40IMX4-12-9-G [BEL]

DC-DC Regulated Power Supply Module, 1 Output, 4.1W, Hybrid, 8.5 MM, DIP-24;
40IMX4-12-9-G
型号: 40IMX4-12-9-G
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, 4.1W, Hybrid, 8.5 MM, DIP-24

文件: 总12页 (文件大小:180K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Features  
Extremely wide input voltage ranges  
Rated to Basic isolation  
Electrical isolation, single and dual outputs  
Immunity to IEC/EN 61000-4-2, -3, -4, -5 and -6  
High efficiency (typ. 82%)  
• Flex power: flexible load distribution  
No load and short-circuit proof  
High reliability and no derating  
Operating ambient temperature –40 to +85°C  
Industrial and alternative pinout  
DIL 24 case with 8.5 mm profile  
Input voltage ranges up to 121 V DC  
1 or 2 outputs up to 48 V DC  
Up to 2000 VDC I/O electric strength test  
Safety according to IEC/EN 60950, UL 1950  
1
LGA  
8.5  
0.34"  
20  
0.8"  
32  
1.25"  
1 For 70IMX4 types  
Description  
mechanical design the units withstand an extremely high level  
of shock and vibrations. Careful considerations of possible  
thermal stresses ensure the absence of hot spots providing  
long life in environments where temperature cycles are a  
reality. The thermal design allows operation at full load up to  
an ambient temperature of 85°C in free air without using any  
potting material.  
The IMX4 Series of board-mountable, 4 watt dc-dc converters has  
been designed according to the latest industry requirements and  
standards. The converters are particularly suitable for use in mobile  
or stationary applications in transport, industry or telecom where  
variable input voltages or high transient voltages are prevalent.  
Covering a total input voltage range from 8.4 V DC up to 121 V DC  
with three different types the units are available with single and dual  
outputs from 3.3 up to 24 V DC with flexible load distribution on  
dual outputs. Features include efficient input and output filtering  
with unsurpassed transient and surge protection, low output ripple  
and noise, consistently high efficiency over the entire input voltage  
range, high reliability as well as excellent dynamic response to load  
and line changes.  
Various options as e.g., extended temperature range  
–40 to 85°C, or K-pinout, an alternative to the standard  
industrial pinout, provide a high level of application specific  
engineering and design-in flexibility.  
The converters exhibit basic insulation and are designed and built  
according to the international safety standards IEC/EN 60950, UL  
1950, CAN/CSA C22.2 No.950-95 and are LGA and UL marked.  
70IMX4 types have are also CE marked.  
A special feature is their small case size, DIL 24 with only 8.5 mm  
profile. The circuit comprises integrated planar magnetics and all  
components are automatically assembled and solidly soldered  
onto a single PCB without any wire connections. Thanks to the rigid  
Table of Contents  
Page  
Page  
Description ...................................................................................... 1  
Model Selection .............................................................................. 2  
Part Number Description ................................................................ 2  
Functional Description .................................................................... 3  
Electrical Input Data ....................................................................... 4  
Electrical Output Data .................................................................... 6  
Electromagnetic Compatibility (EMC) ................................. 8  
Mechanical Data .................................................................. 9  
Immunity to Environmental Conditions ............................. 10  
Safety and Installation Instructions ....................................11  
Description of Options ....................................................... 12  
REV. AUG 05, 2004  
Page 1 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Model Selection  
Table 1: Model Selection  
Output 1  
Output 2  
Output Power  
Po nom  
Input voltage  
