15IXR1-12-12-N [BEL]

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15IXR1-12-12-N
型号: 15IXR1-12-12-N
厂家: BEL FUSE INC.    BEL FUSE INC.
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1 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
IBEK DC-DC Converters  
1 Watt-Family  
Input to output isolation test voltage up to 5 kVrms  
1 or 2 Outputs:  
ICR 1, IXR 1, IYR 1, IZR 1  
1, 2 or 4 Outputs: IWR 1  
Extremely high isolation test voltages  
Efficient Pi input filter  
Aluminium solid electrolytic capacitors  
(OS-CON)  
Outputs equipped with linear voltage regulators  
High reliability  
Optimal dynamic response  
Operating ambient temperature range up to  
–40...85°C (optional)  
Case height only 10.5 mm  
Table of Contents  
Page  
Description .................................................................. 6 - 2  
Type Survey ................................................................ 6 - 3  
Safety Instructions....................................................... 6 - 4  
Immunity to Environmental Conditions........................ 6 - 4  
Electrical Input and Output Data ................................. 6 - 5  
Installation Instructions................................................ 6 - 6  
Block Diagrams ........................................................... 6 - 7  
Mechanical Data ......................................................... 6 - 8  
Type Key and Product Marking ................................... 6 - 9  
Description  
The DC-DC converters have been developed as a re-  
sponse to the increasing need for decentralised power sup-  
ply systems. They are especially suitable for powering  
small loads on PCBs and for realising redundant systems.  
Five input to output isolation test voltage categories and  
three temperature ranges are available. The DC-DC con-  
verters feature low output ripple, low module height, high  
quality and reliability. To minimize feedback effects in the  
supply system, the modules are equipped with an efficient  
low-pass Pi input filter.  
All modules are manufactured according to ISO 9001.  
Case: DIL 24 package, grey colored plastic material, self  
cooling (free air convection).  
6 - 2  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 W  
1 Watt-Family  
Type Survey  
General Condition: TA = 25°C  
Table 1a: Type survey ICR 1 and IWR 1  
Output 1  
Uo nom Io nom Uo nom Io nom  
[V DC] [mA] [V DC] [mA]  
Output 2  
Input Voltage 1 Group 2  
700 V DC/500 Vrms  
Isolation test voltage  
Type 1  
Group 2 1500 V DC/1060 Vrms  
Option  
Ui  
[V DC]  
Isolation test voltage  
Type 1  
5
12  
15  
200  
80  
66  
-
-
-
-
-
-
5 (±5%)  
or  
12 (±10%)  
06  
.. ICR 1-05-N  
.. ICR 1-12-N  
.. ICR 1-15-N  
01  
02  
03  
.. IWR 1-05-N  
.. IWR 1-12-N  
.. IWR 1-15-N  
T, S  
±5  
±12  
±15  
±50  
±40  
±33  
-
-
-
-
-
-
or  
15 (±10%)  
or  
-
07  
-
.. IWR 1-0505-N  
.. IWR 1-1212-N 3 4  
.. IWR 1-1515-N 3 4  
.. ICR 1-1212-N 3 4  
.. ICR 1-1515-N 3 4  
5
5
5
12  
15  
100  
100  
100  
40  
5
12  
15  
12  
15  
100  
40  
33  
40  
24 (±10%)  
or  
28 (±10%)  
or  
48 (±10%)5  
-
-
-
-
-
-
.. IWR 1-05-05-N  
.. IWR 1-05-12-N  
.. IWR 1-05-15-N  
.. IWR 1-12-12-N 3 4  
.. IWR 1-15-15-N 3 4  
08  
.. ICR 1-12-12-N 3 4  
.. ICR 1-15-15-N 3 4  
33  
33  
±5  
±12  
±15  
±50  
±20  
±17  
±5  
±12  
±15  
±50  
±20  
±17  
-
-
-
-
-
-
05  
.. IWR 1-2×0505-N  
.. IWR 1-2×1212-N 3 4  
.. IWR 1-2×1515-N 3 4  
T
Table 1b: Type survey IXR 1 and IYR 1  
Output 1  
