ALD12M48-S [ASTEC]

Single Output 16th Brick: 60Watts; 单路输出的16砖: 60Watts
ALD12M48-S
型号: ALD12M48-S
厂家: Astec America, Inc    Astec America, Inc
描述:

Single Output 16th Brick: 60Watts
单路输出的16砖: 60Watts

文件: 总20页 (文件大小:592K)
中文:  中文翻译
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Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
ALD12/18/20/25 Single Output 16th Brick: 60Watts  
The ALD12/18/20/25 series is Astec’s latest 16th Brick industry standard offering. Operating from an input voltage range of 36V to  
75V, the series provides 6 configured outputs from 1.2V all the way up to 5V. It delivers up to 25A max current for 1.8V and  
lower at impressive levels of efficiency. The series comes with industry standard features such as Input UVLO; non-latching OCP,  
OVP and OTP; Output Trim; Differential Remote Sense pins. With its wide operating temperature range of -40°C to 85°C  
ambient, the converters are deployable into almost any environment.  
Electrical Parameters  
Input  
Input Range  
Input Surge  
36-75 VDC  
100V / 100ms  
Control  
Enable  
TTL compatible  
(Positive or Negative Logic Enable Options)  
Output  
Load Current  
Up to 25A max (VO 1.8V)  
Line/Load Regulation < 1% VO  
Ripple and Noise  
Adjust Range  
40mVP-P typical  
±10% VO  
Special Features  
Transient Response  
3% Typical deviation  
50% to 75% Load Change  
80µs settling time (Typ)  
+10%VO  
Industry Standard 16th Brick Footprint  
Low Ripple and Noise  
Output pre-bias startup  
Regulation to zero load  
High Capacitive Load Start-up  
Fixed Switching Frequency  
Industry standard features: Input UVLO;  
Enable; non-latching OVP, OCP and OTP;  
Output Trim, Differential Remote Sense  
Meets Basic Insulation  
Remote Sense  
Over Current  
Protection  
Over Voltage  
Protection  
120% max  
130% max  
Over Temperature  
Protection  
110 °C  
Safety  
Environmental Specifications  
UL + cUL 60950, Recognized  
EN60950 through TUV-PS  
-40ºC to 85ºC Operating Temperature  
-40ºC to 125ºC Storage Temperature  
MTBF > 1 million hours  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 1 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Electrical Specifications  
ABSOLUTE MAXIMUM RATINGS  
Stresses in excess of the absolute maximum ratings can cause permanent damage to the converter. Functional operation of  
the device is converter is not implied at these or any other conditions in excess of those given in the operational section of  
the specs. Exposure to absolute maximum ratings for extended period can adversely affect device reliability.  
Parameter  
Input Voltage1  
Continuous  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
All  
VIN  
VIN, trans  
-0.3  
-
-
-
75  
100  
Vdc  
Transient (100ms)  
Isolation Voltage  
Input to Output  
All  
All  
All  
All  
All  
1500  
-40  
-40  
10  
-
-
-
-
-
-
-
-
-
-
-
-
Vdc  
ºC  
ºC  
%
Vdc  
W
W
W
W
W
Operating Temperature  
Storage Temperature  
Operating Humidity  
Max Voltage at Enable Pin  
Max Output Power  