range  
Efficiency  
htyp  
Model  
Options2  
Vo1 nom  
Io1 nom  
[A]1  
Vo2 nom  
[V DC]  
Io2 nom  
[A]1  
[V DC]  
[W]  
[V DC]  
[%]  
3.3  
3.3  
900  
900  
-
-
-
-
3.0  
3.0  
8.4 to 36  
16.8 to 75  
79  
80  
20IMX4-03-9  
40IMX4-03-9  
-8, Z  
-8, Z  
5
5
5
700  
700  
700  
-
-
-
-
-
-
3.5  
3.5  
3.5  
8.4 to 36  
16.8 to 75  
40 to 121  
81  
81  
81  
20IMX4-05-9  
40IMX4-05-9  
70IMX4-05-9  
-8, K, Z  
-8, K, Z  
-8  
12  
12  
12  
340  
340  
340  
-
-
-
-
-
-
4.1  
4.1  
4.1  
8.4 to 36  
16.8 to 75  
40 to 121  
82  
82  
82  
20IMX4-12-9  
40IMX4-12-9  
70IMX4-12-9  
-8, K  
-8, K  
-8  
15  
15  
15  
280  
280  
280  
-
-
-
-
-
-
4.2  
4.2  
4.2  
8.4 to 36  
16.8 to 75  
40 to 121  
82  
82  
82  
20IMX4-15-9  
40IMX4-15-9  
70IMX4-15-8  
-8, K  
-8, K  
+5  
+5  
+5  
350  
350  
350  
–5  
–5  
–5  
350  
350  
350  
3.5  
3.5  
3.5  
8.4 to 36  
16.8 to 75  
40 to 121  
81  
81  
81  
20IMX4-0505-9  
40IMX4-0505-9  
70IMX4-0505-8  
-8, K, Z  
-8, K, Z  
+12  
+12  
170  
170  
–12  
–12  
170  
170  
4.1  
4.1  
8.4 to 36  
16.8 to 75  
82  
82  
20IMX4-1212-9  
40IMX4-1212-9  
-8, K, Z  
-8, Z  
+15  
+15  
140  
140  
–15  
–15  
140  
140  
4.2  
4.2  
8.4 to 36  
16.8 to 75  
82  
82  
20IMX4-1515-9  
40IMX4-1515-9  
-8, K, Z  
-8, K, Z  
+24  
+24  
80  
80  
–24  
–24  
80  
80  
3.8  
3.8  
8.4 to 36  
16.8 to 75  
83  
83  
20IMX4-2424-9  
40IMX4-2424-9  
-8, Z  
-8, Z  
1 Flexible load distribution on double outputs possible.  
2
Not all options/combinations exist;to check if option exists and/or for minimum order quantity and lead time contact Power-One.  
Part Number Description  
20 IMX4 - 05 05 -9 K Z  
Input voltage range Vi  
8.4 to 36 V DC ........................................... 20  
16.8 to 75 V DC ......................................... 40  
40 to 121 V DC .......................................... 70  
Series .........................................................................IMX4  
Output voltage type for output 1 ........... 03, 05, 12, 15, 24  
Output voltage type for output 2 ..................05, 12, 15, 24  
Operating ambient temperature range TA  
–40 to 71°C ................................................ -9  
–40 to 85°C ................................................ -8  
Options:  
Alternative pinout......................................... K  
Open frame ................................................. Z  
Example: 40IMX4-0505-8K: dc-dc converter, input voltage range 16.8 to 75 V, 2 outputs providing 5 V, 350 mA,  
temperature range –40 to 85°C, alternative pinout.  
REV. AUG 05, 2004  
Page 2 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Functional Description  
I
o1 nom + Io2 nom for the dual output types).  
The IMX4 dc-dc modules are feedback controlled flyback  
converters using current mode PWM (Pulse Width Modulation).  
The close magnetic coupling provided by the planar  
construction ensures very good regulation and allows for  
flexible load distribution on dual output types.  
The converter input is protected against transients by means of a  
suppressor diode.  
The output voltage is monitored by a separate transformer winding  
close to the secondary windings and fed back to the control circuit.  
Current limitation is provided by the primary circuit, thus limiting  
the total output current (Io  
for the single and  
nom  
03044  
03045  
22  
14  
22  
23  
14  
16  
11  
Vi+  
Vo+  
Vo+  
Go  
Vi+  
23  
PWM  
PWM  
16  
10  
Vo–  
2
2
3
Vo–  
3
Vi–  
Vi–  
Fig. 1  
Fig. 2  
Block diagram for single output types.  
Standard industrial pinout.  
Block diagram for dual output types.  
Standard industrial pinout.  
03046  
03047  
15  
1
13  
1
Vo+  
Vi+  
Vi+  
Vo+  
Vo–  
2
n.c.  
PWM  
PWM  
10  
11  
Go  
12  
13  
Vo–  
24  
Vi–  
24  
Vi–  
Fig. 3  
Fig. 4  
Block diagram for single output types.  
Special pinout (option K).  
Block diagram for dual output types.  
Special pinout (option K).  
REV. AUG 05, 2004  
Page 3 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Electrical Input Data  
General conditions: TA = 25°C, unless TC is specified.  