Uo nom Io nom Uo nom Io nom  
[V DC] [mA] [V DC] [mA]  
Output 2  
Input Voltage 1 Group 2  
3530 V DC/2500 Vrms  
Isolation test voltage  
Type 1  
Group 2 5300 V DC/3750 Vrms  
Isolation test voltage  
Type 1  
Option  
Ui  
[V DC]  
5
12  
15  
200  
80  
66  
-
-
-
-
-
-
5 (±5%)  
or  
12 (±10%)  
11  
12  
13  
.. IXR 1-05-N  
.. IXR 1-12-N  
.. IXR 1-15-N  
11  
.. IYR 1-05-N  
.. IYR 1-12-N  
.. IYR 1-15-N  
T, S  
±5  
±12  
±15  
±50  
±40  
±33  
-
-
-
-
-
-
or  
15 (±10%)  
or  
.. IXR 1-0505-N  
.. IXR 1-1212-N 3 4  
.. IXR 1-1515-N 3 4  
.. IYR 1-0505-N  
.. IYR 1-1212-N 3 4  
.. IYR 1-1515-N 3 4  
12  
13  
5
5
5
12  
15  
100  
100  
100  
40  
5
12  
15  
12  
15  
100  
40  
33  
40  
24 (±10%)  
or  
28 (±10%)  
or  
48 (±10%) 5  
.. IXR 1-05-05-N  
.. IXR 1-05-12-N  
.. IXR 1-05-15-N  
.. IXR 1-12-12-N 3 4  
.. IXR 1-15-15-N 3 4  
.. IYR 1-05-05-N  
.. IYR 1-05-12-N  
.. IYR 1-05-15-N  
.. IYR 1-12-12-N 3 4  
.. IYR 1-15-15-N 3 4  
33  
33  
Table 1c: Type survey IZR 1  
Output 1  
Uo nom Io nom Uo nom Io nom  
[V DC] [mA] [V DC] [mA]  
Output 2  
Input Voltage 1 Group 2  
7070 V DC/5000 Vrms  
Isolation test voltage  
Type 1  
Option  
Ui  
[V DC]  
5
12  
15  
200  
80  
66  
-
-
-
-
-
-
5 (±5%)  
or  
12 (±10%)  
11  
12  
13  
.. IZR 1-05-N  
.. IZR 1-12-N  
.. IZR 1-15-N  
T, S  
±5  
±12  
±15  
±50  
±40  
±33  
-
-
-
-
-
-
or  
15 (±10%)  
or  
.. IZR 1-0505-N  
.. IZR 1-1212-N 3 4  
.. IZR 1-1515-N 3 4  
5
5
5
12  
15  
100  
100  
100  
40  
5
12  
15  
12  
15  
100  
40  
33  
40  
24 (±10%)  
or  
28 (±10%)  
or  
48 (±10%) 5  
.. IZR 1-05-05-N  
.. IZR 1-05-12-N  
.. IZR 1-05-15-N  
.. IZR 1-12-12-N 3 4  
.. IZR 1-15-15-N 3 4  
33  
33  
1 The required input voltage value (e.g. 24 V) should be added to the type designation: .. ICR 1-1212-N changes to 24 ICR 1-1212-N  
2 See Block Diagrams  
3 The output current of one output may be increased by 25% if the output current of the other output is reduced by 25% simultaneously.  
Example for a 5 IWR 1-1515-N: The +15 V output current of 33 mA may be increased to 41 mA if the –15 V output current is reduced  
to 25 mA.  
4 The output current of both outputs of the 12, 24, 28 and 48 V input types may be increased by 20% of Io nom. Note 3 is applicable at  
the same time. Example for a 24 IWR 1-2×1212-N: Io1 = +29 mA/–19 mA, Io2 = +19 mA/–29 mA or Io1 = ±19 mA, Io2 = ±29 mA  
5 Only standard temperature range N or option T available  
Edition 2/96 - © Melcher AG  
6 - 3  
MELCHER  
The Power Partners.  
1 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
Safety Instructions  
If the output circuit of a DC-DC converter is operator-acces-  
sible according to the IEC 950 related safety standards, it  
shall be an SELV circuit (Safety Extra Low Voltage circuit,  
i.e. a circuit, separated from mains by at least basic insula-  
tion, that is so designed and protected that under normal  
and single fault conditions, the voltage between any two  
conductors and between any conductor and earth does not  
exceed DC 60 V).  
In the following section an interpretation is provided of the  
IEC 950 safety standard with respect to the safety status of  
the output circuit. However, it is the sole responsibility of the  
installer or user to assure the compliance with the relevant  
and applicable safety standards.  
If the following table is observed, the output of any DC-DC  
converter is considered to be an SELV circuit up to a nomi-  
nal output voltage of 30 V (2 x 15 V in series).  
