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Varistor Products  
High Reliability Varistors  
High Reliability Varistors  
MIL  
QPL  
Description  
DA Series  
Littelfuse High Reliability Varistors offer the latest in  
increased product performance, and are available for  
applications requiring quality and reliability assurance levels  
consistent with military or other standards (MIL-STD-19500,  
MIL-STD-750, Method 202). Additionally, Littelfuse  
Varistors are inherently radiation hardened compared  
to Silicon Diode suppressors as illustrated in Figure 1.  
ZA Series  
Littelfuse High-Reliability Varistors involve five categories:  
DB Series  
1
2
3
DSSC Qualified Parts List (QPL) MIL-R-83530  
(4 items presently available)  
Agency Approvals  
Littelfuse High Reliability SeriesTX Equivalents  
(29 items presently available)  
tꢀ %44$ꢀ"QQSPWFE  
tꢀ 21-ꢀ-JTUFE  
tꢀ *40ꢀ"QQSPWFE  
tꢀ 6-ꢀ3FDPHOJ[FE  
tꢀ $4"ꢀ$FSUJmFE  
tꢀ $&$$ꢀ$FSUJmFE  
CustomTypes  
Processed to customer-specific requirements  
- (SCD) or to Standard Military Flow  
4
Commercial Item Descriptors (CID)  
identified for Government use:  
CID AA-55564-3 - Littelfuse ZA Series  
CID AA-55564-2 - Littelfuse DA, DB Series  
©2008 Littelfuse, Inc.  
197  
Revision: January 9, 2009  
High ReliabilityVaristors  
Specifications are subject to change without notice.  
Please refer to www.littelfuse.com/series/za hirel.html or /db hirel.html  
for current information.  
Varistor Products  
High Reliability Varistors  
1) DSSC Qualified Parts List (QPL) MIL-R-83530  
This series of varistors are screened and conditioned in accordance with MIL-R-83530 as outlined inTable 2.  
Manufacturing system conforms to MIL-I-45208; MIL-Q-9858.  
Table 1. MIL-R-83530/1 Ratings and Characteristics  
Voltage Rating  
(V)  
Clamping  
Voltage  
Nominal  
Clamping  
Voltage  
at 100A at 1MHz (pF)  
(V)  
Part  
Number  
M83530/  
Energy  
Rating  
(J)  
Nearest  
Commercial  
Equivalent  
Varistor Tolerance  
Capacitance  
At Peak  
I
TM (A)  
Voltage  
(V)  
(%)  
Current  
Rating (V)  
(RMS)  
(DC)  
1-2000B  
1-2200D  
1-4300E  
1-5100E  
200  
220  
430  
510  
-/+10  
130  
150  
275  
320  
175  
200  
369  
420  
50  
55  
100  
120  
325  
360  
680  
810  
3800  
3200  
1800  
1500  
570  
650  
1200  
1450  
6000  
6000  
6000  
6000  
V130LA20B  
V150LA20B  
V275LA40B  
V320LA40B  
+10, -5  
+5, -10  
+5, -10  
Table 2. Mil-R-83530 Group A, B, and C Inspections  
AQL  
(Percent  
Defective)  
Number  
of Sample  
Units  
Failures  
Allowed  
Inspection  
Major  
Minor  
Group A  
SUBGROUP 1  
HighTemperature Life (Stabilization  
Bake)  
100%  
-
-
-
-
Thermal Shock  
100%  
100%  
100%  
100%  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Power Burn-In  
Clamping Voltage  
Nominal Varistor Voltage  
SUBGROUP 2  
Visual and Mechanical Examination  
Body Dimensions  
Diameter and Length of Leads  
Marking  
-
-
-
-
-
1.0% AQL 7.6% LQ  
25% AQL 13.0% LQ  
Per Plan  
Per Plan  
Per Plan  
Per Plan  
Per Plan  
-
-
-
-
-
Workmanship  
SUBGROUP 3  
Solderability  
-
-
-
-
-
-
-
-
-
Per Plan  
Per Plan  
Per Plan  
-
-
-
Group B  
SUBGROUP 1  
Dielectric Withstanding Voltage  
SUBGROUP 2  
Resistance to Solvents  
SUBGROUP 3  
Terminal Strength (Lead Fatigue)  
Moisture Resistance  
Peak Current  
-
-
-
-
-
-
-
-
-
-
-
-
Per Plan  
Per Plan  
Per Plan  
Per Plan  
-
-
-
-
Energy  
Group C  
EVERY 3 MONTHS  
HighTemperature Storage  
Operating Life (Steady State)  
Pulse Life  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
10  
10  
10  
10  
10  
10  
10  
0
0
0
0
0
0
0
Shock  
Vibration  
Constant Acceleration  
Energy  
©2008 Littelfuse, Inc.  
