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3550 series BATTERY HiTESTER  
Component Measuring Instruments  
Model 3551 for high-capacity batteries completes line-up  
Model 3550 for medium-capacity alkali and lead-acid storage batteries: UPS and similar applications  
Model 3551 for high-capacity alkali and lead-acid storage batteries  
Model 3555 for compact storage batteries: portable telephones and similar applications  
Instantaneous Check on Battery Deterioration  
[NOTE]  
In today's multimedia age, the maintenance of storage batteries used  
in information technology devices is taking on increased  
importance.  
The 3550 series of BATTERY HiTESTERS can give  
instantaneous results on the state of a battery, on a three-rank scale  
of Pass, Warning, or Fail, using a composite decision based on the  
internal resistance and the voltage.  
* The comparison threshold values depend on  
the battery manufacturer, type, and capacity,  
and these must be established by the user.  
Choose from 3 models to suit your application: Model 3550 for  
testing medium-capacity alkali and lead-acid storage batteries,  
Model 3555 for compact storage batteries, and Model 3551 to  
reliably measure high-capacity alkali and lead-acid storage batteries.  
1
3550, 3551 BATTERY HiTESTER  
Conveniently check the battery in an Uninterruptible  
Power Supply (UPS) without shutting down  
With repeated charging and discharging of a  
storage battery over a long interval, the battery  
performance gradually deteriorates, and the  
internal resistance increases until charging is no  
longer possible. Faults may also be caused by  
internal short-circuits, reducing the battery  
voltage, making the battery over-heat, or in the  
case of a short-circuit caused by corrosion,  
possibly even leading to a fire.  
The 3550/3551 BATTERY HiTESTER takes on-  
the-spot measurements of the internal resistance  
and voltage of alkali and lead-acid batteries,  
principally for UPS and similar applications. It then  
determines the state of the battery immediately,  
3550 BATTERY HiTESTER  
without needing to shut off the battery.  
Generally speaking, the higher the capacity of a battery, the lower the internal resistance, and in the case  
of high-capacity batteries the check decision requires accurate measurement of an extremely small internal  
resistance of a few tens or hundreds of microohms. The 3551 has a resolution of 1µ, an order of  
magnitude finer than the 3550, and with the special-purpose 9465 PIN TYPE LEADS, provides decisions  
for high-capacity batteries.  
*The term "high-capacity battery" is used here to mean one with a capacity of at least 500 Ah, and  
internal resistance not exceeding 0.5µ.  
Model 3551:  
support for high-  
capacity batteries*  
The operational life of a battery varies greatly, depending on the pattern of use (frequency of power  
Simultaneous  
failures, continuous operating time, and so forth) and also on the environmental conditions. It is therefore  
necessary to measure the internal resistance and voltage of the battery, and also the temperature of the  
battery or of the environment, in order to assess the state of the battery.  
* Temperature measurement with the 3551 requires the optional 9460 CLIP TYPE LEADS WITH  
TEMPERATURE SENSOR.  
measurement of  
resistance, voltage,  
and temperature*  
The Pass/Warning/Fail assessment of a battery's state is based on a six-way combination of comparisons*  
against upper and lower resistance limits and a voltage threshold. This result is then indicated by LEDs  
and a beeper.  
Three-rank rating of  
battery state: Pass,  
Upper resistance limit  
Lower resistance limit ▼  
Warning, or Fail  
Resistance  
Low  
In range  
High  
Voltage  
[NOTE]  
* The comparison threshold values  
depend on the battery manufacturer,  
type, and capacity, and these must be  
established by the user.  
Low  
High  
Warning (amber)  
Pass (green)  
Warning (amber)  
Warning (amber)  
Fail (red)  
Fail (red)  
Voltage  
threshold value  
The LED indicator colors are shown in parentheses.  
For a UPS in a hospital or computing facility, where a break in the supply cannot be tolerated, battery  
maintenance must be carried out with the battery live. Models 3550 and 3551 are designed to be able to  
take measurements even while the battery is being charged.  
* The tester includes circuitry to attenuate noise at frequencies other than the measurement frequency  
(1 kHz). If, however, noise is present at close to the measurement frequency, a stable reading may not  
be obtained.  