Table 2: Input Data  
Input  
20IMX4  
40IMX4  
70IMX4  
Characteristics  
Conditions  
min typ max min typ max min typ max Unit  
Vi  
Input voltage range  
TC min to TC max  
Io = 0 to Io nom  
8.4  
36 16.84  
75 40  
121 V DC  
Vi nom  
Vi sur  
tstart up  
Nominal input voltage  
Repetitive surge voltage  
Converter start-up time1  
20  
40  
70  
abs. max input (3 s)  
40  
100  
150  
Worst case condition at  
Vi min and full load  
0.25 0.5  
0.25 0.5  
0.25 0.5  
s
trise  
Rise time1  
Vi nom  
Io nom  
resistive load  
5
5
5
ms  
capacitive load  
12  
12  
12  
Ii o  
No load input current  
Input capacitance  
Io = 0, Vi min to Vi max  
for surge calculation  
15 20  
0.54  
3.7  
5
10  
5
10  
mA  
µF  
Ci  
0.3  
4.2  
0.15  
5.6  
3
Iinr p  
fs  
Ii rr  
ui RFI  
Inrush peak current  
Switching frequency  
Reflected ripple current  
Vi = Vi nom  
A
Vi min to Vi max, Io = 0 to Io nom  
Io = 0 to Io nom  
approx.400  
100  
approx.400  
approx.400  
kHz  
mApp  
60  
30  
A
Input RFI level  
EN 550222  
B 1  
B 1  
conducted and radiated  
1 Measured with a resistive or max. admissible capacitive load.(See fig.:Converter start-up and rise time)  
2 External filter required.(See:Filter recommendations for compliance with EN 55022)  
3 Source impedance according to prETS 300132-2, version 4.3.  
4 Operation at lower input voltage possible:Po approx. 80% of Po nom at Vi min = 14.4 V  
Reverse Polarity Protection at Input  
Vo  
trise  
04008  
Vo nom  
The suppressor diode on the input also provides for  
reverse polarity protection by conducting current in the  
reverse direction, thus protecting the unit. An external fuse  
is required to limit this current:  
t
– For 20IMX4 a fast 1 A (F1A) fuse is recommended  
– For 40IMX4 a fast 0.63 A (F0.63A) fuse is recommended  
– For 70IMX4 a fast 0.35 A (F035A) fuse is recommended  
tstart up  
Fig. 5  
Converter start-up and rise time  
Filter recommendations for compliance with EN55022  
Inrush Current  
Electromagnetic emission requirements according to table  
Input data can be achieved by adding an external capacitor  
as close as possible to the input terminals.  
The inrush current has been kept as low as possible by  
choosing a very small input capacitance. A series resistor  
may be inserted in the input line to limit this current further.  
1 A/Div.  
04034  
4
04035  
Vi+  
3
2
Ci  
Vi–  
Fig. 7  
1
0
Input filter arrangement  
Table 3: Input filter components (EN 55022)  
Ref.  
20IMX4  
40IMX4  
70IMX4  
5 µs/Div.  
Fig. 6  
C1  
4.7 µF, 63V,  
2.2 µF, 100V,  
2.2 µF, 150V,  
Typical inrush current at Vi nom, Po nom versus time  
(40IMX4) measured according to prETS 300132-2,  
version 4.3.  
85°C  
85°C  
85°C  
Type  
ceramic or film  
REV. AUG 05, 2004  
Page 4 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Input Transient Voltage Protection  
In many applications transient voltages on the input of the  
converter are always a possibility. These may be caused  
for example by short circuits between Vi+ and Vi– where  
the network inductance may cause high energy pulses.  
To withstand the 150 V transient according to 19 Pfl 1,  
applicable for 40IMX4 types, the same external circuitry  
with similar components as for IEC/EN 61000-4-5, level 2  
compliance can be used.  
04036  
In order to protect the converter a large transient voltage  
suppressor has been fitted to the input of the IMX4 types.  
Specifications as on table below.  
L
Vi+  
+
C
D
Table 4: Built-in transient voltage suppressor  
Type  
Breakdown  
Voltage  
VBR nom  
Peak Power Peak Pulse  
Vi–  
at 1 ms  
PP  
Current  
IPP  
Fig. 8  
Example for external circuitry to comply with  
IEC/EN 61000-4-5, level 2.  
20IMX440 V  
40IMX4100V  
70IMX4150V  
600 W  
600 W  
600 W  
10.3 A  
4.1 A  
2.9 A  
04029  
10.5  
5
If transients generating currents above the peak pulse  
current IPP are possible then an external limiting network  
such as the circuit recommended for IEC/EN 61000-4-5  
Level 2 compliance is necessary.  
0.7  
To achieve IEC/EN 61000-4-5, level 2 compliance an  
additional transzorb, inductor and capacitor should be  
provided externally as shown in the figure below. The  
components should have similar characteristics as listed  
in the table below.  
