R58ECRGB2Q [BANNER]

R58E Series Expert™ Registration Mark Sensors;
R58ECRGB2Q
型号: R58ECRGB2Q
厂家: Banner Engineering    Banner Engineering
描述:

R58E Series Expert™ Registration Mark Sensors

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R58E Series Expert Registraꢀon Mark Sensors  
Datasheet  
Registraꢀon Mark Sensor with Three-Color Light Source  
Features  
Ultra-fast 10 kHZ switching frequency  
Sensor automaꢀcally selects red, green, or blue LED during TEACH to opꢀmize applicaꢀon contrast  
Outstanding color contrast sensiꢀvity; detects 16 levels of gray scale  
Smart gain-control algorithm to maximize performance in low-contrast or high-gloss applicaꢀons  
Easy to set, automaꢀc Expert-style TEACH opꢀons include Staꢀc and Dynamic programming plus  
manual adjustment for fine tuning  
Easy-to-read 8-segment light bar indicator for TEACH and signal strength readout, plus indicators  
for conꢀnuous readout of output status and setup  
Fixed-convergent sensing at 10 mm ±3 mm (0.39 in ±0.12 in); rectangular sensing image measure  
1.2 mm x 3.8 mm (0.05 in x 0.15 in) at 10 mm (0.39 in) from the lens  
Models available with either parallel or perpendicular sensing image  
Rugged zinc alloy die-cast housing with high-quality acrylic lens suitable for food processing  
applicaꢀons; rated IEC IP67, NEMA 6  
Easy selecꢀon of Light/Dark Operate (LO/DO), 30 ms pulse stretcher (OFF-delay), and 30 ms ON-  
delay, using the push buꢁons or a remote input wire  
WARNING: Not To Be Used for Personnel Protecꢀon  
Never use this device as a sensing device for personnel protecꢀon. Doing so could lead to serious injury or death.  
This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety  
applicaꢀons. A sensor failure or malfuncꢀon can cause either an energized or de-energized sensor output  
condiꢀon.  
Models  
Models  
Cable1  
Focus  
Supply Voltage  
Output  
Type  
Sensing Image Orientaꢀon  
R58ECRGB1  
5-wire 2 m (6.5 ꢂ)  
Parallel to sensor length  
R58ECRGB1Q8  
5-pin Euro-style integral QD  
R58ECRGB1Q  
5-pin Euro-style 150 mm QD  
10 mm  
(0.39 in)  
Bipolar  
NPN/PNP  
10 V dc to 30 V dc  
R58ECRGB2  
5-wire 2 m (6.5 ꢂ)  
Perpendicular to sensor length  
R58ECRGB2Q8  
5-pin Euro-style integral QD  
R58ECRGB2Q  
5-pin Euro-style 150 mm QD  
1
Integral 2 m (6.5 ꢂ) unterminated cable models are listed.  
To order the 9 m (30 ꢂ) PVC cable model, add the suffix "W/30" to the cabled model number. For example, R58ECRGB1 W/30.  
Models with a quick disconnect require a maꢀng cordset.  
Original Document  
122928 Rev. D  
12 April 2017  
122928  
R58E Series Expert Registraꢀon Mark Sensors  
Overview  
R58 Expert offer maintenance-free, solid-state reliability for typical color  
contrasts found in product and material registraꢀon applicaꢀons. Fast 50-  
microsecond sensing response produces excellent registraꢀon repeatability, even  
in ultra-high-speed applicaꢀons. This fast response, coupled with the small 1.2 x  
3.8 mm (0.05 in x 0.15 in) sensing image, allows the detecꢀon of small and  
inconspicuous registraꢀon marks.  
Power LED  
Output LED  
Dynamic (+)  
Push Button  
ON-Delay LED  
OFF-Delay LED  
R58E sensors feature TEACH mode sensiꢀvity adjustment by presenꢀng two  
sensing condiꢀons to the sensor. TEACH mode has two opꢀons: Staꢀc TEACH and  
Dynamic TEACH. Staꢀc TEACH is used to posiꢀon the two sensing condiꢀons  
individually. Dynamic TEACH provides a means for teaching a series of condiꢀons  
on-the-fly; the R58E samples the sensing events and automaꢀcally sets the  
switchpoint between the lightest and darkest condiꢀons. The sensor then  
determines which sensing condiꢀon is present for the shortest ꢀme and assigns  
the Output ON condiꢀon to that event (therefore, LO/DO selecꢀon is automaꢀc).  
