AP8836 [AITSEMI]

AC-DC PWM CONTROLLER HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER;
AP8836
型号: AP8836
厂家: AiT Semiconductor    AiT Semiconductor
描述:

AC-DC PWM CONTROLLER HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER

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AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
DESCRIPTION  
FEATURES  
The AP8836 consists of a Low Standby-Power  
Quasi-Resonant (QR) Primary-Side controller and a  
650V avalanche-rugged smart power VDMOSFET,  
specifically designed for a high performance AC/DC  
charger or adaptor with minimal external  
components.  
Internal 650V avalanche-rugged smart power  
VDMOSFET  
Internal HV Start-up Circuit, Standby power  
consumption < 50mW at 264VAC  
Multi-mode and Quasi-Resonant technique  
achieve high efficiency, meeting energy star  
class VI  
AP8836 operates in primary-side sensing and  
regulation, so opto-coupler and TL431 could be  
eliminated. Because of internal HV Start-up circuit,  
the system with AP8836 can achieve less than  
50mW standby power consumption (264VAC). In  
CV mode, multi-mode and quasi resonant  
technique is utilized to achieve high efficiency,  
avoid audible noise and make the system meeting  
Energy star class VI. Good load regulation is  
achieved by the built-in cable drop compensation.  
In CC mode, the current and output power setting  
can be adjusted externally by the sense resistor at  
CS pin. AP8836 offers complete protections  
including Cycle-by-Cycle current limiting protection  
(OCP), over voltage protection (OVP), over  
temperature protection (OTP) and CS open or short  
protection (CSO/SP) etc.  
±5% CC Regulation at Universal AC input  
Primary-side Sensing and Regulation without  
TL431 and Opto-coupler  
Programmable Cable Drop Compensation  
No-need  
Control  
Loop  
Compensation  
Capacitance  
Excellent Protection Coverage:  
Over Temperature Protection (OTP)  
VDD Under/Over Voltage  
(UVLO&OVP)  
Protection  
Cycle-by-Cycle Current Limiting (OCP)  
Cs Short/Open Protection (CS O/SP)  
Available in DIP8 Package  
APPLICATION  
Switch AC/DC Adaptor  
Battery Charger  
The AP8836 is available in DIP8 package.  
TYPICAL APPLICATION  
ORDERING INFORMATION  
Package Type  
DIP8  
Part Number  
AP8836P8U  
AP8836P8VU  
P8  
V: Halogen free Package  
U: Tube  
Note  
SPQ: 50pcs/Tube  
AiT provides all RoHS products  
REV1.0  
- DEC 2016 RELEASED -  
- 1 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
PIN DESCRIPTION  
Top View  
Pin #  
Symbol  
GND  
VDD  
Function  
1
2
Ground  
Power supply  
The voltage feedback from auxiliary winding. Connected to  
resistor divider from auxiliary winding reflecting output voltage.  
Current Sense Input  
3
4
FB  
CS  
SW  
Avalanche-rugged power MOSFET Drain pin. The Drain pin is  
connected to the primary lead of the transformer.  
5,6,7,8  
TYPICAL POWER  
Adapter  
Part number  
AP8836  
Package  
85-265 VAC  
DIP8  
18W  
NOTE1: Maximum output power is tested in an adapter at 45°C ambient temperature, with enough cooling conditions.  
REV1.0  
- DEC 2016 RELEASED -  
- 2 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
ABSOLUTE MAXIMUM RATINGS  
Supply Voltage Pin VDD  
-0.3V ~ 40V  
-0.3V ~ 650V  
-0.3V ~ 5.5V  
-40~ 150℃  
-55~ 150℃  
40°C/W  
High-Voltage Pin, SW  
Pin FB, CS  
Operating Junction Temperature  
Storage Temperature Range  
Package Thermal Temperature  
Lead Temperature (Soldering, 10Secs)  
DIP8  
260℃  
ESD Protection (HBM, ESDA/JEDEC JDS-001-2014)  
±4.0kV  
Pulse Drain Current  
5A  
Stress beyond above listed “Absolute Maximum Ratings” may lead permanent damage to the device. These are stress ratings only and  
operations of the device at these or any other conditions beyond those indicated in the operational sections of the specifications are not  
implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.  