Fig. 9  
Dimensions for inductor L  
Table 5: Components for external circuitry (IEC/EN 61000-4-5)  
Circuit Ref.  
20IMX4  
40IMX4  
70IMX4  
L
330 µH, 0.42 , 0.6 A  
330 µH, 0.42 , 0.6 A  
330 µH, 0.65 , 0.62 A  
TDKTSL1110-331KR55  
TDKTSL1110-331KR55  
Toko, 494LXF-0098K  
C
D
68 µF, 63 V, 85°C  
68 µF, 100 V, 85°C  
100 µF, 150 V, 85°C  
Motorola 1.5KE 39 A  
Motorola 1.5KE 82 A  
REV. AUG 05, 2004  
Page 5 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Electrical Output Data  
General conditions: TA = 25°C, unless TC is specified.  
Table 6a: Output data for single output units  
Output  
Vo nom  
3.3V  
5.0V  
12.0V  
15.0V  
Characteristics  
Conditions  
min typ max  
min typ max  
min typ max  
min typ max  
Unit  
Vo  
Output voltage  
Vi nom, Io =0.5Io nom 3.27  
Vi min to Vi max  
3.33  
4.96  
5.04 11.90  
12.10 14.88  
15.12 VDC  
Io nom Output current  
900  
700  
340  
280  
mA  
560  
Io L  
DVoV Line regulation  
DV Load regulation  
Current limit 2  
Vi nom, TC = 25°C  
1800  
1
1400  
680  
1
Vi min to Vi max, Io nom  
1
3
1
3
%
Vi nom  
3.5  
3
Io = (0.1 to 1) Io nom  
5
vo1, 2 Output voltage noise  
Vi min to Vi max  
80  
80  
120  
150 mVpp  
Io = Io nom  
6
20 40  
130  
20 40  
130  
40 60  
130  
50 75  
130  
Vo clp Output overvoltage  
limitation  
Min. load 1%  
%
Co ext Admissible  
capacitive load 3  
<680  
<680  
<150  
<100  
µF  
vo d Dynamic Voltage deviat. Vi nom  
250  
1
250  
1
250  
1
250  
1
mV  
ms  
1
load  
Io nom to  
/2 Ionom  
td  
Recovery time  
regulat.  
aVo  
Temperature coefficient  
DVo/DTC  
Vi min to Vi max  
Io = 0 to Io nom  
0.02  
0.02  
0.02  
0.02  
%/K  
Table 6b: Output data for dual output units  
Output  
Vo nom  
5V  
12V7  
15V7  
24V7 8  
Characteristics  
Conditions  
Vi nom  
min typ max  
min typ max  
min typ max  
min typ max  
Unit  
Vo1  
Vo2  
Output voltage  
4.96  
5.04 11.90  
5.05 11.88  
12.10 14.88  
12.12 14.85  
15.12 23.81  
15.15 23.75  
24.19 VDC  
24.25  
Io1 = Io2 = 0.5 Io nom 4.95  
Io nom Output current1  
Po L Power limit 2 3  
DVoV Line regulation  
Vi min to Vi max  
2 x 350 2 x 170  
2 x 3.5 2 x 4.0  
2 x 140  
2 x 4.2  
2 x 80  
2 x 4.0  
mA  
W
Vi nom, TC = 25°C  
Vi min to Vi max, Io nom  
1
3
1
1
3
1
3
%
DV  
Load regulation4  
Vi nom  
3.5  
Io = (0.1 to 1) Io nom  
5
vo1, 2 Output voltage noise  
Vi min to Vi max  
Io = Io nom  
100  
140  
150  
240 mVpp  
40 120  
130  
6
40 60  
130  
45 70  
130  
50 75  
130  
Vo clp Output overvoltage  
limitation  
Min. load 1%  
%
Co ext Admissible  
capacitive load 3  
<680  
<150  
<100  
<47  
µF  
vo d Dynamic Voltage deviat. Vi nom  
250  
1
600  
1
750  
1
750  
1
mV  
ms  
1
load  
Io nom to  
/2 Ionom  
td  
Recovery time  
regulat.  
aVo  
Temperature coefficient  
DVo/DTC  
Vi min to Vi max  
Io = 0 to Io nom  
0.02  
0.02  
0.02  
0.02  
%/K  
1 Each output capable of delivering full output power.  
2 The current limit is primary side controlled.  
3 Sum of both outputs.  
4 Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom  
5 BW = 20 MHz  
.