If necessary, the LO/DO seꢃng can be reversed in Setup mode.  
Dark Operate  
(DO) LED  
Switchpoint  
Light Operate  
(LO) LED  
8-Segment  
Bargraph  
Display  
Static (-)  
Push Button  
The sensor uses a tri-color LED during either teach process and automaꢀcally  
selects a red, green, or blue sensing beam, based on the contrast between the  
registraꢀon mark and its background. For applicaꢀons where the user wishes to  
select the sensing beam color, individual colors may be enabled/disabled in Setup  
mode.  
Figure 1. Sensor Features  
Sensiꢀvity may be fine-tuned at any ꢀme by clicking the “+” or “-” buꢁons on the  
sensor. The eight-element barograph display clearly displays the relaꢀve received  
signal strength. The discrete bipolar (one NPN and one PNP) outputs may be  
configured in Setup mode to include a 30-millisecond ON-delay and/or OFF-delay,  
if required.  
Configuraꢀon is accomplished either by using the push-buꢁons on the sensor, or  
by supplying input pulses using the remote input. The buꢁons may be disabled  
using the remote input.  
The construcꢀon of the R58E is extremely robust, with a die-cast metal housing,  
plasꢀc opꢀcs, IP67 and NEMA 6 leakproof design for harsh sensing environments.  
Status Indicators  
LED  
Indicates  
Power  
On Green: Run mode  
Off: TEACH or Setup mode  
Output  
On Amber: Output is conducꢀng, or TEACH Output ON condiꢀon  
Off: Output is not conducꢀng, or TEACH Output OFF condiꢀon  
On Green: Light Operate (LO) operaꢀon  
On Green: Dark Operate (DO) operaꢀon  
On Green: 30 ms pulse stretcher (OFF-delay) is acꢀve  
Off: No OFF-delay  
Light Operate  
Dark Operate  
OFF-Delay  
ON-Delay  
On Green: 30 ms ON-delay is acꢀve  
Off: No ON-delay  
8-Segment Bargraph  
Display  
On Red:  
Run mode — Indicates signal strength with respect to the sensing threshold (switchpoint); higher  
segment number for higher sensing contrast  
TEACH mode — Indicates relaꢀve contrast  
Setup mode — Displays sensing beam LED color (see Figure 8 on page 7)  
Off: TEACH or Setup mode — Sensor configuraꢀon acꢀve  
2
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P/N 122928 Rev. D  
R58E Series Expert Registraꢀon Mark Sensors  
Installaꢀon  
Install the Lens  
The lens may be installed at either of two lens ports (see Figure 2 on page 3). The lens and the lens port cap are both threaded and  
may be exchanged by hand; no tools are required. The lens and cap both include an o-ring seal.  
Note: The lens port cap must be installed on the unused port for reliable operaꢀon. Fully seat the lens cap to ensure  
a liquid-ꢀght seal.  
Mounꢀng Consideraꢀons  
The R58 Expert includes a total of eight size M5 threaded holes used for mounꢀng. These threaded holes are posiꢀoned to match the  
mounꢀng hole paꢁerns common to other registraꢀon mark sensors. The R58E includes four M5 x 0.8 x 6 mm stainless steel cap screws  
and a hex key wrench.  
The R58E focus is 10 mm (0.39 in) from the lens surface. The R58E must  
be mounted within 3 mm (0.12 in) of this distance from the surface of the  
material for reliable sensing (Figure 2 on page 3).  
Cap  
Consider the following when mounꢀng the R58E:  
When sensing a registraꢀon mark on a reflecꢀve (shiny) material,  
mount the R58E at an angle which places the lens centerline at  
approximately 15° off perpendicular to the material’s surface  
(Figure 4 on page 3). This minimizes strong direct reflecꢀons  
(which tend to overwhelm the sensor), and allows the sensor to  
discern the relaꢀvely small opꢀcal contrast offered by differences  
in colors.  