Ta  
TSTG  
-
85  
125  
85  
25  
60  
60  
50  
45  
38  
30  
-0.6  
A (5V0)  
F (3V3)  
G (2V5)  
Y (1V8)  
M (1V5)  
K (1V2)  
-
-
-
-
-
-
W
INPUT SPECIFICATIONS  
Parameter  
Device  
All  
All  
Symbol  
VIN  
Min  
36  
Typ  
48  
Max  
75  
Unit  
Vdc  
Operating Input Voltage Range  
Input Under-Voltage Lock-out  
T_ON Threshold  
34.0  
31.0  
-
-
-
-
34.8  
32.5  
-
-
-
-
36.0  
33.5  
2.4  
2.4  
1.9  
1.6  
1.4  
1.1  
4.1  
3.9  
3.4  
3.4  
3.4  
2.6  
10  
Vdc  
A
T_OFF Threshold  
Input Current1  
5V0 (A)  
3V3 (F)  
2V5 (G)  
1V8 (Y)  
1V5 (M)  
1V2 (K)  
5V0 (A)  
3V3 (F)  
2V5 (G)  
1V8 (Y)  
1V5 (M)  
1V2 (K)  
All  
IIN-MAX  
(VIN = VIN, Min; IO = IO, Max  
)
Max Pdiss @ IO = 0A  
-
-
-
-
-
-
-
-
W
(VIN = VIN, Nom; TA 25°C)  
Input Ripple Current2  
5Hz to 20MHz  
Input Voltage Rise Time  
10% to 90% of Vout  
Inrush Current  
II1  
-
-
-
-
1
-
mAp-p  
V/ms  
A2/s  
All  
All  
-
I2/s  
1
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 2 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Electrical Specifications (continued)  
OUTPUT SPECIFICATIONS  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Output Voltage Set point  
VIN = VIN, MIN to VIN,MAX;  
IO =IO,Max  
5V0 (A)  
3V3 (F)  
2V5 (G)  
1V8 (Y)  
1V5 (M)  
1V2 (K)  
VO,SET  
4.930  
3.260  
2.465  
1.770  
1.470  
1.180  
5.000  
3.300  
2.500  
1.800  
1.500  
1.200  
5.070  
3.340  
2.535  
1.830  
1.530  
1.220  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
Vdc  
Output Regulation  
Line: VIN = VIN, Min to VIN, Max  
All  
All  
All  
All  
-
-
-
-
-
-
0.1  
0.1  
0.3  
40  
0.4  
0.4  
0.8  
100  
%Vo  
%Vo  
%Vo  
mVp-p  
A
Load: IO = IO, Min to IO, Max  
Temperature: TA = -40 ºC to  
+85ºC  
-
Ripple and Noise3  
-
Peak-to-Peak: (5Hz to 20MHz)  
Output Current  
5V0 (A)  
3V3 (F)  
2V5 (G)  
1V8 (Y)  
1V5 (M)  
1V2 (K)  
All  
IO  
0
0
0
0
0
0
-
-
-
-
-
-
-
-
-
12  
18  
20  
25  
25  
25  
10,000  
-
External Load Capacitance  
Capacitor ESR  
-
µF  
mΩ  
A
4
Output Current-limit Inception  
VOUT = 90% VO,SET  
(Autorecovery)  
5V0 (A)  
3V3 (F)  
2V5 (G)  
1V8 (Y)  
1V5 (M)  
1V2 (K)  
5V0 (A)  
3V3 (F)  
2V5 (G)  
1V8 (Y)  
1V5 (M)  
1V2 (K)  
All  
IO  
13.0  
19.5  
21.5  
26.5  
26.5  
26.5  
5.9  
3.9  
3.0  
2.1  
1.8  
-
-
-
-
-
19  
25  
30  
34  
34  
-
34  
Over Voltage Range  
(Autorecovery)  
6.2  
4.1  
3.2  
2.4  
2.1  
1.6  
-
6.9  
4.9  
3.9  
2.9  
2.5  
2.1  
120  
V
1.4  
110  
Over Temperature Range  
°C  
(AVG. PCB TEMP) - Auto recovery  
Efficiency  
VIN = VIN-NOM  
IO = IO,MAX  
TA=25°C  
5V0 (A)  
3V3 (F)  
2V5 (G)  
1V8 (Y)  
1V5 (M)  
1V2 (K)  
η
η
η
η
η
η
90.0  
89.0  
88.5  
87.0  
83.5  
82.0  
91.0  
90.0  
89.5  
88.0  
84.5  
83.0  
94.0  
93.0  
92.0  
90.0  
88.0  
86.0  
%
%
%
%
%
%
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 3 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Electrical Specifications (continued)  
OUTPUT SPECIFICATIONS (continued)  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Turn-On Response Time4  