6 Measured with a probe according to EN 61204.  
7 Not available for 70IMX4 types.  
REV. AUG 05, 2004  
Page 6 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Thermal Considerations  
Output Overvoltage Protection  
If a converter, mounted on a PCB, is located in free, quasi-  
stationary air (convection cooling) at the indicated maximum  
The outputs of the IMX4 converters are protected against  
overvoltages by Zener diodes. In the event of an overvoltage  
on the output, the unit will shut-down and attempt to restart  
automatically. The main purpose of this feature is to protect  
against possible overvoltages which could occur due to a  
failure in the feedback control circuit. The units are not  
designed to withstand external overvoltages applied to the  
outputs.  
ambient temperature TA  
(see table: Temperature  
max  
specifications) and is operated at its nominal input voltage and  
output power, the case temperature TC measured at the:  
Measuring point of case temperature TC (see: Mechanical Data)  
will approach the indicated value TC max after the warm-up phase.  
However, the relationship between TA and TC depends heavily on  
the conditions of operation and integration into a system. The  
thermal conditions are influenced by input voltage, output  
current, airflow, temperature of surrounding components and  
surfaces and the properties of the printed circuit board. TA max is  
therefore only an indicative value and under practical operating  
conditions, the ambient temperature TA may be higher or lower  
than this value.  
Connection in Series  
The outputs of single or dual output units can be connected in  
series without any precautions, taking into consideration that  
the highest output voltage should remain below 60 V for SELV  
operation.  
Connection in Parallel  
Caution: The case temperature TC measured at the Measuring  
point of case temperature TC (see: Mechanical Data) may under  
no circumstances exceed the specified maximum value. The  
installer must ensure that under all operating conditions TC  
remains within the limits stated in the table: Temperature  
specifications.  
Several converters with equal output voltage can be  
connected in parallel and will share their output current quite  
equally. However, this may cause start-up problems at initial  
start-up, and is only recommended in applications where one  
converter is able to deliver the full load current, e.g, in true  
redundant systems.  
Short Circuit Behavior  
Typical Performance Curves  
The current limit characteristic shuts down the converter whenever  
a short circuit is applied to its output. It acts self-protecting and  
automatically recovers after removal of the overload condition.  
Vo1 + Vo2 [V]  
05057  
Vo [V]  
31.5  
31  
05056  
5.25  
5.0  
4.75  
4.5  
30.5  
30  
29.5  
29  
4.25  
28.5  
4.0  
0
20  
40  
60  
80  
100 120  
140 Io [mA]  
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0  
Fig. 010 0.1  
0.2  
I
o [A]  
Fig. 11  
Vo versus Io (typ) of single output units (example for  
20/40IMX4-05)  
Vo versus Io (typ) of dual output units ( 15 V), with 30 V  
load connected to Vo+ and Vo–.  
Vo1 [V]  
Vo1, Vo2 [V]  
05058  
05059  
16.5  
16  
12.8  
12.4  
15.5  
15  
Io2 = 140 mA  
12  
11.6  
11.2  
Vo2  
Vo1  
Io2 = 14 mA  
14.5  
14  
Io1  
Io1 no  
[%]  
0
20  
40  
60  
80  
100 120 140 Io1 [mA]  
60  
90  
120  
150  
0
30  
Fig. 13  
Fig. 12  
Flexible load distribution on dual outputs (2 12 V) with  
Cross load regulation of dual output units. Vo1 versus  
Io1 (typ) for various Io2 (40IMX4-1515).  
load variation from 0 to 150% of Po1 nom on output 1.  
Output 2 loaded with 25% of Po2 nom  
.
REV. AUG 05, 2004  
Page 7 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
η [%]  
05060  
90  
Vi nom  
Vi max  
Vi min  
80  
70  
05041  
Vo [%]  
overload short circuit condition  
switch-off  
100  
70  
60  
50  
8.5  
Po1  
Po nom  
40  
25  
t [ms]  
[%]  
50  
100  
75  
60.5  
60.5  
Fig. 14  
Fig. 15  
Overload switch-off (hiccup mode).  
Frequency of pulses: 16.5 Hz, puls duration: 8.5 ms.  
Efficiency versus input voltage and load.  
Typical values (40IMX4-1212).  
Electromagnetic Compatibility (EMC)  
Electromagnetic Immunity  
Table 7: Immunity type tests  
Phenomenon  
Standard1  
Class  
Level  
Coupling  
mode2  
Value  
applied  
Waveform  
Source  
Imped.  