Safely measure  
without shutting  
down the battery  
A UPS consists of a number of cells connected either in series or parallel, and data for each of these cells  
must be obtained rapidly, and recorded. The BATTERY HiTESTERs have a built-in internal memory  
function which retains the measurement values and the decision result: Model 3550 holds 260 sets of  
data, and Model 3551 holds 250 sets. These can be recalled on the tester itself, or can be printed together  
with statistics, using the optional 9203 DIGITAL PRINTER.  
Memory function  
and printed output  
2
3550, 3551 BATTERY HiTESTER  
3551 BATTERY HiTESTER  
The increasing importance of battery testing  
With the advancing information age, UPS applications will become important over a  
wide range of locations, from office buildings to hospitals and research institutions.  
Accordingly, battery maintenance is a field that can be expected to grow in  
importance. Also, in the development of practical electrically powered vehicles, the  
environment for lead-acid storage batteries is changing rapidly, and these changes  
indicate a great opportunity for Models 3550 and 3551 BATTERY HiTESTERS.  
What about conventional maintenance methods?  
The traditional technique for checking the state of a backup battery is based on a  
measurement of the specific gravity of the electrolyte. But as sealed batteries have  
become the norm, this is no longer possible. The 3550 and 3551 take measurements  
from the battery terminals, and can therefore function with completely sealed  
batteries.  
Relationship between charging time and charge  
capacity or internal resistance  
Discharge capacity  
Internal resistance  
The operational life of a battery depends on the frequency of use (number of  
charge/discharge cycles). The graph on the right illustrates the relationship between  
the time required for charging the battery and the charge capacity and internal  
resistance, and shows that as the charging time increases, the charge capacity  
decreases, while the internal resistance rises.  
There are various methods for determining whether a battery has reached the end of  
its operational life, but the method based on measuring the internal resistance and  
voltage is fast and reliable.  
Charging time  
3
3555 BATTERY HiTESTER  
On-the-spot testing of compact storage batteries  
used in mobile phones and similar handheld devices  
With improvements in battery technology, the  
range of applications in portable devices is  
growing rapidly: not only mobile phones, but  
also video cameras, laptop computers, and other  
electronic devices. But the performance of these  
devices depends on the lifetime and performance  
of the batteries. Because of the wide variation in  
battery lifetime depending on the charging  
frequency and pattern of use, battery maintenance  
tools are indispensable.  
The 3555 BATTERY HiTESTER provides a simple,  
on-the-spot assessment of the state of compact storage  
batteries, including nicad (Ni-Cd) and nickel metal  
hydride (Ni-MH) batteries.  
3555 BATTERY HiTESTER  
Model 3555 uses the same AC four-terminal method* as that used on Models 3550 and 3551  
Simultaneously  
for testing lead-acid batteries to measure the internal resistance, and simultaneously measures  
the battery voltage, to give an immediate Pass/Warning/Fail result.  
* The AC four-terminal method supplies an AC current from the source terminals to the battery being  
tested and measures the voltage drop with the sense terminals. This cancels out the contact resistance and  
lead resistance, and provides accurate measurement of low resistances. See also the enlarged illustration  
of the tip of the 9461 Pin-Type Leads.  
measure  
resistance and  
voltage  
The Pass/Warning/Fail assessment of a battery's state is based on a six-way combination of  
Three-rank rating of  
comparisons against upper and lower resistance limits and a voltage threshold.* This result is  
then indicated by LEDs and a beeper.  
* The comparison threshold values depend on the battery manufacturer, type, and capacity, and these must  
be established by the user.  
battery state: Pass,  
Warning, or Fail  
Once the appropriate comparison values for the battery being tested have been entered or  
Simple operation  
recalled from memory, measurement is as simple as touching the pin-type probes to the battery  
terminals. Since the tester is battery-operated, it can also be used anywhere.  
Battery diagnosis  
Once a compact storage battery, typically one used in a mobile phone, exceeds the  
manufacturer's guaranteed limit on charge-discharge cycles, its charging capacity gradually  
deteriorates, and the operating time on a single charge may become extremely short.  
A simple test is therefore required to determine whether an apparently faulty device simply  
has a failing battery. In cases such as these, the 3555 BATTERY HiTESTER gives exactly  
the guidance needed to determine whether or not to replace the battery.  
