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3561 BATTERY HiTESTER  
Component measuring instruments  
Simultaneous high-speed testing of the internal  
resistance and voltage of small secondary batteries  
Model 3561 BATTERY HiTESTER is a low-resistance meter employing the four-  
terminal AC method to measure the internal resistance (IR) of small secondary  
batteries while measuring battery voltage at the same time. Compared to Model 3560,  
performance capabilities have been greatly enhanced by increasing measurement speed  
tenfold to 10 ms (measuring resistance and voltage simultaneously), and increasing  
voltage measurement accuracy nearly fivefold to 0.01% rdg. The high-resolution 0.01  
m
(in the 300 m range) and 0.1 mV capabilities are ideally suited to production line  
Ω
Ω
battery testing. The many built-in features include comparator and statistical calculation  
functions and a variety of interfaces, making Model 3561 suitable for a wide range of  
applications including quality and process control such as in high-speed automated  
assembly lines.  
* Measurement time = sampling time + response time  
2
High Precision • High Resolution • Quick Response  
High Precision  
High Resolution  
Quick Response  
Resistance  
±0.5%rdg. ±5dgt.  
Voltage  
Resistance & Voltage  
Simultaneous measurement  
within 10 ms*  
Resistance: 0.01 m  
(300 m range)  
Voltage: 0.1 mV  
(20 V range)  
Ω
Ω
* Sampling time + response  
±0.01%rdg. ±3dgt.  
time: with EX. FAST sampling  
Advanced Functions  
Measurement Error Detection  
Save Measurement Setting Configurations  
Detect contact failure of test probes and broken leads for  
100% measurement reliability.  
Up to 126 measurement setting configurations such as  
comparator threshold settings can be saved in internal memory  
and reloaded. Saved panel settings can be selected by external  
control.  
Self-Calibrating  
Minor drift within the internal measurement circuitry and  
gain fluctuations are automatically corrected to maintain  
high accuracy.  
Save Frequently Used Settings in Memory  
Panel settings that can be saved include the measurement  
function, resistance measurement range, auto-range setting,  
zero-adjust setting data, sampling rate, trigger source,  
delay setting, averaging and comparator settings, statistical  
calculation setting, display switching and key-lock.  
Store Measured Data in Internal Memory  
Using external I/O triggering, up to 400 measurement  
values can be stored and then transferred as a batch.  
Averaging Function  
External Printer  
By averaging from two to 16 measurements, stable  
readings can be consistently obtained.  
Data can be printed on the optional Model 9670 Printer  
via the RS-232C interface. Measurements  
including judgment results and  
Statistical Calculations  
To facilitate quality and process control, statistical  
calculations can be applied to up to 30,000 data points.  
statistical calculation results can  
be printed.  
: Thermal line dot  
: 72 mm  
Print method  
Print width  
Print speed  
Power  
: 47.5 mm/s  
Obtain These Results  
: 9671 AC Adapter or 9672 Battery Pack  
Total data count; valid data count; maximum, minimum and  
average values; standard deviation; population standard  
deviation and process capability indices ( Cp and Cpk ).  
Connection to Model 3561 requires the use of Models 9638 RS-232C Cable and  
9671 AC Adapter, and battery operation requires Models 9672 Battery Pack and  
9673 Battery Charger.  
3
Ideal for High-Speed Production Lines  
High Speed Interfaces  
The built-in RS-232C interface enables data transfer at up  
to 38,400bps, or about 10ms per measurement. Connect to  
the 9670 Printer for instantaneous printouts of measurement  
results and statistical calculations. Choose Model 3561-01  
for additional GP-IB interfacing capabilities.  
Model 3561-01  
Rear Panel  
RS-232C  
EXT I/O  
GP-IB  
(Model 3561-01 only)  
External I/O Timing Chart  
External I/O Control  
Triggering, loading of measurement setting configurations  
and zero-adjustment can be externally controlled. The 3561  
provides outputs for comparator results, end-of-measurement  
and measurement error notifications.  
External I/O Items  
Output ( Open-collector )  
Input ( CMOS level )  
Measurement trigger (TRIG)  
End-of-Measurement  
(EOC)  
• Print  
(PRINT)  
(0ADJ)  
(CAL)  
Measurement-in-progress (INDEX)  
Comparator results (Hi, IN, Lo, AND)  
(Resistance, Voltage, AND)  
t1: 1.5 ms (ERR output response time)  
t2: 0.5 ms min (measurement trigger pulse width)  
t3: Delay setting (user-specified)  
• Zero adjustment  
• Calibrate  
t4: 6.8 ms (measurement time)*1  
t5: 0.3 ms (calculation time)  
Manual comparator (MANU)  
Measurement errors  
(ERR)  
Load Panel Settings (7 bits)  
(LOAD0 to LOAD6)  
General-purpose output  
t6: Retained until next trigger (with HOLD setting enabled)  
1
With ΩV function and EX FAST sampling  
*
(10 bits, OUT0 to OUT9)  
Comparators  
Simultaneous Resistance & Voltage Judgments  
Dual comparators independently judge Hi/IN/Lo  
states of resistance and voltage. Judgment results are  
indicated on the display and beeper,  
Resistance  
comparator  
setting  
and are available from external  
I/O. Both results can be displayed  
simultaneously.  
