40IMR3-1515-2 [BEL]
DC-DC Regulated Power Supply Module, 2 Output, 3W, Hybrid, PLASTIC, DIP-24;型号: | 40IMR3-1515-2 |
厂家: | BEL FUSE INC. |
描述: | DC-DC Regulated Power Supply Module, 2 Output, 3W, Hybrid, PLASTIC, DIP-24 光电二极管 输出元件 |
文件: | 总6页 (文件大小:65K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Board Mountable
DC-DC Converters
IMR 3 Series
3 Watt DC-DC Converters
IMR 3 Series
Input voltage range up to 72 V DC
1 output up to 30 V DC
500 V DC I/O electric strengh test voltage
• Input voltage range up to 3:1
• High efficiency up to 73%
• Short-circuit proof
• No derating
• DIL 24 plastic package
• Low cost
12
32
1.26"
0.47"
20
0.79"
Summary
The IMR 3 serie of DC-DC converters have been devel-
oped for powering commercial type of electronic circuits,
e.g. telephone systems components, industrial controllers
and small appliances. They are suitable for applications
with standard battery voltages. The IMR 3 converters fea-
ture good efficiency and good dynamic response to load
changes and at start-up. The IMR 3 modules are short-cir-
cuit and no-load proof.
Type Survey and Key Data
Table 1: Type survey
Output
Output power Efficiency 1
Input voltage range
Option
Uo nom
Io nom
[mA]
hmin
Ui min...Ui max
Ui min...Ui max
Ui min...Ui max
20...60 V DC
Ui min...Ui max
36...72 V DC
[V]
3.3
5
Po max [W]
[%]
63
63
65
65
65
67
67
9...18 V DC 2
18...36 V DC
24 IMR 3-03-2
24 IMR 3-05-2
24 IMR 3-12-2
24 IMR 3-15-2
700
500
250
200
250
125
100
2.3
2.5
3
12 IMR 3-03-2
12 IMR 3-05-2
12 IMR 3-12-2
12 IMR 3-15-2
40 IMR 3-03-2
40 IMR 3-05-2
40 IMR 3-12-2
40 IMR 3-15-2
48 IMR 3-03-2
48 IMR 3-05-2
48 IMR 3-12-2
48 IMR 3-15-2
-7
12
15
3
±5
2.5
3
12 IMR 3-0505-2 24 IMR 3-0505-2 40 IMR 3-0505-2 48 IMR 3-0505-2
12 IMR 3-1212-2 24 IMR 3-1212-2 40 IMR 3-1212-2 48 IMR 3-1212-2
12 IMR 3-1515-2 24 IMR 3-1515-2 40 IMR 3-1515-2 48 IMR 3-1515-2
±12
±15
3
1 Efficiency at Ui nom and Io nom
2 12 IMR 3 types: Output current Io nom see: Output Data
Table of Contents
Page
Page
Summary .......................................................................... 1
Type Survey and Key Data .............................................. 1
Type Key .......................................................................... 2
Functional Description...................................................... 2
Electrical Input Data ......................................................... 2
Electrical Output Data ...................................................... 3
Electromagnetic Compatibility (EMC) .............................. 4
Immunity to Environmental Conditions............................. 4
Mechanical Data .............................................................. 5
Safety and Installation Instructions .................................. 5
Edition 4/04.2001
1/6
Board Mountable
DC-DC Converters
IMR 3 Series
Type Key
Type Key
24 IMR 3 - 12 12 -2
Nominal input voltage in volt ................................... 12...48
Series .......................................................................... IMR
Nominal output power in watt........................................... 3
Nominal output voltage for output 1 in volt .............. 05...15
Nominal output voltage for output 2 in volt .............. 05...15
Operational ambient temperature range TA
–10...50°C .................................................. -2
–25...71°C (option) ..................................... -7
Functional Description
03059
03060
22
23
22
Vo+
Vo+
Vi+
Ci
Vi+
14
23
14
Co
Ref.
9
COM
Co
Ci
Co
16
Control
Control
Ref.
11
2
3
2
3
16
Vi–
Vo–
Vi–
Vo–
Fig. 1
Single output converter block diagram
Fig. 2
Dual output converter block diagram
Attention: Ci = 4.7 µF/100 V must be added in any applica-
tion. Co = 10 µF to minimize ripple and noise to <100 mVPP
(Capacitors should be of low ESR types).