Test  
procedure  
In  
Per-  
oper. form. 3  
Electrostatic  
discharge  
to case  
IEC/EN  
61000-4-2  
2
3
contact discharge 4000 Vp  
1/50 ns  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
yes  
B
A
air discharge  
8000 Vp  
Electromagnetic IEC/EN  
field  
3
4
antenna  
10 V/m  
AM 80%  
1 kHz  
26…1000 MHz  
61000-4-3  
ENV 50204  
PM, 50% duty  
cycle, 200 Hz  
resp. frequ.  
300 MHz  
Electrical fast  
transient/burst  
IEC/EN  
61000-4-4  
+i/–i  
+i/–i  
4000 Vp bursts of 5/50 ns 50 Ω  
5 kHz rep. rate  
1 min positive  
1 min negative  
bursts per  
yes  
B
transients with  
15 ms burst  
duration and a  
300 ms period  
coupling mode  
Surge  
IEC/EN  
61000-4-55  
2
3
1000 Vp  
1.2/50 µs  
2 Ω  
5 pos. and 5 neg.  
surges per  
coupling mode  
yes  
A
Conducted  
disturbancies  
IEC/EN  
61000-4-6  
+i/–i  
+i/–i  
3 Vrms  
(140 dBµV)  
AM 80%  
1 kHz  
50 Ω  
0.15 to 80 MHz  
yes  
yes  
A
A
150 Ω  
Transient  
19 Pfl 14  
150 Vp  
0.1/0.3 ms  
limitedto  
<100 A  
3 positive  
5 repetitions  
1 Related and previous standards are referenced in:Technical Information:Standards.  
2 i = input, o = output  
3 A = normal operation, no deviation from specification, B = temporary deviation from specs possible.  
4 For 40IMX4 types (additional external components required).Not applicable for 20IMX4 types  
5 External components required  
REV. AUG 05, 2004  
Page 8 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Electromagnetic Emission  
Conducted RFI noise at input according to EN 55022  
Radiated RFI noise according to EN 55022.  
[dBµV]  
90  
[dBµV/m]  
50  
07033  
07034  
80  
EN 55022 A  
EN 55022 B  
40  
70  
60  
EN 55022 B  
30  
50  
40  
30  
20  
10  
20  
10  
0
0
MHz  
Frequency [MHz]  
Fig. 16  
Fig. 17  
Typical radio frequency interference voltage at Vi nom  
Io nom, measured with an antenna (distance 10 m). Output  
leads 0.1 m, twisted (40IMX4-1515).  
Typical disturbance voltage (quasi-peak) at the input ac-  
cording to CISPR 11/EN 55011 and CISPR 22/EN  
55022, measured at Vi nom and Io nom. Output leads 0.1 m,  
twisted. External capacitor at the input required (see:  
Recommendations for compliance with EN 55022)  
(40IMX4-1515).  
,
Mechanical Data  
Dimensions in mm. Tolerances 0.3 mm unless otherwise indicated.  
European  
Projection  
33 (1.3")  
11 x 2.54 (0.1")  
31 (1.22")  
11 x 2.54 (0.1")  
24  
1
13  
12  
24  
1
13  
12  
Measuring point  
of case temperature TC  
3 (0.12")  
S09042  
S90004  
0.5 (0.02")  
0.5 (0.02")  
Fig. 18  
Fig. 19  
Standard or alternative pinout (0.5mm pin diameter)  
Weight: <10 g  
Open frame (Option Z)  
Weight: <10 g  
REV. AUG 05, 2004  
Page 9 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Immunity to Environmental Conditions  
Table 8: Environmental testing  
Test Method  
Standard  
Test Conditions  
Status  
Ca  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/DIN IEC 60068-2-3  
MIL-STD-810D section 507.2  
Temperature:  
Relative humidity:  
Duration:  
40 2 °C  
%
56 days  
Unit not  
operating  
93+2/-3  
Shock  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-27  
MIL-STD-810D section 516.3  
Acceleration amplitude:  
Bump duration:  
Number of bumps:  
100 gn = 981 m/s2  
6 ms  
18 (3 each direction)  
Unit  
operating  
Bump  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-29  
MIL-STD-810D section 516.3  
Acceleration amplitude:  
Bump duration:  
Number of bumps:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 each direction)  
Unit  
operating  
Vibration  
(sinusoidal)  
IEC/EN/DIN EN 60068-2-6  
Acceleration amplitude:  
0.35 mm (10 to 60 Hz)  
5 gn = 49 m/s2 (60 to 2000 Hz) operating  
10 to 2000 Hz  
Unit  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
2
Fh  
Kb  
Vibration,  
broad-band  
random  
IEC/EN 60068-2-64  
DIN 40046 part 23  
MIL-STD-810D section 514.3  
Acceleration spectral density: 0.05 gn /Hz  
Unit  
operating  
Frequency band:  