Voltage  
comparator  
setting  
AND Calculation Output  
Manual Comparator Function  
Besides independent judgment results for resistance  
and voltage, ANDed calculation results can be output  
through the external I/O interface, so that overall  
judgment results can be verified by one signal.  
Comparator judgments can be executed on demand.  
Flexible control is available by footswitch or PLC.  
Dual Audible Indicators  
Different beeper sounds can be emitted for IN and  
Hi/Lo results. Also, each type of audible indicator  
can be enabled or disabled.  
Two Setting Methods  
Threshold settings can be specified as either absolute  
Hi/Lo values or as deviation (%) from a standard  
value.  
(Headphone-monitoring support for audible indicators available  
by special order.)  
4
Measurement Ranges and Accuracy  
[ Resistance Measurement ] [ Voltage Measurement ]  
Specifications  
: Resistance and voltage  
Measurement types  
Resistance measurement method  
Functions  
20 V  
±19.9999 V  
0.1 mV  
300 m  
3
Ω
3.1000  
Ω
0.1 m  
Ω
Range  
Max. Display  
Resolution  
Range  
Ω
Ω
Ω
: Four-terminal AC (1-kHz) method  
:
V, and V  
310.00 m  
Ω
Ω
Max. Display  
Resolution  
Meas. Current  
Meas. Current Freq.  
: ±22 V DC rated input voltage  
±70 V DC maximum rated voltage above ground  
Rated voltage  
0.01 m  
10 mA ±10% 1 mA ±10% Accuracy 2  
*
±0.01% rdg.±3 dgt.  
: Approx. 1 M  
Input impedance  
Sampling rate  
Response time  
Ω
1 kHz ±0.2 Hz  
*1 Add ±3 dgt for EX FAST, or ±2 dgt for FAST and  
: Four steps – Extra Fast, Fast, Medium or Slow  
Accuracy 1  
*
MEDIUM  
±0.5% rdg. ±5 dgt.  
: Approx. 3 ms for resistance measurements  
Approx. 3 ms for voltage measurements  
Note: Response time depends on reference values and the  
measurement object.  
*2 Add ±3 dgt for EX FAST, or ±2 dgt for FAST and  
MEDIUM  
Open-Terminal  
Voltage  
7 V peak  
[ Conditions of Guaranteed Accuracy ]  
: Sampling time + Response time  
: 1000-count range (both resistance and voltage)  
: Internal or external  
Total measurement time  
Zero-adjustment  
Triggering  
Delay time  
Averaging samples  
Statistical calculations  
Temperature & humidity: 23 ˚C ±5 ˚C, 80% rh or less (non-condensating)  
Zero-adjustment: After executing zero-adjustment  
Warm-up time: At least 30 min.  
Self-calibration: Unless using SLOW sampling, execute self-calibration after warm-up and  
: On/off, 0 to 9.999 seconds  
restrict temperature fluctuations to within ±2 ˚C after calibration.  
: On/off, 2 to 16 samples  
:
Total data count; valid data count; maximum, minimum  
and average values; standard deviation; population  
standard deviation and process capability indices  
[ Sampling Times ]  
Sampling  
(50 Hz)  
EX.FAST  
FAST  
MEDIUM  
83 ms  
69 ms  
42 ms  
35 ms  
42 ms  
35 ms  
SLOW  
258 ms  
251 ms  
157 ms  
150 ms  
157 ms  
150 ms  
: Measurement values are output via RS-232C upon  
trigger input  
Measurement value  
output function  
7 ms  
23 ms  
Ω V  
(60 Hz)  
(50 Hz)  
(60 Hz)  
(50 Hz)  
(60 Hz)  
: Up to 400 measurements  
Measurement value memory  
Panel save/load  
: Up to 126 configuration settings  
4 ms  
4 ms  
12 ms  
12 ms  
Ω
: External I/O, RS232C (9600, 19200 or 38400 bps)  
Printer RS-232C (all models), GP-IB (Model 3561-01 only)  
External interface  
V
:
Over-range display, measurement error detection, self-  
calibration, dual comparators, key-lock  
Other functions  
Items in the parentheses () indicate supply frequency settings; Tolerance: ±5 ms for SLOW sampling,  
and ±1 ms for other settings.  
