20IMX15-05-05-7R [BEL]

DC-DC Regulated Power Supply Module, 2 Output, 13W, Hybrid;
20IMX15-05-05-7R
型号: 20IMX15-05-05-7R
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 2 Output, 13W, Hybrid

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Rugged Environment  
DC-DC Converters <40 Watt  
IMX/IMY 15 Series  
15 Watt DC-DC Converters  
IMX 15 Series  
IMY 15 Series  
Input to output electric strength test up to 4 kV DC  
Input voltage: 8.4...36, 16.8...75, 50...150 V DC  
Single, dual and double outputs  
Configurable output voltages from 3.3 to 48 V DC  
• Extremely wide input voltage ranges  
• Electrical isolation, also between outputs  
• Emissions below EN 55022, level B  
• Immunity to IEC/EN 61000-4-2,-3,-4,-5 and -6  
• High efficiency (typ. 87%)  
10.5  
0.42"  
40.6  
1.5"  
51  
2.0"  
• Input undervoltage lock-out  
• Shut down input, output voltages adjustable  
• Flex power: Flexible load distribution on outputs  
• Outputs no-load, overload and short-circuit proof  
• Operating ambient temperature up to –40...85°C  
• Thermal protection  
• 2" × 1.6" case with 10.5 mm profile  
• Supplementary insulation: 20/40 IMX 15 types  
• Double or reinforced insulation: 110 IMY 15 types  
Safety according to IEC/EN 60950, UL 1950  
LGA  
1
Approvals pending  
1 For 110 IMY 15 types  
Summary  
40 IMX 15 types provide SELV outputs even if the bus volt-  
age at the converter input exceeds the SELV-limit of  
60 V DC. The 110 IMY 15 types provide double insulation  
and are CE marked. They may be connected to e.g. a recti-  
fied 110 V AC source without any further isolation barrier.  
The IMX 15 and IMY 15 series of board mountable 15 Watt  
DC-DC converters has been designed according to the lat-  
est industry requirements and standards. The converters  
are particularly suitable for use in mobile or stationary appli-  
cations in transport, railways, industry, or telecommunica-  
tion where variable input voltages or high transient voltages  
are prevalent.  
The circuit comprises of integrated planar magnetics and  
all components are automatically assembled and solidly  
soldered onto a single PCB without any wire connection.  
Magnetic feedback ensures maximum reliability and re-  
peatability in the control loop over all operating conditions.  
Careful considerations of possible thermal stresses ensure  
the absence of hot spots providing long life in environments  
where temperature cycles are a reality. The thermal design  
allows operation at full load up to an ambient temperature  
of 71°C in free air without using any potting material. For  
extremely high vibration environments the case has holes  
for screw mounting. Various options as e.g. extended tem-  
perature range –40...85°C or an alternative pinout provide  
a high level of application specific engineering and design-  
in flexibility.  
Covering a total input voltage range from 8.4 up to 150 V  
with 3 different types, the units are available with single,  
dual and electrically isolated double outputs from 3.3 up to  
48 V externally adjustable, with flexible load distribution on  
dual and double output units. A shut down input allows re-  
mote converter on-off. Features include consistently high  
efficiency over the entire input voltage range, high reliability  
and excellent dynamic response to load and line changes.  
The converters are designed and built according to the in-  
ternational safety standards IEC/EN 60950, UL 1950, CAN/  
CSA C22.2 No.950-95. LGA, UL and cUL approvals are in  
progress. The 20 IMX 15 and 40 IMX 15 types provide sup-  
plementary insulation. Connected to a secondary circuit the  
Table of Contents  
Page  
Page  
Auxilliary Functions ........................................................ 10  
Electromagnetic Compatibility (EMC) ............................ 11  
Immunity to Environmental Conditions........................... 12  
Mechanical Data ............................................................ 13  
Safety and Installation Instructions ................................ 14  
Description of Option...................................................... 16  
Summary.......................................................................... 1  
Type Survey and Key Data .............................................. 2  
Type Key and Product Marking ........................................ 2  
Functional Description...................................................... 3  
Electrical Input Data ......................................................... 4  
Electrical Output Data ...................................................... 6  
Edition 6/7.99  
1/16  
MELCHER  
The Power Partners.  
IMX/IMY 15 Series  
DC-DC Converters <40Watt  
Rugged Environment  
Type Survey and Key Data  
Table 1: Type survey  
Output 1  
Output 2  
Output  
power  
Po nom [W]  
Input voltage  
Ui min...Ui max  
[V DC]  
Efficiency  
htyp  
Type designation  
Options 2  
1
1
Uo nom  
Io nom  
[A]  
Uo nom  
Io nom  
[A]  
[V DC]  
[V DC]  
[%]  
3.3  
3.3  
3.3  
4.5  
4.5  
4.5  
-
-
-
-
-
-
14.9  
14.9  
14.9  
8.4...36  
16.8...75 3  
50...150 4  
85  
85  
84  
20 IMX 15-03-9RG  
40 IMX 15-03-9RG  
110 IMY 15-03-9RG  
-9, -8, i  
-9, -8, i  
-9, -8, i  
5.1  
5.1  
5.1  
3.5  
3.5  
3.5  
-
-
-
-
-
-
17.8  
17.8  
17.8  
8.4...36  
16.8...75 3  
50...150 4  
87  
87  
86  
20 IMX 15-05-9RG  
40 IMX 15-05-9RG  
110 IMY 15-05-9RG  
-9, -8, i  
-9, -8, i  
-9, -8, i  
5.1  
5.1  
5.1  
2.3  
2.5  
2.5  
-
-
-
-
-
-
11.7  
12.8  
12.8  
8.4...36  
16.8...75 3  
50...150 4  
85  
83  
83  
20 IMX 15-05-7R  
40 IMX 15-05-7R  
110 IMY 15-05-7R  
-9, -8, i  
-9, -8, i  
-9, -8, i  
5.1  
5.1  
5.1  
1.35  
1.5  
1.5  
3.3  
3.3  
3.3  
1.35  
1.5  
1.5  
11.3  
12.6  
12.6  
8.4...36  
16.8...75 3  
50...150 4  
84  
84  
82  
20 IMX 15-0503-7R  
40 IMX 15-0503-7R  
110 IMY 15-0503-7R  
-9, -8, i  
-9, -8, i  
-9, -8, i  
5
5
5
1.3  
1.4  
1.4  
5
5
5
1.3  
1.4  
1.4  
13.0  
14.0  
14.0  
8.4...36  
16.8...75 3  
50...150 4  
86  
86  
86  
20 IMX 15-05-05-7  
40 IMX 15-05-05-7  
110 IMY 15-05-05-7  
-9, -8, R, K, i  
-9, -8, R, K, i  
-9, -8, R, i  
12  
12  
12  
0.65  
0.7  
0.7  
12  
12  
12  
0.65  
0.7  
0.7  
15.6  
16.8  
16.8  
8.4...36  
16.8...75 3  
50...150 4  
88  
88  
87  
20 IMX 15-12-12-7  
40 IMX 15-12-12-7  
110 IMY 15-12-12-7  
-9, -8, R, K, i  
-9, -8, R, K, i  
-9, -8, R, i  
15  
15  
15  
0.5  
0.56  
0.56  
15  
15  
15  
0.5  
0.56  
0.56  
15.0  
16.8  
16.8  
8.4...36  
16.8...75 3  
50...150 4  
88  
88  
87  
20 IMX 15-15-15-7  
40 IMX 15-15-15-7  
110 IMY 15-15-15-7  
-9, -8, R, K, i  
-9, -8, R, K, i  
-9, -8, R, i  
24  
24  
24  
0.32  
0.35  
0.35  
24  
24  
24  
0.32  
0.35  
0.35  
15.4  
16.8  
16.8  
8.4...36  
16.8...75 3  
50...150 4  
86  
86  
86  
20 IMX 15-24-24-7  
40 IMX 15-24-24-7  
110 IMY 15-24-24-7  
-9, -8, R, K, i  
-9, -8, R, K, i  
-9, -8, R, i  
1 Flexible load distribution on dual and double outputs possible up to 75% of the total output power Po nom on one of the 2 outputs.  