198  
Revision: January 9, 2009  
High ReliabilityVaristors  
Specifications are subject to change without notice.  
Please refer to www.littelfuse.com/series/za hirel.html or /db hirel.html  
for current information.  
Varistor Products  
High Reliability Varistors  
2) Littelfuse High Reliability SeriesTX Equivalents  
TABLE 5. AvailableTX ModelTypes  
(See Section  
4) Nearest  
Commercial  
Equivalent  
(See Section  
4) Nearest  
Commercial  
Equivalent  
Device  
Mark  
Device  
Mark  
TX Model  
Model Size  
TX Model  
Model Size  
V130LTX2  
V130LTX10A  
V130LTX20B  
7mm  
14mm  
20mm  
130TX  
130TX10  
130TX20  
V130LA2  
V130LA10A  
V130LA20A  
V8ZTX1  
V8ZTX2  
7mm  
8TX1  
8TX2  
V8ZA1  
V8ZA2  
10mm  
V12ZTX1  
V12ZTX2  
7mm  
10mm  
12TX1  
12TX2  
V12ZA1  
V12ZA2  
V150LTX2  
V150LTX10A  
V150LTX20B  
7mm  
14mm  
20mm  
150TX  
150TX10  
150TX20  
V150LA2  
V150LA10A  
V150LA20B  
V22ZTX1  
V22ZTX3  
7mm  
14mm  
22TX1  
22TX3  
V22ZA1  
V22ZA3  
V250LTX4  
V250LTX20A  
V250LTX40B  
7mm  
14mm  
20mm  
250TX  
250TX20  
250TX40  
V250LA4  
V250LA20A  
V250LA40B  
V24ZTX50  
20mm  
24TX50  
V24ZA50  
V33ZTX1  
V33ZTX5  
V33ZTX70  
7mm  
14mm  
20mm  
33TX1  
33TX5  
33TX70  
V33ZA1  
V33ZA5  
V33ZA70  
V420LTX20A  
V420LTX40B  
14mm  
20mm  
420TX20  
420TX40  
V420LA20A  
V420LA40B  
V480LTX40A  
V480LTX80B  
14mm  
20mm  
480TX40  
480TX80  
V480LA40A  
V480LA80B  
V68ZTX2  
V68ZTX10  
7mm  
14mm  
68TX2  
68TX10  
V68ZA2  
V68ZA10  
V510LTX40A  
V510LTX80B  
14mm  
20mm  
510TX40  
510TX80  
V510LA40A  
V510LA80B  
V82ZTX2  
V82ZTX12  
7mm  
14mm  
82TX2  
82TX12  
V82ZA2  
V82ZA12  
TheTX Series of varistors are 100% screened and conditioned in accordance with MIL-STD-750.Tests are as outlined inTable 6.  