Clear materials are poor reflectors of light. When sensing a mark  
printed on a clear material (for example, a clear poly web),  
posiꢀon a reflecꢀve surface directly behind the clear material to  
return light to the R58E.The printed mark, regardless of its color,  
then becomes the dark condiꢀon, as it blocks the light from  
reaching the reflecꢀve surface. Most clear materials are also  
shiny; it is important to include a 15° skew angle when sensing  
clear materials (Figure 4 on page 3).  
Lens  
10 ± 3 mm  
Surface of  
Material  
Lens  
Cap  
Whenever possible, sense a web material at a locaꢀon where it  
passes over a tension bar or roller, to minimize the adverse  
effects of web “fluꢁer” or sag (Figure 3 on page 3).  
10 ± 3 mm  
Figure 2. Mounꢀng Distance and Lens Posiꢀons  
Approximately 15  
º
Sensor  
Sensor  
Focus Distance  
10.0 mm (0.39")  
Focus Distance  
10.0 mm (0.39")  
Transparent or  
Opaque Reflective  
Web Material  
90º  
Opaque,  
Non-reflective  
Web Material  
Roller or  
Tension Bar  
Roller or  
Tension Bar  
Mount the sensor at approximately 15° from perpendicular to  
Mount the sensor perpendicular to  
non-reflective (matte) materials  
transparent and opaque reflective materials  
Figure 4. Mounꢀng for Transparent and Opaque Material  
Figure 3. Mounꢀng for Maꢁe Material  
P/N 122928 Rev. D  
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R58E Series Expert Registraꢀon Mark Sensors  
Wiring Diagrams  
Key  
1 = Brown  
2 = White  
3 = Blue  
1
3
2
4
+
10-30V dc  
4 = Black  
5 = Gray  
Load  
Load  
5
Remote  
Teach  
Quick disconnect (QD) wiring diagrams are funcꢀonally idenꢀcal.  
Sensor Conꢁguraꢀon  
The R58E is pre-set to power up in Run mode and to sense the most recently taught registraꢀon mark. Quickly opꢀmize the sensiꢀvity of  
the R58E using one of two available TEACH modes: Staꢀc TEACH or Dynamic TEACH.  
Staꢀc TEACH: Both the Output ON and Output OFF condiꢀons are presented, and sensiꢀvity can be adjusted manually using the push  
buꢁons.  
Dynamic TEACH: The registraꢀon mark is presented during actual sensing condiꢀons, and the sensiꢀvity can be adjusted manually using  
the push buꢁons.  
Remote TEACH  
Configure the sensor either using the push buꢁons, or using a remote switch. Remote configuraꢀon also may be used to enter Setup  
mode to set the ON- and OFF-delay, and to disable the push buꢁons to prevent unauthorized adjustment of the configuraꢀon seꢃngs.  
To access this feature, connect the gray wire of the sensor to 0 V dc, with a remote switch between the sensor and 0 V dc.  
Follow the sequence of input pulses to configure the sensor (see the procedures in this document). The duraꢀon of each pulse  
(corresponding to a push buꢁon “click”), and the period between mulꢀple pulses, are defined as: “T”: 0.04 seconds “T” 0.8 seconds.  
Push Buꢂon Enable/Disable (Lockout)  
In addiꢀon to its configuraꢀon funcꢀon, the remote input may be used to disable the push buꢁons for security. Disabling the push  
buꢁons prevents unauthorized adjustment of the configuraꢀon seꢃngs. Connect the gray wire of the sensor as described in Wiring  
Diagrams on page 4, and four-pulse to either enable or disable the push buꢁons (0.04 seconds < "T" < 0.8 seconds):  
Note: Push buꢁons can be disabled/enabled from the remote line only.  
Staꢀc TEACH  
In Staꢀc TEACH mode, the sensor learns two sensing condiꢀons aꢂer each is presented one ꢀme. The sensor automaꢀcally posiꢀons the  
switchpoint midway between the two condiꢀons.  
The sensor returns to Run mode if either TEACH condiꢀon is not  
2nd Taught  
Condition  
1st Taught  
Condition  
registered within 60 seconds. The sensor reverts to the previous  
taught condiꢀons.  
Sensor positions  
threshold midway  
between taught conditions  
Cancel TEACH mode by pressing and holding the Staꢀc push  
buꢁon for 2 seconds. The sensor reverts to the previous taught  
condiꢀons (that is, exit without saving).  