Table 2: Insulation concept for SELV circuits  
Nominal Minimum required grade Maximum Minimum required  
Minimum required grade of  
isolation between the input  
Resulting safety  
status of the  
mains  
of isolation, to be  
output  
safety status of the  
supply  
provided by the AC-DC  
voltage  
front end output circuit  
and the output of the DC-DC DC-DC converter  
voltage front end, including mains from the  
converter, provided by  
the converter  
output circuit  
(AC)  
supplied battery charger front end  
250 V  
Basic  
60 V  
60 V  
Earthed SELV circuit 1  
SELV circuit  
Operational  
Operational  
SELV circuit  
SELV circuit  
Double or reinforced  
1
The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC 950.  
Immunity to Environmental Conditions  
Thermal Considerations  
Table 3: Temp. specification values given are valid for air pressures in the range 800...1200 hPa (800...1200 mbar)  
Characteristics  
Conditions  
Standard -N  
Option -T  
Option -S  
Unit  
min  
0
max  
71  
min  
max  
71  
min  
–40  
–40  
max  
TA  
TC  
TS  
Ambient temperature  
Ui min...Ui max  
Io = 0...Io nom  
–25  
–25  
–55  
85  
°C  
Case temperature  
0
91  
91  
105  
Storage temperature  
not operational  
105  
The case temperature TC must not exceed the maximum value. In applications with limited air circulation, additional meas-  
ures must be taken (either larger spacing or a fan) to avoid case temperatures higher than TC max  
!
Table 4: MTBF  
Values at specified  
Case Temperature  
Modules Types  
Ground Benign  
40°C  
Ground Fixed  
Ground Mobile  
Unit  
40°C  
70°C  
40°C  
70°C  
60'000  
45'000  
MTBF according to  
MIL-HDBK-217F  
Single output  
7'400'000  
5'700'000  
3'200'000 260'000  
2'500'000 200'000  
880'000  
670'000  
h
Double and dual outputs  
6 - 4  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 W  
1 Watt-Family  
Electrical Input and Output Data  
General Condition: TA = 25°C  
Table 5: Input Data  
Input  
5 V  
12 V  
15 V  
24 V  
28 V  
48 V  
Characteristics  
Conditions  
Unit  
Ui  
Input voltage range  
min DC  
nom  
4.75  
5
10.8  
12  
13.5  
15  
21.6  
24  
25.2  
28  
43.2  
48  
V
max  
5.25  
13.2  
16.5  
26.4  
30.8  
52.8  
Ii o  
u
No load input input  
current  
typ Ui nom, Io = 0  
max  
85  
110  
35  
45  
30  
40  
15  
23  
17  
20  
8
12  
mA  
mVpp  
mApp  
V
RFI voltage at  
the input  
typ Ui nom, Io nom  
50  
80  
85  
100  
130  
200  
i rfi  
L
source 1 µH  
ii rfi  
RFI current at  
the input  
typ  
10  
Ui abs  
fs  
Input voltage limits  
without any damage  
min  
0
6.25  
0
15  
0
0
30  
0
35  
0
60  
max max 60 s  
18.75  
Switching frequency  
typ Ui nom, Io nom  
25  
kHz  
Table 6: Output Data  
Output  
5 V  
12 V  
15 V  
Characteristics  
Conditions  
Ui nom, Io nom  
Unit  
V
Uo  
Output voltage  
5
12  
15  
Uo a  
Output voltage  
accuracy  
typ  
max  
±1  
±3  
±2  
±5  
±2  
±5  
%
uo  
Output ripple, uo = f (Ui)  
at Ui =  
5
12  
35  
15  
40  
24  
45  
28  
50  
48  
55  
V
mVpp  
%
typ (BW = 20 MHz)  
25  
Uo U  
Uo I  
Static line regulation  
Static load regulation  
Temperature coefficient  
typ Ui minUi max  
Io nom  
±0.3  
±0.8  
±0.2  
±0.1  
±0.2  
±0.1  
typ Ui nom  
Io = 0…Io nom  
αUo  
Ui nom, Io nom  
±0.02  
%/K  
Co ext  
Maximum admissible  
capacitive load  
22  
10  
10  
µF  
Table 7: Efficiency  
Efficiency  
5 V  
12 V  
15 V  
Characteristics  
Conditions  
Unit  
%
η
Efficiency  
min Ui nom, Io nom  
typ  
50  
58  
Edition 2/96 - © Melcher AG  
6 - 5  
MELCHER  
The Power Partners.  
