24IPS10-15-TG [BEL]

DC-DC Regulated Power Supply Module, 1 Output, 10W, Hybrid;
24IPS10-15-TG
型号: 24IPS10-15-TG
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, 10W, Hybrid

文件: 总9页 (文件大小:194K)
中文:  中文翻译
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10 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
IBEK DC-DC Converters  
10 Watt-Family  
Input to output isolation test voltage up to 5 kVrms  
1 or 2 Outputs: IPS 10, IPW 10, IPZ 5  
Input voltage ranges: 10...33 V DC and 18...72 V DC  
Extremely high isolation test voltages  
Wide input voltage ranges of up to 1:4  
Efficient input Pi-filter  
SD-shutdown input (on request)  
High efficiency (typ. 80%)  
High reliability  
Continuous no-load and short-circuit proof  
Case height only 10.5 mm  
Table of Contents  
Page  
Description ................................................................ 6 - 30  
Type Survey .............................................................. 6 - 31  
Safety Instructions..................................................... 6 - 32  
Immunity to Environmental Conditions...................... 6 - 32  
Installation Instructions.............................................. 6 - 33  
Electrical Input and Output Data ............................... 6 - 34  
Functional Description and Block Diagrams ............. 6 - 36  
Mechanical Data ....................................................... 6 - 36  
Type Key and Product Marking ................................. 6 - 38  
Description  
This series of DC-DC converters has been developed for  
powering electronic circuits and systems, e.g. telephone  
system components, control modules and small appli-  
ances. They are also suitable for applications with variable  
input voltages or with input transients. Input to output isola-  
tion test voltage categories up to 5 kVrms are available. The  
converters feature high efficiency, high reliability, low output  
voltage ripple and excellent dynamic response. Efficiency  
is high and practically constant over the entire input voltage  
range.  
All modules are manufactured according to ISO 9001.  
Case: IPS/IPW: 2"× 2" metal, black anodized, IPZ: black  
colored plastics, self cooling (free air convection).  
6 - 30  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 W  
10 Watt-Family  
Type Survey  
General Condition: TA = 25°C  
Table 1a: Type survey IPS 10  
Output 1  
Uo nom  
[V DC]  
Output 2  
Uo nom  
[V DC]  
Input Voltage Range Group 1 700 V DC/500 Vrms  
Pin  
Isolation test voltage Configuration  
Type 2  
Io nom  
[mA]  
Io nom  
[mA]  
Ui  
[V DC]  
5
12  
15  
2000  
833  
667  
-
-
-
-
-
-
24 IPS ..  
10...33  
(nominal 24)  
01  
02  
.. IPS 10-05-T..  
.. IPS 10-12-T..  
.. IPS 10-15-T..  
C, B, G, F  
+5  
+12  
+15  
1000  
417  
333  
–5  
–12  
–15  
1000  
417  
333  
48 IPS ..  
18...72  
(nominal 48)  
.. IPS 10-0505-T..  
.. IPS 10-1212-T..  
.. IPS 10-1515-T..  
Table 1b: Type survey IPW 10  
Output 1  
Uo nom  
[V DC]  
Output 2  
Uo nom  
[V DC]  
Input Voltage Range Group 1 1500 V DC/1060 Vrms  
Pin  
Io nom  
[mA]  
Io nom  
[mA]  
Ui  
Isolation test voltage Configuration  
Type 2  
[V DC]  
5
12  
15  
2000  
833  
667  
-
-
-
-
-
-
24 IPW ..  
10...33  
(nominal 24)  
01  
02  
.. IPW 10-05-T..  
.. IPW 10-12-T..  
.. IPW 10-15-T..  
C, G  
+5  
+12  
+15  
1000  
417  
333  
–5  
–12  
–15  
1000  
417  
333  
48 IPW ..  
18...72  
(nominal 48)  
.. IPW 10-0505-T..  
.. IPW 10-1212-T..  
.. IPW 10-1515-T..  
