE ONLY  
YES  
10  
UC1625  
UC2625  
UC3625  
APPLICATION INFORMATION (cont.)  
Figure 8. Fast high-side P-channel driver.  
Figure 9. Optocoupled N-channel high-side driver.  
Figure 11. Power NPN low-side driver.  
For drives where speed is critical, P-Channel MOSFETs  
can be driven by emitter followers as shown in Fig. 8.  
Here, both the level shift NPN and the PNP must with-  
stand high voltages. A zener diode is used to limit  
gate-source voltage on the MOSFET. A series gate re-  
sistor is not necessary, but always advisable to control  
overshoot and ringing.  
High-voltage optocouplers can quickly drive high-voltage  
MOSFETs if a boost supply of at least 10 volts greater  
than the motor supply is provided (See Fig. 9.) To protect  
the MOSFET, the boost supply should not be higher than  
18 volts above the motor supply.  
For under 200V 2-quadrent applications, a power NPN  
driven by a small P-Channel MOSFET will perform well  
as a high-side driver as in Fig. 10. A high voltage  
small-signal NPN is used as a level shift and a high volt-  
age low-current MOSFET provides drive. Although the  
NPN will not saturate if used within its limitations, the  
base-emitter resistor on the NPN is still the speed limiting  
component.  
Fig. 11 shows a power NPN Darlington drive technique  
using a clamp to prevent deep saturation. By limiting sat-  
uration of the power device, excessive base drive is mini-  
mized and turn-off time is kept fairly short. Lack of base  
series resistance also adds to the speed of this ap-  
proach.  
Figure 10. Power NPN high-side driver.  
11  
UC1625  
UC2625  
UC3625  
APPLICATION INFORMATION (cont.)  
+12V  
VMOTOR  
3
33k  
6
4
7
8
PUA  
2
4
7
UC3724N  
UC3725N  
1:2  
8
1
2
5
1
6
3
5kΩ  
1nF  
100nF  
UDG-99047  
TO MOTOR  
Figure 12. Fast high-side N-channel driver with transformer isolation.  
These ICs operate with position sensor encoding that  
has either one or two signals high at a time, never all low  
or all high. This coding is sometimes referred to as 120°  
Codingbecause the coding is the same as coding with  
position sensors spaced 120 magnetic degrees about  
the rotor. In response to these position sense signals,  
only one low-side driver will turn on (go high) and one  
high-side driver will turn on (pull low) at any time.  
Fast High-Side N-Channel Driver with Transformer  
Isolation  
A small pulse transformer can provide excellent isolation  
between the UC3625 and a high-voltage N-Channel  
MOSFET while also coupling gate drive power. In this  
circuit (shown in Fig. 12), a UC3724 is used as a trans-  
former driver/encoder that duty-cycle modulates the  
transformer with a 150kHz pulse train. The UC3725 recti-  
fies this pulse train for gate drive power, demodulates the  
signal, and drives the gate with over 2 amp peak current.  
Table I. Computational truth table.  
Both the UC3724 and the UC3725 can operate up to  
500kHz if the pulse transformer is selected appropriately.  
To raise the operating frequency, either lower the timing  
resistor of the UC3724 (1kmin), lower the timing ca-  
pacitor of the UC3724 (500pF min) or both.  
INPUTS  
OUTPUTS  
High-Side  
DIR H1 H2 H3 Low-Side  
6
1
1
1
1
1
1
0
0
0
0
0
0
X
X
8
0
0
0
1
1
1
1
1
1
0
0
0
1
0
9
0
1
1
1
0
0
0
0
1
1
1
0
1
0
10  
1
1
0
0
0
1
1
0
0
0
1
1
1
0
12  
L
13  
H
L
14  
L
16  
L
17  
H
H
L
18  
H
H
H
H
L
L
H
H
L
L
If there is significant capacitance between transformer  
primary and secondary, together with very high output  
slew rate, then it may be necessary to add clamp diodes  
from the transformer primary to +12V and ground. Gen-  
eral purpose small signal switching diodes such as  
1N4148 are normally adequate.  
L
L
H
H
H
H
H
L
H
H
L
L
L
L
L
H
H
L
H
L
L
L
L
H
H
L
H
H
H
L
L
L
H
H
H
H
L
The UC3725 also has provisions for MOSFET current  
limiting. Consult the UC3725 data sheet for more infor-  
mation on implementing this.  
L
H
H
L
L
L
L
H
H
H
H
H
H
H
L
L
L
Computational Truth Table  
L
L
H
H
H
L
L
H
H
This table shows the outputs of the gate drive and open  
collector outputs for given hall input codes and direction  
signals. Numbers at the top of the columns are pin  
numbers.  
L
L
L
12  
UC1625  
UC2625  
UC3625  
APPLICATION INFORMATION (cont.)  