VIN = VIN-MIN to VIN-MAX  
All  
All  
-
-
-
-
2
-
5
10  
ms  
ms  
Enable to Output Turn-ON Delay  
V
IN = VIN-MIN to VIN-MAX  
IO = IO,MIN to IO,MAX  
+VIN to Output Turn-On Delay  
Enable Pin: Active  
All  
-
-
-
10  
ms  
V
IN = VIN-MIN to VIN-MAX  
IO = IO,MIN to IO,MAX  
Switching Frequency  
All  
2V5, 5V0  
IO/t  
-
-
560  
650  
-
625  
725  
0.1  
690  
800  
-
KHz  
Dynamic Response:  
A/µs  
CO = use Figure 2 test setup  
Peak Deviation for Load Step  
Change from  
-
-
-
-
3
6
% Vo  
IO = 50% to 75% of IO, Max  
:
All  
All  
Settling Time to within 1% of  
output set point voltage – VO,SET  
Peak Deviation for Load Step  
Change from  
80  
200  
µs  
:
:
-
-
-
-
-
-
-
-
3
6
% Vo  
All  
All  
Vo 1V8  
Vo > 1V8  
IO = 50% to 25% of IO, Max  
:
Settling Time to within 1% of  
output set point voltage – VO,SET  
Output Overshoot at Turn-on  
Passive Resistive Full Load  
Output Enable ON/OFF  
80  
0
0
200  
5
4
µs  
%Vo  
Enable Signal Slew Rate  
All  
-
0.01  
-
-
V/ms  
Negative Enable ("N" suffix)  
Enable Pin Voltage: Mod-ON  
Mod-OFF  
Positive Enable (No suffix)  
N suffix  
-
-
-0.5  
2.95  
-
-
1.2  
20  
V
V
No suffix  
Enable Pin voltage: Mod-ON  
Mod-OFF  
-
-
-
2.95  
-0.5  
-
-
-
-
20  
1.2  
10  
V
Output Voltage Remote Sensing  
All  
All  
%VO  
%VO  
Output Voltage Trim Range5  
90  
110  
NOTES: 1. The converter is not internally fused; an external fuse must be used.  
2. Refer to Figure 1 for the input reflected ripple test setup.  
3. Refer to Figure 2 for the Output Ripple and Noise Test Measurement Setup.  
4. Measure output rise time from 10%VO to 90%VO.  
5. Refer to the output trim equations provided (Equations 1 and 2).  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 4 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Electrical Specifications (continued)  
SAFETY AGENCY / MATERIAL RATING / ISOLATION  
Parameter  
Device  
Safety Approval  
All  
UL/cUL 60950  
TUV EN 60950  
UL94V-0  
Material Flammability Rating  
Parameter  
Input to Output Capacitance  
All  
Device  
All  
Symbol  
Min  
Typical  
Max  
Unit  
-
-
-
1000  
-
pF  
Input to output Resistance  
All  
All  
10  
-
-
Mohms  
-
Input to Output Insulation Type  
Basic  
TO OSCILLOSCOPE  
Vi(+)  
Ltest  
12 uH  
Cs 220 uF  
ESR < 0.1 OHM  
@ 20 ºC, 100 kHz  
33 uF  
ESR < 0.7 OHM  
@ 20 ºC, 100 kHz  
BATTERY  
Vi(-)  
Measure input reflected-ripple current with a simulated source inductance (Ltest) of 12 uH.  
Capacitor Cs offsets possible battery impedance. Measure current as shown above.  
Figure 1. Input Reflected Ripple Current Measurement Setup.  
COPPER STRIP  
Vo(+)  
RESISTIVE  
LOAD  
0.1 uF  
10 uF  
SCOPE  
Vo(-)  
Use a 0.1µF @50V X7R ceramic capacitor (connected an inch away from the output  
terminals of the UUT) and a 10µF @ 25V tantalum capacitor (2 inches away from the output  
terminals of the UUT). Scope measurement should be made using a BNC socket, positioned 3  
inches away from output terminals of the converter.  