Electrical Input Data
General condition: TA = 25°C unless otherwise specified
Table 2a: Input data
Input
12 IMR 3
24 IMR 3
Characteristics
Conditions
min
9
typ
max
18
min
18
typ
max
36
Unit
Ui
Input voltage range
TA min...TA max
Io = 0...Io nom
V DC
Ui nom
Ui
Nominal input voltage
12
24
Input voltage without
damage
0
22
0
40
Ii 0
Ii L
No load input current
Ui nom, Io = 0
18
12
mA
W
Input current limitation
response
Ui nom, full load
1.25 Pi nom
1.25 Pi nom
Ui rev
Reverse input voltage
protection
Ui = negative or
reverse polarity
shunt diode
use external fuse
shunt diode
use external fuse
Edition 4/04.2001
2/6
Board Mountable
DC-DC Converters
IMR 3 Series
Table 2b: Input data
Input
40 IMR 3
typ
48 IMR 3
Characteristics
Conditions
min
20
max
60
min
36
typ
max
Unit
Ui
Input voltage range
TA min...TA max
Io = 0...Io nom
72
V DC
Ui nom
Ui
Nominal input voltage
36
48
Input voltage without
damage
0
75
0
75
Ii 0
Ii L
No load input current
Ui nom, Io = 0
8
8
mA
W
Input current limitation
response
Ui nom, full load
1.25 Pi nom
1.25 Pi nom
Ui rev
Reverse input voltage
protection
Ui = negative or
reverse polarity
shunt diode
use external fuse
shunt diode
use external fuse
Electrical Output Data
General condition: TA = 25°C unless otherwise specified
Table 3a: Output data for single output types
Output
.. IMR 3-03
min typ max
.. IMR 3-05
.. IMR 3-12
min typ max
.. IMR 3-15
Characteristics
Conditions
min typ max
min typ max
Unit
Uo
Output voltage
Ui nom, Io nom
3.24
3.36
4.90
5.10
11.76
12.24
14.70
15.30
V
Io nom Nominal output current: Ui min...Ui max
– 12 IMR 3 types
– other types
(0.2...1) Io nom
560
700
400
500
200
250
150
200
mA
uo
Output voltage noise:
– without Co
Ui nom
Io nom
300
100
300
100
300
100
300
100
mVpp
%
– with Co
(BW=20MHz)
DUo U Static line regulation
Ui min...Ui max
Io nom
±1
±1
±1
±1
DUo I
Static load regulation
Ui nom
(0.2...1) Io nom
±2
±2
±2
±2
aUo
Temperature coefficient Ui nom
±0.02
±0.02
±0.02
±0.02 %/K
Io nom
fs
Switching frequency
50
50
50
50
kHz
Table 3b: Output data for dual output types
Output
.. IMR 3-0505
.. IMR 3-1212
.. IMR 3-1515
Characteristics
Uo Output voltage
Conditions
min
typ
max
±5.10
min
±11.76
typ
max
min
±14.70
typ
max
Unit
V
Ui nom, Io nom
±4.90
±12.24
±15.30
Io nom Nominal output current: Ui min...Ui max
– 12 IMR 3 types
– other types
(0.2...1) Io nom
±200
±250
±100
±125
±80
±100
mA
uo
Output voltage noise:
– without Co
Ui nom
Io nom
300
100
300
100
300
100
mVpp
%
– with Co
(BW=20MHz)
DUo U Static line regulation
Ui min...Ui max
Io nom
,
±1
±1
±1
DUo I Static load regulation
Ui nom
±5
±5
±5
(0.2...1) Io nom
Temperature coefficient Ui nom
Io nom
aUo
±0.02
±0.02
±0.02 %/K
fs
Switching frequency
50
50
50
kHz
Edition 4/04.2001
3/6
Board Mountable
DC-DC Converters
IMR 3 Series
Thermal Considerations
Connection in Parallel
If a converter is operated, the relationship between the am-
bient temperature TA and the case temperature TC depends
heavily on the conditions of operation and integration into a
system. The thermal conditions are influenced by input volt-
age, output current, airflow, temperature of surrounding
components and surfaces and the properties of the printed
circuit board. The specified maximum ambient temperature
TA max is therefore only an indicative value and under practi-
cal operating conditions, the ambient temperature TA may
be higher or lower than this value.