+15V  
VMOTOR  
+5V TO HALL  
SENSORS  
VREF  
+
3k  
100nF  
100nF  
100µF  
+
20µF  
2N3904  
10Ω  
20µF  
10kΩ  
10kΩ  
3kΩ  
R
33kΩ  
2
19  
11  
OSC  
QUAD  
DIR  
2N3906  
IRF9350  
22  
6
3kΩ  
16  
17  
18  
14  
13  
TO  
MOTOR  
1k  
TO OTHER  
CHANNELS  
1
100nF  
28  
27  
25  
UC3625  
4kΩ  
REQUIRED  
FOR BRAKE  
AND FAST  
REVERSE  
TO OTHER  
CHANNELS  
10Ω  
IRF532  
2200pF  
12  
20  
C
OSC  
15  
10kΩ  
BRAKE  
21  
26  
3
24  
23  
8
9
10  
4
5
7
100nF  
3nF  
68kΩ  
REQUIRED  
FOR  
5nF  
100nF  
C
240Ω  
FROM  
HALL  
R
T
T
AVERAGE  
CURRENT  
SENSING  
0.02Ω  
SENSORS  
2nF  
5nF  
240Ω  
R
S
2nF  
2nF  
0.02Ω  
R
D
UDG-99045  
Figure 13. 45V/8A brushless DC motor drive circuit.  
NChannel power MOSFETs are used for lowside driv-  
ers, while PChannel power MOSFETs are shown for  
highside drivers. Resistors are used to level shift the  
UC3625 opencollector outputs, driving emitter follow-  
ers into the MOSFET gate. A 12V zener clamp insures  
that the MOSFET gatesource voltage will never exceed  
12V. Series 10gate resistors tame gate reactance,  
preventing oscillations and minimizing ringing.  
steadystate motor speed is closely related to applied  
voltage.  
Pin 20 (Tach-Out) is connected to pin 7 (SPEED IN)  
through an RC filter, preventing direction reversal while  
the motor is spinning quickly. In twoquadrant opera-  
tion, this reversal can cause kinetic energy from the mo-  
tor to be forced into the power MOSFETs.  
A diode in series with the low-side MOSFETs facilitates  
PWM current control during braking by insuring that  
braking current will not flow backwards through lowside  
MOSFETs. Dual currentsense resistors give continu-  
ous current sense, whether braking or running in  
fourquadrant operation, an unnecessary luxury for  
twoquadrant operation.  
The oscillator timing capacitor should be placed close to  
pins 15 and 25, to keep ground current out of the capac-  
itor. Ground current in the timing capacitor causes oscil-  
lator distortion and slaving to the commutation signal.  
The potentiometer connected to pin 1 controls PWM  
duty cycle directly, implementing a crude form of speed  
control. This control is often referred to as voltage  
modebecause the potentiometer position sets the aver-  
age motor voltage. This controls speed because  
The 68kand 3nF tachometer components set maxi-  
mum commutation time at 140µs. This permits smooth  
operation up to 35,000 RPM for fourpole motors, yet  
gives 140µs of noise blanking after commutation.  
UNITRODE CORPORATION  
7 CONTINENTAL BLVD. MERRIMACK, NH 03054  
TEL. (603) 424-2410 FAX (603) 424-3460  
13  
PACKAGE OPTION ADDENDUM  
www.ti.com  
19-Jul-2005  
PACKAGING INFORMATION  
Orderable Device  
Status (1)  
Package Package  
Pins Package Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3)  
Qty  
Type  
CDIP  
CDIP  
CDIP  
LCCC  
LCCC  
SOIC  
Drawing  
5962-9168901MXA  
UC1625J  
OBSOLETE  
OBSOLETE  
OBSOLETE  
OBSOLETE  
OBSOLETE  
ACTIVE  
J
J
28  
28  
28  
28  
28  
28  
TBD  
TBD  
TBD  
TBD  
TBD  
Call TI  
Call TI  
Call TI  
Call TI  
Call TI  
Call TI  
Call TI  
Call TI  
Call TI  
Call TI  
UC1625J883B  
UC1625L  
J
FK  
FK  
DW  
UC1625L883B  
UC2625DW  
20 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
UC2625DWTR  
ACTIVE  
SOIC  
DW  
28  
1000 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
UC2625N  
UC2625Q  
ACTIVE  
ACTIVE  
ACTIVE  
ACTIVE  
PDIP  
PLCC  
PLCC  
SOIC  
N
28  
28  
28  
28  
13  
37  
TBD  
TBD  
TBD  
Call TI  
Call TI  
Call TI  
Level-NA-NA-NA  
FN  
FN  
DW  
Level-2-220C-1 YEAR  
Level-2-220C-1 YEAR  
UC2625QTR  
UC3625DW  
750  
20 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
UC3625DWTR  
ACTIVE  
SOIC  
DW  
28  
1000 Green (RoHS & CU NIPDAU Level-2-260C-1 YEAR  
no Sb/Br)  
UC3625N  
UC3625Q  
ACTIVE  
ACTIVE  
ACTIVE  
PDIP  
PLCC  
PLCC  
N
28  
28  
28  
13  
37  
TBD  
TBD  
TBD  
Call TI  
Call TI  
Call TI  
Level-NA-NA-NA  
FN  
FN  
Level-2-220C-1 YEAR  
Level-2-220C-1 YEAR  
UC3625QTR  
750  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in  
a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2)  
Eco Plan  
-
The planned eco-friendly classification: Pb-Free (RoHS) or Green (RoHS  
&
no Sb/Br)  
-
please check  
http://www.ti.com/productcontent for the latest availability information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements  
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered  
at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame  
retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)  
(3)  
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder  
temperature.  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is  
provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the  
accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take  
reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on  
incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited  
information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI  
to Customer on an annual basis.  
Addendum-Page 1  
IMPORTANT NOTICE  
Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications,  
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Amplifiers  
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Copyright 2005, Texas Instruments Incorporated  

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