Table 1c: Type survey IPZ 5  
Output 1  
Output 2  
Input Voltage Range Group 1 7070 V DC/5000 Vrms  
Pin  
Uo nom  
[V DC]  
Io nom  
[mA]  
Uo nom  
[V DC]  
Io nom  
[mA]  
Ui  
[V DC]  
Isolation test voltage Configuration  
Type 2  
5
12  
15  
1000  
417  
333  
-
-
-
-
-
-
24 IPZ ..  
10...33  
(nominal 24)  
01  
02  
.. IPZ 5-05-T..  
.. IPZ 5-12-T..  
.. IPZ 5-15-T..  
C
+5  
+12  
+15  
500  
208  
167  
–5  
–12  
–15  
500  
208  
167  
48 IPZ ..  
18...72  
(nominal 48)  
.. IPZ 5-0505-T..  
.. IPZ 5-1212-T..  
.. IPZ 5-1515-T..  
1 See Block Diagrams  
2 Nominal input voltage and pin configuration should be added to the type designation (e.g. 24 IPS 10-05-TC)  
Other types with different input and output specifications available upon request.  
Edition 2/96 - © Melcher AG  
6 - 31  
MELCHER  
The Power Partners.  
10 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
Safety Instructions  
If the output circuit of a DC-DC converter is operator-acces-  
sible according to the IEC 950 related safety standards, it  
shall be an SELV circuit (Safety Extra Low Voltage circuit,  
i.e. a circuit, separated from mains by at least basic insula-  
tion, that is so designed and protected that under normal  
and single fault conditions, the voltage between any two  
conductors and between any conductor and earth does not  
exceed DC 60 V).  
In the following section an interpretation is provided of the  
IEC 950 safety standard with respect to the safety status of  
the output circuit. However, it is the sole responsibility of the  
installer or user to assure the compliance with the relevant  
and applicable safety standards.  
If the following table is observed, the output of any DC-DC  
converter is considered to be an SELV.  
Table 2: Insulation concept for SELV circuits  
Nominal Minimum required grade Maximum Minimum required  
Minimum required grade of  
isolation between the input  
Resulting safety  
status of the  
mains  
of isolation, to be  
output  
safety status of the  
supply  
provided by the AC-DC  
voltage  
front end output circuit  
and the output of the DC-DC DC-DC converter  
voltage front end, including mains from the  
converter, provided by  
the converter  
output circuit  
(AC)  
supplied battery charger front end  
250 V  
Basic  
60 V  
72 V  
Earthed SELV circuit 1  
Operational  
Operational  
SELV circuit 2  
Unearthed hazardous  
voltage secondary circuit 3  
Earthed SELV  
circuit 1 2  
Double or reinforced  
60 V  
72 V  
SELV circuit  
Operational  
SELV circuit 2  
Double or reinforced insu- Operational  
lated unearthed hazardous  
voltage secondary circuit,  
supplying an SELV circuit 4  
1
2
3
The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC 950.  
The output has to be protected against overvoltages higher than 60 V by external means, e.g. an overvoltage suppressor diode.  
Has to be insulated from earth by at least basic insulation according to the relevant safety standard, based on the maximum input  
voltage of the DC-DC converter.  
Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum in-  
put voltage of the DC-DC converter.  
4
Immunity to Environmental Conditions  
Thermal Considerations  
Table 3: Temp. specification values given are valid for air pressures in the range 800...1200 hPa (800...1200 mbar)  
Characteristics  
Conditions  
Standard -T  
on request 1  
Unit  
min  
max  
71  
min  
max  
85  
TA  
TC  
TS  
Ambient temperature  
Ui min...Ui max  
Io = 0...Io nom  
–25  
–25  
–55  
–40  
–40  
–55  
°C  
Case temperature  
95  
105  
105  
Storage temperature  
not operational  
105  
1
Available on request as special types (custom designed units) with reduced output power  
The case temperature TC should not exceed the maximum value. In applications with limited air circulation, additional  
measures must be taken (either larger spacing or a fan) to avoid case temperatures higher than TC max  
!