4
3550, 3551 BATTERY HiTESTER  
Comparison of models in the 3550 series  
3550  
3551  
3555  
Maximum resolution  
Battery types tested  
10 µΩ (30 m/300 m/3 ranges)  
1 µΩ (3 m/30 m/300 mranges)  
100 µΩ (3 m/30 m/300 mranges)  
Medium-capacity alkali and lead-acid  
High-capacity alkali and lead-acid  
Compact storage batteries  
9461 PIN TYPE LEADS  
9465 PIN TYPE LEADS  
Can be fitted with 9466 REMOTE CONTROL SWITCH  
for memory capture without letting go of the leads.  
Test leads supplied as  
standard  
9460 CLIP TYPE LEADS WITH  
TEMPERATURE SENSOR  
Temperature  
measurement  
-10 °C to 60 °C (resolution 0.1 °C)  
14°F to 140°F (resolution 0.18°F)  
(Measurement possible with 9460 CLIP TYPE  
LEADS WITH TEMPERATURE SENSOR)  
Comparator values /  
memory capacity  
10 sets / 260 sets of data  
(latest values retained)  
99 sets / 250 sets of data  
(arbitrary values can be overwritten)  
10 sets /  
Measurement values and decision results Measurement values and decision results  
Printed output  
from memory  
For stabilizing fluctuating readings  
Battery only  
from memory  
Moving average  
function  
For stabilizing fluctuating readings  
Battery or AC adapter  
Power supply  
Battery only  
For 3555  
Probes * Lengths are approximate, and are cable lengths only, excluding the probes.  
For 3550, 3551  
For 3550, 3551  
For 3555  
For 3555  
9460 CLIP TYPE LEADS WITH  
TEMPERATURE SENSOR  
(Cable length: connector to fork 1.7  
m, fork to probes 25 cm; maximum  
clip diameter 15 mm)  
9465 PIN TYPE LEADS and  
9461 PIN TYPE LEADS  
(Cable length: connector to fork  
40 cm, fork to probes 25 cm)  
9770 PIN TYPE LEADS  
(Cable length: connector to fork  
40 cm, fork to probes 25 cm)  
9771 PIN TYPE LEADS  
(Cable length: connector to fork  
40 cm, fork to probes 25 cm)  
9466 REMOTE CONTROL SWITCH  
(Cable length: connector to fork 1.7  
m, fork to probes 10 cm; coiled  
expanding section maximum 55 cm)  
Current  
source  
terminal  
Current  
source  
terminal  
During  
measurement  
Normal state  
During  
measurement  
Normal state  
Temperature  
sensor  
2.5 mm dia.  
3 mm dia.  
Voltage  
sense  
terminal  
Voltage  
sense  
terminal  
7.4 mm  
9 mm  
1.2 mm dia.  
Battery terminal  
2 mm  
9 mm  
1.5 mm dia.  
Battery terminal  
For 3550, 3551  
For 3555  
For 3555  
For 3555  
9467 LARGE CLIP TYPE LEADS  
(Cable length: connector to fork 85  
cm, fork to probes 25 cm;  
9287-10 CLIP TYPE LEADS  
(Cable length: connector to fork  
90 cm, fork to probes 10 cm)  
9453 FOUR TERMINAL LEADS  
Cable length : connector to fork 80  
cm, fork to probes approx. 30 cm  
9452 CLIP TYPE LEADS  
Cable length : connector to fork  
80 cm, fork to probes 20 cm  
9454 ZERO ADJUSTMENT BOARD  
For zero-adjustment when 9461 or  
9465 is used.  
maximum clip diameter 29 mm)  
* Only the 9460 can carry out temperature measurement.  
5
3550, 3551 BATTERY HiTESTER and 9203 DIGITAL PRINTER  
Print out field data back at the office  
In addition to basic data and decision result printing, this  
printer can also produce statistics on the data, including  
maximum, minimum, mean, and standard deviation  
values, as well as histograms. Take advantage of this  
versatile tool for desk analysis and trend-spotting from  
data gathered in the field.  
Data memory function and printout function allow a single technician to perform efficiently a job which  
formerly required two individuals.  
Standard deviations, histograms, and other statistical results are computed automatically and printed.  