Acceleration magnitude:  
Test duration:  
10 to 500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
(digital control)  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN/DIN IEC 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30°C)  
Unit not  
operating  
2 h per cycle  
40°C, 93% rel.humidity  
22 h per cycle  
3
Table 9: Temperature specifications, valid for air pressure of 800 to 1200 hPa (800 to 1200 mbar)  
Temperature  
Standard -9  
Option -8  
Characteristics  
Conditions  
Operational2  
min  
–40  
–40  
–40  
max  
71  
min  
–40  
–40  
–55  
max  
85  
Unit  
°C  
TA  
TC  
TS  
Ambient temperature1  
Case temperature  
Storage temperature1  
95  
105  
105  
Non operational  
100  
1 MIL-STD-810D section 501.2 and 502.2  
2 See Thermal Considerations  
Table 10: MTBF and device hours (MIL-STD)  
MTBF  
Ground Benign  
Ground Fixed  
TC = 40°C TC = 70°C  
Ground Mobile  
TC = 50°C  
MTBF acc. to MIL-HDBK-217F  
40IMX4-05-9  
TC = 40°C  
2'651'000 h  
349'000 h  
124'000 h  
119'000 h  
MTBF acc. to Bellcore  
40IMX4-1212-9  
TC = 40°C  
3'535'000 h  
TC = 40°C  
1'768'000 h  
TC = 70°C  
917'000 h  
TC = 50°C  
476'000 h  
REV. AUG 05, 2004  
Page 10 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Safety and Installation Instructions  
Installation Instruction  
Safety of Operator Accessible Output Circuits  
If the output circuit of a dc-dc converter is operator  
accessible, it shall be an SELV circuit according to IEC/EN  
60950 related safety standards  
Installation of the dc-dc converters must strictly follow the national  
safety regulations in compliance with the enclosure, mounting,  
creepage, clearance, casualty, markings and segregation  
requirements of the end-use application.  
The insulation concept table on next page shows some  
possible installation configurations, compliance with  
which causes the output circuit of the dc-dc converter to be  
an SELV circuit according to IEC/EN 60950 up to a  
configured output voltage (sum of nominal voltages if in  
series or +/– configuration) of 48 V.  
Connection to the system shall be made via a printed circuit board  
according to: Mechanical Data.  
The units should be connected to a secondary circuit.  
Check for hazardous voltages before altering any connections.  
Do not open the module.  
However, it is the sole responsibility of the installer to  
ensure the compliance with the relevant and applicable  
safety regulations. More information is given in: Technical  
Information: Safety.  
Ensure that a unit failure (e.g., by an internal short-circuit) does  
not result in a hazardous condition. See also: Safety of operator  
accessible output circuit.  
Standards and Approvals  
Table 11: Pin allocation for standard industrial pinout and  
option Z  
All dc-dc converters are UL recognized according to UL  
1950, UL recognized for Canada to CAN/CSA C22.2 No.  
950-95 and LGA approved to IEC/EN 60950 standards.  
Pin  
2
Single output units  
Dual output units  
The units have been evaluated for:  
• Building in  
Vi–  
Vi–  
n.c.  
-
Vi–  
Vi–  
-
3
• Basic insulation input to output, based on their  
maximum input voltage  
• The use in a pollution degree 2 environment  
• Connecting the input to a secondary circuit which is  
subject to a maximum transient rating of 1500 V for  
20IMX4 and 40IMX4, 2000 V for 70IMX4 types.  
10  
11  
14  
16  
22  
23  
Vo–  
Vo+  
Go  
Vi+  
Vi+  
Vo+  
Vo–  
Vi+  
Vi+  
The dc-dc converters are subject to manufacturing  
surveillance in accordance with the above mentioned UL,  
CSA, EN and ISO 9001 standards.  
10013  
Cleaning Agents  
24  
13  
In order to avoid possible damage, any penetration of  
cleaning fluids has to be prevented, since the power  
supplies are not hermetically sealed.  
Bottom view  
12  
1
Fig. 20  
Pin numbering  
Protection Degree  
Table 12: Pin allocation for option K  
The protection degree of the dc-dc converters is IP 30.  