QA ACCEPTANCE  
SAMPLE PER  
APPLICABLE DEVICE  
SPECIFICATION  
INSPECTION LOTS  
FORMED AFTER  
ASSEMBLY  
REVIEW OF DATA  
TX PREPARA TION  
>
FOR DELIVERY  
LOTS PROPOSED  
FOR TX TYPES  
100% SCREENING  
>
>
>
TABLE 6.TX Equivalents Series 100% Screening  
MIL-STD-105  
LTPD  
LEVEL  
AQL  
Electrical (Bidirectional)  
II  
0.1  
-
V
N(DC), VC (Per SpecificationsTable)  
Dielectric Withstand Voltage  
MIL–STD–202, Method 301, 2500V Min. at 1.0μADC  
-
-
-
-
15  
15  
Solderability  
MIL–STD–202, Method 208, No Aging, Non-Activated  
TABLE 7. Quality Assurance AcceptanceTest  
MIL-STD-750  
Screen  
Condition  
24 hours min at max rated storage temperature.  
TX Requirements  
Method  
HighTemperature Life  
(Stabilization Bake)  
1032  
100%  
Thermal Shock  
No dwell is required at 25°C. Test condition A1, 5 cycles -55°C to +125°C  
(Temperature Cycling)  
Humidity Life  
1051  
100%  
100%  
ꢁFYUSFNFTꢂꢀꢃꢄꢅꢀNJOVUFTꢆ  
85°C, 85% RH, 168 Hrs.  
Interim Electrical VN(DC) VC  
(Note 3)  
As specified, but including delta parameter as a minimum.  
100% Screen  
100%  
Power Burn-In  
1038  
2071  
Condition B, 85°C, rated VM(AC), 72 hours min.  
Final Electrical +VN(DC) VC  
(Note 3)  
As specified - All parameter measurements must be completed within 96  
hours after removal from burn-in conditions.  
100% Screen  
External Visual  
Examination  
To be performed after complete marking.  
100%  
©2008 Littelfuse, Inc.  
199  
High ReliabilityVaristors  
Specifications are subject to change without notice.  
Please refer to www.littelfuse.com/series/za hirel.html or /db hirel.html  
for current information.  
Revision: January 9, 2009  
Varistor Products  
High Reliability Varistors  
3) CustomTypes  
In addition to our comprehensive high-reliability series, Littelfuse can screen and condition to specific requirements.  
Additional mechanical and environmental capabilities are defined inTable 8.  
TABLE 8. Mechanical And Environmental Capabilities (Typical Conditions)  
Test Name  
Terminal Strength  
Test Method  
MIL-STD-750-2036  
MIL-STD-750-2016  
MIL-STD-750-2056  
MIL-STD-750-2006  
MIL-STD-750-1041  
MIL-STD-750-2031/2026  
MIL–STD–202-215  
MIL–STD–202-111  
UL1414  
Description  
3 Bends, 90° Arc, 16oz. Weight  
1500g’s, 0.5ms, 5 Pulses, X1, V1, Z1  
20gs, 100-2000Hz, X1, V1, Z1  
V2, 20,000gs Min  
35°C, 24Hr, 10-50g/m2 Day  
260°C, 10s, 3 Cycles, Test Marking  
Permanence, 3 Solvents  
15sTorching, 10s to Flameout  
3 μ; 15sTorching  
Drop Shock  
Variable Frequency Vibration  
Constant Acceleration  
Salt Atmosphere  
Soldering Heat/Solderability  
Resistance to Solvents  
Flammability  
Flammability  
Cyclical Moisture Resistance  
Steady-State Moisture Resistance  
Biased Moisture Resistance  
Temperature Cycle  
MIL–STD–202-106  
MIL–STD–750-1021.3  
MIL–STD–750-1021.3  
MIL–STD–202-107  
MIL-STD-750-1032  
MIL-STD-750-1038  
MIL-STD-750-1071  
10 Days  
85/85 96Hr  
Not Recommended for High-VoltageTypes  
-55°C to 125°C, 5 Cycles  
125°C, 24Hr  
High-Temperature Life (Nonoperating)  
Burn-In  
RatedTemperature and VRMS  
Condition D  
Hermetic Seal  
©2008 Littelfuse, Inc.  
200  
High ReliabilityVaristors  
Specifications are subject to change without notice.  
Please refer to www.littelfuse.com/series/za hirel.html or /db hirel.html  
for current information.  