Table 4: MTBF  
Values at specified  
Case Temperature  
Modules Types  
Ground Benign  
40°C  
Ground Fixed  
40°C 70°C  
Ground Mobile  
40°C 70°C  
Unit  
h
MTBF according to  
MIL-HDBK-217F  
Single output  
2'150'000  
1'850'000  
570'000 270'000  
510'000 250'000  
190'000 90'000  
150'000 70'000  
Double outputs  
6 - 32  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 W  
10 Watt-Family  
Installation Instructions  
Isolation Tests  
Input to output isolation voltage tests are performed as factory tests (100%) and should not be repeated in the field.  
Melcher will not honour any guarantee/warranty claims resulting from high voltage field tests.  
Table 8: Isolation test voltage coupling capacitance and insulation resistance  
Characteristic  
Conditions  
IPS  
500  
IPW 1  
1060  
3000  
1500  
1700  
1000  
1000  
IPZ  
5000  
14100  
7070  
8000  
40  
Unit  
Vrms  
Vpp  
V
Uis io  
Isolation test voltage  
AC: 50 Hz,  
1 minute  
Input to output  
1400  
700  
DC: 1 second 2  
DC: 1 second 3  
800  
Cio  
Ris  
Coupling capacitance  
Insulation resistance  
typ  
1000  
pF  
at 100 V DC  
MΩ  
after 1 minute  
1 According to EN 41003 (1993)  
2 For production test purposes in accordance with IEC 950/EN 60950  
3 Factory test procedure  
Connection in Series  
+Vo  
+Uo  
Unit 1  
If the outputs of one or more units are connected in series  
each individual output should be protected by a zener diode  
or preferably by a suppressor diode to avoid overvoltages  
or reverse polarity at the individual outputs, e.g.: 1N5908  
(5 V), BZW04-11 (12 V), BZW04-14 (15 V) or equivalent  
types.  
Go  
–Vo  
Such destructive voltages may occur at switch-on cycle of  
the converters, if the output voltages do not rise at the same  
time. The "slower" output(s) could be supplied and, as a  
result, destroyed by the "faster" output(s) via the load. The  
maximum output current is limited by the lowest current  
limitation.  
+Vo  
Unit 2  
Go  
–Vo  
Uo  
Connection in Parallel  
Fig. 1  
Connection of the outputs of one or more units in parallel is  
not permitted. The load distribution and the ripple values  
could not be controlled.  
Outputs connected in series  
Shutdown Description  
Cleaning  
The shutdown terminal is used to switch the converter out-  
put voltage Uo on and off (e.g. using an open collector  
drive). See "Electrical Input and Output Data".  
Two CFC free cleaning solvents have been tested and can  
be recommended:  
– Prozone from BP  
– Zestron from Dr. O. K. Wack Chemie GmbH (Germany)  
The output voltage is switched on when the shutdown ter-  
minal is open circuit. The output voltage is switched off  
when a voltage of –0.3...+2 V is applied to the shutdown  
terminal. At the open shutdown pin 10...12 V will appear.  
Submersion of the units in water for rinsing is permitted.  
Drying should be done in air only.  
Edition 2/96 - © Melcher AG  
6 - 33  
MELCHER  
The Power Partners.  
10 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
Electrical Input and Output Data  
General Conditions: TA = 25°C, unless otherwise specified  
Table 5a: Input Data  
Input  
.. IPS/IPW 10-05 .. .. IPS/IPW 10-12 .. .. IPS/IPW 10-15 ..  
