SMBPVD225A [BANNER]
PVD Series Parts Verification Sensor;型号: | SMBPVD225A |
厂家: | Banner Engineering |
描述: | PVD Series Parts Verification Sensor |
文件: | 总8页 (文件大小:637K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
PVD Series Parts Verification Sensor
Datasheet
Diffuse or Retroreflective Sensor for Error Proofing of Bin-Picking Operations
•
One-component system, easy to mount and even easier to use. Automatically operates in either diffuse or
retroreflective mode, depending on the application
•
•
•
Automatic setup and adjustment; wide beam pattern provides easy alignment
Range up to 2 m (6.5 ft) when used with retroreflective target; 400 mm (15.7 in) when used in diffuse mode
Large job lights on either side of the metal housing can be remotely controlled to initiate user action with a
solid or a blinking green light; job lights turn red to indicate bin-picking errors
•
•
•
Compact package size; only 30 mm wide × 15 mm deep (1.2 in × 0.6 in)
Available in 2 lengths to fit existing parts bin sizes and configurations
Easy DIP-switch adjustments: PNP/NPN output, normally open/normally closed operation, solid/flashing job
light, and gate polarity for job light activation
•
•
Two LEDs indicate power ON and output ON
Choose 2 m (6.5 ft) unterminated cable or 2 m (6.5 ft) cable with 5-pin Euro-style quick-disconnect
connector
•
•
Heavy-duty protective brackets available
12 V dc to 30 V dc operation
WARNING: Not To Be Used for Personnel Protection
Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or
death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety
applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.
Models
1
Models
Range
Array
Sensing Beam
Supply Voltage
Output
PVD100
PVD100Q
PVD225
PVD225Q
100 mm (4 in) long, 4
beams
Retroreflective Mode: up to 2 m (6.5 ft)
Diffuse Mode: up to 400 mm (15.7 in)
User-selectable
NPN/PNP
Visible red, 630 nm
12 V to 30 V dc
All models may be used in either sensing
mode.
225 mm (9 in) long, 8
beams
Overview
The PVD Series Parts Verification Sensor is a one-component, easy-to-use light screen suited to many part assembly, bin picking (pick-to-
light), and error-proofing applications. The PVD increases task efficiency due to simplified job training, increased quality control (no skipped
components), and reduced rework and inspections. It speeds the resumption of work after breaks and other distractions, and is ideal for
multilingual workplaces where communication is an issue.
The PVD self-contained, solid-state emitter/receiver array is capable of functioning in either diffuse or retroreflective sensing mode. No
configuration is required for this selection. If a retroreflective target is installed opposite the sensor, it will function in retroreflective mode. If
not, it will function in diffuse mode. The sensor’s ongoing self-adjustment feature requires no user adjustment; the sensor adapts to the
sensing conditions after 15 seconds when blocked. Sensor range decreases when no retroreflector is installed.
The DIP-switch-selectable PNP/NPN output interfaces to a system controller, which is pre-programmed for a specific sequence of tasks.
Mounted with its visible red beams stretching across each parts bin, the sensor job light signals the assembler which bins contain items to
be picked in a given operation and in what order they should be picked.
As the assembler takes a part in sequence and breaks the beam, the sensor senses that the part was removed and it sends an output signal
to the controller. The controller then verifies if the correct part was taken and may respond by turning that job light OFF, activating the job
light of the next bin in the sequence. If the assembler reaches into a bin out of sequence, the PVD turns on its output to signal the system
controller and turns on its red job light to signal the assembler that an incorrect pick has occurred.
Standard configuration options are selected by means of a bank of four DIP switches behind a press-on black rubber cover. DIP switch
options include: PNP or NPN output, Normally Open or Normally Closed operation, steady or flashing job light, and job light control input.
1
•
•
To order the 9 m (30 ft) cable model, add the suffix "W/30" to the cabled model number. For example, PVD100 W/30.
To order the 150 mm (6 in) cable model with a quick disconnect, add the suffix "W/6IN" to the cabled model number. For example,
PVD100Q W/6IN.