Revision: January 9, 2009  
Varistor Products  
High Reliability Varistors  
4) Commercial Items  
The PIN number should be used to buy commercial product  
to the CID. The manufacturer’s number shown should not  
be used for ordering purposes.  
The General Services Administration has authorized the  
use of the Commercial Item Description (CID) for all  
government agencies. There are three (3) listed series  
within Littelfuse leaded/Industrial range:  
PIN consists of abbreviated CID number + Applicable Sheet  
(2 digits) + Dash number (-3 digits)  
A-A-55564-3 (ZA Series)  
A-A-55564-2 (DA/DB Series)  
Example: AA55564 + 02 + -001 = AA5556402-001  
Table 9. ZA Series A-A-55564-3  
Dash Number  
AA5556403–  
Equiv. Littelfuse  
Commercial Part  
Dash Number  
AA5556403–  
Equiv. Littelfuse  
Commerical Part  
Dash Number  
AA5556403–  
Equiv.littelfuse  
Commercial Part  
MFRs Cage  
001  
002  
003  
004  
005  
006  
007  
008  
009  
010  
011  
012  
013  
014  
015  
016  
017  
018  
019  
020  
021  
V22ZA05  
V22ZA1  
V22ZA2  
V22ZA3  
V24ZA50  
V27ZA05  
V27ZA1  
V27ZA2  
V27ZA4  
V27ZA60  
V33ZA05  
V33ZA1  
V33ZA2  
V33ZA5  
V33ZA70  
V36ZA80  
V39ZA05  
V39ZA1  
V39ZA3  
V39ZA6  
V47ZA05  
022  
023  
024  
025  
026  
027  
028  
029  
030  
031  
032  
033  
034  
035  
036  
037  
038  
039  
040  
041  
042  
V47ZA1  
V47ZA3  
043  
044  
045  
046  
047  
048  
049  
050  
051  
052  
053  
054  
055  
056  
057  
058  
059  
060  
061  
062  
063  
V120ZA4  
V120ZA6  
V150ZA05  
V150ZA1  
V150ZA4  
V150ZA8  
V180ZA05  
V180ZA1  
V180ZA5  
V180ZA10  
V8ZA05  
V8ZA1  
V47ZA7  
V56ZA05  
V56ZA2  
V56ZA3  
V56ZA8  
V68ZA05  
V68ZA2  
V68ZA3  
V68ZA10  
V82ZA05  
V82ZA2  
S6019  
V8ZA2  
V82ZA4  
V12ZA05  
V12ZA1  
V82ZA12  
V100ZA05  
V100ZA3  
V100ZA4  
V100ZA15  
V120ZA05  
V120ZA1  
V12ZA2  
V18ZA05  
V18ZA1  
V18ZA2  
V18ZA3  
V18ZA40  
Table 10. DA/DB Series A-A-55564-2  
Dash Number  
MFRs Cage  
AA5556402–  
Equiv. Littelfuse  
Dash Number  
Equiv. Littelfuse  
Commercial Part  
MFRs Cage  
Commercial Part  
V131DA40  
V151DA40  
V251DA40  
V271DA40  
V321DA40  
V421DA40  
V481DA40  
V511DA40  
V571DA40  
V661DA40  
V751DA40  
AA5556402–  
001  
002  
003  
004  
005  
012  
V131DB40  
V151DB40  
V251DB40  
V271DB40  
V321DB40  
V421DB40  
V481DB40  
V511DB40  
V571DB40  
V661DB40  
V751DB40  
013  
014  
015  
016  
006  
007  
008  
009  
010  
011  
S6019  
017  
S6019  
018  
019  
020  
021  
022  
©2008 Littelfuse, Inc.  
201  
Revision: January 9, 2009  
High ReliabilityVaristors  
Specifications are subject to change without notice.  
Please refer to www.littelfuse.com/series/za hirel.html or /db hirel.html  
for current information.  
Varistor Products  
High Reliability Varistors  
Radiation Hardness  
For space applications, an extremely important property  
of a protection device is its response to imposed radiation  
effects.  