min typ max min typ max min typ max  
Characteristics  
Conditions  
Unit  
Ui  
Input voltage range 24 IPS  
TA min...TA max  
Io = 0...Io nom  
10  
18  
33  
72  
10  
18  
33  
72  
10  
18  
33  
72  
V DC  
48 IPS  
Ui abs  
Input voltage  
limits without  
any damage  
24 IPS 1  
48 IPS 2  
0
0
45  
75  
0
0
45  
75  
0
0
45  
75  
Ii o  
No load input  
current  
Group 01 Ui nom, Io = 0  
Group 02  
25  
25  
25  
45  
25  
45  
mA  
3
Ii SD  
Input current in  
shutdown condition  
Ui min...Ui max  
TA min...TA max  
3
3
3
Ii L  
Input current limitation  
response  
Ui min...Ui max  
TA min...TA max  
Io = 0...Io nom  
1.2 Ii  
30  
1.2 Ii  
30  
1.2 Ii  
30  
ii rfi  
RFI current at the input  
mApp  
V DC  
3
USD  
Shutdown voltage  
for converter  
operating  
not operating  
open circuit  
–0.3...+2  
open circuit  
–0.3...+2  
open circuit  
–0.3...+2  
3
ISD  
Shutdown current  
for converter  
operating  
not operating  
-
3
-
3
-
3
µA  
fs  
Switching frequency  
Ui min...max, Io nom  
TA min...TA max  
145  
145  
145  
kHz  
1 35 V for 500 ms, repetition rate 50 s; 45 V DC for 10 ms repetition rate 10 s; according to Siemens standard SN 26555, section 9  
2 The applied minimum load must be 10% between 72.0...75.0 V DC  
3 With shutdown facility: Pin configuration F and G for IPS-types, pin configuration G for IPW-types  
Table 6a: Output Data  
Output  
.. IPS/IPW 10-05 .. .. IPS/IPW 10-12 .. .. IPS/IPW 10-15 ..  
Characteristics  
Conditions  
Ui nom, Io nom  
min typ max  
4.95 5.05  
min typ max min typ max  
11.88 12.12 14.85 15.15  
Unit  
V DC  
mA  
Uo  
Output voltage  
Io nom  
Nominal output  
current  
Group 01 Ui minUi max  
Group 02 TA min...TA max  
2000  
1000  
833  
417  
667  
333  
uo  
Output voltage noise  
(BW = 20 MHz)  
Ui min...Ui max  
Io nom  
50 100  
120 240  
150 300  
mVpp  
mV  
Uo U  
Uo I  
Static line regulation  
Static load regulation  
5
10  
12  
24  
15  
30  
Ui min...Ui max  
Io nom...0  
0...50  
0...50  
0...50  
αUo  
Temperature coefficient  
Ui nom, Io nom  
±0.02  
±0.02  
±0.02  
%/K  
V
Output overvoltage clamping  
5.6 +10/–0%  
13 +10/–0%  
16 +10/–0%  
Table 7a: Efficiency  
Efficiency  
.. IPS/IPW 10-05 .. .. IPS/IPW 10-12 .. .. IPS/IPW 10-15 ..  
min typ max min typ max min typ max  
Characteristics  
Conditions  
Unit  
%
η
Efficiency  
Ui nom = 24 V, Io nom  
Ui nom = 48 V, Io nom  
77  
77  
80  
80  
77  
77  
80  
80  
77  
77  
80  
80  
Dual output units should have the same (%) load conditions at both outputs to comply with above specifications.  
6 - 34  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 W  
10 Watt-Family  
Table 5b: Input Data  
Input  
.. IPZ 5-05 ..  
.. IPZ 5-12 ..  
.. IPZ 5-15 ..  
Characteristics  
Conditions  
min typ max  
min typ max  
min typ max  
Unit  
Ui  
Input voltage range  
24 IPS TA min...TA max  
48 IPS Io = 0...Io nom  
10  
18  
33  
72  
10  
18  
33  
72  
10  
18  
33  
72  
V DC  
Ui abs  
Input voltage  
limits without  
any damage  
24 IPS 1  
48 IPS 2  
0
0
45  
75  
0
0
45  
75  
0
0
45  
75  
Ii o  
Ii L  
No load input  
current  
Group 01 Ui nom, Io = 0  
Group 02  
25  
25  
25  
45  
25  
45  
mA  
Input current limitation  
response  
Ui min...Ui max  
TA min...TA max  
Io = 0...Io nom  
1.2 Ii  
1.2 Ii  
1.2 Ii  
ii rfi  
fs  
RFI current at the input  
Switching frequency  
30  
30  
30  
mApp  
kHz  
Ui min...max, Io nom  
TA min...TA max  
145  
145  
145  
1 35 V for 500 ms, repetition rate 50 s; 45 V DC for 10 ms repetition rate 10 s; according to Siemens standard SN 26555, section 9  
2 The applied minimum load must be 10% between 72.0...75.0 V DC  
Table 6b: Output Data  
Output  
.. IPZ 5-05 ..  