•
Models with a quick disconnect require a mating cordset.
Original Document
113230 Rev. G
4 August 2016
113230
PVD Series Parts Verification Sensor
110 mm
100 mm
90 mm
80 mm
70 mm
60 mm
50 mm
40 mm
30 mm
20 mm
10 mm
MODE
Job Lights
(Error Lights)
0
2 m
Configuration
Switch Cover
2.5 m
0
0.5 m
1 m
1.5 m
Range
Status
Indicators
Figure 1. Sensor features
Figure 2. Minimum object detection size (retroreflective operation)
Installation
Multiple sensors located farther than the sensor's maximum range from one another are unlikely to cause crosstalk problems. However,
when multiple sensors are mounted in a confined area, take care to avoid crosstalk between them. Alternate the relative position of adjacent
sensors and/or reflectors. Sensors positioned above or below one another should not create crosstalk difficulties. Mount the sensor and
reflector parallel.
Sensor
Reflector
Reflector
Sensor
OMDE
Sensor
Reflector
Sensor
Reflector
OMDE
OMDE
Figure 3. Examples of Appropriate Positions
Figure 4. Example of Incorrect Position
2
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P/N 113230 Rev. G
PVD Series Parts Verification Sensor
Mounting
The wide beam pattern of PVD sensors simplifies their alignment. M4 stainless steel fasteners and
two stainless steel brackets are included with each sensor.
Mount the sensor and its reflector, if used, parallel to one another in the same plane, and their tops
and bottoms aligned.
1. From a common point of reference, make measurements to locate the sensor and its
reflector, if used, in the same plane with their midpoints directly opposite each other.
2. Mount the included brackets to the top and bottom of each sensor, as shown.
3. Mount the sensor in its brackets and the reflector, if used, being careful to position the
sensor's red lenses directly facing the reflector.
4. Measure from one or more reference planes (for example, the building or bin floor) to the
same point(s) on the emitter and receiver to verify their mechanical alignment. (If the
sensors/reflectors are mounted exactly vertical or horizontal, a carpenter’s level may be
helpful. A straightedge or a string extended between the sensor and the bin wall may also
be helpful.)
M
O
D
E
5. Also check “by eye” for line-of-sight alignment.
6. Make any necessary final mechanical adjustments, and hand-tighten the bracket hardware.
7. After the electrical hookup is complete, check for beam alignment. If necessary, re-align the
emitter and receiver at that time.
Figure 5. PVD Mounting
Hardware
Wiring
All models feature integral 2 m (6.5 ft) long, 3.3 mm (0.13 inch) diameter PVC-jacketed cables. Models whose model numbers end in “Q”
are terminated with quick-disconnect (QD) Euro-style 5-pin connectors; other models have unterminated ends. Optional mating QD cables
are available. Either 4-pin or 5-pin QD cables may be used; the center pin of a 5-pin cable (gray wire, pin 5) is unused in normal operation.
Wiring is functionally identical for cabled and quick-disconnect models.
NPN (Sinking) Output
PNP (Sourcing) Output
Key
1 = Brown
1
3
1
3
2 = White
3 = Blue
4 = Black
5 = Gray
+
+
12-30V dc
–
12-30V dc
–
4
4
Load
Load
2
2
Job Light Control
Not Used
Job Light Control
Not Used
5
5
See Configuration on page 3 for job light control input requirements.
Configuration
To configure the PVD, set the DIP switches as shown, using the supplied plastic screwdriver to avoid damaging the switches or causing a
short circuit.
Cover Removal
Cover Replacement
P/N 113230 Rev. G
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3
PVD Series Parts Verification Sensor
Cover Removal
Cover Replacement
To replace the switch cover, align one edge of the cover with the edge of the sensor
housing opening. Then press the front corners into place.
Insert a fingernail or small screwdriver into
the slot; apply gentle pressure, angling
away from the sensor lens. The cover will
remain tethered to the sensor housing.