Figure 2. Peak to Peak Output Noise Measurement Setup.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 5 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Basic Operation and Features  
INPUT UNDER VOLTAGE LOCKOUT  
To prevent any instability to the converter, which may affect the end system, the converter have been designed to turn-on once VIN  
is in the voltage range of 34-36 VDC. Likewise, it has also been programmed to turn-off when VIN drops down to 31-33.5 VDC.  
OUTPUT VOLTAGE ADJUST/TRIM  
The converter comes with a TRIM pin (PIN 6), which is used to adjust the output by as much as 90% to 110% of its set point. This  
is achieved by connecting an external resistor as described below.  
To INCREASE the output, external Radj_up resistor  
should be connected between TRIM PIN (Pin6) and  
-Vout  
-Vin  
+SENSE PIN (Pin 7). Please refer to Equation (1) for the  
-Sense  
required external resistance and output adjust  
relationship.  
Rload  
Vadj  
+Sense  
+Vout  
Enable  
+Vin  
Radj_up  
Equation (1a): 1.5V to 5V  
(
)
5.1× Vo × 100 + ∆%  
=   
set  
510  
R
10.2ΚΩ  
adj_up  
1.225× ∆%  
%  
Figure 3. External resistor configuration to increase the outputs  
Equation (1b): 1.2V  
(
)
5.1× Vo × 100 + ∆%  
=   
set  
510  
R
10.2ΚΩ  
adj_up  
0.6× ∆%  
%  
To DECREASE the output, external Radj_down resistor  
should be connected between TRIM pin (Pin 6) and  
-SENSE PIN (Pin 5). Please refer to Equation (2) for the  
required external resistance and output adjust  
relationship.  
-Vout  
-Vin  
-Sense  
Radj_down  
Rload  
Vadj  
+Sense  
+Vout  
Enable  
+Vin  
Equation (2):  
510  
Radj_down  
10.2 kΩ  
%  
Where: % = percent change in output voltage  
Figure 4. External resistor configuration to increase the outputs  
OUTPUT ENABLE  
The converter comes with an Enable pin (PIN 2), which is primarily used to turn ON/OFF the converter. Both a Positive (no “N”  
suffix required) and a Negative (suffix “N” required) Enable Logic options are being offered.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 6 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Basic Operation and Features (continued)  
OUTPUT ENABLE (continued)  
For Positive Enable, the converter is turned on when the Enable pin is at logic HIGH or left open. The unit turns off when the  
Enable pin is at logic LOW or directly connected to -VIN. On the other hand, the Negative Enable version turns unit on when the  
Enable pin is at logic LOW or directly connected to -VIN. The unit turns off when the Enable pin is at Logic HIGH.  
OUTPUT OVER VOLTAGE PROTECTION (OVP)  
The Over Voltage Protection circuit is non-latching - auto recovery mode. The converter will shut down and attempt to restart until  
the fault is removed. There is a 20-50ms lockout period between restart attempts.  
OVER CURRENT PROTECTION (OCP)  
The Over Current Protection is non-latching - auto recovery mode. The converter shuts down once the output current reaches the  
OCP range. The converter will attempt to restart until the fault is removed. There is a 20-50ms lockout period between restart  
attempts. Note that the OCP threshold will be reduced proportionally with the output voltage trim up and/or remote sense  
compensation. The percent rise in output voltage will be proportional to the reduction in OCP current inception.  
OVER TEMPERATURE PROTECTION (OTP)  
The Over Temperature Protection circuit will shutdown the converter once the average PCB temperature (See Figure 43A for OTP  
reference sense point) reaches the OTP range. This feature prevents the unit from overheating and consequently going into thermal  
runaway, which may further damage the converter and the end system. Such overheating may be an effect of operation outside the  
given power thermal derating conditions. Restart is possible once the temperature of the sensed location drops to less than 110°C.  
REMOTE SENSE  
The remote sense pins can be used to compensate for any voltage drops (per indicated max limits) that may occur along the  
connection between the output pins to the load. Pin 7 (+Sense) and Pin 5 (-Sense) should be connected to Pin 8 (+Vout) and Pin 4  
(-Vout) respectively at the point where regulation is desired. The combination of remote sense and trim adjust cannot exceed 110%  
of VO. When output voltage is trimmed up (through remote sensing and/or trim pin), output current must be derated and maximum  
output power must not be exceeded.  