.. IPZ 5-12 ..  
.. IPZ 5-15 ..  
min typ max  
12.12 14.85 15.15  
Characteristics  
Conditions  
Ui nom, Io nom  
min typ max  
min typ max  
Unit  
V DC  
mA  
Uo  
Output voltage  
4.95  
5.05  
11.88  
Io nom  
Nominal output  
current  
Group 01 Ui minUi max  
Group 02 TA min...TA max  
1000  
500  
417  
208  
333  
167  
uo  
Output voltage noise  
(BW = 20 MHz)  
Ui min...Ui max  
Io nom  
50 100  
120 240  
150 300  
mVpp  
mV  
Uo U  
Uo I  
Static line regulation  
Static load regulation  
5
10  
12  
24  
15  
30  
Ui min...Ui max  
Io nom...0  
0...50  
0...50  
0...50  
αUo  
Temperature coefficient  
Ui nom, Io nom  
±0.02  
±0.02  
±0.02  
%/K  
V
Output overvoltage clamping  
5.6 +10/–0%  
13 +10/–0%  
16+10/0%  
Table 7b: Efficiency  
Efficiency  
.. IPZ 5-05 ..  
.. IPZ 5-12 ..  
.. IPZ 5-15 ..  
Characteristics  
Conditions  
min typ max  
min typ max  
min typ max  
Unit  
%
η
Efficiency  
Ui nom = 24 V, Io nom  
Ui nom = 48 V, Io nom  
77  
77  
80  
80  
77  
77  
80  
80  
77  
77  
80  
80  
Dual output units should have the same (%) load conditions at both outputs to comply with above specifications.  
Edition 2/96 - © Melcher AG  
6 - 35  
MELCHER  
The Power Partners.  
10 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
Functional Description and Block Diagrams  
inductor together with the circuit symmetry. Therefore out-  
put 2 should have the same (%) load condition as output 1  
to comply with the specified data. The current limitation is  
located on the primary side, limiting the total output current.  
These converters are primary controlled single transistor  
forward converters using Pulse With Modulation (PWM).  
The output voltage is fed back to the primary control circuit  
via a signal transformer.The second output voltage regula-  
tion relies on the close magnetic coupling of the output  
+Vo  
Go  
Vi  
Vi  
Vo  
Go  
PWM  
PWM  
–Vo  
Cio  
Cio  
Gi  
Gi  
SD  
SD  
Fig. 2  
Fig. 3  
Group 01, single output  
Group 02, dual output  
Mechanical Data  
Dimensions in mm. Tolerances ±0.2 mm, unless otherwise specified.  