IMX/IMY 15-0503 types have reduced load distribution flexibility; 1.8 A max. on one of the 2 outputs. The other output should not ex-  
ceed the difference to the total output power Po nom  
2 See: Description of Options.  
.
3 Short-time operation down to Ui min 14.4 V possible. Po reduced to approx. 85% of rated output power.  
4 Short-time operation down to Ui min 43.2 V possible. Po reduced to approx. 85% of rated output power.  
Type Key and Product Marking  
20 IMX 15 - 05 - 05 -7 R G K i  
Input voltage range Ui  
8.4...36 V DC ........................................... 20  
16.8...75 V DC ........................................... 40  
50...150 V DC ......................................... 110  
Series ......................................................... IMX 15, IMY 15  
Output voltage type output 1 .................. 03, 05, 12, 15, 24  
Dash designates double output unit with two  
independent electrically isolated outputs ...... - 1  
Output voltage type output 2 .................. 03, 05, 12, 15, 24  
Operating ambient temperature range TA  
25...71°C (standard) ................................. -7  
40...71°C (standard) ................................. -9  
40...85°C (option) ..................................... -8 2  
Options and features:  
R input and magnetic feedback .................. R 2 3  
Synchronous rectification............................ G  
Alternative pinout .........................................K 2 4  
Inhibit ............................................................ i 2 5  
1 Not applicable with option K or -0503- types. 2 For delivery lead times contact factory. Some types require a minimum order quantity.  
3 Standard features for single output and -0503- types. Optional for double output units. Excludes option K.  
4 Option K excludes option R. 5 Option inhibit excludes shut down and option K.  
Edition 6/7.99  
MELCHER  
2/16  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 Watt  
IMX/IMY 15 Series  
Examples: 20 IMX 15-05-05-7: DC-DC converter, input voltage range 8.4...36 V, 2 electrically isolated outputs each pro-  
viding 5 V, 1.3 A.  
110 IMY 15-0503-7R: DC-DC converter, input voltage range 50...150 V, 2 outputs with common return provid-  
ing +5.1 V, 1.5 A and +3.3 V, 1.5 A. Unit fitted with magnetic feedback for tight output voltage regulation.  
Product Marking  
Basic type designation, output voltages and currents, applicable safety approval and recognition marks, Melcher patent  
nos. and company logo. Date code and serial no.  
Functional Description  
The IMX/IMY 15 series of DC-DC converters are magnetic  
feed-back controlled flyback converters using current mode  
PWM (Pulse Width Modulation). The -05- and -0503- output  
voltage versions as well as all double output versions fitted  
with option R feature an active magnetic feedback loop via  
a pulse transformer which results in very tight regulation of  
the output voltage (see fig.: Block diagram, single output  
types, -0503- types and double output types with option R).  
The output voltages of these versions can be adjusted via  
the R input. The R input is referenced to the secondary side  
and allows for programming of the output voltages in the  
range of approximately 80 to 105% of Uo nom using either an  
external resistor or an external voltage source.  
diagram, for double output types). The output voltages can  
be adjusted via the Trim input. The Trim input is referenced  
to the primary side of the converter and allows for program-  
ming of the output voltages in the range 100 to 105% of  
Uo nom by an external resistor or within 75 to 105% using an  
external voltage source. The load regulation output charac-  
teristic allows for paralleling of one or several double output  
units with equal output voltages.  
Current limitation is provided by the primary circuit, thus  
limiting the total output power of double output types. The  
shut down input allows remote converter on/off.  
Overtemperature protection will shut down the unit in ex-  
cessive overload conditions with automatic restart approxi-  
mately every 50 to 60 ms.  
The voltage regulation on the dual and double output ver-  
sions without option R is achieved with a passive trans-  
former feedback from the main transformer (see fig.: Block  
03089  
03039  
1
3
Vi+  
Vi+  
Vo+  
1
13  
Vo1+  
PWM  
4
3
SD  
15  
11  
Go  
PWM  
5
Vo–  
Vo2+  
n.c.  
2 × 2200 pF  
1500 V  
2
Vi–  
Vi–  
2
12  
17  
Go  
R
2 × 2200 pF  
Fig. 1  
Block diagram, single output types  
03088  
Fig. 3  
Block diagram, -0503- types.  
Vi+  
1
11  
Vo+  
Go  
4
3
SD  
PWM  
13  
Trim  
Vi–  
2
15  
17  
Vo–  
n.c.  
2 × 2200 pF  
Fig. 2  
Block diagram, dual output types, alternative K-pinout.  
Edition 6/7.99  
3/16  
MELCHER  
The Power Partners.  
IMX/IMY 15 Series  
DC-DC Converters <40Watt  
Rugged Environment  
03092  
03090  
Vi+  
Vi+  
1
1
11  
13  
Vo1+  
Vo1+  
4
3
4
3
SD  
SD  
12  
13  
12  
11  
Vo1–  
Vo1–  
PWM  
PWM  
Vo2+  
Vo2+  
Trim  
n.c.  
Vi–  
Vi–  
2
15  
17  
2
15  
17  
Vo2–  
Vo2–  
n.c.  
2 × 2200 pF  
2 × 2200 pF  
Fig. 4  
Block diagram, double output types, standard pinout.  
R
Fig. 5  
Block diagram, double output types with option R.  
Electrical Input Data  
General conditions:  
TA = 25°C, unless TC is specified.  
Shut down pin left open circuit (not connected).  
Trim or R input not connected.  