1 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
Installation Instructions  
Isolation Tests  
Input to output isolation voltage tests are performed as factory tests (100%) and should not be repeated in the field.  
Melcher will not honour any guarantee/warranty claims resulting from high voltage field tests.  
Table 8: Isolation test voltage, coupling capacitance, insulation resistance, clearance and creepage distances  
Characteristics  
Conditions  
ICR  
500  
1400  
700  
800  
500  
1400  
700  
800  
20  
IWR 1  
1060  
3000  
1500  
1700  
1060  
3000  
1500  
1700  
10  
IXR  
2500  
7070  
3530  
4000  
1060  
3000  
1500  
1700  
10  
IYR  
3750  
10600  
5300  
6000  
1060  
3000  
1500  
1700  
10  
IZR  
5000  
14100  
7070  
8000  
1060  
3000  
1500  
1700  
10  
Unit  
Vrms  
Vpp  
V
Uis io  
Isolation test voltage  
AC: 50 Hz,  
1 minute  
Input to output  
DC: 1 second 2  
DC: 1 second 3  
Uis oo  
Isolation test voltage  
output to output 4  
AC: 50 Hz,  
1 minute  
Vrms  
Vpp  
V
DC: 1 second 2  
DC: 1 second 3  
Cio  
Ris  
Coupling capacitance  
Insulation resistance  
typ  
pF  
at 100 V DC  
1000  
MΩ  
after 1 minute  
dio  
Clearance and creepage  
distances input to output  
0.6  
1  
3 5  
3 5  
3 5  
mm  
1
2
3
4
5
According to EN 41003 (1993)  
For production test purposes in accordance with IEC 950/EN 60950  
Factory test procedure  
Groups 03, 05, 08 and 13  
In combination with the high isolation strength of the potting compound, isolation test voltages mentioned are guaranteed.  
Connection in Series  
If the outputs of one or more units are connected in series  
each individual output should be protected by a zener diode  
or preferably by a suppressor diode to avoid overvoltages  
or reverse polarity at the individual outputs, e.g.:  
– 1N5908 to protect 5 V outputs  
+Vo  
+Uo  
Unit 1  
Go  
– BZW04-11 to protect 12 V outputs  
– BZW04-14 to protect 15 V outputs  
–Vo  
(or equivalent types)  
Such destructive voltages may occur at switch-on cycle of  
the converters, if the output voltages do not rise at the same  
time. The "slower" output(s) could be supplied and, as a  
result, destroyed by the "faster" output(s) via the load. The  
maximum output current is limited by the lowest current  
limitation.  
+Vo  
Unit 2  
Go  
Connection in Parallel  
–Vo  
Uo  
Connection of the outputs of one or more units in parallel is  
not permitted. The load distribution and the ripple values  
could not be controlled.  
Fig. 1  
Outputs connected in series  
Cleaning  
Two CFC free cleaning solvents have been tested and can  
be recommended:  
Submersion of the units in water for rinsing is permitted.  
Drying should be done in the air.  
– Prozone from BP  
– Zestron from Dr. O. K. Wack Chemie GmbH (Germany)  
6 - 6  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 W  
1 Watt-Family  
Block Diagrams  
11  
1
+TP  
17  
Linear  
regulator  
14  
Vo  
Go  
24  
Vi  
1
2
Gi 12  
13  
10  
15  
Linear  
regulator  
13  
12  
Vo  
Go  
3
Vi  
Gi 22  
23  
Fig. 6  
ICR, group 06  
24  
Fig. 2  
IWR, group 01  
11  
14  
Linear  
regulator  
+Vo  
Go  
+TP  
16  
3
1
1
2
24  
10  
15  
22  
Vi  
Linear  
15 +Vo  
regulator  
12  
13  
Gi  
3
10  
Go  
11  
Vi  
22  
23  
24  
Gi  
Linear  
regulator  
–Vo  
2
Linear  
regulator  
13 –Vo  
23  
12  
Fig. 7  
ICR, group 07  
–TP  
Fig. 3  
IWR, group 02  
11  
14  
Linear  
regulator  
Vo1  
Linear  
regulator  
12  
Vo1  
1
2
10  
15  
1
8
Go1  
Vo2  
3
Go1  
Vo2  
Vi  
24  
Vi  
Linear  
regulator  
Gi 22  
23  
Linear  
regulator  
Gi 12  
13  
13  
3
22  
24  
16  
Go2  
2
Go2  
Fig. 4  
23  
IWR, group 03  
Fig. 8  
ICR, group 08  
Linear  
regulator  
12 +Vo1  
10  
8
Go1  
1
Linear  
regulator  
1
13  
12  
Vo  
Go  
Linear  
2
Vi  
–Vo1  
regulator  
2
Vi  
Gi 23  
24  
23  
24  
Linear  
regulator  
Gi  
13 +Vo2  
15  
Go2  
Fig. 9  
Linear  
regulator  
IXR, IYR, IZR, group 11  
17 –Vo2  
Fig. 5  
IWR, group 05  
Edition 2/96 - © Melcher AG  
6 - 7  
MELCHER  
The Power Partners.  