Staꢀc TEACH and Manual Adjust  
Output OFF  
Output ON  
Sensiꢀvity may be adjusted at any ꢀme when the sensor is in Run  
mode by clicking the “+” and “-” buꢁons. Each click translates to  
1/2 segment on the signal strength bargraph display. For best  
sensing reliability, both sensing condiꢀons should register equally  
distant from the switchpoint on the signal strength bargraph  
display.  
Position  
adjusted by  
Manual Adjust  
Figure 5. Staꢀc TEACH (Light Operate Shown)  
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P/N 122928 Rev. D  
R58E Series Expert Registraꢀon Mark Sensors  
1. Access TEACH mode.  
Method  
Acꢀon  
Result  
LO and DO: Alternately flash green  
Output: On amber (indicaꢀng ready to  
teach first sensing condiꢀon)  
2
Push Buꢂon  
Press and hold Staꢀc (-) for > 2 seconds.  
Bargraph display: Turns off  
No acꢀon required; sensor is ready for the first  
sensing condiꢀon.  
3
Remote Input  
N/A  
2. Teach the first sensing condiꢀon.  
Method  
Acꢀon  
Result  
a. Present the first sensing condiꢀon.  
b. Click Staꢀc (-).  
Push Buꢂon  
LO and DO: Alternately flash green  
Output: Off (indicaꢀng ready to teach the  
second sensing condiꢀon)  
a. Present the first sensing condiꢀon.  
b. Single-pulse the remote input.  
c. Wait at least 8 seconds.  
T
Remote Input  
Bargraph display: Remains off  
3. Teach the second sensing condiꢀon.  
Method  
Acꢀon  
Result  
a. Present the second sensing condiꢀon.  
b. Click Staꢀc (-).  
Teach Accepted  
Push Buꢂon  
The bargraph display flashes  
one segment for three seconds  
to indicate relaꢀve contrast (see  
Table 1 on page 6) .  
The sensor enters Run mode.  
Teach Not Accepted  
a. Present the second sensing condiꢀon.  
T
Remote Input  
Pairs of bargraph display  
b. Single-pulse the remote input.  
segments flash for three  
seconds to indicate low  
contrast.  
The sensor returns to TEACH  
the first sensing condiꢀon.  
Dynamic TEACH  
Dynamic TEACH is used to configure sensiꢀvity during actual sensing condiꢀons, when looking for a mark against its background  
condiꢀon.  
The R58E takes mulꢀple samples of the registraꢀon mark against  
Darkest Taught  
Condition  
Lightest Taught  
Condition  
its background material and automaꢀcally posiꢀons the threshold  
at the opꢀmum level. The registraꢀon mark must be presented at  
least two ꢀmes during Dynamic TEACH.  
Sensor positions  
threshold midway  
between taught conditions  
When Dynamic TEACH is used, the Output ON state is the shorter  
duraꢀon (smaller) event sensed, and LO/DO is set accordingly. To  
change the output state, change to either LO or DO in Setup  
mode, or pulse the remote line three ꢀmes.  
Output OFF  
Output ON  
Position  
adjusted by  
Manual Adjust  
Figure 6. Dynamic TEACH (Light or Dark Operate, depending on the  
sensing condiꢀon shown)  
Maximum Feed Rate  
To opꢀmize performance and to ensure that all LED color and gain combinaꢀons are evaluated during Dynamic TEACH, the registraꢀon  
mark must encompass the 1.2 mm dimension of the 1.2 mm x 3.8 mm sensing image for at least 0.002 seconds. Determine the  
maximum feed rate using the following formula:  
2
3
0.04 seconds “click” 0.8 seconds  
0.04 seconds “T” 0.8 seconds  
P/N 122928 Rev. D  
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R58E Series Expert Registraꢀon Mark Sensors  
Maximum Feed Rate in mm/sec. = (registraꢀon mark width in mm – 1.2) / 0.002  
Example with a 5 mm registraꢀon mark:  
Maximum Feed Rate = (5 mm – 1.2) / 0.002 = 1900 mm/sec.  
Note: Registraꢀon marks narrower than the 1.2 mm sensing image width can be detected at feed rates less than 600  
mm/sec, but the contrast is reduced due to averaging of the background and the registraꢀon mark.  