Data handling capacity: 99,999 values (maximum 5000 values for histogram and graph printing; maximum  
memory capacity of 3550 is 260 sets of data, and capacity of 3551 is 250 sets)  
Separate statistics, histograms, and graphs can be printed for each of the resistance, voltage, and  
temperature values held in memory.  
Graphical printing functions make trends in data clear at a glance.  
Thermal print head produces high speed output.  
Examples of printing  
Statistics  
Histogram  
Graph  
The following values are printed: total number of In the automatic mode, the minimum and  
data values, number of valid data values, maximum valid values are found, and  
maximum, minimum, and maximum values and their mean is taken as the center value.  
The minimum and maximum valid values  
are taken as the full-scale values, then the  
values are plotted in chronological  
sequence. This shows trends over time in  
the measured values.  
their measurement numbers, standard deviation,  
process capability index*, and bias.  
Then the optimum scaling is found to  
classify values into five ranks above and  
five ranks below this center value.  
* The process capability index is a numerical  
value representing degree to which a process  
reaches quality control targets.  
6
3550, 3551 BATTERY HiTESTER & 9203 DIGITAL PRINTER  
The 9203 DIGITAL PRINTER can also be used with other HIOKI  
instruments; the following restrictions apply when it is used with  
the 3550/3551.  
*1 These settings are ignored.  
*2 Computed values, histograms, and graphs are printed for each of the three  
measurements of resistance, voltage, and temperature.  
*3 The process productivity index is not computed for the voltage and temperature  
measurement values.  
*4 Histograms for the voltage and temperature measurements are always created  
in auto mode.  
9203 DIGITAL PRINTER specifications  
[General]  
Printer  
Lifetime  
Recording  
paper  
Clock  
Withstand  
voltage  
(73.4˚F±9˚F)  
, 80% rh  
Operating temperature : 0 to 40 °C  
and humidity or less (no condensation)  
Maximum rated power : 30 VA  
consumption  
Power supply  
: Thermal line printer  
: At least 2 million lines  
: 9233 RECORDING PAPER, 58 mm × 10 m  
(approx. equivalent 3000 lines)  
: Prints either real time or elapsed time  
: Casing - power supply 1.5 kV A  
(current sensitivity 20 mA)  
: 100 to 240 V AC  
(±10%, 250 V max.), 50/60 Hz  
Dimensions and mass : Approximately  
215(8.5")W × 160(6.3")H ×54(2.1")D mm; 1 kg(33.8 oz)  
Supplied : One power cord, 3-pin to 2-pin power adapter, one roll  
9233 RECORDING PAPER, one spare fuse (T4A/250V)  
Insulation  
resistance  
: Casing - power supply at least 100 MΩ  
[Printing data]  
[External input/output terminals]  
Maximum number  
of printed values  
Printing data  
: 1 to 99,999  
Input  
Output  
Interface  
: PRINT/STOP  
: TRIG/ERROR (open collector)  
: Centronics  
*1  
: ALL, IN, HL,  
selection  
VAL (valid values only), OFF  
: Hi, In, Lo, Pass, Warn, Fail,  
OF, NG  
9203: 36-pin (D-sub)  
3550/3551: 20-pin half-pitch (D-sub)  
* using 9425 CONNECTION CORD  
Decision result  
printing  
Printing interval *1  
: MANU/AUTO  
MANU setting : printing when PRINT key pressed  
AUTO setting : 1/2/5/10/15/20/30 seconds,  
1/2/5/10/15/20/30 minutes, 1 hour  
Cancel function *1  
: Most recent data can be deleted  
(up to 5000 values)  
[Histogram function] *2  
Data handling capacity  
[Statistics functions] *2  
Data handling capacity: 99,999 values  
Values computed : Number of data values, maximum,  
: 5000 values (if more than 5000,  
most recent 5000 are used)  
: MANU/AUTO *4  
: Set center value (5-digit signed  
value, plus unit), and rank width  
0.1/0.2/0.5/1/2/5/10/20% (±5 ranks)  
0.1/0.2/0.5/1/2/5/10% (±10 ranks)  
: Center value and rank width set  
automatically  
Operation mode  
minimum, mean, standard  