TO SOURCE  
+Vin  
-Vin  
+Vo  
-Vo  
L
O
A
D
33uF  
0.1uF  
10uF  
Figure 5. Typical Application Circuit  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 7 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
5V Version  
Power Dissipation vs. Output Current, TA=25°C  
Efficiency vs. Output Current, TA=25°C  
95%  
90%  
85%  
80%  
75%  
70%  
65%  
60%  
55%  
10  
Vin = 36 Vdc  
Vin = 48 Vdc  
Vin = 75 Vdc  
8
6
4
Vin = 36Vdc  
Vin = 48Vdc  
Vin = 75Vdc  
2
0
0
2
4
6
8
10  
12  
0
2
4
6
8
10  
12  
Output Current (Amps)  
Output Current (Amps)  
Figure 6. 5V Efficiency vs. output current at various  
Figure 7. 5V Power Dissipation vs. load current at  
input line conditions, TA = 25°C.  
various input line conditions, TA = 25°C.  
Figure 8. 5V Startup Characteristic at VIN = 48Vdc, IO =  
Figure 9. 5V Output Ripple at VIN = 48Vdc, IO = Full  
Full Load, TA = 25°C.  
Load, TA = 25°C.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 8 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
5V Version (continued)  
ALD12A48 Current vs. Temperature  
12  
10  
8
6
0 LFM  
4
100LFM  
200 LFM  
300LFM  
400 LFM  
2
0
25  
40  
55  
Temperature (°C)  
70  
85  
Figure 10. 5V Output current vs. ambient temperature  
curves at VIN = 48Vdc.  
Figure 11. 5V Transient Response 50% to 75% step at  
VIN = 48Vdc, TA = 25°C, di/dt = 0.1A/µs, CO = 0.  
3.3V Version  
Power Dissipation vs. Output Current, TA=25°C  
Efficiency vs. Output Current, TA=25°C  
10  
95%  
90%  
Vin = 36Vdc  
8
6
4
2
0
Vin = 48Vdc  
Vin = 75Vdc  
85%  
80%  
75%  
70%  
Vin = 36Vdc  
65%  
Vin = 48Vdc  
60%  
55%  
Vin = 75Vdc  
0
3
6
9
12  
15  
18  
0
3
6
9
12  
15  
18  
Output Current (Amps)  
Output Current (Amps)  
Figure 12. 3.3V Efficiency vs. output current at various  
Figure 13. 3.3V Power Dissipation vs. load current at  
input line conditions, TA = 25°C.  
various input line conditions, TA = 25°C.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 9 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
3.3V Version (continued)  
Figure 14. 3.3V Startup Characteristic at VIN = 48Vdc,  
Figure 15. 3.3V Output Ripple at VIN = 48Vdc, IO =  
IO = Full Load, TA = 25°C, CO = 0.  
Full Load, TA = 25°C.  
ALD18F48 Current vs. Temperature  
18  
16  
14  
12  
10  
8
0LFM  
6
10 0 L F M  
200LFM  
4
300LFM  
2
400LFM  
0
25  
40  
55  
70  
85  
Temperature (°C)  
Figure 16. 3.3V Output current vs. ambient temperature  
curves at VIN = 48Vdc.  
Figure 17. 3.3V Transient Response 50% to 75% step at  
VIN = 48Vdc, TA = 25°C, di/dt = 0.1A/µs, CO = 0.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 10 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
2.5V Version  
Efficiency vs. Output Current, TA=25°C  
Power Dissipation vs. Output Current, TA=25°C  
10  
95%  
90%  
85%  
80%  
75%  
70%  
65%  
60%  
55%  
Vin = 36 Vdc  
Vin = 48 Vdc  
Vin = 75 Vdc  
8
6
4
Vin = 36Vdc  
Vin = 48Vdc  
Vin = 75Vdc  
2
0
0
4
8
12  
16  
20  
0
5
10  
15  
20  
Output Current (Amps)  
Output Current (Amps)  
Figure 18. 2.5V Efficiency vs. output current at various  
Figure 19. 2.5V Power Dissipation vs. load current at  
input line conditions, TA = 25°C.  
various input line conditions, TA = 25°C.  