Table 2: Input Data  
Input  
20 IMX  
40 IMX  
110 IMY  
Characteristics  
Conditions  
min typ max  
min typ max  
min typ max  
Unit  
Ui  
Input voltage range 1  
TA min...TAmax  
Io = 0...Io nom  
8.4 5  
36 16.8 5 6  
75  
40  
50 5 7  
150  
V DC  
Ui nom  
Ui sur  
tstart up  
Nominal input voltage  
20  
110  
9
Repetitive surge voltage  
Abs. max input (3 s)  
40  
100  
168  
Converter  
start-up time 2  
Switch on  
SD high  
Worst case condition at  
Ui min and full load  
0.25 0.5  
0.25 0.5  
0.25 0.5  
s
0.1  
5
0.1  
5
0.1  
5
trise  
Rise time 2  
Ui nom resist load  
Io nom capac. load  
Io = 0, Ui min...Ui max  
Io = 0...Io nom  
ms  
mA  
10  
20  
40  
30  
8
10  
20  
20  
30  
9
10  
20  
10  
20  
10  
Ii o  
No load input current  
Reflected ripple current  
Inrush peak current 3  
Input capacitance  
Iirr  
Iinr p  
Ci  
Ui = Ui nom  
A
for surge calculation  
Unit shut down  
Unit operating  
1.5  
0.75  
0.35  
µF  
USD  
Shut down voltage  
10...0.7  
10...0.7  
10...0.7  
V DC  
open or 2...20  
approx. 10  
6
open or 2...20  
approx. 10  
3
open or 2...20  
approx. 10  
1
RSD  
ISD  
Shut down input resistance For current calculations  
kΩ  
Input current if unit  
shut down  
Ui min...Ui max  
mA  
fs  
Switching frequency  
Ui min...Ui max, Io = 0...Io nom  
EN 55022 4  
approx. 300  
B 8  
approx. 300  
B
approx. 300  
B
kHz  
ui RFI  
Input RFI levelconducted  
1 Ui min will not be as stated if Uo is increased above Uo nom by use of the R or the Trin input. If the output voltage is set to a higher value,  
Ui min will be proportionately increased.  
2 Measured with resistive and max. admissible capacitive load.  
3 Source impedance according to prETS 300132-2, version 4.3.  
4 Measured with a lead length of 0.1 m, leads twisted. Double output units with both outputs in parallel.  
5 Input undervoltage lock-out at typ. 80% of Ui min  
.
6 Short time operation down to Ui min >14.4 V possible. Po reduced to approx. 85% of Po nom  
7 Short time operation down to Ui min >43.2 V possible. Po reduced to approx. 85% of Po nom  
.
.
8 20 IMX 15 types require 4.7 µF/50 V capacitance accross the input (Polyester, Philips 372 series).  
9 See: Transient ETR 283 (19Pfl1), Electromagnetic Immunity.  
Edition 6/7.99  
MELCHER  
4/16  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 Watt  
IMX/IMY 15 Series  
Inrush current  
Input Transient Voltage Protection  
The inrush current has been kept as low as possible by  
choosing a very small input capacitance. A series resistor  
may be installed in the input line to further reduce this cur-  
rent.  
A built-in suppressor diode provides effective protection  
against input transients which may be caused for example  
by short-circuits accross the input lines where the network  
inductance may cause high energy pulses.  
04022  
Table 5: Built-in transient voltage suppressor  
I [A]  
Type  
Breakdown  
voltage  
VBr nom [V]  
Peak power  
at 1 ms  
Peak pulse  
current  
Ipp [A]  
4
3
2
Pp [W]  
20 IMX 15  
40 IMX 15  
110 IMY 15  
40  
1500  
1500  
600  
22  
9.7  
0.5  
100  
167  
1
t [µs]  
0
20  
50 60 70 80 90 100  
10  
30 40  
For very high energy transients as for example to achieve  
IEC/EN 61000-4-5 or ETR 283 (19 Pfl1) compliance (as per  
table: Electromagnetic Immunity) an external inductor and  
capacitor are required. The components should have simi-  
lar characteristics as listed in table: Components for exter-  
nal circuitry for IEC/EN 61000-4-5, level 2 or ETR 283  
(19Pfl1) compliance.  
Fig. 6  
Typical inrush current at Ui nom, Po nom versus time  
(40 IMX 15). Source impedance according to  
prETS 300132-2, version 4.3 at Ui nom  
.
04008  
Uo  
trise  
Note: The suppressor diode D is only necessary for  
20 IMX 15 types.  
Uo nom  
Table 6: Components for external circuitry for IEC/EN  
61000-4-5, level 2 or ETR 283 (19Pfl1) compliance.  
Type  
Inductor (L)  
68 µH, 2.7 A  
Capacitor (C)  
330 µF, 63 V  
Diode (D)  
20 IMX  
40 IMX  
110 IMY  
1.5 k E47A  
t
tstart up  
220 µH, 1.3 A  
330 µH, 0.43 A  
2 × 100 µF, 100 V  
2 × 100 µF, 200 V  
-
-
Fig. 7  
Converter start-up and rise time  
04036  
L
Input Undervoltage Lockout  
Vi+  
A special feature of these units is the accurate undervoltage  
lockout protection which protects the units (and system)  
from large currents caused by operation at low voltages.  
This ensures easier start-up in distributed power systems.  
+
C
D
Vi–  
Table 3: Turn on and turn off voltage  
Fig. 8  
Example for external circuitry to comply with IEC/EN  
61000-4-5 or ETR 283 (19Pfl1); the diode D is only neces-  
sary for 20 IMX 15 types.  
Type  
Turn On  
7.5...8  
Turn Off  
7...7.5  
Units  
V
20 IMX  
40 IMX  
110 IMY  
12.5...13.5  
40...42.5  
12...13  
10  
5
38...40.5  
Reverse Polarity Protection  
The built-in suppressor diode also provides for reverse po-  
larity protection at the input by conducting current in the re-  
verse direction. An external fuse is required to limit this cur-  
rent.  
Fig. 9  
Dimensions of inductor L for 110 IMY 15 types  
(e.g. TOKO 494LYF-0098K).  
22  
Table 4: Recommended external fuses  
Converter type  
20 IMX 15  
Fuse type  
F4.0A  
04052  
11.5  
23.8  
40 IMX 15  
F2.0A  
Fig. 10  
110 IMY 15  
F1.0A  
Dimensions of inductor L for 20 IMX 15 and 40 IMX 15  
types (e.g. Coil Craft, PCH-45 series).  
Edition 6/7.99  
5/16  
MELCHER  
The Power Partners.  
IMX/IMY 15 Series  
DC-DC Converters <40Watt  
Rugged Environment  
Electrical Output Data  
General conditions:  
TA = 25°C, unless TC is specified  
Shutdown pin left open circuit (not connected)  
R input not connected  
Table 7a: Output data for single output units and -0503- types.  