The switches determine four status operating modes:
PVD Configuration DIP Switch Settings
The factory default setting is ON for all switches
Switch
Condition
1
ON = PNP output
OFF = NPN output
2
3
4
ON = Normally Open
OFF = Normally Closed
ON = Job light steady
OFF = Job light flashes
O
N
O
F
F
Job light control input: Connect the white wire as follows:
1
2 3 4
PNP Output
ON = Job light ON for +10 to 30V dc (29kΩ input impedance)
OFF = Job light ON for 0 to 1.5V dc/open circuit
ON Example Shown:
Switch #1
Switch #2
Switch #3
Switch #4
OFF
ON
OFF
ON
NPN Output
ON = Job light ON for +10 to 30V dc/open circuit
OFF = Job light ON for 0 to 1.5V dc (10kΩ input impedance)
OFF
Figure 6. Configuration DIP switch setting positions
Status Indicators/Troubleshooting
Indicator Condition
Description
Status Indicators
Steady
Yellow
Output is active (Changing Switch #2 to N.C. turns the yellow
indicator ON when the system is clear)
#1
OFF
Output is inactive (Changing Switch #2 to N.O. turns the
yellow indicator ON when the system is blocked)
Steady
Green
Power is ON and system is OK
Blanking is enabled
Power is OFF
Flashing
Green
MODE
#2
OFF
Status Indicator #1
Status Indicator #2
4
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P/N 113230 Rev. G
PVD Series Parts Verification Sensor
Specifications
Supply Voltage and Current
Output Protection
Input Voltage: 12 V dc to 30 V dc (10% maximum ripple at 10% duty cycle)
Input Current: less than 88 mA at 12 V dc, less than 75 mA at 24 V dc and less
than 72 mA at 30 V dc (exclusive of load)
Protected against false pulse on power-up and short circuit of outputs
Output Response Time
400 ms (includes standard 100 ms ON-delay and 100 ms OFF-delay)
Supply Protection Circuitry
Delay at Power-Up
Protected against reverse polarity and transient overvoltages
Less than 1.0 second
Sensing Beam
Sensing Resolution
Visible red, 630 nm
See Dimensions on page 6 for Minimum Object Detection Zone
Retroreflective: 51 mm at 406 mm range, 100 mm at 2 m (2.0 in dia. at 16 in
range, 3.9 in at 6.5 ft); see Figure 2 on page 2
Sensing Range
Retroreflective applications: 2 m (6.5 ft) using 25 mm (1 in) wide
retroreflective tape
Diffuse: 55 mm dia. at 400 mm range (2.16 in at 15.7 in range)
Diffuse applications: 400 mm (15.7 in) with 18% reflectivity gray card target
Indicators
Sensing Height
Green LED: Power ON/OFF
4-channel models: 111 mm (4.4 in)
8-channel models: 240 mm (9.4 in)
Yellow LED: Output ON/OFF
Job Light (Diffused Green LED): Turned ON and OFF by applying an external
signal to the Job input (white wire). The job lights will be active high or active
low, depending on DIP switch 4 selection.
Error Light (Diffused Red LED): Turned ON and OFF by detection of an output
event when job light is not ON.
Beam Spacing
28.6 mm (1.125 in)
Output Configuration
User-selectable via DIP switch:
1 open-collector PNP (current sourcing) or 1 open-collector NPN (current sinking)
Indicator Light Lumens
Output Rating
Light Function
Job Light
Color
Green
Red
Typical Wavelength
525 nm
Typical Intensity (lm)
150 mA maximum
12
OFF-state leakage current: less than 10 microamps
ON-state saturation voltage: NPN — less than 1 V dc at 150 mA; PNP — less than
2 V dc at 150 mA
Error Light
625 nm
2.5
Required Overcurrent Protection
WARNING: Electrical connections must be made
by qualified personnel in accordance with local and
national electrical codes and regulations.
Adjustments
4 DIP switches, located behind access panel (default setting is ON position)
Construction
Black painted aluminum housing; acrylic lenses; thermoplastic polyester end
caps; thermoplastic elastomer programming switch cover; stainless steel
mounting brackets and hardware
Overcurrent protection is required to be provided by end product application per
the supplied table.