Connecting the outputs of two or more converters in parallel
is not recommended due to uneven power distribution
among the outputs.
Protection Scheme
The IMR series is continuously short circuit protected by
means of input power limitation. The unit will not be dam-
aged if started up into a short circuit. After removal of the
short circuit, it will resume normal operation.
The IMR series is also no-load proof, meaning that the
regulation is still effective with no load and the output volt-
age does not rise. However, due to component tolerances,
oscillation could occur and ripple and noise can be outside
of specified values. If the converter is used in senitive elec-
tronic circuits with no-load conditions, it is recommended to
pre-load the outputs with at least 20% of the specified
nominal load.
Caution: The case temperature TC measured at the
Measuring point of case temperature TC (see: Mechani-
cal Data) may under no circumstances exceed the
specified maximum value. The installer must ensure that
under all operating conditions TC remains within the lim-
its stated in the table: Temperature specifications.
Connection in Series
The outputs of one or more units can be connected in se-
ries. No suppressor diodes are required. Power-One how-
ever recommends to protect each individual output with a
Zener diode or preferably a suppressor diode, to avoid re-
verse polarity that may occur if the output voltages do not
rise simultaneously.
Electromagnetic Compatibility (EMC)
07025
Filter recommendations for compliance with
CISPR 22/EN 55022, class B
Vi+
Electromagnetic emission requirements according to EN
55022, class B can be easely achieved by adding an exter-
nal input filter consisting of three additional capacitors and
one commom mode ring core choke.
C1
L1
Ci
C2
Vi–
The filter components should be placed as close as possi-
ble to the input of the converter.
Fig. 3
Input filter arrangement
Table 4: Input filter components
Input voltage
C1
C2
Type
L1
Type
Ci
Type
12, 24, 40, 48 V DC
2.2 µF 1
100 V
2.2 µF 1
100 V
Siemens
B 32522
C1225-K
2.2 mH
Siemens
B 82722
A2202-N1
4.7 µF
100 V
Al-Chip
(low ESR)
1 Only valid for input voltages up to 60 V DC.
Immunity to Environmental Conditions
Table 5: Temperature specifications, valid for air pressure of 800...1200 hPa (800...1200 mbar)
Temperature
Standard -2
Option -7
Characteristics
Conditions
Ui nom
min
max
50
min
–25
–25
–40
max
71
Unit
TA
TC
TS
Ambient temperature
–10
–10
–25
°C
Case temperature
Io = Io nom
80
85
Storage temperature
Non operational
85
100
Table 6: MTBF
Values at specified case temperature
Ground Benign
Ground Fixed
Ground Mobile
40°C
40°C
50°C
MTBF according to MIL-HDBK-217F, N2
3'984'000 h
896'100 h
343'800 h
Edition 4/04.2001
4/6
Board Mountable
DC-DC Converters
IMR 3 Series
Mechanical Data
European
Projection
Dimensions in mm. Tolerances ±0.3 mm unless otherwise specified.
09038
min. 33.8
31.8
2.54
1
mounting space
required
Measuring point
of case temperature TC
Fig. 4
ø 0.5
Case: DIL 24
Weight: 16 g
Safety and Installation Instructions
Table 7: Pin allocation
Installation Instruction
Installation of the DC-DC converters must strictly follow the
national safety regulations in compliance with the enclo-
sure, mounting, creepage, clearance, casualty, markings
and segregation requirements of the end-use application.
Pin
2
Single output unit
Dual output unit
Vi–
Vi–
Vi–
Vi–
3
9
n.c.
n.c.
n.c.
Vo+
n.c.
Vo–
Vi+
Vi+
COM
n.c.
Vo–
Vo+
n.c.
COM
Vi+
Connection to the system shall be made via a printed circuit
board according to: Mechanical Data.
10
11
14
15
16
22
23
The units should be connected to a secondary circuit.
Check for hazardous voltages before altering any connec-
tions.