Output  
3.3 V (RG)  
5.1 V  
5.1 V (RG)  
5.1/3.3 V  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Unit  
Uo1  
Uo2  
Output voltage  
Ui nom  
Io = 0.5 Io nom  
3.28  
3.32 5.07  
5.13 5.07  
5.13  
5.0  
3.13  
5.12 V DC  
3.46  
Io nom Output current 1  
20 IMX Ui min...Ui max  
4.5  
4.5  
2.3  
2.5  
3.5  
3.5  
2 × 1.35  
2 × 1.5  
2.7  
A
40 IMX/110 IMY  
Io1L  
Io2L  
Current limit 2, 4  
20 IMX Ui nom, TC = 25°C  
6.0  
6.0  
±1  
3.2  
3.6  
±1  
4.6  
4.6  
±1  
Uo1 <4.75 V  
3.8  
Io1L  
Io2L  
40 IMX/110 IMY  
2.9  
4.0  
DUo U Line/load regulation  
Ui min...Ui max  
Io = (0.05...1) Io nom  
,
%
5.1 V Ui nom  
+3, 5  
±4.5  
80  
Io = (0.1...1) Io nom  
3.3 V  
5
6
uo1/2  
Output voltage noise  
Ui min...Ui max  
Io = Io nom  
100  
60  
70  
40  
100  
60  
mVpp  
40  
Uo L  
Output overvoltage limit. 7  
115  
130  
4000  
±250  
1
115  
130  
4000  
±250  
1
115  
130  
4000  
±250  
1
115  
130  
%
µF  
mV  
ms  
Co ext Admissible capacitive load  
total: 4000 3  
uo d  
td  
Dynamic  
load  
Voltage deviat. Ui nom  
o nom 1/  
Io nom  
±150  
I
2
Recovery time  
1
regulation  
IEC/EN 61204  
aUo  
Temperature coefficient  
DUo/DTC  
Ui min...Ui max  
Io = 0...Io max  
±0.02  
±0.02  
±0.02  
±0.02 %/K  
1 Flexible load distribution: 20 IMX 15-0503-7; 1.6 A max. and 40 IMX 15/110 IMY 15-0503-7 types; 1.8 A max. on one of the 2 outputs,  
the other output should not be loaded such that the total output power exceeds Po nom according to table: Type survey.  
2 The current limit is primary side controlled. In the event of a sustained overload condition the thermal protection may cause the unit to  
shutdown (restart on cool-down ).  
3 For -0503- types: total capacitance, of both outputs.  
4 Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom  
5 BW = 20 MHz  
.
6 Measured with a probe according to EN 61204  
7 The overvoltage protection is via a primary side second regulation loop. It is not tracking with R control  
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Table 7b: Output data for dual and double output units.  
Output  
2 × 5 V  
2 × 12 V  
2 × 15 V  
2 × 24 V  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Unit  
Uo1  
Uo2  
Output voltage  
Ui nom  
Io = 0.5 Io nom  
4.95  
4.94  
5.05 11.90  
5.06 11.88  
12.10 14.88  
12.12 14.85  
15.12 23.80  
15.15 23.75  
24.20 V DC  
24.25  
Io nom Output current 1  
20 IMX Ui min...Ui max  
2 × 1.3  
2 × 1.4  
3.0  
2 × 0.65  
2 × 0.70  
1.6  
2 × 0.50  
2 × 0.56  
1.3  
2 × 0.32  
2 × 0.35  
0.85  
A
40 IMX/110 IMY  
Current limit 2, 4  
20 IMX Ui nom, TC = 25°C  
40 IMX/110 IMY Uo = 93% Uo nom  
IoL  
3.2  
±1  
±3  
1.7  
±1  
±3  
1.4  
±1  
±3  
0.90  
±1  
DUo U Line regulation  
DUo l Load regulation  
Ui min...Ui max, Io nom  
%
Ui nom  
Io = (0.1...1) Io nom  
±3  
5
uo1/2  
Output voltage noise  
Ui min...Ui max  
Io = Io nom  
80  
40  
120  
60  
150  
70  
240 mVpp  
120  
6
Uo L  
Output overvoltage limit. 7  
Min. load 1%  
115  
130  
4000  
±250  
1
115  
130  
620  
±300  
1
115  
130  
470  
±300  
1
115  
130  
180  
±600  
1
%
µF  
Co ext Admissible capacitive load 3  
uo d  
td  
Dynamic  
load  
Voltage deviat. Ui nom  
o nom 1/  
Io nom  
mV  
ms  
I
2
Recovery time  
regulation  
aUo  
Temperature coefficient  
DUo/DTC  
Ui min...Ui max  
Io = 0...Io max  
±0.02  
±0.02  
±0.02  
±0.02 %/K  
Table 7c: Output data for double output units fitted with option R.  
Output  
2 × 5 V  
2 × 12 V  
2 × 15 V  
2 × 24 V  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Unit  
Uo1  
Uo2  
Output voltage  
Ui nom  
Io = 0.5 Io nom  
4.96  
4.95  
5.04 11.94  
5.05 11.90  
12.06 14.92  
12.10 14.88  
15.08 23.88  
15.12 23.80  
24.12 V DC  
24.20  
Io nom Output current 1, 8 20 IMX Ui min...Ui max  
40 IMX/110 IMY  
2 × 1.3  
2 × 1.4  
3.0  
2 × 0.65  
2 × 0.70  
1.6  
2 × 0.50  
2 × 0.56  
1.3  
2 × 0.32  
2 × 0.35  
0.85  
A
IoL  
Current limit 2, 4  
20 IMX Ui nom, TC = 25°C  
40 IMX/110 IMY Uo = 93% Uo nom  
3.2  
±1  
±1  
1.7  
±1  
±1  
1.4  
±1  
±1  
0.90  
±1  
DUo U Line regulation  
DUo l Load regulation  
Ui min...Ui max, Io nom  
%
Ui nom  
±1  
Io = (0.1...1) Io nom  
5
uo1/2  
Output voltage noise  
Ui min...Ui max  
Io = Io nom  
80  
40  
120  
60  
150  
70  
240 mVpp  
120  
6
Uo L  
Output overvoltage limit. 7  
Min. load 1%  
115  
130  
4000  
±250  
1
115  
130  
620  
±300  
1
115  
130  
470  
±300  
1
115  
130  
180  
±600  
1
%
µF  
Co ext Admissible capacitive load 3  
uo d  
td  
Dynamic  
load  
Voltage deviat. Ui nom  
o nom 1/  
Io nom  
mV  
ms  
I
2
Recovery time  
regulation  
aUo  
Temperature coefficient  
DUo/DTC  
Ui min...Ui max  
Io = 0...Io max  
±0.02  
±0.02  
±0.02  
±0.02 %/K  
1 Flexible load distribution: With double or dual output units each output is capable of delivering 75% of the total output power.  
The other output should not be loaded such that the total output power exceeds Po nom according to table: Type survey.  
2 The current limit is primary side controlled. In the event of a sustained overload condition the thermal protection may cause the unit to  
shutdown (restart on cool-down).  
3 Measured with both outputs connected in parallel.  
4 Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom  
5 BW = 20 MHz  
.
6 Measured with a probe according to EN 61204  
7 The overvoltage protection is via a primary side second regulation loop, not tracking with Trim control.  
8 Minimum load of 10% on output 1 recommended to prevent the two output voltages to drop in unbalanced load conditions.  
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Thermal Considerations  
outputs track each other the protection diode is only pro-  
vided in one of the outputs. The main purpose of this fea-  
ture is to protect against possible overvoltages which could  
occur due to a failure in the feedback control circuit. The  
output overvoltage protection is not designed to withstand  
externally applied overvoltages.  