Dynamic TEACH and Manual Adjust  
Sensiꢀvity may be adjusted at any ꢀme when the sensor is in Run mode by clicking the “+” and “-” buꢁons. Each click translates to 1/2  
segment on the bargraph display. For best sensing reliability, the light and dark condiꢀons should register equally distant from the  
switchpoint on the bargraph display.  
Table 1: Contrast  
Bargraph Display Segment (following TEACH)  
Relaꢀve Contrast/Recommendaꢀon  
6 to 8  
4 to 5  
2 to 3  
1
Excellent: Very stable operaꢀon.  
Good: Minor sensing variables will not affect sensing reliability.  
Low: Minor sensing variables may affect sensing reliability.  
Poor: Consider an alternate sensing scheme.  
Note: High contrast relates directly to sensing reliability; high-contrast sensing applicaꢀons are most tolerant of  
sensing variables (for example, web fluꢁer or variaꢀons in registraꢀon mark color and print density).  
1. Access TEACH mode.  
Method  
Acꢀon  
Result  
4
Push Buꢂon  
Press and hold Dynamic (+) for > 2 seconds.  
LO and DO: Alternately flash green  
Output: Off  
5
Remote Input  
Hold the remote line low for >2 seconds.  
Bargraph display: Turns off  
2. Teach the sensing condiꢀons.  
Method  
Acꢀon  
Result  
a. Conꢀnue to press Dynamic (+).  
Push Buꢂon  
LO and DO: Alternately flash green  
Output: Off  
b. Present the sensing condiꢀons. Present registraꢀon marks at least twice.  
a. Conꢀnue to hold the remote line low.  
Bargraph display: Remains off  
Remote Input  
b. Present the sensing condiꢀons. Present  
registraꢀon marks at least twice.  
3. Return to Run mode.  
Method  
Acꢀon  
Result  
Push Buꢂon  
Release Dynamic (+).  
Teach Accepted  
The bargraph display flashes  
one segment for three seconds  
to indicate relaꢀve contrast (see  
Table 1 on page 6).  
The sensor enters Run mode.  
Teach Not Accepted  
Remote Input  
Release the remote input/switch.  
Pairs of bargraph display  
segments flash in unison for  
three seconds to warn of  
unacceptably low contrast.  
The sensor returns to Run mode  
without changing seꢃngs.  
Setup Mode  
Use Setup mode to configure the discrete sensor output response for:  
4
5
0.04 seconds “click” 0.8 seconds  
0.04 seconds “T” 0.8 seconds  
6
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P/N 122928 Rev. D  
R58E Series Expert Registraꢀon Mark Sensors  
Light or Dark Operate  
30-millisecond pulse stretcher (OFF-delay), if required  
30-millisecond ON-delay, if required  
Setup mode is also used to disable one or more sensing beam colors, to force the sensor to use a parꢀcular color. Access Setup mode  
only if the seꢃngs which result from TEACH mode configuraꢀon are not the seꢃngs required for the applicaꢀon or if a delay is required.  
The status LEDs indicate the output response configuraꢀon when the sensor is in Run mode, as shown.  
LO  
DO  
LO  
No delay  
DO  
No delay  
LO  
DO  
LO  
ON-delay  
DO  
ON-delay  
OFF-delay OFF-delay  
ON-delay  
OFF-delay OFF-delay  
ON-delay  
Single-Pulse or  
Double-Pulse or  
Dynamic Push Button  
Static Push Button  
Increment or decrement through the 8 possible setting combinations  
Figure 7. Output Response Conꢂguraꢀon Opꢀons  
Red and  
Green  
Red and  
Blue  
Green and  
Blue  
All Colors  
Red  
Green  
Blue  
Single-Pulse or  
Double-Pulse or  
Dynamic Push Button  
Static Push Button  
Increment or decrement through the 7 possible setting combinations  
Figure 8. LED Color Conꢂguraꢀon Opꢀons  
Change the output response seꢃngs or disable sensing beam color(s) as shown in Setup Conꢂguraꢀon on page 7.  
Note: If Setup mode programming is interrupted and remains inacꢀve for 60 seconds, the sensor returns to Run  
mode with the most recent seꢃngs (that is, exits and saves the current selecꢀon).  
Setup Conꢁguraꢀon  
1. Enter Setup mode.  
Method  
Acꢀon  
Result  
6
Push Buꢂon  
Press and hold both Staꢀc (-) and Dynamic (+) for > 2 seconds.  