Overcurrent protection may be provided with external fusing or via Current
Limiting, Class 2 Power Supply.
Connections
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to http://www.bannerengineering.com.
5-conductor PVC-jacketed 2 m (6.5 ft) cable which is either unterminated or
terminated with a 5-pin Euro-style quick-disconnect connector, depending on
model. Cable diameter is 3.3 mm (0.13 in).
Supply Wiring (AWG)
Required Overcurrent Protection (Amps)
Environmental Rating
NEMA 2; IEC IEC IP62
20
22
24
26
28
30
5.0
3.0
2.0
1.0
0.8
0.5
Operating Conditions
Temperature: 0 °C to +50 °C (+32 °F to +122 °F)
Humidity: 90% at +50 °C maximum relative humidity (non-condensing)
Certifications
P/N 113230 Rev. G
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5
PVD Series Parts Verification Sensor
Dimensions
3.9 mm
(0.15")
22.1 mm
(0.83")
21.1 mm
(0.83")
Minimum Object Detection Zone
18.0 mm
(0.71")
MODE
130.0 mm
(5.12")
137.8 mm
4 x ø4.45 mm
(0.175")
(5.43")
3.9 mm
(0.15")
29.2 mm
(1.15")
29.2 mm
(1.15")
Minimum Object Detection Zone
18.0 mm
(0.71")
MODE
258.6 mm
(10.19")
4 x ø4.45 mm
(0.175")
266.4 mm
(10.49")
1.4 mm
(0.06")
43.2 mm
(1.70")
71.8 mm
(2.83")
Cable
15.0 mm
(0.59")
30.0 mm
(1.18")
SMBPVA1 Standard Bracket (2 Included with PVD)
Hardware Included with Each Sensor (kit part
number 50532)
5.0 mm
(0.20")
2 x 4.8 mm
(0.19")
4 x ø4.6 mm
(0.18")
Qty
Description
5.0 mm
(0.20")
4
Stainless steel Phillips panhead machine screws
(M4 x 0.7 x 12)
10.2 mm
(0.40")
2
2
Stainless steel Phillips panhead machine screws
(M4 x 0.7 x 6)
20.1 mm
(0.79")
10.2 mm
(0.40")
Stainless steel Phillips panhead machine screws
(M4 x 0.7 x 18)
4 x R2.54
(0.10")
6.0 mm
(0.24")
4
4
1
Stainless steel hex nuts (M4 x 0.7)
Stainless steel lock washers (M4 x 0.7)
Plastic screwdriver (3.6 cm/1.4 in long)
18.0 mm
(0.71")
6.1 mm
(0.24")
6.0 mm
(0.24")
40.6 mm
(1.60")
2.0 mm
(0.08")
22.9 mm
(0.90")
6
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P/N 113230 Rev. G
PVD Series Parts Verification Sensor
Accessories
Cordsets
4-Pin Threaded M12/Euro-Style Cordsets
Model
Length
Style
Dimensions
Pinout (Female)
MQDC-406
MQDC-415
MQDC-430
1.83 m (6 ft)
4.57 m (15 ft)
9.14 m (30 ft)
2
44 Typ.
1
4
3
Straight
M12 x 1
ø 14.5
MQDC-450
15.2 m (50 ft)
1 = Brown
2 = White
3 = Blue
4 = Black
5-Pin Threaded M12/Euro-Style Cordsets—Single Ended
Model
Length
Style
Dimensions
Pinout (Female)
MQDC1-501.5
MQDC1-506
MQDC1-515
0.50 m (1.5 ft)
1.83 m (6 ft)
4.57 m (15 ft)
2
44 Typ.
1
4
3
5
Straight
1 = Brown
2 = White
3 = Blue
M12 x 1
MQDC1-530
9.14 m (30 ft)
ø 14.5
4 = Black
5 = Gray
Brackets
All measurements are listed in millimeters, unless noted otherwise.