If a converter, mounted on a PCB, is located in free, quasi-  
stationary air (convection cooling) at the indicated maxi-  
mum ambient temperature TA max (see table: Temperature  
specifications) and is operated at its nominal input voltage  
and output power, the case temperature TC measured at  
the Measuring point of case temperature TC (see: Mechani-  
cal Data) will approach the indicated value TC max after the  
warm-up phase. However, the relationship between TA and  
TC depends heavily on the conditions of operation and inte-  
gration into a system. The thermal conditions are influ-  
enced by input voltage, output current, airflow, temperature  
of surrounding components and surfaces and the proper-  
ties of the printed circuit board. TA max is therefore only an  
indicative value and under practical operating conditions,  
the ambient temperature TA may be higher or lower than  
this value.  
Overtemperature Protection  
The converters are protected from possible overheating by  
means of an internal temperature monitoring circuit. It shuts  
down the unit above the internal temperature limit and at-  
tempts to automatically restart every 50 to 60 ms. This fea-  
ture prevents from excessive internal temperature building  
up which could occur in heavy overload conditions.  
Short Circuit Behaviour  
The current limit characteristic shuts down the converter  
whenever a short circuit is applied to its output. It acts self-  
protecting and automatically recovers after removal of the  
overload condition (hiccup mode).  
Caution: The case temperature TC measured at the:  
Measuring point of case temperature TC (see: Mechani-  
cal Data) may under no circumstances exceed the  
specified maximum value. The installer must ensure that  
under all operating conditions TC remains within the lim-  
its stated in the table: Temperature specifications.  
Connection in Series  
The outputs of one or several single or double output units  
can be connected in series without any precautions, taking  
into consideration that the highest output voltage should  
remain below 42 V to ensure that the output remains SELV.  
Output Overvoltage Protection  
The output of single output units as well as -0503- and  
-05-05- types are protected against overvoltages by a sec-  
ond control loop. In the event of an overvoltage on one of  
the outputs the unit will shut down and attempt to restart  
approximately every 50 to 60 ms. Double and dual output  
units (with exception of the -0503- and -05-05- types) are  
protected against overvoltages by a Zener diode across the  
second output. Under worst case conditions the Zener di-  
ode will short circuit. Since with double output units both  
Connection in Parallel  
The outputs of one or several double output units (except  
-0503- types) with equal nominal output voltage can be  
connected in parallel. Approximate current sharing be-  
tween 2 or several units is ensured by their load dependent  
output characteristic. The two outputs of a double output  
unit fitted with option R can be connected in parallel to  
configure a single output with tight regulation at full load.  
Typical Performance Curves  
General conditions:  
TA = 25oC, unless TC is specified.  
Shut down pin left open circuit.  
Trim or R input not connected.  
Uo [V]  
Uo [V]  
05019  
05020  
13  
5.5  
12  
11  
10  
9
5.0  
4.5  
4.0  
3.5  
3.0  
8
7
Io total [A]  
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8  
0
0
0.4  
1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 Io [A]  
0.8  
Fig. 12  
Fig. 11  
Uo versus Io (typ) of units with Uo = 5.1 V.  
(110 IMY 15-05-7R)  
Uo versus Io (typ) of double output units (2 × 12 V), with  
both outputs in parallel. (110 IMY 15-12-12-7)  
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Uo1 [V]  
13.5  
Uo1, Uo2 [V]  
05021  
05039  
14  
13  
12  
11  
10  
13.0  
Io2 = 0.035 A  
12.5  
Uo2  
Uo1  
12.0  
Io2 = 0.35 A  
11.5  
Io1  
Io1 nom  
11.0  
[%]  
50  
75  
100  
125  
150  
0
25  
0.06  
0.20  
0.30  
0.50 0.60 0.70 Io1 [A]  
0.10  
0.40  
Fig. 13  
Fig. 17  
Cross load regulation Uo1 versus Io1 (typ) for various Io2  
(2 × 12 V).  
Flexible load distribution on double outputs (2 ¥ 12 V) with  
load variation from 0...150% of Po1 nom on output 1.  
Output 2 loaded with 50% of Po2 nom  
.
Uo [V]  
05150  
Uo1, Uo2 [V]  
13  
05151  
12  
11  
10  
9
14  
13  
12  
11  
10  
Uo2  
Uo1  
8
Io1  
Io1 nom  
7
[%]  
50  
75  
100  
125  
150  
0
25  
Io total [A]  
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8  
0
Fig. 14  
Fig. 18  
Uo versus Io (typ) of double output units with option R  
(2 × 12 V), with both outputs in parallel.  
110 IMY 15-12-12-7R.  
Flexible load distribution on double outputs with option R  
(2 × 12 V) with load variation from 0...150% of Po1 nom on  
output 1. Output 2 loaded with 50% of Po2 nom  
.
110 IMY 15-12-12-7R.  
Note: Minimum load of approx. 10% on output 1 prevents  
voltage drop in unballanced load condition.  
h [%]  
05152  
90  
Ui min  
Ui nom  
h [%]  
05153  
90  
80  
70  
60  
Ui min  
Ui max  
80  
Ui nom  
Ui max  
Po  
100 Po total  
70  
[%]  
25  
50  
75  
Fig. 15  
Po  
60  
[%]  
Efficiency versus input voltage and load. Typical values  
40 IMX 15-12-12-7  
25  
50  
75  
100 Po total  
Fig. 19  
Efficiency versus input voltage and load. Typical values  
110 IMY 15-12-12-7  
05041  
Uo [%]  
overload short circuit condition  
100  
switch-off  
70  
8.5  
t [ms]  
60.5  
60.5  
Fig. 16  
Overload switch off (hiccup mode), typical values.  
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Auxilliary Functions  
Shut Down Function  
Single output units, -0503- types and double output units fit-  
ted with option R:  
The outputs of the converters may be enabled or disabled  
by means of a logic signal (TTL, CMOS, etc.) applied to the  
shut down pin. If the shut down function is not required then  
it should be left open-circuit.  
The R input is referenced to the secondary side of the con-  
verter. Adjustment of the output voltage is possible by  
means of either an external resistor or a voltage source.  
Converter operating:  
2.0...20 V  
a) Adjustment by means of an external resistor Rext.  
Converter shut down: 10...0.7 V  
Depending upon the value of the required output voltage,  
the resistor shall be connected.  
Adjustable Output Voltage  
either: Between the R pin and Voto achieve an output  
voltage adjustment range of approximately  
R input for single output units using synchronous rectifi-  
cation (G)  
R input for single output units and -0503- types; optional  
for double output units  
Uo = 80...100% Uo nom  
.
Uo  
R
ext1 4 k• –––––––––  
Uo nom Uo  
or: Between the R pin and Vo+ to achieve an output volt-  
Trim input for double output units  
As a standard feature, the single and double output units of-  
fer adjustable output voltage(s) by using the control input R  
or Trim. If the control input is left open-circuit the output volt-  
age is set to Uo nom. For output voltages Uo > Uo nom, the  
minimum input voltage Ui min (see: Electrical Input Data) in-  
age range of approximately Uo = 100...105% Uo nom  
.