ELECTRICAL CHARACTERISTICS  
TJ =25°C, VDD = 21V, unless otherwise specified  
Parameter  
Power section  
Symbol  
Conditions  
Min.  
650  
Typ.  
700  
Max.  
100  
Unit  
Break-Down Voltage  
Off-State Drain Current  
Drain-Source On State  
Resistance  
VBVDSS  
IOFF  
ISW = 250uA  
V
VSW = 500V  
uA  
RDS(ON)  
ISW = 1A,TJ = 25℃  
VDD=VDDon - 1V  
1.6  
30  
Ω
Start up Threshold  
Supply Voltage Section  
Operating Voltage Range  
VDD Start up Threshold  
VDD Under Voltage  
Shutdown Threshold  
VDD Over Voltage Protect  
Supply Current Section  
VDD Charge Current  
Operating Current,  
Switchings  
VSW_START  
V
VDD  
8
30  
V
V
VDDon  
14.5  
16.5  
8.5  
34  
18.5  
VDDoff  
7.5  
30  
9.5  
38  
V
V
VDDovp  
IDD_CH  
IDD  
VDD=VDDon - 1V, VSW=100V  
0.85  
0.5  
mA  
mA  
VDD = VDDon 1V  
0.3  
0.7  
Operating Current After  
Fault  
IDD_FAULT  
VDD15V after fault  
0.5  
mA  
REV1.0  
- DEC 2016 RELEASED -  
- 3 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
Parameter  
Symbol  
Conditions  
Min.  
485  
Typ.  
Max.  
515  
Unit  
Current Sense Section  
Current Sense Threshold  
Maximum Current Sense  
Threshold  
VTH_OC  
VTH_OC_MAX  
Vcs_min  
500  
560  
170  
300  
mV  
mV  
mV  
ns  
Minimum CS Threshold  
Leading Edge Blanking  
Time  
tLEB  
Maximum Ton  
tonmax  
tD_OC  
50  
us  
ns  
OCP Propagation Delay  
FB Section  
100  
Reference Voltage For  
Feedback Threshold  
Output Over Voltage  
Protection Threshold  
Output Under Voltage  
Threshold  
VREF_CV  
VFBOVP  
VUVP  
2.475  
2.85  
2.5  
3
2.525  
3.15  
V
V
1.55  
48  
V
Maximum Cable  
Icable  
VFB=0V  
44  
52  
32  
uA  
Compensation Current  
Minimum Toff  
toffmin  
toffmax  
5
us  
Maximum Toff  
2.2  
ms  
Output under Voltage  
Protection Blanking Time  
Thermal Section  
tUVP  
FSW= 50kHz  
20  
ms  
Thermal Shutdown  
Temperature Threshold  
Thermal Shutdown  
Hysteresis  
TSD  
135  
150  
30  
°C  
°C  
THYST  
REV1.0  
- DEC 2016 RELEASED -  
- 4 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
TYPICAL PERFORMANCE CHARACTERISTICS  
1.  
3.  
5.  
7.  
BV vs. Tj  
2.  
4.  
6.  
8.  
Rdson vs. Tj  
VDDon vs. Tj  
Icable vs. Tj  
VTH_OC vs. Tj  
VDDoff vs. Tj  
VDD_OVP vs. Tj  
VREF_CV vs. Tj  
REV1.0  
- DEC 2016 RELEASED -  
- 5 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
TYPICAL CIRCUIT  
REV1.0  
- DEC 2016 RELEASED -  
- 6 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
BLOCK DIAGRAM  
REV1.0  
- DEC 2016 RELEASED -  
- 7 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
DETAILED INFORMATION  
Functional Description  
The AP8836 is a high performance CC/CV primary-side controller. AP8836 operates in primary-side sensing  
and regulation, so opto-coupler and TL431 could be eliminated. Proprietary built-in CV and CC control can  
achieve high precision CC/CV control meeting most charger and adaptor application requirements. Internal  
HV Start-up circuit and the chip’s low consumption help the system to meet strict standby power standard.  