Counterclockwise rotation of the V-I characteristics is  
observed in Silicon devices at high neutron irradiation  
levels; in other words, increasing leakage at low current  
levels and increasing clamping voltage at higher current  
levels.  
Electron Irradiation  
A Littelfuse MOV and a Silicon transient suppression diode  
were exposed to electron irradiation. The V-I curves, before  
and after test, are shown below.  
The solid and open circles for a given fluence represent the  
high and low breakdown currents for the sample of devices  
tested. Note that there is a marked decrease in current (or  
energy) handling capability with increased neutron fluence.  
LITTELFUSE MOV  
Failure threshold of Silicon semiconductor junctions is  
further reduced when high or rapidly increasing currents  
are applied. Junctions develop hot spots, which enlarge  
until a short occurs if current is not limited or quickly  
removed.  
200  
SILICON  
TRANSIENT  
SUPPRESSION  
DIODE  
V
100  
80  
60  
PRE TEST  
10 RADS,  
The characteristic voltage current relationship of a P– N  
40  
8
Junction is shown below.  
18MeV ELECTRONS  
I
20  
SATURATION  
CURRENT  
8
6
4
2
10  
10  
10  
CURRENT (A)  
10  
FORWARD  
BIAS  
FIGURE 1. RADIATION SENSITIVITY OF LITTELFUSEV130LA1  
AND SILICON TRANSIENT SUPPRESSION DIODE  
BREAKDOWN  
VOLTAGE  
It is apparent that the Littelfuse MOV was virtually  
unaffected, even at the extremely high dose of 108 rads,  
while the Silicon transient suppression diode showed a  
dramatic increase in leakage current.  
V
REDUCTION IN  
FAILURE STRESSHOLD  
BY RADIAL  
Neutron Effects  
SECONDARY  
BREAKDOWN  
A second MOV-Zener comparison was made in response  
to neutron fluence. The selected devices were equal in  
area.  
REVERSE  
BIAS  
FIGURE 3. V-I CHARACTERISTIC OF PN-JUNCTION  
Figure 2 shows the clamping voltage response of the MOV  
and the Zener to neutron irradiation to as high as 1015 N/  
cm2. It is apparent that in contrast to the large change in  
the Zener, the MOV is unaltered. At highercurrents where  
the MOV’s clamping voltage is again unchanged, the Zener  
device clamping voltage increases by as much as 36%.  
At low reverse voltage, the device will conduct very little  
current (the saturation current). At higher reverse voltage  
VBO (breakdown voltage),the current increases rapidly as  
the electrons are either pulled by the electric field (Zener  
effect) or knocked out by other electrons (avalanching). A  
further increase in voltage causes the device to exhibit a  
negative resistance characteristic leading to secondary  
breakdown.  
300  
1.5K 200 INITIAL  
VARISTOR V130A2  
INITIAL AT 10  
200  
15  
100  
80  
This manifests itself through the formation of hotspots,  
and irreversible damage occurs. This failure threshold  
decreases under neutron irradiation for Zeners, but not for  
ZNO Varistors.  
1.5K 200  
AT 10  
12  
60  
50  
40  
30  
1.5K 200  
AT 10  
1.5K 200  
AT 10  
1.5K 200  
AT 10  
20  
14  
15  
13  
Gamma Radiation  
Radiation damage studies were performed on type  
V130LA2 varistors. Emission spectra and V-I characteristics  
were collected before and after irradiation with 106 rads  
Co60 gamma radiation. Both show no change, within  
experimental error, after irradiation.  
10  
8
7
6
5
4
3
10  
10  
10  
10  
10  
10  
10  
10  
AMPERES  
FIGURE 2. V-I CHARACTERISTIC RESPONSETO NEUTRON  
IRRADIATION FOR MOV AND ZENER DIODE  
DEVICES  
©2008 Littelfuse, Inc.  
202  
High ReliabilityVaristors  
Specifications are subject to change without notice.  
Please refer to www.littelfuse.com/series/za hirel.html or /db hirel.html  
for current information.  
Revision: January 9, 2009