(Uo 2.5V)  
2.5 V (Uo/Uo nom 1)  
R
ext2 4 k• ––––––––––––––––––  
b) Adjustment by means of an external voltage Uext be-  
tween Voand R pins.  
creases proportionally to Uo/Uo nom  
.
The control voltage range is 1.96...2.62 V and allows for  
an adjustment in the range of approximately 80...105%  
Single output units using synchronous rectification (G):  
The R input is referenced to the secondary side of the con-  
verter. Adjustment of the output voltage is possible by  
means of an external resistor connected between the R pin  
and either Vo+ or Vo.  
of Uo nom  
.
Uo 2.5 V  
ext –––––––––  
Uo nom  
U
Attempting to adjust the output below this range will  
cause the converter to shut down (hiccup mode).  
Note: For the units with synchronous rectification Uo ad-  
justment is different from the standard single output units  
and -0503- types.  
Note: Applying an external control voltage >2.75 V may  
damage the converter.  
06131  
06029  
Vo+  
R
Vi+  
Vi+  
Vo+  
R
Rext2  
Rext1  
Uref 2.5 V  
4 kΩ  
+
control  
circuit  
Uext  
Rext1  
Rext2  
Vi–  
Vo–  
Vi–  
Vo–  
Fig. 20  
Fig. 21  
Output voltage control for single output units synchronous  
rectification.  
Output voltage control for single output units, -0503- types  
and double output units fitted with option R by means of  
the R input.  
Table 8: Uo versus Uext approximate values  
Double output units with Trim input:  
Uo nom  
Typ. values of Rext1  
Typ. values of Rext2  
[V]  
Uo [% of Uo nom  
]
Rext1 [k] Uo [% of Uo nom Rext2 [k]  
]
The Trim input is referenced to the primary side. The figure  
below shows the circuit topology. Adjustment of the output  
voltage is possible by means of either an external resistor  
Rext in the range of 100...105% of Uo nom or an external volt-  
3.3  
75  
80  
90  
1.1  
2.2  
8.2  
100  
105  
110  
11  
5.1  
age source in the range of 75...105% of Uo nom  
.
5.1  
75  
80  
90  
0.47  
1.3  
3.6  
100  
105  
110  
10  
5.1  
06089  
Vi+  
Vo1+  
Vo1–  
Trim  
+
Vo2+  
Control  
circuit  
Uref 2.5 V  
Uext  
Rext  
Vi–  
Vo2–  
Fig. 22  
Output voltage control for double output units by means of  
the Trim input.  
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a) Adjustment by means of an external resistor Rext  
:
b) Adjustment by means of an external voltage source Uext.  
Programming of the output voltage by means of an exter-  
nal resistor Rext is possible within a limited range of  
100...105% of Uo nom. Rext should be connected between  
the Trim pin and Vi. Connection of Rext to Vi+ may dam-  
age the converter. The following table indicates suitable  
resistor values for typical output voltages under nominal  
conditions (Ui nom, Io = 0.5 Io nom), with either paralleled  
outputs or equal load conditions on each outputs.  
For external output voltage programming in the range  
75...105% of Uo nom a (0...20 V) source Uext is required,  
connected to the Trim pin and Vi. The table below indi-  
cates typical Uo versus Uext values under nominal condi-  
tions (Ui nom, Io = 0.5 Io nom), with either paralleled outputs  
or equal load conditions on each output. Applying a con-  
trol voltage >20 V will set the converter into a hiccup  
mode. Direct paralleling of the Trim pins of units con-  
nected in parallel is feasible.  
Table 9a: Rext1 for Uo > Uo nom  
;
Table 9b: Uo versus Uext for Uo = 75...105% Uo nom  
typical values (Ui nom, Io1/2 = 0.5 Io1/2 nom  
;
approximate values (Ui nom, Io1, 2 = 0.5 Io1/2 nom  
)
)
Uo [% Uo nom  
]
R
ext [k]  
Uo [% Uo nom  
]
Uext [V]  
105...108 (107 typically)  
0
105  
102  
95  
85  
75  
0
105  
104  
103  
102  
101  
100  
1.5  
5.6  
12  
27  
68  
1.6  
4.5  
9
13  
Electromagnetic Compatibility (EMC)  
A suppressor diode together with an input filter form an ef-  
fective protection against high input transient voltages  
which typically occur in many installations, but especially in  
battery driven mobile applications.  
Electromagnetic Immunity  
Table 10: Immunity type tests  
Phenomenon  
Standard 1  
Class  
Level  
Coupling  
mode 2  
Value  
applied  
Waveform  
Source  
Imped.  
Test  
procedure  
In  
oper. form.  
Per- 3  
Electrostatic  
discharge  
to case  
IEC/EN  
61000-4-2  
2
3
3
contact discharge 4000 Vp  
(R pin open)  
1/50 ns  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
B
air discharge  
(R pin open)  
8000 Vp  
Electromagnetic IEC/EN  
field  
antenna  
10 V/m  
AM 80%  
1 kHz  
261000 MHz  
yes  
A
61000-4-3  
ENV 50204  
PM, 50% duty  
cycle, 200 Hz  
resp. frequ.  
900 MHz  
Electrical fast  
transient/burst  
IEC/EN  
61000-4-4  
4
direct +i/i  
4000 Vp bursts of 5/50 ns 50 Ω  
5 kHz rep. rate  
1 min positive  
1 min negative  
transients per  
coupling mode  
yes  
yes  
B
B
transients with  
15 ms burst  
duration and a  
300 ms period  
Surge  
IEC/EN  
61000-4-5 5  
3
3
+i/i  
2000 Vp  
10 Vrms  
1.2/50 µs  
2 Ω  
5 pos. and 5 neg.  
impulses per  
coupling mode  
Conducted  
disturbancies  
IEC/EN  
61000-4-6  
+i/i  
+i/i  
AM modulated  
50 Ω  
0.15...80 MHz  
yes  
yes  
A
B
(140 dBµV) 80%, 1 kHz  
150 Ω  
Transient  
ETR 283  
(19 Pfl 1) 4  
150 Vp 0.1/0.3 ms  
limited to  
<100 A  
3 positive  
1 Related and previous standards are referenced in: Technical Information: Standards.  
2 i = input, o = output.  
3 A = normal operation, no deviation from specification, B = temporary deviation from specs. possibe.  
4 For 40 IMX 15 types (additional external components required). Not applicable for 20 IMX 15 types.  
5 External components required.  
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Electromagnetic Emission  
[dBµV]  
90  
07020  
[dBµV/m]  
50  
07108  
80  
70  
60  
50  
40  
30  
20  
10  
0
A
EN 55022 A  
40  
B
EN 55022 B  
30  
20  
10  
[MHz]  
0
MHz  
Fig. 23  
Fig. 24  
Typical disturbance voltage (quasi-peak) at the input ac-  
cording to CISPR 11/EN 55011 and CISPR 22/EN 55022,  
measured at Ui nom and Io nom. Output leads 0.1 m, twisted.  