The 8-segment display turns off.  
T
T
7
The sensor is in Setup mode.  
Remote Input  
Double-pulse the remote input.  
T
6
7
0.04 seconds “click” 0.8 seconds  
0.04 seconds “T” 0.8 seconds  
P/N 122928 Rev. D  
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R58E Series Expert Registraꢀon Mark Sensors  
2. Select the LO/DO and Delay seꢃngs.  
Method  
Acꢀon  
Result  
a. Release the buꢁons.  
b. Click Staꢀc (-) or Dynamic (+) to toggle between choices:  
Push Buꢂon  
Dynamic (+)—increment  
Staꢀc (-)—decrement  
a. The sensor is ready to select a new  
seꢃng combinaꢀon.  
T
b. Sensor steps between LO/DO and  
Delay seꢃng combinaꢀons, as shown  
Figure 7 on page 7.  
a. Wait > 8 seconds.  
b.  
b. Enter sequenꢀal pulses to toggle between  
choices:  
or  
Remote Input  
Single-pulse—increment  
Double-pulse—decrement  
T
T
T
Note: There is a LO/DO seꢃngs shortcut using the remote input. From Run mode, triple-pulse the remote  
line. The sensor toggles between LO/DO seꢃngs on-the-fly, and conꢀnues in Run mode.  
3. Enter the sensing beam color select mode from Setup mode.  
Method  
Acꢀon  
Result  
Push Buꢂon  
From Setup mode, press and hold Dynamic (+) > 2 seconds.  
The sensor displays the currently selected  
sensing beam color combinaꢀons, as  
shown Figure 8 on page 7.  
T
T
T
T
From Setup mode, four pulse the remote  
input.  
The visible sensing beam also provides  
indicaꢀon of enabled sensing beam  
color(s).  
Remote Input  
T
T
T
4. Enable/Disable sensing beam colors.  
Method  
Acꢀon  
Result  
Click Staꢀc (-) or Dynamic (+) to toggle between choices:  
Push Buꢂon  
Dynamic (+)—increment  
Staꢀc (-)—decrement  
The sensor steps between the possible  
sensing beam color combinaꢀons, as  
T
8
shown in Figure 8 on page 7.  
The visible sensing beam also provides  
indicaꢀon of enabled sensing beam  
color(s).  
Enter sequenꢀal pulses to toggle between choices:  
or  
Remote Input  
Single-pulse—increment  
Double-pulse—decrement  
T
T
T
5. Return to Run mode.  
Method  
Acꢀon  
a. Press and hold Staꢀc (-) for > 2 seconds to return to Setup mode.  
Result  
Push Buꢂon  
b. Press and hold both push buꢁons > 2 seconds to return to Run mode OR  
wait > 60 seconds.  
The sensor returns to Run mode with  
new seꢃngs.  
a. Four-pulse the remote line to return  
to Setup mode.  
T
T
T
T
These steps return to Run mode from  
both Setup modes.  
T
T
T
a.  
Remote Input  
b. Hold the remote line low > 2 seconds  
to return to Run mode OR wait >60  
seconds.  
b.  
8
If the new color seꢃng has only one sensing beam color enabled, the sensor will switch to that color for sensing.  
If the new color seꢃng has mulꢀple sensing beam colors enabled, the sensor will use the color that was acꢀve prior to configuraꢀon; following  
the next TEACH procedure, it will select the enabled sensing beam color that has the greatest contrast.  