HV Start up Control  
At start up, the internal high-voltage start-up circuit provides the internal bias and charges the external VDD  
capacitor, so that AP8836 starts up quickly. When VDD reaches VDDon, the device starts switching and the  
internal high-voltage current source stops charging the capacitor. The device keeps in normal operation  
provided as long as VDD keeps above VDDoff  
.
After startup, the bias is supplied from the auxiliary transformer winding, the current of HV start-up circuit is  
designed to be very low so that the power consumption is very low.  
CC Operation Mode  
In CC operation mode, the AP8836 captures the auxiliary flyback signal at FB pin through a resistor  
dividing-network.  
The pulse width of the auxiliary flyback signal determines the AP8836 oscillator frequency. The higher the  
output voltage is, the shorter the pulse width is, and the higher the chip oscillator frequency is, thus the  
constant output current can be achieved.  
The current waveform of DCM mode is shown in Figure 1. During MOSFET turn-on time, the current in the  
primary winding (Ipri) ramps up. When MOSFET turns off, the energy stored in the primary winding is  
transferred to the secondary side, so the peak current in the secondary winding is  
I
sec_pk = Ipri_pk x Nps  
(1)  
The output current is  
Isec_pk  
Tdemag  
Tp  
1
2
Vipk Tdemag  
IO =  
x
=
(2)  
2
Nps Rsense  
Tp  
Because Vipk is constant and Tp is equal to tow times Tdemag, the output current Io is constant.  
REV1.0  
- DEC 2016 RELEASED -  
- 8 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
Figure 1. The current waveform of DCM mode  
CV Operation Mode  
In CV modeAP8836 uses a pulse to sample VFB and it is hold until the next sampling. The sampled voltage is  
compared with VREF_CV and the error is amplified. The error amplified output reflects the load condition and  
controls the switching off time to regulate the output voltage, thus constant output voltage can be achieved.  
The relationship between the output voltage and VREF_CV is  
R1+ R2  
N
S
VO=(VREF_VC  
x
) x  
(3)  
R2  
NAUX  
NS means Secondary winding, NAUX means Auxiliary winding  
The AP8836 operates in PFM_QR mode during full load mode, since the peak current (Ipeak) of MOSFET is  
constant, the chip frequency decreases while the output current decreases. When the switching frequency  
approaches to 25kHz, the AP8836 enters PWM_QR mode, the chip frequency decreases slowly while the  
output current decreases, the Ipeak decreases while the output current decreases. Therefore the AP8836 can  
avoid audible noise, while achieving high efficiency at 25% load conditions. When Vcs decreases to 170mV,  
the AP8836 enters Standby mode. In this mode, Ipeak keeps around constant, the chip oscillator frequency  
decreases while the output current decreases. Figure 2 illustrates the relations of the switching frequency,  
Ipeak and Loading for AP8836.  
REV1.0  
- DEC 2016 RELEASED -  
- 9 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
Figure 2. The Switching Frequency, Vipeak VS. LOAD  
Current Sensing and Leading Edge Blanking  
Cycle-by-Cycle current limiting is offered in AP8836. The switch current is detected by a sense resistor at CS  
pin. The CC set-point and maximum output power can be externally adjusted by external current sense  
resistor at CS pin. An internal leading edge blanking circuit chops off the sensed voltage spike at initial power  
MOSFET on-state so that the external RC filtering on sense input is no longer needed.  