European  
Projection  
50.8  
50.8  
+0.0  
10.5-0.2  
+0.0  
-0.2  
23 ±0.5  
5.1  
min. 5  
23 ±0.5  
5.1  
min. 5  
10.5  
Input  
Gi Vi  
Input  
Gi  
Vi  
C
C
Go  
Vo  
–Vo Go +Vo  
Output  
Output  
15.3 ±0.5  
15.3 ±0.5  
15.3 ±0.5  
15.3 ±0.5  
10  
10  
10.210.2  
20.3  
Bottom view  
Bottom view  
Fig. 4  
Fig. 5  
2"×2" metal case, single output without shutdown  
2"×2" metal case, dual output without shutdown  
Pin configuration C, available for IPS and IPW-types  
Pin configuration C, available for IPS and IPW-types  
51.3  
51.3  
23.2 ±0.5  
5.1  
Vo  
min. 5  
23.2 ±0.5  
5.1  
min. 5  
10.5  
10.5  
Input  
Input  
Gi  
Vi  
Gi Vi  
C
C
Go  
–Vo Go +Vo  
Output  
Output  
15.5 ±0.5  
15.5 ±0.5  
15.5 ±0.5  
15.5 ±0.5  
20.3  
10.210.2  
Bottom view  
Bottom view  
Fig. 6  
Fig. 7  
Plastic case, single output without shutdown  
Pin configuration C, available for IPZ-types  
Plastic case, dual output without shutdown  
Pin configuration C, available for IPZ-types  
6 - 36  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  
Rugged Environment  
DC-DC Converters <40 W  
10 Watt-Family  
50.8  
50.8  
5.1  
+0.0  
+0.0  
-0.2  
10.5-0.2  
min. 5  
23 ±0.5  
5.1  
min. 5  
23 ±0.5  
10.5  
Input  
SD  
Input  
SD  
Gi  
Vi  
Gi Vi  
G
G
Go  
Vo  
–Vo Go +Vo  
Output  
Output  
15.3 ±0.5  
15.3 ±0.5  
15.3 ±0.5  
15.3 ±0.5  
10.8  
10  
20.3  
10  
10.210.2  
10.8  
Bottom view  
Bottom view  
Fig. 8  
Fig. 9  
2"×2" metal case, single output with shutdown  
2"×2" metal case, dual output with shutdown  
Pin configuration G, available for IPS and IPW-types  
Pin configuration G, available for IPS and IPW-types  
50.8  
50.8  
+0.0  
+0.0  
10.5-0.2  
4.5 ±0.5  
42  
4.5 ±0.5  
10.5-0.2  
42  
min. 5  
min. 5  
Gi  
Vi  
Gi  
Vi  
Input  
Input  
B
B
Output  
Output  
Go  
Go  
Vo  
-Vo  
+Vo  
3.9 ±0.5  
3.9 ±0.5  
3.9 ±0.5  
3.9 ±0.5  
10  
10  
43.2  
21.6  
21.6  
Bottom view  
Bottom view  
Fig. 10  
Fig. 11  
2"×2" metal case, single output without shutdown  
2"×2" metal case, dual output without shutdown  
Pin configuration B, available for IPS-types  
Pin configuration B, available for IPS-types  
50.8  
50.8  
+0.0  
+0.0  
10.5-0.2  
4.5 ±0.5  
42  
4.5 ±0.5  
10.5-0.2  
42  
min. 5  
min. 5  
Vi  
Vi  
Gi  
Gi  
Input  
Input  
SD  
SD  
F
F
Output  
43.2  
Output  
Go  
Go  
Vo  
–Vo  
+Vo  
3.9 ±0.5  
3.9 ±0.5  
3.9 ±0.5  
3.9 ±0.5  
10  
10  
21.6  
21.6  
Bottom view  
Bottom view  
Fig. 12  
Fig. 13  
2"×2" metal case, single output with shutdown  
2"×2" metal case, dual output with shutdown  
Pin configuration F, available for IPS-types  
Pin configuration F, available for IPS-types  
Edition 2/96 - © Melcher AG  
6 - 37  
MELCHER  
The Power Partners.  
10 Watt-Family  
DC-DC Converters <40 W  
Rugged Environment  
Type Key and Product Marking  
Type Key:  
24 IPS 10 - 12 12 - T C  
Nominal input voltage in volt .................................... 24, 48  
Family .......................................................... IPS, IPW, IPZ  
Nominal output power in watts ................................... 5, 10  
Nominal output voltage for output 1 in volt ......... 05, 12, 15  
Nominal output voltage for output 2 in volt ......... 05, 12, 15  
Operating ambient temperature range  
TA = –25...71°C ..................................................... T  
Pin configuration ................................................ C, B, G, F  
Product Marking:  
Main face: Manufacturer's name (IBEK), specific type designation, input voltage range, input and output pin allocation.  
Bottom: Date code.  
6 - 38  
Edition 2/96 - © Melcher AG  
MELCHER  
The Power Partners.  

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