8
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P/N 122928 Rev. D  
R58E Series Expert Registraꢀon Mark Sensors  
Speciꢁcaꢀons  
Supply Voltage and Current  
10 V dc to 30 V dc (10% maximum ripple)  
Supply current (exclusive of load current):  
75 mA max at 10 V dc  
Construcꢀon:  
Housing: Zinc alloy die-cast and steel housing with black painted finish and o-  
ring sealed lens and lens port cap  
Lens: Acrylic  
Lens port cap and lens holder: ABS  
Push-buꢂons: Thermoplasꢀc elastomer  
Labels: Polycarbonate  
35 mA at 30 V dc  
Supply Protecꢀon Circuitry  
Protected against reverse polarity and transient voltages  
Environmental Raꢀng  
Output Conꢁguraꢀon  
IEC IP67, NEMA 6  
Outputs are bipolar: one current sourcing (PNP) and one current sinking (NPN)  
open-collector transistor  
Connecꢀons  
PVC-jacketed 5-conductor 2 m (6.5 ꢂ) or 9 m (30 ꢂ) cable with internal strain  
relief; integral 5-pin Euro-style QD fiꢃng; or 150 mm (6 in) pigtail with 5-pin  
Euro-style QD fiꢃng  
Output Raꢀng  
100 mA maximum, each output  
OFF-state leakage current: NPN < 200 microamps; PNP < 10 microamps (see  
Applicaꢀon Note 1)  
Operaꢀng Condiꢀons  
Temperature: 10 °C to +55 °C (+14 °F to +131 °F)  
Storage Temperature 20 °C to +80 °C (4 °F to +176 °F)  
90% at +50 °C maximum relaꢀve humidity (non-condensing)  
NPN Saturaꢀon: < 1.6 V at 100 mA  
PNP Saturaꢀon: < 3.0 V at 100 mA  
Output Protecꢀon Circuitry  
Vibraꢀon and Mechanical Shock  
Protected against output short-circuit, conꢀnuous overload, and false pulse on  
power-up  
All models meet IEC 68-2-6 and IEC 68-2-27 tesꢀng criteria  
Applicaꢀon Notes  
Output Response Time  
50 microseconds  
1. NPN OFF-state leakage current is < 200 µA for load impedances >  
3kΩ or opꢀcally isolated loads. For load current of 100 mA, leakage  
is < 1% of load current.  
2. Do not mount the sensor directly perpendicular to shiny surfaces;  
posiꢀon it at approximately a 15° angle in relaꢀon to the sensing  
target (see Mounꢀng Consideraꢀons on page 3).  
Note: 1 second delay on power-up; output does  
not conduct during this ꢀme  
Repeatability  
15 microseconds  
3. Minimize web or product "fluꢁer" whenever possible to maximize  
sensing reliability.  
Tri-Color LED Sensing Image  
Rectangular: 1.2 mm x 3.8 mm (0.05 in x 0.15 in) at 10 mm (0.39 in) from the  
face of the lens; image oriented either parallel or perpendicular to sensor  
length, depending on model  
Required Overcurrent Protecꢀon  
WARNING: Electrical connecꢀons must be made  
by qualified personnel in accordance with local  
and naꢀonal electrical codes and regulaꢀons.  
Red: 636 nm; Green: 525 nm; Blue: 472 nm  
Adjustments  
Using push buꢁons ("+" Dynamic and "-" Staꢀc):  
Manually adjust discrete output switchpoint using "+" or "-" buꢁons  
Dynamic TEACH (teach on-the-fly) sensiꢀvity adjustment  
Staꢀc TEACH sensiꢀvity adjustment  
Light operate/Dark operate  
Overcurrent protecꢀon is required to be provided by end product applicaꢀon  
per the supplied table.  
Overcurrent protecꢀon may be provided with external fusing or via Current  
Limiꢀng, Class 2 Power Supply.  
Supply wiring leads < 24 AWG shall not be spliced.  
For addiꢀonal product support, go to www.bannerengineering.com.  
OFF-delay/ON-delay  
Sensing beam color enable/disable  
Supply Wiring (AWG)  
Required Overcurrent Protecꢀon (Amps)  
Using Remote TEACH input (gray wire):  
Dynamic TEACH (teach on-the-fly) sensiꢀvity adjustment  
Staꢀc TEACH sensiꢀvity adjustment  
Light operate/Dark operate  
20  
22  
24  
26  
28  
30  
5.0  
3.0  
2.0  
1.0  
0.8  
0.5  
OFF-delay/ON-delay  
Sensing beam color enable/disable  
Disable push buꢁons for security  
Indicators  
8-segment Barograph display: Red signal strength indicator relaꢀve to taught  
signal level; higher segment number for higher sensing contrast  
Light Operate: Green  
Dark Operate: Green  
OFF-Delay: Green  
Cerꢀꢁcaꢀons  
ON-Delay: Green  
Output Conducꢀng: Amber  
Industrial  
Control  
Equipment  
Power/Run Mode: Green  
3TJJ  
P/N 122928 Rev. D  
www.bannerengineering.com - Tel: +1-763-544-3164  
9
R58E Series Expert Registraꢀon Mark Sensors  
Dimensions  
4 X .4 mm  
(0.02")  
10.7 mm  
(0.42")  
30.0 mm  
(1.18")  
2 X 8.5 mm  
(0.33")  
cable or pigtail QD  
5.0 mm  
(0.20")  
2 X 3.2 mm  
(0.12")  
2 X 39.0 mm  
(1.54")  
2 X 28.0 mm  
(1.10")  
4 X M5 X 0.8 ISO-H  
9.5 mm deep,  
max. torque 45 in./lbs.  