(40 IMX 15-05-7R)  
Typical radio frequency-interference voltage at Ui nom  
Io nom, measured with an antenna (distance 10 m).  
Output leads 1 m, twisted.  
,
CISPR 22/EN 55022, Level B Radiated  
Electromagnetic emission requirements according to  
EN 55022, class B (radiated emmission) can be achieved  
by adding an external common mode choke and (for  
20 IMX 15 types) an additional capacitor, see: Input Data.  
The filter components should be placed as close as possi-  
ble to the input of the converter.  
Table 11: Input filter components for EN 55022, level B,  
radiated.  
Type  
Current compensated choke  
20 IMX 15  
40 IMX 15  
110 IMY 15  
1 mH, 2A  
e.g. Tokin, type SC-02-10GS  
07114  
L
V+  
Vi+  
15  
8.5  
Module  
V–  
Vi–  
Fig. 25  
Example for external circuitry to comply with CISPR22/EN  
55022, level B, radiated  
Fig. 26  
Choke dimensions  
Immunity to Environmental Conditions  
Table 12: Temperature specifications, valid for air pressure of 800...1200 hPa (800...1200 mbar)  
Temperature  
-7  
-9  
Option -8 3  
Characteristics  
Conditions  
Operational 2  
min  
25  
25  
40  
max  
71  
min  
40  
40  
55  
max  
71  
min  
max  
85  
Unit  
TA  
TC  
TS  
Ambient temperature 1  
40  
40  
55  
°C  
Case temperature  
Storage temperature 1  
95  
95  
105  
105  
Non operational  
100  
100  
1 MIL-STD-810D section 501.2 and 502.2  
2 See: Thermal Considerations  
3 Start up at 55°C  
Table 13: MTBF and device hours  
MTBF  
Ground Benign  
Ground Fixed  
Ground Mobile  
MTBF acc. to MIL-HDBK-217F  
40 IMX 15  
TC = 40°C  
TC = 40°C  
TC = 70°C  
TC = 50°C  
h
h
h
h
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Table 14: Mechanical stress  
Test Method  
Standard  
Test Conditions  
Status  
Ca  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/DIN IEC 60068-2-3  
Temperature:  
MIL-STD-810D section 507.2 Relative humidity:  
Duration:  
40 ±2 °C  
%
56 days  
Unit not  
operating  
93 +2/-3  
Shock  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-27  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
100 gn = 981 m/s2  
6 ms  
18 (3 each direction)  
Unit  
operating  
Bump  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-29  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 each direction)  
Unit  
operating  
Vibration  
(sinusoidal)  
IEC/EN/DIN EN 60068-2-6  
MIL-STD-810D section 514.3  
Acceleration amplitude:  
0.35 mm (10...60 Hz)  
5 gn = 49 m/s2 (60...2000 Hz) operating  
10...2000 Hz  
Unit  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
2
Fda Random vibration IEC 60068-2-35  
Acceleration spectral density: 0.05 gn /Hz  
Unit  
wide band  
reproducibility  
high  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20...500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
operating  
Kb  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN/DIN IEC 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30°C)  
Unit not  
operating  
2 h per cycle  
40°C, 93% rel. humidity  
22 h per cycle  
3
Mechanical Data  
Dimensions in mm. Tolerances ±0.3 mm unless otherwise indicated.  
European  
Projection  
45.72  
09011  
11  
0.8 x 0.8  
1
4
Bottom view  
17  
Fixing hole for  
M2 or KA 22  
self tapping screws  
>5 10.5  
47  
50.8  
Measuring point of case temperature TC  
Fig. 27  
Case IMX 15, IMY 15  
Weight: <35 g  
Edition 6/7.99  
13/16  
MELCHER  
The Power Partners.  
IMX/IMY 15 Series  
DC-DC Converters <40Watt  
Rugged Environment  
Safety and Installation Instructions  
Table 15: Pin allocation  
Installation Instructions  
Installation of the DC-DC converters must strictly follow the  
national safety regulations in compliance with the enclo-  
sure, mounting, creepage, clearance, casualty, markings  
and segregation requirements of the end-use application.  
Pin No.  
Single  
output  
-0503-  
output  
Double  
output  
Dual  
output  
option K  
1
2
Vi+  
Vi–  
-
Vi+  
Vi–  
n.c.  
SD  
Vi+  
Vi–  
Vi+  
Vi–  
-
Connection to the system shall be made via a printed circuit  
board with hole diameters of 1.4 mm ±0.1 mm for the pins.  
3
Trim  
SD  
The units should be connected to a secondary circuit.  
4
SD  
-
SD  
Vo+  
-
Check for hazardous voltages before altering any connec-  
tions.  
11  
12  
13  
15  
17  
Vo2+  
Go  
Vo1+  
Vo1–  
Vo2+  
Vo2–  
n.c./R  
-
Do not open the module.  
Vo+  
Vo–  
R
Vo1+  
Go  
Go  
Vo–  
n.c.  
Ensure that a unit failure (e.g. by an internal short-circuit)  
does not result in a hazardous condition. See also: Safety  
of operator accessible output circuit.  
R
Input Fuse  
10005  
To prevent excessive current flowing through the input sup-  
ply line in case of a short-circuit across the converter input  
an external fuse should be installed in a non earthed input  
supply line. We recommend a fast acting fuse F4.0A for  
20 IMX 15 types, F2.0 A for 40 IMX 15 types and a fuse  
F1.0A for 110 IMY 15 types.  
11  
12  
13  
1
2
3
4
Bottom view  
15  
17  
Standards and approvals  
All DC-DC converters are pending to be UL recognized ac-  
cording to UL 1950, UL recognized for Canada to CAN/  
CSA C22.2 No. 950-95 and LGA approved to IEC/EN  
60950 standards.  
Fig. 28  
Pin allocation  
The units have been evaluated for:  
Building in  
Supplementary insulation input to output, based on their  
maximum input voltage (IMX 15 types)  
Reinforced insulation input to output, based on their  
maximum input voltage (IMY 15 types)  
Protection Degree  
The protection degree of the DC-DC converters is IP 40.  
Cleaning Agents  
The use in a pollution degree 2 environment  
Connecting the input to a secondary circuit which is sub-  
ject to a maximum transient rating of 1500 V (IMX 15  
types)  
In order to avoid possible damage, any penetration of  
cleaning fluids should be prevented, since the power sup-  
plies are not hermetically sealed.  
Connecting the input to a primary circuit which is subject  
to a maximum transient rating of 2500 V (IMY 15 types)  
Isolation  
The electric strength test is performed as factory test in ac-  
cordance with IEC/EN 60950 and UL 1950 and should not  
be repeated in the field. Melcher will not honour any guar-  
antee claims resulting from electric strength field tests.  