Ensure that a unit failure (e.g. by an internal short-circuit)
does not result in a hazardous condition. See also: Safety
of operator accessible output circuit.
Vi+
Input Fuse
To prevent excessive current flowing through the input sup-
ply line in case of a short-circuit across the converter input
an external fuse should be installed in a non earthed input
supply line. We recommend a fast acting fuse F2A for
12 IMR 3 types, F1A for 24 IMR 3 types, F0.5A for 40 IMR 3
and 48 IMR 3 types.
Table 8: Electric strength test voltages, clearance and
creepage distances
Characteristic
Input to output
Unit
Vrms
V DC
pF
Electric strength
test voltage 1 s
350
500
Coupling capacitance
≈45
Cleaning Agents
In order to avoid possible damage, any penetration of
cleaning fluids is to be prevented, since the power supplies
are not hermetically sealed.
Isulation resistance
at 500 V DC
>1000
M Ω
Protection Degree
The protection degree of the DC-DC converters is IP 40.
Edition 4/04.2001
5/6
Board Mountable
DC-DC Converters
IMR 3 Series
Safety of operator accessible output circuit
Standards and approvals
If the output circuit of a DC-DC converter is operator acces-
sible, it shall be an SELV circuit according to IEC/EN 60950
related safety standards
The units have been evaluated for:
• Building in
• Operational insulation input to output
• The use in a pollution degree 2 environment
• Connecting the input to a secondary circuit which is sub-
ject to a maximum transient rating of 500 V.
The following table shows some possible installation con-
figurations, compliance with which causes the output circuit
of the DC-DC converter to be an SELV circuit according to
IEC/EN 60950 up to a configured output voltage (sum of
nominal voltages if in series or +/– configuration) of 30 V.
Isolation
The electric strength test is performed as factory test in ac-
cordance with IEC/EN 60950 and UL 1950 and should not
be repeated in the field. Power-One will not honour any
guarantee claims resulting from electric strength field tests.
However, it is the sole responsibility of the installer to as-
sure the compliance with the relevant and applicable safety
regulations. More information is given in: Technical Infor-
mation: Safety.
Table 9: Insulation concept leading to an SELV output circuit
Conditions Front end
DC-DC converter
Result
Supply
voltage
Minimum required grade
of isolation, to be provided DC output status of the front end
by the AC-DC front end,
including mains supplied
battery charger
Maximum Minimum required safety
Measures to achieve the
specified safety status of the
output circuit
Safety status of
the DC-DC
converter output
circuit
voltage
output circuit
from the
front end 1
Mains
≤250 V AC
Basic
≤60 V
Earthed SELV circuit 2
ELV circuit
Operational insulation, pro-
vided by the DC-DC converter
SELV circuit
Input fuse 3 output suppressor Earthed SELV
diodes 4, and earthed
output circuit 2
circuit
>60 V
≤60 V
>60 V
Hazardous voltage
secondary circuit
Double or reinforced
SELV circuit
Operational insulation, pro-
vided by the DC-DC converter
SELV circuit
TNV-2 circuit
Earthed output circuit 2
Earthed SELV
SELV circuit
Double or reinforced insu- Input fuse 3 and output
lated unearthed hazardous suppressor diodes 4
voltage secondary circuit 5
1 The front end output voltage should match the specified input voltage range of the DC-DC converter.
2 The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950.
3 The installer shall provide an approved fuse (type with the lowest rating suitable for the application) in a non-earthed input conductor
directly at the input of the DC-DC converter (see fig.: Schematic safety concept). For UL’s purpose, the fuse needs to be UL-listed.
See also Input Fuse.
4 Each suppressor diode should be dimensioned in such a way, that in the case of an insulation fault the diode is able to limit the output
voltage to SELV (<60 V) until the input fuse blows (see fig.: Schematic safety concept).
5 Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum
output voltage from the front end.
10004
Fuse
+
~
Mains
Suppressor
diode
AC-DC
front
DC-DC
con-
Battery
SELV
end
verter
–
~
Earth
connection
Earth
connection
Fig. 5
Schematic safety concept. Use fuse, suppressor diode
and earth connection as per table: Safety concept leading
to an SELV output circuit.
Edition 4/04.2001
6/6
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