Figure 20. 2.5V Startup Characteristic at VIN = 36Vdc,  
Figure 21. 2.5V Output Ripple at VIN = 48Vdc, IO =  
IO = Full Load, TA = 25°C, CO = 0.  
Full Load, TA = 25°C.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 11 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
2.5V Version (continued)  
ALD20G48 Current vs. Temperature  
20  
15  
10  
5
0 LFM  
100 LFM  
200 LFM  
300 LFM  
400 LFM  
0
25  
40  
55  
70  
85  
Ambient Temperature (°C)  
Figure 22. 2.5V Output current vs. ambient temperature  
curves at VIN = 48Vdc.  
Figure 23. 2.5V Transient Response 50% to 75% step at  
VIN = 48Vdc, TA = 25°C, di/dt = 0.1A/µs, CO = 0.  
1.8V Version  
Efficiency vs. Output Current, TA=25°C  
Power Dissipation vs. Output Current, TA=25°C  
10  
95%  
90%  
85%  
80%  
75%  
70%  
Vin = 36 Vdc  
8
Vin = 48 Vdc  
Vin = 75 Vdc  
6
4
2
0
Vin = 36Vdc  
65%  
Vin = 48Vdc  
60%  
Vin = 75Vdc  
55%  
0
5
10  
15  
20  
25  
0
5
10  
15  
20  
25  
Output Current (Amps)  
Output Current (Amps)  
Figure 24. 1.8V Efficiency vs. output current at various  
Figure 25. 1.8V Power Dissipation vs. load current at  
input line conditions, TA = 25°C.  
various input line conditions, TA = 25°C.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 12 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
1.8V Version  
Figure 26. 1.8V Startup Characteristic at VIN = 36Vdc,  
Figure 27. 1.8V Output Ripple at VIN = 48Vdc, IO =  
IO = Full Load, TA = 25°C, CO = 0.  
Full Load, TA = 25°C.  
ALD25Y48 Current vs. Temperature  
25  
20  
15  
10  
5
0 LFM  
100 LFM  
200 LFM  
300 FLM  
400 FLM  
0
25  
40  
55  
Temperature (°C)  
70  
85  
Figure 28. 1.8V Output current vs. ambient temperature  
curves at VIN = 48Vdc.  
Figure 29. 1.8V Transient Response 50% to 75% step at  
VIN = 48Vdc, TA = 25°C, di/dt = 0.1A/µs, CO = 0.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 13 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
1.5V Version  
Efficiency vs. Output Current, TA=25°C  
Power Dissipation vs. Output Current, TA=25°C  
95%  
90%  
85%  
80%  
75%  
70%  
65%  
60%  
55%  
10  
Vin = 36Vdc  
Vin = 48Vdc  
Vin = 75Vdc  
8
6
4
Vin = 36Vdc  
Vin = 48Vdc  
Vin = 75Vdc  
2
0
0
5
10  
15  
20  
25  
0
5
10  
15  
20  
25  
Output Current [A]  
Output Current [A]  
Figure 30. 1.5V Efficiency vs. output current at various  
Figure 31. 1.5V Power dissipation vs. output current at  
input line conditions, TA = 25°C.  
various input line conditions, TA = 25°C.  
Figure 32. 1.5V Startup Characteristic at VIN = 48V, TA  
Figure 33. 1.5V Output Ripple at VIN = 48Vdc, IO =  
= 25°C.  
Full Load, TA = 25°C.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 14 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
1.5V Version (continued)  
Output Current vs. Temperature  
25  
20  
15  
10  
5
0 LFM (0 m/s)  
10 0 L F M ( 0 . 5 m / s )  
200 LFM (1m/s)  
400 LFM (3 m/s)  
0
25  
40  
55  
70  
85  
Ambient Temperature [°C]  
Figure 34. 1.5V Output current vs. ambient temperature  
curves at VIN = 48Vdc.  