MANU setting  
deviation, process capacity index *3  
(variation and bias, given upper and lower values)  
AUTO setting  
[Graph printing] *2  
Data handling capacity  
Operation mode  
: Same as for histogram function  
: AUTO only  
Measurement axis full-scale  
minimum to maximum values; time  
axis one value per line  
7
Specifications  
[Specifications common to 3550, 3551, and 3555]  
Measurements : Resistance (AC four-terminal method), temperature  
(platinum temperature sensor)  
Temperature measurement only on 3550 and 3551  
(using 9460 leads)  
A/D conversion : Double integration method  
Absolute maximum : 50 V DC maximum (3550/3555) / 60 V DC  
input voltage  
maximum (3551), No AC input  
Withstand voltage  
: Between input terminals and output terminals  
(including EXT. MEMO. HOLD terminals):  
1.35 kV AC rms, 1 minute (3550)  
2.3 kV AC rms, 1 minute (3551)  
Between input terminals and casing:  
350 V AC rms, 1 minute (3555)  
Indications  
Panel display  
(all segments shown)  
: LCD panel and LED indicators (comparator results)  
:
Maximum rated  
power consumption  
Continuous  
: 1.8 VA (3550) / 2.4 VA (3551) / 1.0 VA (3555)  
: 7 hours (3550) / 5.5 hours (3551) / 18 hours (3555)  
operating time  
Power supply  
: LR6 (AA) / alkali batteries × 6;  
or 9418-10 AC adapter (option for 3551 only)  
: 196(7.7") W × 130(5.1") H × 50(2") D mm;  
Approximate  
dimensions and mass 710 g(25 oz) including batteries (3550)  
196(7.7") W × 130(5.1") H × 65(2.6") D mm;  
860 g(30.3 oz) including batteries (3551)  
* The 3555 display does not include "DATA," "MEMO," and "°C."  
Sampling rate : 0.83 times/second (3550/3551);  
1.25 times/second (3555)  
Beeper function : Audible alarm when comparator result is Warning or  
Fail (switchable on/off)  
196(7.7") W × 130(5.1") H × 50(2") D mm;  
680 g(24 oz) including batteries (3555)  
Input overflow : "OF" indication  
Constant current: "----" indication  
fault detection  
[Specifications for 3550/3551 only]  
Data memory  
: Measurement values stored in memory by  
MEMO key or EXT. MEMO terminal short, or  
on-probe switch (for 3551) (resistance, voltage,  
temperature, and comparator results: 260 sets / 250 sets  
on 3551)  
Open-circuit  
: 5 V maximum  
terminal voltage  
Auto power off : Auto power off after 30 minutes  
Comparator  
settings  
: Resistance upper and lower limits, and voltage  
lower limit  
Data recall  
Moving average  
function  
: Data recalled from memory for display on screen  
: For resistance values only (switchable on/off)  
Number of  
comparator settings  
: Ten sets (3550/ 3555) or 99 sets (3551) of  
values held in memory  
Printer interface  
: Centronics  
Comparator  
output  
: Pass (green), Warning (amber), and Fail (red) LEDs  
Audible output on Warning or Fail  
(can be connected to 9203 or a general-purpose printer)  
Operating temperature: 0 to 40 °C (32°F to 104°F), 80% rh or less  
and humidity (no condensation)  
[Measurement accuracy]  
(73.4˚F±9˚F)  
, 80% rh or less  
Conditions to  
: 23°C ± 5°C  
Voltage measurement (common to 3550/3551/3555)  
guarantee accuracy  
(no condensation), after zero adjustment and  
warming up at least 10 minutes  
Temperature coefficient : (± 0.005% rdg. ± 0.5 dgt.) / °C  
Range  
3 V  
Maximum indication * Resolution  
Accuracy  
± 3.000 V  
± 30.00 V  
1 mV  
± 0.1%rdg. ± 6dgt.  
± 0.1%rdg. ± 6dgt.  
Resistance measurement  
30 V  
10 mV  
Temperature coefficient  
: (± 0.01 rdg. ± 0.5 dgt.) / °C  
Measurement current frequency : 1 kHz ± 30 Hz  
Measurement current accuracy : ±10 %  
Temperature measurement  
(3550 and 3551[with 9460 leads] only)  
3551: 3 m/ 30 m/ 300 mΩ  
ranges  
ranges  
Measurement range Resolution  
Accuracy  
3550:  
3555:  
30 m/ 300 m/ 3 Ω  
-10°C to 60°C  
(14°F to 140°F)  
0.1°C  
(0.18°F)  
300 m/ 3 / 30 ranges  
± 0.5%rdg. ± 10dgt.  