Bracket Selection Table
Bracket Model
Requires Use of
Bracket Model(s)
May Be Used with
Bracket Model(s)
Bracket Model
Requires Use of
Bracket Model(s)
May Be Used with
Bracket Model(s)
SMBPVD1
(included with
PVD System)
SMBPVD100A(B)
SMBPVD225A(B)
SMBPVA2
SMBPVA9
SMBPVA2
SMBPVA7
SMBPVD100A(B)
SMBPVD225A(B)
N.A.
N.A.
N.A.
N.A.
SMBPVD100A(B)
SMBPVD225A(B)
SMBPVD100A(B)
SMBPVD225A(B)
SMBPVD1
SMBPVA5(10)
SMBPVA9
SMBPVA5C
or
SMBPVD100A(B)
SMBPVD225A(B)
SMBPVA2
SMBPVA10C
SMBPVA5C
SMBPVA10C
SMBPVD100A(B)
SMBPVD225A(B)
SMBPVA7
SMBPVA8
SMBPVA5C
or
SMBPVD100A(B)
SMBPVD225A(B)
N.A.
SMBPVA10C
SMBPVA8
NOTE: Standard mounting brackets are included with each PVD System. The following brackets are in addition to the
standard brackets.
SMBPVA2
SMBPVA7
32
A
•
•
Set of 4 molded brackets
Snaps onto standard 28 mm
(1.1 in) diameter pipe
•
One-piece bracket for mounting
to 28 mm (1.1 in) diameter
pipe
51
B
•
•
Black-painted steel
Requires SMBPVA..C for
•
2 required per sensor
mounting at an angle ±90°
C
41
A = M4 x 0.5, B = ø 5.2, C = ø 4.2
P/N 113230 Rev. G
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7
PVD Series Parts Verification Sensor
SMBPVA8
SMBPVA9
A
•
Heavy-duty 2-part bracket
mounts to 28 mm (1.1 in)
diameter pipe
Cold-rolled steel with zinc
finish
Requires SMBPVA..C for
mounting
•
Pair of two-piece swivel
brackets
•
Mount directly to sensor or to
PVD or PVA protective
brackets
Designed for mounting
sensor to "look down"
•
•
33
•
A=ø 30.5, B=ø 7.1
65
B
SMBPVD..A & SMBPVD..AB
SMBPV..C
35.7 mm
(1.40 in.)
35.7 mm
(1.40 in.)
•
•
Heavy-duty protection brackets
Some models include DIP-switch
access port
•
Back-mounted bracket for
mounting to SMBPVA7 or
SMBPVA8 brackets
2 x Ø7.3
L
•
Cold-rolled steel with zinc
finish
•
•
Cold-rolled steel with zinc finish
May be used with SMBPVA..C for
4 x Ø5.2
6 x Ø4.8
mounting to SMBPVA7 or SMBPVA8
brackets
41
16
L
L
Model
L
SMBPVA5C
170.0 mm
298.5 mm
SMBPVA10C
21.2 mm
(0.83 in.)
21.2 mm
(0.83 in.)
Models with DIP
Switch Access Port
Models with No DIP
Switch Access
L
SMBPVD100A
SMBPVD225A
SMBPVD100AB
SMBPVD225AB
140 mm (5.5 in)
269 mm (10.6 in)
Retroreflective Tape
Model
BRT-THG-1-100
BRT-THG-2-100
BRT-THG-3-100
Reflectivity Factor
Maximum Temperature
+60 °C (+140 °F)
Size
0.7
0.7
0.7
25 mm (1 in) wide, 2.5 m (100 in) long
50 mm (2 in) wide, 2.5 m (100 in) long
75 mm (3 in) wide, 2.5 m (100 in) long
+60 °C (+140 °F)
+60 °C (+140 °F)
Banner Engineering Corp. Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free
of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability
for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR
ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM
ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY,
NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by
Banner Engineering Corp.
Copyright Notice
Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes
will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this
document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. For the most recent version of any documentation, refer to:
©
www.bannerengineering.com.
Banner Engineering Corp. All rights reserved.
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