Figure 35. 1.5V Output Transient Response 50% to 75%  
step at VIN = 48Vdc, TA = 25°C, di/dt = 0.1A/µs, CO = 0.  
1.2V Version  
Power Dissipation vs. Output Curtret, TA=25°C  
Efficiency vs. Output Current, TA=25°C  
10  
95%  
Vin = 36Vdc  
90%  
85%  
80%  
75%  
70%  
Vin = 48Vdc  
8
Vin = 75Vdc  
6
4
2
0
Vin = 36Vdc  
Vin = 48Vdc  
Vin = 75Vdc  
65%  
60%  
55%  
0
5
10  
15  
20  
25  
0
5
10  
15  
20  
25  
Output Current [A]  
Output Current [A]  
Figure 36. 1.2V Efficiency vs. output current at various  
Figure 37. 1.2V Power dissipation vs. output current at  
input line voltage, TA = 25°C.  
various input line conditions, TA = 25°C.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 15 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Performance Curves  
1.2V Version (continued)  
Figure 39. 1.2V Output Ripple at VIN = 48Vdc, IO = Full  
Load, TA = 25°C.  
Figure 38. 1.2V Startup Characteristic at VIN = 48V, TA =  
25°C.  
ALD25K48 Current vs. Temperature  
25  
20  
15  
10  
0 LFM  
100 LFM  
200 LFM  
300 LFM  
400 LFM  
5
0
25  
40  
55  
70  
85  
Ambient Temperature (°C)  
Figure 40. 1.2V Output current vs. ambient temperature  
Figure 41. 1.2V Output Transient Response 50% to 75%  
VIN = 48V, TA = 25°C.  
step at VIN = 48Vdc, TA = 25°C, di/dt = 0.1A/µs, CO = 0.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 16 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Input Filter for FCC Class B Conducted Noise  
A reference design for an input filter that can provide FCC Class B conducted noise levels is shown below (See Figure 42). Two  
common mode connected inductors are used in the circuit along with balanced bypass capacitors to shunt common mode currents  
into the ground plane. Shunting noise current back to the converter reduces the amount of energy reaching the input LISN for  
measurement.  
The application circuit shown has an earth ground (frame ground) connected to the converter output (-) terminal. Such a  
configuration is common practice to accommodate safety agency requirements. Grounding an output terminal results in much  
higher conducted emissions as measured at the input LISN because a hard path for common mode current back to the LISN is  
created by the frame ground. “Floating” loads generally result in much lower measured emissions. The electrical equivalent of a  
floating load, for EMI measurement purposes, can be created by grounding the converter output (load) through a suitably sized  
inductor(s) while maintaining the necessary safety bonding.  
PARTS LIST  
CKT CODE DESCRIPTION  
CTX01-15091  
FILTER  
Common  
Cooper Electronic  
Mode Choke  
Technologies  
X-Cap  
Y-Cap  
Cin  
0.47 µF X 4pcs  
22 nF X 4 pcs  
33 uF  
Figure 42: Class B Filter Circuit  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 17 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Mechanical Specifications  
Parameter  
Device  
Symbol  
Min  
Typ  
Max  
Unit  
Dimension  
All  
L
W
H
1.28 [32.5]  
0.88 [22.35]  
0.33 [8.38]  
1.30 [33.0]  
0.90 [22.9]  
0.35 [8.8]  
1.32 [33.5]  
0.92 [23.36] in [ mm ]  
0.37 [9.39]  
in [ mm ]  
in [ mm ]  
Weight  
All  
-
14.17 [0.54]  
-
g [oz]  
PIN ASSIGNMENT  
1
2
3
4
+VIN  
ENABLE  
-VIN  
5
6
7
8
-SENSE  
TRIM  
+SENSE  
+VOUT  
-VOUT  
1.30 [33.0]  
OTP Sense point  
0.137 [3.5] MIN  
({ -6 OPTION} PIN LENGHT).  
0.152 [3.9] MAX  
0.90 [22.9]  
0.19 [4.8]  
0.189[4.8]MIN.  
0.205 [5.2]MAX.  