Maximum  
Measurement  
Resolution  
Range  
Accuracy  
indication *  
current  
[Note]  
3 mΩ  
30 mΩ  
3.100 mΩ  
30.00 mΩ  
1 µΩ  
50 mA  
50 mA  
5 mA  
± 1.0%rdg. ± 8dgt.  
± 0.8%rdg. ± 6dgt.  
± 0.8%rdg. ± 6dgt.  
± 0.8%rdg. ± 6dgt.  
± 0.8%rdg. ± 6dgt.  
Note the following points about the 3 mrange:  
• The accuracy guarantee depends on no change in the measurement  
lead configuration after zero adjustment.  
10 µΩ  
300 mΩ  
300.0 m100 µΩ  
• If the lead configuration changes significantly after zero adjustment, or  
when using the 9460 leads, add ±15 dgt. to the figure in the table on  
the left for the 3 mrange.  
• For the 3 mrange only, the temperature coefficient is  
(± 0.01% rdg. ± 0.8 dgt.) / °C  
3
3.000  
30.00  
1 mΩ  
500 µA  
50 µA  
30  
10 mΩ  
* The 3551 only has a maximum display value of 3100 for all resistance and voltage ranges.  
9452 CLIP TYPE LEADS (for the 3555)  
9453 FOUR TERMINAL LEADS (for the 3555)  
3550 BATTERY HiTESTER  
(Includes the 9460 CLIP TYPE LEADS WITH TEMPERATURE SENSOR,  
9454 ZERO ADJUSTMENT BOARD (for the 9461, 9465 / Include 3551)  
9455 PIN TYPE LEADS (for high-density use / for the 3555)  
9460 CLIP TYPE LEADS WITH TEMPERATURE SENSOR (for the 3550, 3551/ Include 3550)  
9465 PIN TYPE LEADS (for the 3550, 3551 / Include 3551)  
9467 LARGE CLIP TYPE LEADS (for the 3550, 3551)  
9770 PIN TYPE LEADS (for high-density use / for the 3555)  
9771 PIN TYPE LEADS (for high-density use / for the 3555)  
9418-10 AC ADAPTER (for the 3551)  
9382 CARRYING CASE, dust cover, 6 LR6 batteries)  
3551 BATTERY HiTESTER  
(Includes the 9465 PIN TYPE LEADS, 9466 REMOTE CONTROL SWITCH,  
9377 CARRYING CASE, dust cover, 6 LR6 batteries)  
3555 BATTERY HiTESTER  
(Includes the 9461 PIN TYPE LEADS, 6 LR6 batteries)  
[universal 100 to 240V AC, 50/60Hz/12V DC-2.5A output]  
Options  
9203 DIGITAL PRINTER (for the 3550, 3551)  
9425 CONNECTION CORD (for connecting the 3550, 3551 to the 9203 / 2 meters)  
9233 RECORDING PAPER (for the 9203/10meters, 10rolls)  
9382 CARRYING CASE (for the 3550, 3555 / Included with Model 3550  
)
9287-10 CLIP TYPE LEADS (for the 3555)  
DISTRIBUTED BY  
HEAD OFFICE :  
Shanghai Representative Office :  
1704 Shanghai Times Square Office  
93 Huaihai Zhong Road  
Shanghai, 200021, P.R.China  
TEL +86-21-6391-0090, 0092  
FAX +86-21-6391-0360  
81 Koizumi, Ueda, Nagano, 386-1192, Japan  
TEL +81-268-28-0562 / FAX +81-268-28-0568  
E-mail: os-com@hioki.co.jp  
HIOKI USA CORPORATION :  
6 Corporate Drive, Cranbury, NJ 08512 USA  
TEL +1-609-409-9109 / FAX +1-609-409-9108  
E-mail: hioki@hiokiusa.com  
E-mail: info@hioki.cn  
All information correct as of Jan. 20, 2006. All specifications are subject to change without notice.  
3550SE5-61M-03K Printed in Japan