Pin  
1
Single output units  
Dual output units  
Isolation  
Vi+  
n.c.  
-
Vi+  
-
The electric strength test is performed as factory test in  
accordance with IEC/EN 60950 and UL 1950 and should  
not be repeated in the field. Power-One will not honor any  
guarantee claims resulting from electric strength field tests.  
2
10  
11  
12  
13  
15  
24  
Go  
Go  
-
-
Table 14: Electric strength test voltages  
Vo–  
Vo+  
-
Characteristic  
Input - Output  
20/40IMX4  
Unit  
Vo–  
Vo+  
Vi–  
70IMX4  
1.5  
Electric strength  
test voltage 1 s  
1.2  
1.5  
kVrms  
kV DC  
nF  
Vi–  
2.0  
Input Fuse  
Coupling  
~1.1  
~1.1  
capacitance  
To prevent excessive current flowing through the input supply line  
in case of a short-circuit across the converter input an external fuse  
should be installed in a non earthed input supply line. We  
recommend a fast acting fuse F1A for 20IMX4, F0.5A for 40IMX4  
and F0.315A for 70IMX4 types.  
Insulation resist.  
at 500 V DC  
>100  
>100  
MΩ  
Partial discharge  
extinctionvoltage  
Consult factory  
kV  
REV. AUG 05, 2004  
Page 11 of 12  
www.power-one.com  
IMX4 DC-DC Series Data Sheet  
4-Watt DC-DC Converters  
Table 15: Insulation concept leading to an SELV output circuit  
Conditions Front end  
DC-DC converter  
Result  
Supply  
voltage  
Minimum required grade  
of isolation, to be provided DC output status of the front end  
by the AC-DC front end,  
including mains supplied  
battery charger  
Maximum Minimum required safety  
Measures to achieve the  
specified safety status of the  
output circuit  
Safety status of  
the dc-dc  
converter output  
circuit  
voltage  
output circuit  
from the  
front end1  
Mains  
-250 V AC  
Basic  
<60V  
Earthed SELV circuit2  
ELV circuit  
Operational insulation, pro-  
vided by the dc-dc converter  
SELV circuit  
Input fuse3 output suppressor  
diodes4, and earthed  
output circuit2  
Earthed SELV  
circuit  
>60V  
<60V  
>60V  
Hazardous voltage  
secondary circuit  
Double or reinforced  
SELV circuit  
Operational insulation, pro-  
vided by the dc-dc converter  
SELV circuit  
TNV-2 circuit  
Basic insulation, based on the  
maximum input voltage, pro-  
vided by the dc-dc converter  
Double or reinforced insu-  
lated unearthed hazardous  
voltage secondary circuit5  
1 The front end output voltage should match the specified input voltage range of the dc-dc converter.  
2 The earth connection has to be provided by the installer according to the relevant safety standard, e.g.IEC/EN 60950.  
3 The installer shall provide an approved fuse (type with the lowest rating suitable for the application) in a non-earthed input line directly at  
the input of the dc-dc converter (see fig.: Schematic safety concept). For ULs purpose, the fuse needs to be UL-listed. See also: Input  
Fuse.  
4 Each suppressor diode should be dimensioned in such a way, that in the case of an insulation fault the diode is able to limit the output  
voltage to SELV (<60 V) until the input fuse blows (see fig.: Schematic safety concept).  
5 Has to be insulated from earth by double or reinforced insulation according to the relevant safety standard, based on the maximum output  
voltage from the front end.  
10004  
Fuse  
+
~
Mains  
Suppressor  
diode  
AC-DC  
front  
DC-DC  
con-  
Battery  
SELV  
end  
verter  
~
Earth  
connection  
Earth  
connection  
Fig. 21  
Schematic safety concept. Use fuse, suppressor diode  
and earth connection as per table: Safety concept  
leading to an SELV output circuit.  
Description of Options  
Table 16: Survey of options  
Option  
Function of option  
Characteristic  
–8  
K
Extended operational ambient temperature range  
Alternative pinout  
TA = –40 to 85°C  
Not available for all types  
Not available for all types  
Z
Open frame  
Option K  
Option -8  
Alternative Pinout.  
Extension of the temperature range from standard  
This option defines an alternative pinout, i.e. compatible  
with IPS 3 series.  
(–40 to 71°C) to (–40 to 85°C). The modules will provide full  
output power with free air convection cooling.  
REV. AUG 05, 2004  
Page 12 of 12  
www.power-one.com  

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