General Specifications  
: 0 to 40˚C, 80% rh or less (non-condensating)  
Dimensions  
Mass  
:
:
Approx. 215W× 80H× 295D mm (excluding projections)  
Approx. 2.4 kg  
Operating temperature  
& humidity  
: -10 to 50˚C, 80% rh or less (non-condensating)  
: 23˚C ±5˚C, 80% rh or less (non-condensating)  
Storage temperature &  
humidity  
: Power Cord (1)  
Accessories  
Applicable Standards  
: Safety: EN61010-1:2001  
EMC: EN61326:1997+A1:1998+A2:2001 Class A  
Guaranteed accuracy  
temperature & humidity  
- -  
- -  
EN61000 3 2:2000, EN61000 3 3:1995+A1:2001  
Effect of radiated radio frequency  
: Indoors, below 2000 m ASL  
: 100 to 240 V AC (auto-selecting)  
: 50/60 Hz  
Operating conditions  
Rated supply voltage  
Rated supply frequency  
Rated power consumption  
electromagnetic fields: 10 V/m  
Resistance measurements: ±3% rdg. ±1000 dgt.  
Voltage measurements: ±0.01% rdg. ±20 dgt.  
Effect of conducted radio frequency  
electromagnetic fields: 3 V  
: 30 VA  
:
1.69 kV AC for 15 s (with 10 mA cut-off current) between  
power supply line and protective ground terminal  
Insulation withstand  
potential  
Resistance measurements: ±0.5% rdg. ±100 dgt.  
• Measurement leads are not included. Purchase the appropriate lead option for your  
application separately.  
• The male (system side) of the EXT I/O connector is also available. Please inquire with  
your HIOKI distributor.  
3561 BATTERY HiTESTER  
3561-01 BATTERY HiTESTER (w/GP-IB)  
9287-10  
9452  
9453  
Options  
9287-10 CLIP TYPE LEAD  
9452 CLIP TYPE LEAD  
9453 FOUR TERMINAL LEAD  
9455 PIN TYPE LEAD (for ultra precision)  
9467 LARGE CLIP TYPE LEAD  
9770 PIN TYPE LEAD  
Cable length : connectors to lead  
branch approx. 85 cm, lead branch  
to probes approx. 8 cm  
Cable length : connectors to lead  
branch approx. 80 cm, lead branch  
to probes approx. 20 cm  
Cable length : connectors to lead  
branch approx. 80 cm, lead branch  
to probes approx. 30 cm  
9455  
9467  
9771 PIN TYPE LEAD  
9637 RS-232C CABLE (9pin-9pin/cross/1.8m)  
9638 RS-232C CABLE (9pin-25pin/cross/1.8m)  
9151-02 GP-IB CONNECTOR CABLE (2m)  
9151-04 CONNECTOR CABLE (4m)  
9670 PRINTER  
29 dia.  
Cable length : connectors to lead  
branch approx. 40 cm, lead branch  
to probes approx. 25 cm  
Cable length : connectors to lead  
branch approx. 85 cm, lead branch  
to probes approx. 25 cm  
9770  
9771  
9671 AC ADAPTER (for 9670)  
9672 BATTERY PACK (for 9670)  
9673 BATTERY CHARGER (for 9672)  
9237 RECORDING PAPER (80 mm × 25 m, 4 rolls)  
Cable length : connectors to lead  
branch approx. 45 cm, lead branch  
to probes approx. 26 cm  
Cable length : connectors to lead  
branch approx. 45 cm, lead branch  
to probes approx. 26 cm  
DISTRIBUTED BY  
HEAD OFFICE :  
Shanghai Representative Office :  
1704 Shanghai Times Square Office  
81 Koizumi, Ueda, Nagano, 386-1192, Japan  
TEL +81-268-28-0562 / FAX +81-268-28-0568 93 Huaihai Zhong Road  
E-mail: os-com@hioki.co.jp  
Shanghai, 200021, P.R.China  
TEL +86-21-6391-0090, 0092  
FAX +86-21-6391-0360  
E-mail: info@hioki.cn  
HIOKI USA CORPORATION :  
6 Corporate Drive, Cranbury, NJ 08512 USA  
TEL +1-609-409-9109 / FAX +1-609-409-9108  
E-mail: hioki@hiokiusa.com  
All information correct as of Jun. 30, 2005. All specifications are subject to change without notice.  
3561E1-56E-05U Printed in Japan