Programmable Cable Drop Compensation  
In AP8836, an offset voltage is generated at FB pin by an internal current flowing into the divider resister, as  
shown in Figure 3. The Cable Drop Compensation block compensates the voltage drop across the cable. As  
the load current decreases from full load to no load, the voltage drop across the cable decreases. It can be  
programmed by adjusting the external resistor R2 or R1 at FB pin. The maximum compensation is  
V
V
cable  
I
cable x (R1// R2)  
2.5V  
=
(4)  
o
Because of the influence of the chip’s sampling position and devices of the system, the actual maximum  
compensation is less than theoretical value.  
REV1.0  
- DEC 2016 RELEASED -  
- 10 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
Figure 3. Icable  
Reference Negative Temperature Compensation  
As shown in Figure 3, the voltage of FB pin is  
R2 x NAUX  
(R1+ R2) x NS  
VFB = K(Vo + ΔV), K =  
(5)  
Where ΔV has a negative temperature coefficient, K is a constant.  
In AP8836, the voltage reference uses the negative temperature compensation technology. At room  
temperature, the voltage reference is 2.5V. The voltage reference (VREF_CV) decreases while the temperature  
of chip increases. The reference negative temperature compensation block compensates the V, thus the  
output voltage keeps constant at full range of temperature. The reference negative temperature  
compensation improves output precision.  
Quasi-Resonant Switching  
The AP8836 incorporates a unique proprietary quasi-resonant switching scheme that achieves valley-mode  
turn on for every switching cycle in CV mode. This unique feature greatly reduces the switching loss. The  
actual switching frequency can vary slightly cycle by cycle, providing the additional benefit of reducing EMI.  
Figure 4. QR Mode  
REV1.0  
- DEC 2016 RELEASED -  
- 11 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
Protection Control  
The AP8836 has several self-protection functions, such as Cycle-by-Cycle current limiting (OCP),  
Over-Voltage Protection, Over-Temperature Protection, Feedback Loop open Protection, Output short circuit  
Protection, CS resistor open/short circuit Protection and Under Voltage Lockout on VDD. All protections are  
self-recovered.  
REV1.0  
- DEC 2016 RELEASED -  
- 12 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
PACKAGE INFORMATION  
Dimension in DIP8 (Unit: mm)  
Symbol  
A
Min  
3.60  
0.51  
3.00  
1.55  
0.44  
0.43  
Max  
4.00  
-
A1  
A2  
A3  
b
3.40  
1.65  
0.53  
0.48  
b1  
B1  
c
1.52BSC  
0.24  
0.23  
9.05  
6.15  
0.32  
0.27  
9.45  
6.55  
c1  
D
E1  
e
2.54BSC  
7.62BSC  
eA  
eB  
eC  
L
7.62  
0.00  
3.00  
9.30  
0.84  
-
REV1.0  
- DEC 2016 RELEASED -  
- 13 -  
AP8836  
AC-DC PWM CONTROLLER  
AiT Semiconductor Inc.  
www.ait-ic.com  
HIGH PRECISION CC/CV PRIMARY-SIDE CONVERTER  
IMPORTANT NOTICE  
AiT Semiconductor Inc. (AiT) reserves the right to make changes to any its product, specifications, to  
discontinue any integrated circuit product or service without notice, and advises its customers to obtain the  
latest version of relevant information to verify, before placing orders, that the information being relied on is  
current.  
AiT Semiconductor Inc.'s integrated circuit products are not designed, intended, authorized, or warranted to  
be suitable for use in life support applications, devices or systems or other critical applications. Use of AiT  
products in such applications is understood to be fully at the risk of the customer. As used herein may involve  
potential risks of death, personal injury, or servere property, or environmental damage. In order to minimize  
risks associated with the customer's applications, the customer should provide adequate design and  
operating safeguards.  
AiT Semiconductor Inc. assumes to no liability to customer product design or application support. AiT  
warrants the performance of its products of the specifications applicable at the time of sale.  
REV1.0  
- DEC 2016 RELEASED -  
- 14 -  

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