After approvals the DC-DC converters are subject to manu-  
facturing surveillance in accordance with the above men-  
tioned UL, CSA, EN and with ISO 9001 standards.  
Table 16: Electric strength test voltages  
Characteristic  
Input to output  
Output to Unit  
output  
IMX 15  
IMY 15  
Electric strength  
test voltage 1 s  
1.2  
3.0  
0.1  
0.15  
-
kVrms  
kV DC  
MΩ  
1.5  
4.0  
Insulation resistance  
at 500 V DC  
>100  
>100  
Partial discharge  
extinction voltage  
Consult factory  
-
kV  
Edition 6/7.99  
14/16  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 Watt  
IMX/IMY 15 Series  
Safety of operator accessible output circuit  
IEC/EN 60950 up to a configured output voltage (sum of  
nominal voltages if in series or +/configuration) of 42 V.  
If the output circuit of a DC-DC converter is operator acces-  
sible, it shall be an SELV circuit according to the IEC/EN  
60950 related safety standards  
However, it is the sole responsibility of the installer to en-  
sure the compliance with the relevant and applicable safety  
regulations. More information is given in: Technical Infor-  
mation: Safety.  
The following table shows some possible installation con-  
figurations, compliance with which causes the output circuit  
of the DC-DC converter to be an SELV circuit according to  
Table 17: Insulation concept leading to an SELV output circuit  
Conditions Front end  
DC-DC converter  
Type Measures to achieve the  
Result  
Supply  
voltage  
Minimum required grade  
of isolation, to be provided DC output safety status of the  
Maximum Minimum required  
Safety status of  
specified safety status of the DC-DC  
by the AC-DC front end,  
including mains supplied  
battery charger  
voltage  
from the  
front end 1  
front end output  
circuit  
the output circuit  
converter output  
circuit  
Mains  
Operational (i.e. there is  
150 V  
Primary  
IMY 15 Double or reinforced  
insulation, based on  
150 V AC and DC (pro-  
vided by the DC-DC  
converter)  
SELV circuit  
150 V AC no need for electrical iso-  
lation between the mains  
supply voltage and the  
DC-DC converter input  
voltage)  
Mains  
250 V AC  
Basic  
60 V  
75 V  
150 V  
Earthed SELV circuit 2 IMX 15 Operational insulation  
IMY 15 (provided by the DC-DC  
converter)  
Hazardous voltage  
secondary circuit  
IMX 15 Input fuse 3 output sup-  
pressor diodes 4, and  
Earthed SELV  
circuit  
2
earthed output circuit  
IMY 15 Supplementary insulation SELV circuit  
based on 250 V AC and  
double or reinforced  
insulation, based on the  
maximum rated output  
voltage from the front end  
(provided by the DC-DC  
converter)  
Double or reinforced  
60 V  
75 V  
SELV circuit  
IMX 15 Operational insulation  
IMY 15 (provided by the DC-DC  
converter)  
Double or reinforced  
insulated unearthed  
hazardous voltage  
secondary circuit 5  
IMX 15 Supplementary insulation  
based on the maximum  
rated output voltage from  
the front end (provided by  
the DC-DC converter)  
120 V  
150 V  
TNV-2 circuit  
IMY 15 Double or reinforced  
insulation, based on the  
maximum rated output  
voltage from the front end  
(provided by the DC-DC  
converter)  
Double or reinforced  
insulated earthed or  
unearthed hazardous  
voltage secondary  
circuit  
1 The front end output voltage should match the specified input  
voltage range of the DC-DC converter.  
10004  
Fuse  
2 The earth connection has to be provided by the installer accord-  
ing to the relevant safety standard, e.g. IEC/EN 60950.  
3 The installer shall provide an approved fuse (type with the low-  
est rating suitable for the application) in a non-earthed input  
conductor directly at the input of the DC-DC converter (see fig.:  
Schematic safety concept). For ULs purpose, the fuse needs to  
be UL-listed. See also: Input Fuse.  
+
~
Mains  
Suppressor  
diode  
AC-DC  
front  
end  
DC-DC  
con-  
verter  
Battery  
SELV  
~
Earth  
connection  
Earth  
connection  
4 Each suppressor diode should be dimensioned in such a way,  
that in the case of an insulation fault the diode is able to limit the  
output voltage to SELV (<60 V) until the input fuse blows (see  
fig.: Schematic safety concept).  
5 Has to be insulated from earth by at least basic insulation ac-  
cording to the relevant safety standard, based on the maximum  
output voltage from the front end.  
Fig. 29  
Schematic safety concept. Use fuse, suppressor diode  
and earth connection as per table Safety concept leading  
to an SELV output circuit.  
Edition 6/7.99  
15/16  
MELCHER  
The Power Partners.  
IMX/IMY 15 Series  
DC-DC Converters <40Watt  
Rugged Environment  
Description of Option  
Option -8  
Option K  
Extended Temperature Range  
Alternative Pinout  
Extension of the temperature range from standard  
25...71°C to 40...85°C. In the upper temperature range  
the output power derating below should be observed. The  
modules will provide the specified ouptut power with free air  
convection cooling.  
Option K configures the electrically isolated double outputs  
to the alternative pinout with outputs connected in series  
(Vo+/Go/Vo) and common ground.  
However instead of using units with option K, it is recom-  
mended to use the standard double output units by provid-  
ing the printed circuit board with an additional pin hole (for  
pin 12 of double output units) connected to pin hole 13. This  
will provide more design-in flexibility since by that both  
pinouts may be used on the same PCB.  
Po/Po max  
11047  
1.2  
1.0  
0.8  
0.6  
Option i  
Inhibit  
Excluces shut down and option K.  
The output(s) of the converter may be enabled or disabled  
by means of a logic signal (TTL, CMOS, etc.) applied to the  
inhibit pin. No output voltage overshoot will occur when the  
unit is turned on. If the inhibit function is not required the  
inhibit pin should be connected to Vito enable the output  
(active low logic, fail safe).  
0.4  
0.2  
0
40  
TA [°C]  
20  
0
80  
20  
40  
60  
Fig. 30  
Converter operating:  
Converter inhibited  
or inhibit pin left open:  
10 V...0.8 V  
Maximum allowed output power versus ambient tempera-  
ture.  
2.4 V...Ui max  
Option -9  
06070  
Extended ambient temperature range 40...71°C.  
Vi+  
Option R  
R Input and Magnetic Feedback  
i
R specifies magnetic feedback from the output for closer  
regulation of the output voltages of double output units. It is  
especially suited for applications where the two outputs are  
either connected in parallel or in series to form one strong  
and tight regulated output. It enables the adjustment of the  
output voltages via the R-input on the secondary side by an  
external resistor or an external voltage source in the range  
of approximative 80...105% of Uo nom. Option R excludes  
the Trim input (see also table: Pin allocation), option K as  
well as the possibility to operate several converters with the  
outputs connected in parallel.  
Vi–  
Fig. 31  
If the inhibit is not used the inhibit pin should be con-  
nected to Vi–  
Edition 6/7.99  
16/16  
MELCHER  
The Power Partners.  

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