1 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
Linear  
12  
Vo1  
Linear  
regulator  
15 +Vo  
regulator  
1
1
2
2
10  
Go  
11  
8
Vi  
Go1  
Vo2  
Vi  
23  
24  
Gi  
Linear  
regulator  
Gi 23  
24  
13  
Linear  
regulator  
13 –Vo  
16  
Go2  
Fig. 10  
IXR, IYR, IZR, group 12  
Fig. 11  
IXR, IYR, IZR, group 13  
Pin Configuration  
Table 9: Pin configuration  
Type  
Group  
01  
1
2
Vi  
3
8
-
10  
-
11  
12  
13  
14  
15  
16  
17  
22  
23  
Gi  
Gi  
Gi  
Gi  
-
24  
Gi  
Gi  
Gi  
Gi  
Vi  
IWR  
Vi  
Vi  
Vi  
Vi  
Vi  
Vi  
Vi  
Vi  
Vi  
Vi  
Vi  
Vi  
-
Go  
-
Go  
Vo  
-
-
-
+TP  
Gi  
Gi  
Gi  
-
IWR  
02  
Vi  
-
Go  
-
–TP –Vo  
Vo1 Vo2  
+Vo1 +Vo2  
-
-
+Vo +TP  
-
IWR  
03  
Vi  
Vi  
-
Go1  
-
Go2  
-
IWR  
05  
Vi  
–Vo1 Go1  
-
-
Go2  
Go  
Go  
-
–Vo2  
ICR  
06  
-
-
-
Go  
Go  
Vo  
+Vo  
Gi  
Gi  
Gi  
Go  
-
Gi  
Gi  
Vo  
+Vo  
-
-
-
-
-
-
-
-
ICR  
07  
–Vo  
Go  
-
-
Go  
–Vo  
Vi  
ICR  
08  
Go2 Vo2  
-
Go1 Vo1  
Gi  
Vo1 Go1  
-
Vo2 Go2  
Vi  
IXR, IYR, IZR  
IXR, IYR, IZR  
IXR, IYR, IZR  
11  
Vi  
Vi  
Vi  
-
-
-
-
-
-
Go  
-
-
Go  
-
Vo  
–Vo  
-
-
-
-
+Vo  
-
-
-
-
-
-
Gi  
Gi  
Gi  
Gi  
Gi  
Gi  
12  
13  
Go1  
Vo1 Vo2  
Go2  
Mechanical Data  
Dimensions in mm. Tolerances ±0.2 mm, unless otherwise specified.  
European  
Projection  
min. 34  
33  
2.54  
1
mounting space  
required  
ø 0.5  
Fig. 12  
Case: DIL 24. Foot print shown for all pin configurations.  
Hole diameter required in PCB: 0.8 ±0.1 mm  
Weight: 13 g  
6 - 8  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 W  
1 Watt-Family  
Type Key and Product Marking  
Type Key:  
5 IXR 1 - 12 - 12 - N  
Nominal input voltage in volt ..............................................  
Family ................................................................................  
Nominal output power in watt .............................................  
Nominal output voltage for output 1 in volt .........................  
Dash: Designates double output unit with two independent,  
galvanically isolated outputs ...................................  
Nominal output voltage for output 2 in volt .........................  
Operating ambient temperature range TA ...........................  
24 IWR 1 - 2x 0505 - T  
Nominal input voltage in volt ..............................................  
Family.................................................................................  
Nominal output power in watt .............................................  
Two independent, galvanically isolated double (±) outputs  
Nominal output voltages in volt  
for dual (±) output 1 and dual (±) output 2 ..............  
Operating ambient temperature range TA ...........................  
Product Marking:  
Main face: Manufacturer's name (IBEK), specific type designation, input voltage range, input and output pin allocation.  
Bottom: Date code.  
Edition 2/96 - © Melcher AG  
6 - 9  
MELCHER  
The Power Partners.  

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