Ø 21.0 mm  
(Ø 0.83")  
58.9 mm  
(2.32")  
2 X 40.0 mm  
(1.57")  
30.0 mm  
(1.18")  
4 X 0.4 mm  
(0.02")  
15.0 mm  
(0.59")  
15.0 mm  
(0.59")  
15.0 mm  
(0.59")  
80.1 mm  
(3.15")  
43.0 mm  
(1.69")  
28.0 mm  
(1.10")  
15.0 mm  
(0.59")  
4 X M5 X 0.8 ISO-H  
7 mm deep  
M12 X 1  
21.0 mm  
(0.83")  
15.0 mm  
(0.59")  
4.5 mm  
(0.18")  
20 mm  
(0.79")  
All measurements are listed in millimeters [inches], unless noted otherwise.  
Accessories  
Quick-Disconnect (QD) Cordsets  
5-Pin Threaded M12/Euro-Style Cordsets—with Shield  
Model  
Length  
Style  
Dimensions  
Pinout (Female)  
MQDEC2-506  
MQDEC2-515  
MQDEC2-530  
1.83 m (6 ꢂ)  
4.57 m (15 ꢂ)  
9.14 m (30 ꢂ)  
44 Typ.  
Straight  
2
M12 x 1  
ø 14.5  
1
4
MQDEC2-550  
15.2 m (50 ꢂ)  
3
5
MQDEC2-506RA  
MQDEC2-515RA  
MQDEC2-530RA  
1.83 m (6 ꢂ)  
4.57 m (15 ꢂ)  
9.14 m (30 ꢂ)  
32 Typ.  
[1.26"]  
1 = Brown  
2 = White  
3 = Blue  
4 = Black  
5 = Gray  
30 Typ.  
[1.18"]  
Right-Angle  
MQDEC2-550RA  
15.2 m (50 ꢂ)  
M12 x 1  
ø 14.5 [0.57"]  
10  
www.bannerengineering.com - Tel: +1-763-544-3164  
P/N 122928 Rev. D  
R58E Series Expert Registraꢀon Mark Sensors  
Mounꢀng Brackets  
SMB55A  
SMB55F  
15° offset bracket  
12-gauge stainless steel  
Flat-mount bracket  
12-gauge stainless steel  
SMB55RA  
SMB55S  
Right-angle bracket  
12-gauge stainless steel  
15° offset bracket  
12-gauge stainless steel  
Replacement Lens  
UC-R55  
Replacement lens for R58A,  
R58B, and R58E  
Banner Engineering Corp. Limited Warranty  
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or  
replace, free of charge, any product of its manufacture which, at the ꢀme it is returned to the factory, is found to have been defecꢀve during the warranty period. This warranty does not cover  
damage or liability for misuse, abuse, or the improper applicaꢀon or installaꢀon of the Banner product.  
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF  
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.  
This Warranty is exclusive and limited to repair or, at the discreꢀon of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY  
OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT  
DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.  
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligaꢀons or liabiliꢀes relaꢀng to any product previously  
manufactured by Banner Engineering Corp. Any misuse, abuse, or improper applicaꢀon or installaꢀon of this product or use of the product for personal protecꢀon applicaꢀons when the  
product is idenꢀfied as not intended for such purposes will void the product warranty. Any modificaꢀons to this product without prior express approval by Banner Engineering Corp will void the  
product warranꢀes. All specificaꢀons published in this document are subject to change; Banner reserves the right to modify product specificaꢀons or update documentaꢀon at any ꢀme.  
Specificaꢀons and product informaꢀon in English supersede that which is provided in any other language. For the most recent version of any documentaꢀon, refer to:  
www.bannerengineering.com.  
©
Banner Engineering Corp. All rights reserved  

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