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LANGUAGE  
TEST SUMMARY  
English  
TABLE OF CONTENTS  
SECTION  
PAGE  
1.0 SCOPE................................................................................................................................ 2  
2.0 REFERENCE DOCUMENTS AND SPECIFICATIONS............................................. 2  
3.0 TEST PROCEDURE ........................................................................................................ 3  
4.0 RESULTS......................................................................................................................... 10  
5.0 CONCLUSION................................................................................................................ 15  
6.0 APPENDIX 1 – EQUIPMENT USED ........................................................................... 15  
7.0 APPENDIX 2: DERATING CURVES .......................................................................... 16  
B
1
B
2
B
3
B
4
B
5
B
B
7
B
8
B
9
B
B
B
B
B
B
B
B
REV.  
6
10  
11  
12  
13  
14  
15  
16  
17  
SHEET  
WRITTEN BY:  
CHECKED BY:  
APPROV'ED BY:  
DESIGN CONTROL  
MXI  
STATUS  
Release  
DATE:  
YR/MO/DAY  
2010/03/01  
John Boland  
20/04/2010  
A.Higgins  
23/04/2010  
A.Higgins  
23/04/2010  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
1 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
1.0 SCOPE  
Full qualification of connector series 121201 & 121212, External Din Valve.  
2.0 REFERENCE DOCUMENTS AND SPECIFICATIONS  
PS-121201-001, Rev B, PRODUCT SPECIFICATION FOR DIN VALVE CONNECTORS  
E-121201-003, Rev A, TYPE A 2P ASSEMBLY W/O CIRCUIT  
E-121202-002, Rev A, TYPE B IND ASSEMBLY W/O CIRCUIT  
E-121206-007, Rev A, TYPE A 3P ASSEMBLY W/O CIRCUIT  
E-121207-001, Rev A, TYPE A 2P ASSEMBLY W / CIRCUIT  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
2 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
3.0 TEST PROCEDURE  
The samples were divided into the following groups  
Test Group  
Number of Specimen  
12 samples  
(4 Samples for each Group)  
P
121202-0002 – Qty 6  
121201-0003 – Qty 6  
4 Samples  
AP  
BP  
CP  
121202-0002 – Qty 2  
121201-0003 – Qty 2  
18 Samples  
121202-0002 – Qty 6  
121206-0003 – Qty 2 (IP only)*  
121206-0007 – Qty 2 (IP only)*  
121206-0020 – Qty 2 (IP only)*  
121201-0003 – Qty 6  
4 Samples  
121202-0002 – Qty 2  
121201-0003 – Qty 2  
*Additional samples used to cover all Grommets used.  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
3 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Figure 1: Type A  
Figure 2: Type B  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
4 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
GROMMETS TESTED FOR IPX7, IPX5 & IPX7  
Figure 3: Grommet - 1211240145  
Figure 4: Grommet - 1211240159  
Figure 5: Grommet - 1211240106  
Figure 6: Grommet - 1211240126  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
5 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Group P  
Visual  
Examination  
Polarization  
Method  
Contact  
Resistance  
Insulation  
Resistance  
Voltage Proof  
Figure 7: Test Sequence of Group P  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
6 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Group AP  
Mechanical  
Operation  
Screw Terminal  
Test 9.1 Acc to  
IEC 60999-1  
Voltage Proof  
Damp Heat  
Steady State  
Test 9.2 Acc to  
IEC 60999-1  
Test 9.4 Acc to  
IEC 60999-1  
Contact  
Resistance  
Test 9.5 Acc to  
IEC 60999-1  
Insulation  
Resistance  
Test 9.6 Acc to  
IEC 60999-1  
Voltage Proof  
Test 9.7 Acc to  
IEC 60999-1  
Insertion/  
Withdrawal Forces  
Viausl  
Examination  
Figure 8: Test Sequence of Group AP  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
7 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Group BP  
Dry Heat  
Cold  
Degree of  
Protection (IPX5,  
IP6X & IPX7)  
Mechanical  
Strength  
Protection against  
access to  
hazardous parts  
Visual  
Examination  
Figure 9: Test Sequence of Group BP  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
8 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Group CP  
Resistance to  
Fluids  
Retreatment  
Voltage Proof  
Visual  
Examination  
Figure 10: Test Sequence of Group CP  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
9 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
4.0 RESULTS  
Test  
Ref  
Results  
Mean  
Item  
Specification  
Comment  
Max  
Min  
P1  
Visual  
Examination  
There shall be no defects  
that would impair normal  
operation  
No Defects  
Pass  
P2  
Polarization  
method  
It shall not be possible to  
mate connectors in any  
other than the correct  
manner  
Pass  
Pass  
Applied force of 60N  
Applied force of 100N  
2 + PE = 60N  
3 + PE= 100N  
P3  
P4  
P5  
Contact  
Resistance  
4mΩ max  
1.43  
1.08  
0.71  
Pass  
Pass  
Pass  
Insulation  
Resistance  
100 MΩ min  
>50,000  
Voltage Proof  
No breakdown or  
flashover  
No Breakdown  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