(STD PIN LENGHT).  
0.35 [8.8]  
PIN SIDE DOWN  
[1.57Ø] (2x)  
0.062 Ø  
[1.0Ø](6X)  
0.15 [3.8]  
0.04Ø  
0.10 [2.5]  
0.15 [3.8]  
0.10 [2.5]  
SIDE VIEW  
1.10 [27.9]  
0.15 [3.8]  
0.30 [7.6]  
0.45 [11.4]  
0.60 [15.2]  
0.30 [7.6]  
0.60 [15.2]  
PIN SIDE UP  
Figure 43A. Mechanical Outline – Through hole termination  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 18 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
Mechanical Specifications (continued)  
1.30 [33.0]  
Pin 1  
0.90 [22.9]  
Pin 8  
PIN SIDE DOWN  
0.36 [9.0]  
0.06 [1.4]  
0.18 [4.6]  
SIDE VIEW  
0.15 [3.8]  
0.15 [3.8]  
1.10 [27.9]  
0.10 [2.5]  
0.15 [3.8]  
0.30 [7.6]  
0.45 [11.4]  
0.60 [15.2]  
0.30 [7.6]  
0.30 [7.6]  
PIN SIDE UP  
Figure 43B. Mechanical Outline – SMT (Solder Ball) Termination.  
SOLDERING CONSIDERATIONS  
The through hole terminated converters are  
compatible with standard wave soldering techniques.  
When wave soldering, the converter pins should be  
preheated for 20-30 sec at 110°C and wave soldered  
at 260°C for less than 10 sec.  
RECOMMENDED REFLOW PROFILE  
240  
220  
200  
180  
160  
140  
120  
100  
80  
PEAK TEMPERATURE  
200°C - 230°C  
183°C  
REFLOW  
ZONE  
When hand soldering, the iron temperature should be  
maintained at 425°C and applied to the converter pins  
for less than 5 seconds. Longer exposure can cause  
internal damage to the converter. Cleaning can be  
performed with cleaning solvent IPA or with water.  
< 80 sec  
110°C  
PRE-HEAT ZONE  
120 - 180 sec  
SLOPE  
< 4°C /sec  
60  
For SMT terminated modules, refer to Figure 44 for  
the recommended reflow profile.  
40  
20  
0
0
30  
60  
90  
120  
150  
180  
210  
240  
270  
300  
TIME (seconds)  
Figure 44. Recommended reflow profile for SMT modules.  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 19 OF 20  
Technical Reference Notes  
ALD12/18/20/25 Series  
(Single Output 16th Brick)  
PART NUMBERING SCHEME  
TH PIN  
LENGTH  
O/P VOLTAGE  
CONSTRUCTION  
O/P CURRENT  
Vin  
Enable  
TERMINATION  
A
W
D
xx  
y
48  
N
-
6
S
L = Open frame  
E = Baseplate  
12 = 12A  
18 = 18A  
20 = 20A  
25 = 25A  
25 = 25A  
25 = 25A  
A = 5.0V  
F = 3.3V  
G = 2.5V  
Y = 1.8V  
M = 1.5V  
K = 1.2V  
N = Negative  
Blank = Positive  
6 = 3.7mm  
Blank = 5mm (Consult with Factory)  
default Blank = (TH) thru-hole  
S = SMT Termination  
Note: 1) For Through Hole termination: - Std pin length is 5mm nominal (min: 0.189 [4.8]; max: 0.205 [5.2] / in [mm])  
- “-6” option is 3.7mm nominal (min: 0.137 [3.5]; max: 0.152 [3.9] / in [mm])  
- Pins 4&8 diameter: = 0.062 [1.57], others: = 0.04 [1.0] (6X)  
2) For SMT termination:  
- Recommended surface mount pad = 0.11 [2.79] ± 0.005 [0.13] (in [mm])  
Please call 1-888-41-ASTEC for further inquiries or visit  
us at www.astecpower.com  
MODEL: ALD12/18/20/25 SERIES  
AUGUST 17, 2005 – REVISION C  
SHEET 20 OF 20  

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