10 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Test  
Ref  
Results  
Mean  
Item  
Specification  
Comment  
Max  
Min  
AP1  
Mechanical  
operation  
Max speed 10 mm/s  
50 operation cycles  
Contact Resistance  
N/A  
1.36  
1.15  
0.93  
Pass  
N/A  
AP2.1 Solderability  
AP2.2  
Screw  
Test acc. to EN 60999-1  
Terminal  
Insertion of 1.5mm2 Wire  
No undue force required  
Pass  
Pass  
9.1  
Insertion of 1.5mm2 Wire  
and Torque set  
No wires escaped When  
torque set  
9.2  
9.4  
9.5  
No damage to conductor  
during rotation with weight  
suspended  
No Damaged  
Pass  
Pull Test  
0.34mm2 - 15N applied for  
60 seconds  
1.5mm2 – 40N applied for  
60 seconds  
No Damage  
No Damage  
Pass  
Pass  
9.6  
9.7  
Screw Torque set and  
loosened 5 times  
No Damage  
Pass  
Temperature Rise  
Refer to Appendix 2 for de-rating curves  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
11 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Test  
Ref  
Results  
Mean  
Item  
Specification  
No Breakdown  
Comment  
Pass  
Max  
Min  
AP3  
AP4  
Voltage Proof  
No Breakdown  
Damp Heat  
Steady State  
Electrode-Voltage 60VDC  
No Breakdown  
Pass  
AP5  
AP6  
Contact  
Resistance  
15mΩ max  
1.35  
1.21  
0.97  
Pass  
Insulation  
Resistance  
100MΩ min  
>50,000 MΩ  
Pass  
Pass  
AP7  
AP8  
Voltage Proof  
No Breakdown  
No Breakdown  
Insertion /  
Withdrawal  
Forces  
Insertion  
2 + PE ≤ 60N  
3 + PE ≤ 80N  
13.83  
22.20  
13.50  
21.44  
13.18  
20.68  
Pass  
Pass  
Withdrawal  
2 + PE ≤ 60N  
3 + PE ≤ 80N  
13.56  
8.04  
10.54  
7.88  
7.53  
7.72  
Pass  
Pass  
AP9  
Visual  
Examination  
No Damage due to  
conditioning  
No Damage  
Pass  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
12 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Test  
Ref  
Results  
Mean  
Item  
Specification  
Comment  
Max  
1.72  
1.68  
Min  
0.73  
0.74  
BP1  
BP2  
BP3  
Dry Heat  
Contact Resistance  
15mΩ Max  
Contact Resistance  
15mΩ Max  
IPX5  
1.18  
Pass  
Cold  
1.16  
Pass  
Pass  
Pass  
Pass  
Degree of  
Protection  
No Water Ingress  
No Dust Ingress  
No Water Ingress  
IP6X  
IPX7  
BP4  
BP5  
Mechanical  
Strength  
impact  
Drop Height 1m  
(8 Cycles)  
No Damage  
Pass  
Protection  
against access  
to hazardous  
parts  
IPxxB  
No finger access possible  
No Damage  
Pass  
Pass  
Protect against access with  
a finger test  
BP6  
Visual  
Examination  
No Damage due to  
conditioning  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
13 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Test  
Ref  
Item  
Specification  
Results  
Comment  
CP1  
Resistance to  
Fluids  
Hydraulic oil HM 22  
No Damage  
Pass  
CP2  
Retreatment  
Cleaning of specimen by  
washing briefly in light  
petrol.  
No Damage  
Pass  
CP3  
CP4  
Voltage Proof  
2 KV r.m.s.  
No Breakdown  
No Damage  
Pass  
Pass  
No Breakdown  
Visual  
Examination  
No Damage due to  
conditioning  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
14 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
5.0 CONCLUSION  
All tests meet the requirements of PS-121201.  
6.0 APPENDIX 1 – EQUIPMENT USED  
Item  
Equipment used  
HP Milliohmmeter 4338B,  
Cal # 1650  
Contact Resistance  
Xantrex  
Cal: 3403  
ZWICK/ROELL  
Cal:3711  
Polarization / Insertion –  
withdrawal forces  
Omnia  
Insulation resistance /  
Voltage proof  
Cal:3010  
CTS  
Damp Heat  
Cal:3189  
Dry Heat  
Cold  
WEISS SB1 160  
Cal: 1035  
External Lab  
Particle Technology  
BMS Paddy  
Cal: 3646  
IP6X Testing  
Torque Screwdriver  
Pico Logger  
Cal: 3535  
Temperature rise  
Xantrex Power supply  
Cal: 3403  
WEISS WK11180  
Cal: 2351  
Resistance to Fluids  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
15 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
7.0 APPENDIX 2: DERATING CURVES  
Series 121201 & 121212 Terminated to 0.75mm2 Cable (Stranded)  
16.00  
14.00  
12.00  
10.00  
8.00  
Base Curve  
Corrected  
Curve  
6.00  
4.00  
2.00  
0.00  
70.00  
80.00  
90.00  
100.00  
110.00  
120.00  
Temperature  
Figure 11: De-rating curve of 0.75mm2 cable  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
16 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP  
LANGUAGE  
TEST SUMMARY  
English  
Series 121201 & 121212 Derating Terminated to 1.5mm2 cable (Stranded)  
20.0  
18.0  
16.0  
14.0  
12.0  
10.0  
8.0  
Base Curve  
Corrected Curve  
6.0  
4.0  
2.0  
0.0  
50.0  
60.0  
70.0  
80.0  
90.0  
100.0  
110.0  
120.0  
Temperature  
Figure 12: de-rating curve for 1.5mm2 cable  
REVISE ON PC ONLY:  
TITLE:  
Qualification of Series 121201 & 121212,  
External Din Valve Connector  
Original Release by  
John Boland. 01/03/2010  
Product specification Rev B. JB  
B
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX  
INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION  
REV.  
DESCRIPTION  
DOCUMENT NUMBER  
FILENAME  
STR-1251  
SHEET  
17 of 17  
STR-1251  
ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP