40IMX4-1212-8G [BEL]

DC-DC Regulated Power Supply Module, 2 Output, 4.1W, Hybrid, 8.5 MM, DIP-24;
40IMX4-1212-8G
型号: 40IMX4-1212-8G
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 2 Output, 4.1W, Hybrid, 8.5 MM, DIP-24

输出元件
文件: 总19页 (文件大小:541K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Features  
• RoHS lead-free-solder and lead-solder-exempted  
products are available.  
• Wide input voltage ranges up to 150 VDC  
• 1 or 2 isolated outputs up to 48 V  
• 1500 to 3000 VAC I/O voltage withstand test  
• Emissions EN 55022 level A  
• Immunity to IEC/EN 61000-4-2,-3,-4,-5, and -6  
• High efficiency (typ. 86%)  
10.5  
0.42"  
40.6  
1.6"  
51  
2.0"  
• Input undervoltage lockout  
• Shutdown input, adjustable output voltages  
• Flex power: Flexible load distribution on outputs  
• Outputs no-load, overload, and short-circuit proof  
• Operating ambient temperature –40 to 85 °C  
• Thermal protection  
• 2" x 1.6" case with 10.5 mm profile  
• Supplementary insulation: 20/40IMX15 models  
• Double or reinforced insulation: 110IMY15 models  
Safety-approved to IEC 60950-1 and UL/CSA 60950-1  
2nd Edition  
1
Description  
1 110IMY15  
models  
The IMX15, IMS15, and IMY15 Series of board mountable  
15 Watt DC-DC converters have been designed according to  
the latest industry requirements and standards. The  
converters are particularly suitable for use in mobile or  
stationary applications in transport, railways, industry, or  
telecommunication, where variable input voltages or high  
transient voltages are prevalent.  
provide SELV outputs, even if the bus voltage at the converter  
input exceeds the SELV-limit of 60 VDC. The 110IMY15  
models provide double insulation and are CE marked. They  
may be connected to a rectified 110 VAC source without any  
further isolation barrier.  
Covering a total input voltage range from 8.4 up to 150 V with  
different models, the converters are available with single and  
electrically-isolated double outputs from 3.3 up to 48 V,  
externally adjustable, with flexible load distribution on double-  
output models. A shutdown input allows for remote on/off.  
The circuitry is comprised of integrated planar magnetics. All  
components are automatically assembled and solidly soldered  
onto a single PCB without any wire connection. Magnetic  
feedback ensures maximum reliability and repeatability in the  
control loop over all operating conditions. Careful con-  
sideration of possible thermal stress ensures the absence of  
hot spots providing long life in environments, where  
temperature cycles are frequent. The thermal design allows  
operation at full load up to an ambient temperature of 71 °C in  
free air without using any potting material. For extremely high  
vibration environments the case has holes for screw mounting.  
Features include efficient input and output filtering and  
consistently high efficiency over the entire input voltage range,  
high reliability, and excellent dynamic response to load and  
line changes.  
The converters have been approved by CSA. 20IMS/20IMX15  
and 40IMS/40IMX15 models provide supplementary in-  
sulation. Connected to a secondary circuit, these models  
Table of Contents  
Page  
Page  
Electromagnetic Compatibility (EMC) .................................14  
Immunity to Environmental Conditions...............................16  
Mechanical Data ..................................................................17  
Safety and Installation Instructions .....................................18  
Description of Options ........................................................19  
Accessories.........................................................................19  
Description ............................................................................ 1  
Model Selection ..................................................................... 2  
Functional Description .......................................................... 4  
Electrical Input Data ..............................................................5  
Electrical Output Data ............................................................8  
Auxiliary Functions ...............................................................13  
Copyright © 2015, Bel Power Solutions Inc. All rights reserved.  
MELCHER  
The Power Partners.  
BCD20008-G Rev AD, 10-Aug-2015  
Page 1 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Model Selection  
Table 1: Model Selection  
Output 1  
Output 2  
Output  
power  
Po nom [W]  
Input voltage  
Vi min to Vi max  
[VDC]  
Efficiency  
Model  
Options 2  
1
1
6
6
Vonom  
Io nom  
Vonom  
Io nom  
ηmin  
η typ  
[VDC]  
[A]  
[VDC]  
[A]  
[%]  
[%]  
3.3  
3.3  
3.3  
3.3  
4.5  
4.0  
4.5  
4.5  
-
-
-
-
-
-
-
-
14.9  
13.2  
14.9  
14.9  
8.4 to 36 5  
16.8 to 75 3  
16.8 to 75 3  
50 to 150 4  
80  
78  
81  
78  
82  
80  
83  
79  
20IMX15-03-8RG SR  
40IMX15-03-8R  
40IMX15-03-8RG SR  
110IMY15-03-8RG SR  
-9, i, Z, -G  
i, Z  
-9, i, Z, -G  
i, Z, -G  
5.1  
5.1  
5.1  
3.5  
3.5  
3.5  
-
-
-
-
-
-
17.5  
17.5  
17.5  
8.4 to 36 5  
16.8 to 75 3  
50 to 150 4  
83  
85  
79.5  
86  
87  
82  
20IMX15-05-8RG SR  
40IMX15-05-8RG SR  
110IMY15-05-8RG SR  
i, Z, -G  
i, Z, -G  
i, Z, -G  
5.1  
5.1  
5.1  
5.1  
5.1  
2.3  
2.7  
2.5  
2.7  
2.5  
-
-
-
-
-
-
-
-
-
-
11.7  
13.8  
12.8  
13.8  
12.8  
8.4 to 36 5  
14 to 36  
82  
81.5  
81.5  
82  
84  
84  
83  
83  
81  
20IMX15-05-8R  
24IMS15-05-9R  
40IMX15-05-8R  
48IMS15-05-9R  
110IMY15-05-8R  
-9, i, Z  
i, Z  
-9, i, Z  
i, Z  
16.8 to 75 3  
36 to 75  
50 to 150 4  
78  
i, Z  
5.1  
5.1  
5.1  
5.1  
5.1  
1.35  
1.6  
1.5  
1.6  
1.5  
3.3  
3.3  
3.3  
3.3  
3.3  
1.35  
1.6  
1.5  
1.6  
1.5  
11.3  
13.5  
12.6  
13.5  
12.6  
8.4 to 36 5  
14 to 36  
82  
81  
82  
79  
79  
84  
83  
84  
82  
82  
20IMX15-0503-8R  
24IMS15-0503-9R  
40IMX15-0503-8R  
48IMS15-0503-9R  
110IMY15-0503-8R  
-9, i, Z, G  
i, Z  
-9, i, Z, G  
i, Z  
16.8 to 75 3  
36 to 75  
50 to 150 4  
i, Z, G  
5
5
5
5
5
1.3  
1.4  
1.4  
1.4  
1.4  
5
5
5
5
5
1.3  
1.4  
1.4  
1.4  
1.4  
13.0  
14.0  
14.0  
14.0  
14.0  
8.4 to 36 5  
14 to 36  
82  
81  
81  
81  
80  
85  
84  
84  
83  
82  
20IMX15-05-05-8  
24IMS15-05-05-9  
40IMX15-05-05-8  
48IMS15-05-05-9  
110IMY15-05-05-8  
-9, i, R, Z, G  
i, Z  
-9, i, R, Z, G  
i, Z  
16.8 to 75 3  
36 to 75  
50 to 150 4  
i, Z, G  
12  
12  
12  
12  
12  
0.65  
0.7  
0.7  
0.7  
0.7  
12  
12  
12  
12  
12  
0.65  
0.7  
0.7  
0.7  
0.7  
15.6  
16.8  
16.8  
16.8  
16.8  
8.4 to 36 5  
14 to 36  
83  
83  
84  
82  
82  
86  
86  
87  
86  
85  
20IMX15-12-12-8  
24IMS15-12-12-9  
40IMX15-12-12-8  
48IMS15-12-12-9  
110IMY15-12-12-8  
-9, i, Z, G  
i, Z  
-9, i, R, Z, G  
i, Z  
16.8 to 75 3  
36 to 75  
50 to 150 4  
i, Z, G  
15  
15  
15  
15  
15  
0.5  
15  
15  
15  
15  
15  
0.5  
15.0  
16.8  
16.8  
16.8  
16.8  
8.4 to 36 5  
14 to 36  
85  
83  
83  
84  
82  
88  
86  
86  
86  
85  
20IMX15-15-15-8  
24IMS15-15-15-9  
40IMX15-15-15-8  
48IMS15-15-15-9  
110IMY15-15-15-8  
-9, i, R, Z, G  
i, Z  
-9, i, R, Z, G  
i, Z  
0.56  
0.56  
0.56  
0.56  
0.56  
0.56  
0.56  
0.56  
16.8 to 75 3  
36 to 75  
50 to 150 4  
i, Z, G  
24  
24  
24  
24  
24  
0.32  
0.35  
0.35  
0.35  
0.35  
24  
24  
24  
24  
24  
0.32  
0.35  
0.35  
0.35  
0.35  
15.4  
16.8  
16.8  
16.8  
16.8  
8.4 to 36 5  
14 to 36  
83  
84  
84  
83  
82  
86  
87  
86  
86  
85  
20IMX15-24-24-8  
24IMS15-24-24-9  
40IMX15-24-24-8  
48IMS15-24-24-9  
110IMY15-24-24-8  
-9, i, R, Z, G  
i, Z  
-9, i, R, Z, G  
i, Z  
16.8 to 75 3  
36 to 75  
50 to 150 4  
i, Z, G  
1
Flexible load distribution on dual and double outputs possible; up to 75% of the total output power Po nom on one of the 2 outputs.  
IMX/IMY15-0503 models have reduced load distribution flexibility; 1.8 A max. on one of the 2 outputs. The other output should not  
exceed the difference to the total output power Po nom  
See Description of Options.  
Short-time operation down to Vi = 14.4 V possible (Po reduced to approx. 85% of Po nom  
Short-time operation down to Vi = 43.2 V possible (Po reduced to approx. 85% of Po nom) and up to 154 V  
Initial start-up at 9 V, main output voltage regulation down to 8.4 V  
.
2
3
)
4
5
6
Efficiency at TA = 25 °C, Vi nom, Io nom  
.
SR  
Models with synchronos rectifier. For the RoHS version of such models, add -G !  
Preferred for new designs  
NFND Not for new designs.  
Replace 24IMS15 models by 20IMX15 and 48IMS15 by 40IMX15;  
Replace 20IMX15-05, 40IMX15-05, and 110IMY15-05 by models with synchronos rectifierSR  
For new designs, chose always the RoHS version !  
;
MELCHER  
The Power Partners.  
BCD20008-G Rev AD, 10-Aug-2015  
Page 2 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
RoHS-Compliant Models  
The type designation of RoHS-compliant models (compliant for the restriction of all six substances) for the IMX/IMY15 Series  
ends with "G".  
However, in single-output models with 3.3 V or 5.1 V output an extra hyphen (-) is added after the existing "G", which already  
signifies a synchronos rectifierSR. This is an exception to our normal nomenclature to identify this type of product, since G is  
already used to designate products for higher output current fitted with a synchronous rectifier. Some examples  
– 20IMX15-05-8R-G means a standard version with RoHS compliance for all six substances.  
– 20IMX15-05-8RG means a synchronos rectifierSR version which is not RoHS-compliant.  
– 20IMX15-05-8RG-G means a synchronos rectifierSR version and with RoHS compliance for all six substances.  
– 20IMX15-05-05-8RG means a double-output model with RoHS compliance for all six substances  
– 110IMY15-24-24-8RG means a double-output model with RoHS compliance for all six substances.  
Part Number Description  
40 IMX15 -05 - 05 -8 R G i Z -G  
xxix  
Input voltage range Vi  
8.4 to 36 V ......................................................20  
14 to 36 V .......................................................24  
16.8 to 75 V ....................................................40  
36 to 75 V .......................................................48  
50 to 150 V ................................................... 110  
Series  
IMX15, IMS15, IMY15  
Output voltage of output 1 ............................03, 05, 12, 15, 24  
Hyphen designating double-output models with two  
electrically isolated outputs ..............................-  
1
Output voltage of output 2 ............................03, 05, 12, 15, 24  
Operating ambient temperature range TA  
6
2
406 to 85 °C ................................................. -8  
40 to 71°C ................................................... -9  
Options and features:  
3
4
5
R input and magnetic feedback...................... R  
Synchronous rectification ............................... G  
Inhibit................................................................. i  
Open frame ......................................................Z  
RoHS-compliant for all 6 substances ..... G or -G  
1
Not applicable to -0503 models. They have a common ground.  
IMS15 models are not recommended for new designs.  
Standard for single-output and -0503- models, options for other models (but not for new designs)  
Option i replaces the standard shutdown function; see Description of Options.  
RoHS models with synchronos rectifier end as an exception with -G.  
Only –25 °C for older -8RGSR models (Rev. <BA); see table 7a.  
2
3
4
5
6
Note: The sequence of options must follow the order above !  
Examples: 20IMX15-05-05-8: DC-DC converter, input voltage 9 to 36 V, 2 galvanically isolated outputs each providing  
5 V, 1.3 A.  
110IMY15-0503-8R: DC-DC converter, input voltage 50 to 150 V, 2 outputs with common return providing +5.1 V,  
1.5 A and +3.3 V, 1.5 A. Converter fitted with magnetic feedback for tight output voltage regulation.  
Product Marking  
The converters without option Z are marked with basic type designation, input and output voltages and currents, applicable  
safety approval and recognition marks, patent nos., company logo, date code, and serial number.  
MELCHER  
The Power Partners.  
BCD20008-G Rev AD, 10-Aug-2015  
Page 3 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
03089a  
Functional Description  
Vi+  
1
13  
Vo1+  
The IMX15/IMS15/IMY15 Series of DC-DC converters are  
magnetic feedback-controlled flyback converters using  
current mode PWM (Pulse Width Modulation). The -05- and  
-0503-output voltage models, as well as all double-output  
models fitted with option R, exhibit an active magnetic  
feedback loop via a pulse transformer, resulting in very tight  
regulation of the output voltage (see the block diagrams). The  
output voltages of these models can be adjusted via the  
R-input. The R-input is referenced to the secondary side and  
allows for programming the output voltages in the range of  
approximately 80 to 105% of Vo nom, using either an external  
resistor or an external voltage source.  
4
3
SD  
15  
11  
Go  
PWM  
Vo2+  
n.c.  
Vi–  
2
12  
17  
Go  
2 x 2200 pF  
Several single-output models with 3.3 or 5.1 V output exhibit a  
synchronos rectifier to improve the efficiency.  
R
The voltage regulation on the double-output models without  
option R is achieved with a passive transformer feedback  
from the main transformer (see fig. 3). The output voltages can  
be adjusted via the Trim input. The Trim input is referenced to  
the primary side and allows for programming the output  
voltage in the range 100 to 105% of Vo nom via an external  
resistor or within 75 to 105% using an external voltage source.  
The load regulation output characteristic allows for paralleling  
of one or more double-output models with equal output  
voltage.  
Fig. 2  
Block diagram of -0503-models  
03090a  
Vi+  
1
11  
Vo1+  
Current limitation is provided by the primary circuit, thus  
limiting the total output power of double-output models. The  
shutdown input allows remote converter on/off.  
4
3
SD  
12  
13  
Vo1–  
Vo2+  
PWM  
Trim  
Overtemperature protection will disable the converter under  
excessive overload conditions with automatic restart.  
Vi–  
2
15  
17  
Vo2–  
n.c.  
03039  
2 x 2200 pF  
1
4
13  
15  
Vi+  
SD  
Vo+  
Vo–  
Fig. 3  
Block diagram of double-output models  
PWM  
2 x 2200 pF  
1500 V  
2
Vi–  
R
17  
Fig. 1  
Block diagram of single-output models  
MELCHER  
The Power Partners.  
BCD20008-G Rev AD, 10-Aug-2015  
Page 4 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Electrical Input Data  
General conditions:  
– TA = 25 °C, unless TC is specified.  
– Shut-down pin left open-circuit.  
– Trim or R input left open-circuit.  
Table 2a: Input data of IMX15 and IMY15 models  
Input  
20IMX  
40IMX  
110IMY  
Unit  
Characteristics  
Conditions  
min  
typ max min  
typ max min typ max  
Vi  
Input voltage range1  
TA min TA max  
Io = 0 – Io nom  
9 5, 7  
36 16.85, 6  
75 50 5  
150 8  
V
Vi nom  
Vi sur  
tstartup  
Nominal input voltage  
20  
40  
110  
0.5  
Repetitive surge voltage  
Abs. max input (3 s)  
40  
100  
0.5  
0.1  
168  
0.8  
0.1  
Converter  
start-up time 2  
Switch on  
SD high  
Worst case condition at  
Vi min, Io = Io nom  
0.25 0.5  
0.25  
s
0.1  
trise  
Rise time2  
Vi nom, resistive load  
Io nom, capac. load  
Io = 0, Vi min Vi max  
Io = 0 – Io nom  
5
5
5
ms  
10  
20  
65  
30  
8
10  
20  
45  
30  
9
10  
20  
15  
20  
10  
Ii o  
No-load input current  
Reflected ripple current  
Inrush peak current 3  
Input capacitance  
mA  
mApp  
A
Iirr  
Iinr p  
Ci  
Vi = Vi nom  
for surge calculation  
Converter disabled  
Converter operating  
1.5  
0.75  
0.35  
µF  
––  
VSD  
Shut-down voltage  
–10 to 0.7  
–10 to 0.7  
–10 to 0.7  
open or 2 – 20  
approx. 10  
1
V
open or 2 – 20  
approx. 10  
open or 2 – 20  
approx. 10  
––  
RSD  
Shut-down input resistance  
kΩ  
––  
ISD  
Input current, when  
disabled  
Vi min Vi max  
SD connected to Vi–  
10  
3
mA  
fs  
Switching frequency  
Vi min Vi max  
Io = 0 – Io nom  
,
approx. 300  
A
approx. 300  
A
approx. 300  
A
kHz  
Vi RFI  
Input RFI level conducted  
EN 550224  
1
If Vo is set above Vo nom by use of the R or Trim input, Vi min will be proportionately increased.  
Measured with resistive and max. admissible capacitive load. Valid for models with rev. AI or greater.  
Source impedance according to ETS 300132-2, version 4.3.  
Measured with a ceramic capacitor Ci directly across input; output lead length 0.1 m, leads twisted. Double-output models with both  
outputs in parallel. Ci is specified in table 11.  
2
3
4
5
6
7
8
Input undervoltage lockout at typ. 80% of Vi min  
.
Short time operation down to Vi min >14.4 V possible. Po reduced to approx. 85% of Po nom  
Initial start-up at Vi = 9 V, main output voltage regulation down to 8.4 V  
Short time operation up to 154 V possible for 2 s.  
.
MELCHER  
The Power Partners.  
BCD20008-G Rev AD, 10-Aug-2015  
Page 5 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Table 2b: Input Data of IMS15 models; general conditions as in table 2a  
Input  
24IMS  
typ  
48IMS  
typ  
Unit  
Characteristics  
Conditions  
min  
max  
min  
max  
Vi  
Input voltage range1  
TA min TA max  
Io = 0 – Io nom  
14  
36  
36  
75  
V
Vi nom  
Vi sur  
tstartup  
Nominal input voltage  
24  
48  
Repetitive surge voltage  
Abs. max input (3 s)  
50  
0.5  
0.1  
100  
0.5  
0.1  
Converter  
start-up time 2  
Switch on  
SD high  
Worst case condition at  
Vi min, Io = Io nom  
0.25  
0.25  
s
trise  
Rise time2  
Vi nom, resistive load  
o nom, capac. load  
5
5
ms  
I
10  
20  
30  
20  
40  
10  
10  
30  
20  
20  
Ii o  
Iirr  
No-load input current  
Reflected ripple current  
Inrush peak current 3  
Input capacitance  
Io = 0, Vi min Vi max  
Io = 0 – Io nom  
mA  
mApp  
A
Iinr p  
Vi = Vi nom  
5
3
4.5  
Ci  
for surge calculation  
Converter disabled  
Converter operating  
4
2
µF  
––  
VSD  
Shut-down voltage  
–10 to 0.7  
open or 2 – 20  
approx. 10  
1.2  
–10 to 0.7  
open or 2 – 20  
approx. 10  
1.2  
V
––  
RSD  
Shut-down input resistance  
kΩ  
––  
ISD  
Input current, when  
disabled  
Vi min Vi max  
SD connected to Vi–  
3
mA  
fs  
Switching frequency  
Vi min Vi max  
Io = 0 – Io nom  
,
approx. 300  
A
approx. 300  
A
kHz  
Vi RFI  
Input RFI level conducted  
EN 550224  
1
If Vo is set above Vo nom by use of the R or Trim input, Vi min will be proportionately increased.  
Measured with resistive and max. admissible capacitive load.  
Source impedance according to ETS 300132-2, version 4.3.  
Measured with a ceramic capacitor Ci directly across input; output lead length 0.1 m, leads twisted. Double-output models with both  
outputs in parallel. Ci is specified in table 11.  
2
3
4
5
Input undervoltage lockout at typ. 80% of Vi min  
.
MELCHER  
The Power Partners.  
BCD20008-G Rev AD, 10-Aug-2015  
Page 6 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Inrush Current  
Table 4: Recommended external fuses  
The inrush current has been made as low as possible by  
choosing a very small input capacitance. A series resistor may  
be installed in the input line to further reduce this current.  
Model  
Fuse type  
F 4.0 A  
20IMX15  
24IMS15  
F 3.15 A  
F 2.0 A  
40IMX15, 48IMS15  
110IMY15  
A
04022b  
F 1.0 A  
4
3
2
Input Transient Voltage Protection  
A built-in suppressor diode provides effective protection  
against input transients, which typically occur in many  
installations.  
1
t
100 µs  
0
20  
60  
80  
40  
Table 5: Built-in transient voltage suppressor  
Type  
Breakdown  
voltage  
Peak power  
at 1 ms  
Peak pulse  
current  
Fig. 4  
VBr nom [V]  
Pp [W]  
Ipp [A]  
Typical inrush current at Vi nom, Po nom versus time  
(40IMX15). Source impedance according to  
20IMX15  
24IMS15  
40IMX15  
48IMS15  
110IMY15  
40  
1500  
600  
22  
7.7  
9.7  
4.1  
0.5  
53  
ETS 300132-2 at Vi nom  
.
100  
1500  
600  
100  
Vo  
trise  
04008b  
Vo nom  
168  
600  
For very high energy transients as for example to achieve  
compliance to IEC/EN 61000-4-5 or ETR 283 (see table  
Electromagnetic Immunity), an external inductor and a  
capacitor are required, see Fig. 6. The components should  
have similar characteristics as listed in table 6.  
t
tstartup  
Fig. 5  
Converter start-up and rise time  
04036a  
L
Vi+  
Input Undervoltage Lockout  
+
A special feature of these converters is the accurate  
undervoltage lockout protection, which protects against large  
currents caused by operation at low voltages. This ensures  
easier start-up in distributed power systems.  
C
D
Vi–  
Tab. 3: Turn on and turn off voltage  
Fig. 6  
Example for external circuitry to achieve better transient  
immunity. The diode D is only necessary for 20IMX15  
models.  
Model  
Turn on  
min  
Turn off  
min  
Unit  
max  
8
max  
7.5  
13  
20IMX15  
24IMS15  
40IMX15  
48IMS15  
110IMY15  
7.5  
12.5  
12.5  
31.5  
40  
7
V
13.5  
13.5  
32.5  
42.5  
12  
12  
31  
38  
Table 6:  
Components for external circuitry for IEC/EN 61000-4-5,  
level 3, or ETR 283 (19Pfl1) compliance.  
13  
32  
Model  
Inductor (L)  
68 µH, 2.7 A  
150 µH, 1.3 A  
220 µH, 1.3 A  
150 µH, 1 A  
Capacitor (C)  
330 µF, 63 V  
Diode (D)  
40.5  
20IMX15  
24IMS15  
40IMX15  
48IMS15  
110IMY15  
1.5 k E47A  
150 µF, 63 V  
-
-
-
-
Fuse and Reverse Polarity Protection  
2 x 100 µF, 100 V  
100 µF, 100 V  
2 x 100 µF, 200 V  
The built-in suppressor diode also provides for reverse  
polarity protection at the input by conducting current in the  
reverse direction. An external fuse is required to limit this  
current.  
330 µH, 0.4 A  
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Electrical Output Data  
We recommend connecting an external 1 µF ceramic capacitor across the output pins.  
General conditions:  
– TA = 25°C, unless TC is specified  
– Shutdown pin and Trim or R pin left open-circuit (not connected)  
Table 7a: Output data for single-output models -03-8RG 1 and 05-8RG 1  
Output  
3.3 V  
typ  
5.1 V  
typ  
Unit  
Characteristics  
Conditions  
min  
max  
min  
max  
Vo  
Output voltage  
Vi nom  
Io = 0.5 Io nom  
3.25  
3.35  
5.05  
5.15  
V
A
Io nom  
Output current  
20IMX Vi min to Vi max  
4.5  
4.5  
6.0  
3.5  
3.5  
4.6  
40IMX/110IMY  
Io L  
Vo  
Vo  
Current limit2  
Vi nom, TC = 25 °C  
Vo 93% Vo nom  
Line/load regulation  
Output voltage noise  
Vi min to Vi max  
(0.1 to 1) Io nom  
,
±0.5  
±0.5  
%
4
5
Vi min to Vi max  
Io = Io nom  
100  
60  
100  
60  
mVpp  
Vo L  
Co ext  
Vo d  
to d  
Output overvoltagelimit. 3  
Admissible capacitive load  
115  
0
130  
4000  
115  
0
130  
4000  
%
µF  
mV  
ms  
Dynamic  
load  
Voltage deviat. Vi nom  
±250  
±250  
1
I
o nom /  
2
Io nom  
Recovery time  
1
1
regulation  
IEC/EN 61204  
αVo  
Temperature coefficient  
Vi min to Vi max  
±0.02  
±0.02  
%/K  
Vo/TC  
(0.1 to 1) Io nom  
1
SR Models -8RG (synchr. rectifier) have a minimum case and operating temperature of –25 °C. If the revision is BA (or later), it is –40°C.  
The current limit is primary side controlled. In the event of a sustained overload condition the thermal protection may cause the  
converter to shut down (restart after cooling down).  
The overvoltage protection is via a primary side second regulation loop. It is not tracking with R control.  
BW = 20 MHz  
2
3
4
5
Measured with a probe according to EN 61204  
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Table 7b: Output data for -05-8R and -0503-8R models; general conditions as in table 7a  
Output  
5.1 V  
typ  
5.1/3.3 V  
typ  
Unit  
Characteristics  
Conditions  
min  
max  
min  
max  
Vo,Vo1 Output voltage  
Vo2  
Vi nom  
Io = 0.5 Io nom  
5.05  
5.15  
5.0  
3.13  
5.12  
3.46  
V
A
Io nom Output current 1  
20IMX Vi min Vi max  
2.3  
2.7  
2.5  
2 × 1.35  
2 × 1.6  
2 × 1.5  
1.6 4  
2.0 4  
1.8 4  
24IMS/48IMS  
40IMX/110IMY  
IoL,Io1L Current limit2 20IMX  
Vi nom  
3.2  
2.7  
Io2L  
Vo1 93% Vo nom  
3.8  
IoL,Io1L  
Io2L  
24IMS/48IMS  
3.5  
3.6  
3.0  
3.8  
IoL/Io1L  
Io2L  
40IMX/110IMY  
2.9  
4.0  
Vo  
Line/load regulation  
5.1 V Vi min Vi max  
,
±0.5  
%
(0.1 – 1) Io nom  
5.1 V  
3.3 V  
+3, –5  
±4.5  
80  
5
6
Vo1/2  
Output voltage noise  
Vi min Vi max  
Io = Io nom  
70  
mVpp  
40  
40  
Vo L  
Output overvoltagelimit 7  
115  
0
130  
4000  
±250  
1
115  
0
130  
4000 3  
±150  
1
%
µF  
Co ext Admissible capacitive load  
Vo d  
to d  
Dynamic  
load  
Voltage deviat. Vi nom  
Io nom 1/  
mV  
ms  
2
Io nom  
Recovery time  
regulation  
IEC/EN 61204  
αVo  
Temperature coefficient  
Vi min Vi max  
±0.02  
±0.02  
%/K  
Vo/TC  
(0.1 – 1) Io nom  
1
Flexible load distribution: Io max for one of the 2 outputs; however the total load should not exceed Po nom specified in the table Model  
Selection.  
2
3
4
5
6
7
The current limit is primary-side controlled.  
For -0503-models: total capacitive load of both outputs.  
For -0503-models: Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom  
BW = 20 MHz  
Measured with a probe according to EN 61204  
The overvoltage protection is via a primary side second regulation loop. It is not tracking with R control.  
.
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able 7c: Output data for double-output models; general conditions as in table 7a  
Output  
2 × 5 V  
2 × 12 V  
2 × 15 V  
2 × 24 V  
Unit  
Characteristics  
Conditions  
24IMS/48IMS Vi nom  
min typ max min typ max min typ max min typ max  
Vo1  
Vo2  
Io nom  
IoL  
Output 1  
4.95  
4.95  
4.94  
4.94  
5.05 11.88  
5.05 11.90  
5.06 11.84  
5.06 11.88  
12.12 14.85  
12.10 14.88  
12.16 14.80  
12.12 14.85  
15.15 23.70  
15.12 23.80  
15.20 23.64  
15.15 23.75  
24.30  
24.20  
24.36  
24.25  
V
Io = 0.5 Io nom  
other models  
24IMS/48IMS  
other models  
Output 2  
Output current 1  
Current limit2, 4  
20IMX Vi min Vi max  
other models  
20IMX Vi nom  
2 × 1.3  
2 × 1.4  
3.0  
2 × 0.65  
2 × 0.50  
2 × 0.32  
A
2 × 0.70  
1.6  
2 × 0.56  
1.3  
2 × 0.35  
0.85  
0.95  
0.90  
±1  
Vo1 93% Vo nom  
24IMS/48IMS  
3.5  
1.9  
1.6  
40IMX/110IMY  
3.2  
1.7  
1.4  
Vo1  
Vo2  
Vo1/2  
Line/load regulation output 1 Vi min Vi max, Io nom  
±1  
±1  
±1  
%
output 2 Vi nom, (0.1 – 1) Io nom  
±3  
±3  
±3  
±3  
5
Output voltage noise  
Vi min Vi max  
Io = Io nom  
80  
120  
150  
70  
240 mVpp  
120  
6
40  
60  
Vo L  
Co ext  
Vo d  
to d  
Output overvoltage limit7  
Admissible capacitive load 3  
Min. load 1%  
115  
0
130 115  
130 115  
130 115  
130  
180  
%
4000  
1
0
680  
1
0
470  
0
µF  
mV  
ms  
Dynamic  
load  
regulation  
Voltage deviat. Vi nom  
Io nom 1/  
±250  
±300  
±300  
±600  
2
Io nom  
Recovery time  
1
1
αVo  
Temperature coefficient  
Vi min Vi max  
±0.02  
±0.02  
±0.02  
±0.02 %/K  
Vo/TC  
(0.1 – 1) Io nom  
1
Flexible load distribution: Each output of double-output models is capable of delivering 75% of the total output power; however the  
total load should not exceed Po nom specified in the table Model Selection.  
The current limit is primary-side controlled.  
2
3
4
5
6
7
Measured with both outputs connected in parallel.  
Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom  
BW = 20 MHz  
.
Measured with a probe according to EN 61204  
The overvoltage protection is via a primary side second regulation loop, not tracking with Trim or R control.  
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Thermal Considerations  
Short Circuit Behaviour  
If a converter, mounted on a PCB, is located in free, quasi-  
stationary air (convection cooling) at the indicated maximum  
ambient temperature TA max (see table Temperature  
specifications) and is operated at its nominal input voltage and  
output power, the case temperature measured at the  
measuring point of case temperature TC (see Mechanical  
Data) will approach the indicated value TC max after the warm-  
up phase. However, the relationship between TA and TC  
depends heavily on the conditions of operation and integration  
into a system. The thermal conditions are influenced by input  
voltage, output current, airflow, temperature of surrounding  
components and surfaces, and the properties of the printed  
circuit board. TA max is therefore only an indicative value.  
The current limit characteristic shuts down the converter,  
whenever a short circuit is applied to its output. It acts self-  
protecting, and automatically recovers after removal of the  
overload condition (hiccup mode).  
Parallel and Series Connection  
The outputs of one or several single- or double-output models  
Vo [%]  
overload condition  
100  
switch-off  
05041c  
70  
Caution: The case temperature TC measured at the measuring  
point of case temperature TC (see Mechanical Data) may under no  
circumstances exceed the specified maximum value. The installer  
must ensure that under all operating conditions TC remains within  
the limits stated in the table Temperature specifications.  
t
0
0.3 s  
Fig. 8  
Po/Po max  
Overload switch-off (hiccup mode); typical values  
JM017  
1.0  
0.8  
can be connected in series without any precautions, taking  
into consideration that the highest output voltage should  
remain below 42 V to ensure that the output remains SELV.  
0.5 m/s  
= 100 LFM  
0.6  
Both outputs of the same converter with equal voltage (e.g. 5 V  
/ 5 V) can be connected in parallel and will share their output  
currents equally. Parallel operation of single or double outputs  
of two or more converters with the same output voltage may  
cause start-up problems at initial start-up. This is only  
advisable in applications, where one converter is able to  
deliver the full load current as, for example, required in true  
redundant systems.  
natural cooling  
0.4  
0.2  
0
TA  
20  
40  
60  
80  
100  
°C  
Fig. 7  
Maximum output power versus ambient temperature  
Note: If the 2nd output of double-output models (except 0503) is not  
used, connect it in parallel to the 1st output.  
Overtemperature Protection  
The converters are protected from possible overheating by  
means of an internal temperature monitoring circuit. It shuts  
down the converter above the internal temperature limit, and  
attempts to automatically restart in short intervals. This feature  
helps protect against excessive internal temperatures, which  
could occur during heavy overload conditions.  
Typical Performance Curves  
General conditions:  
º
– TA = 25 C, unless TC is specified.  
– Shutdown pin left open-circuit.  
– Trim or R input not connected.  
V
Output Overvoltage Protection  
05166a  
5.5  
The output of single-output models as well as -0503- and -05-  
05-models are protected against overvoltage by a second  
control loop. In the event of an overvoltage on one of the  
outputs, the converter will shut down and attempt to restart in  
short intervals.  
5.0  
4.5  
4.0  
3.5  
3.0  
Doublel-output models (except -0503- and -05-05-models) are  
protected against overvoltage by a Zener diode across the  
second output. Under worst case conditions the Zener diode  
will become a short circuit. Since with double-output models  
both outputs track each other, the protection diode is only  
provided in one of the outputs. The main purpose of this  
feature is to protect against possible overvoltage, which could  
occur due to a failure in the control logic. This protection circuit  
is not designed to withstand externally applied overvoltages.  
0
0.4  
1.2 1.6 2.0 2.4 2.8 3.2 3.6 4 A  
0.8  
Fig. 9  
Vo versus Io (typ) of converters with Vo = 5.1 V  
(110IMY15-05-8R)  
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%
V
05168a  
05020a  
90  
13  
Vi min  
12  
11  
10  
9
80  
Vi nom  
Vi max  
70  
8
60  
7
Io  
0.25  
0.5  
0.75  
1 Po/Po nom  
0
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 A  
Fig. 12b  
Fig. 10  
Efficiency versus input voltage and load. Typical values  
(110IMY15-12-12-8)  
Vo versus Io (typ.) of double-output models (2 x 12 V), with  
both outputs in parallel (110IMY15-12-12-8)  
%
V
05021a  
05040a  
13.5  
90  
Vi nom  
Vi max  
Vi min  
13  
80  
Io2 = 0.035 A  
12.5  
70  
12  
Io2 = 0.35 A  
60  
50  
11.5  
11  
Io1  
0.5  
0.6 0.7 A  
0.1  
0.2  
0.3  
0.4  
1
Io1/Io1 nom  
0.5  
0.25  
0.75  
Fig. 11  
Cross load regulation Vo1 versus Io1 (typ.) for various Io2  
(2 x 12 V).  
Fig. 12c  
Efficiency versus input voltage and load. Typical values  
(48IMS15-12-12-9)  
%
V
05167a  
05039-X15b  
90  
Vi min  
Vi nom  
14  
13  
80  
Vi max  
12  
11  
10  
Vo2  
Vo1  
70  
60  
Io1/Io1 nom  
0.5  
0.75  
1
1.25  
1.5  
0
0.25  
1 Po/Po nom  
0.25  
0.5  
0.75  
Fig. 13  
Fig. 12a  
Flexible load distribution on double-outputs models with  
option R (110IMY15-12-12-8R):  
Load variation from 0 to 150% of Io1 nom on output 1;  
Efficiency versus input voltage and load. Typical values  
(40IMX15-12-12-8).  
output 2 loaded with 50% of Io2 nom  
.
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a) Adjustment by means of an external resistor Rext  
.
Auxiliary Functions  
Depending upon the value of the required output voltage,  
the resistor shall be connected:  
Shutdown Function  
The outputs of the converters may be enabled or disabled by  
means of a logic signal (TTL, CMOS, etc.) applied to the shut-  
down pin. If this function is not required, the shut-down pin  
should be left open-circuit.  
either: Between the R pin and Vo– to achieve an output  
voltage adjustment range of Vo 80 to 100% of Vo nom  
.
Vo  
R
ext1 4 k• –––––––––  
V
o nom Vo  
or: Between the R pin and Vo+ to achieve an output voltage  
range of Vo 100 to 105% of Vo nom  
Converter operating:  
Converter disabled:  
2.0 to 20 V  
.
–10 to +0.7 V  
(Vo – 2.5V)  
ext2 4 k• ––––––––––––––––––  
2.5 V • (Vo/Vo nom – 1)  
Adjustable Output Voltage  
R
R input for single-output models and -0503-models  
Trim input for double-output models  
b) Adjustment by means of an external voltage Vext  
between Vo– and R pin.  
R input as option R for most double-output models.  
The control voltage range is 1.96 to 2.62 V and allows for  
adjustment in the range of Vo 80 to 105% of Vo nom  
As a standard feature, the single- and double-output models  
offer adjustable output voltage(s) by using the control input R  
or Trim. If the control input is left open-circuit, the output  
voltage is set to Vo nom. For output voltages Vo > Vo nom, the  
.
Vo • 2.5 V  
Vo nom  
V
ext ––––––––  
minimum input voltage Vi  
increases proportionally to Vo/Vo nom  
(see Electrical Input Data)  
min  
Attempting to adjust the output below this range will cause  
the converter to shut down (hiccup mode).  
.
Single-output models with synchronous rectifier (G):  
Note: Applying an external control voltage >2.75 V may damage  
the converter.  
The R input is referenced to the secondary side of the  
converter. Adjustment of the output voltage is possible by  
means of an external resistor connected between the R pin  
and either Vo+ or Vo–.  
06029e  
Vi+  
Vo+  
Note: For models with synchronous rectifier the logic for Vo  
adjustment differs from other models with R input.  
Rext2  
4 kΩ  
Vref = 2.5 V  
R
06131  
+
+
Vo+  
Vi+  
Control  
logic  
Vext  
Rext1  
Rext1  
Vo–  
Vi–  
R
Rext2  
Vi–  
Fig. 15  
Output voltage control for single-output models, -0503-  
models, and double-output models fitted with option R by  
means of the R input.  
Vo–  
Fig. 14  
Output voltage control for single-output models with  
synchronous rectifier.  
Double-output models with Trim input:  
The Trim input is referenced to the primary side. The figure  
below shows the topology. Adjustment is possible trough either  
Table 8: Vo versus Vext approximate values  
an external resistor or an external voltage source Vext  
.
Vonom  
Typ. values of Rext1  
Typ. values of Rext2  
[V]  
Vo [% of Vo nom  
]
Rext1 [k] Vo [% of Vo nom Rext2 [k]  
]
06089a  
3.3  
90  
95  
100  
0.47  
2.7  
100  
105  
110  
15  
6.8  
Vi+  
Vo1+  
Vo1–  
Vo2+  
Trim  
+
5.1  
90  
95  
100  
3.3  
8.2  
100  
105  
110  
9.1  
3.9  
Control  
circuit  
Vref 2.5 V  
Vext  
Rext  
Vi–  
Vo2–  
All other models fitted with R-input:  
The R input is referenced to the secondary side of the  
converter. Adjustment of the output voltage is possible by  
means of either an external resistor or a voltage source.  
Fig. 16  
Output voltage control for double-output models (without  
option R) by means of the Trim input.  
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b) Adjustment by an external voltage source Vext  
:
a) Adjustment by means of an external resistor Rext  
:
For programming the output voltage in the range 75 to  
105% of Vo nom, a source Vext (0 to 20 V) is required,  
connected between the Trim pin and Vi–. The table below  
indicates values Vo versus Vext (nominal conditions Vi nom, Io  
= 0.5 Io nom), with either parallel-connected outputs or equal  
load conditions on both outputs. Applying a control voltage  
>20 V will set the converter into a hiccup mode. Direct  
paralleling of the Trim pins of parallel connected converters  
is possible.  
Programming of the output voltage by means of an external  
resistor Rext is possible within 100 to 105% of Vo nom. Rext  
should be connected between the Trim pin and Vi–.  
Connection of Rext to Vi+ may damage the converter. The  
table below indicates suitable resistor values for typical  
output voltages under nominal conditions (Vi nom, Io = 0.5  
Io nom) with either parallel-connected outputs or equal-load  
conditions on both outputs.  
Table 9a: Rext for Vo > Vo nom  
;
approximate values (Vi nom, Io1, 2 = 0.5 Io1/2 nom  
)
Table 9b: Vo versus Vext for Vo = 75 to 105% Vo nom  
typical values (Vi nom, Io1/2 = 0.5 Io1/2 nom  
;
Vo [%Vo nom  
]
Rext [k]  
)
105 to 108 (107 typically)  
0
Vo [%Vo nom  
]
Vext [V]  
105  
104  
103  
102  
101  
100  
1.5  
5.6  
12  
27  
68  
105  
102  
95  
85  
75  
0
1.6  
4.5  
9
13  
Electromagnetic Compatibility (EMC)  
A suppressor diode together with an input filter forms an  
effective protection against high input transient voltages, which  
typically occur in many installations, but especially in battery-  
driven mobile applications.  
Electromagnetic Immunity  
Table 10: Immunity type tests  
Phenomenon  
Standard  
Class  
Level  
Coupling  
mode  
Value  
applied  
Waveform  
Source  
Imped.  
Test  
procedure  
In  
Perf.  
2
oper. crit. 3  
Electrostatic  
discharge  
to case  
IEC/EN  
61000-4-2  
2
contact discharge  
(R pin open)  
4000 Vp  
1/50 ns  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
B
3
air discharge  
(R pin open)  
8000 Vp  
Electromagnetic  
field  
IEC/EN  
61000-4-3  
x 5  
36  
antenna  
20 V/m 5  
3 V/m 6  
AM 80%  
1 kHz  
n.a.  
n.a.  
80 to 1000 MHz  
900 MHz  
yes  
yes  
A
A
ENV 50204  
3
antenna  
10 V/m  
PM, 50% duty  
cycle, 200 Hz  
repetition frequ.  
4
Electrical fast  
transients/burst 61000-4-4  
IEC/EN  
34  
direct +i/–i  
2000 Vp bursts of 5/50 ns 50 Ω  
5 kHz rep. rate  
60 s positive  
60 s negative  
transients per  
coupling mode  
yes  
A
transients with  
15 ms burst  
duration and a  
300 ms period  
Surges  
IEC/EN  
61000-4-5  
2
+i/–i  
+i/–i  
1000 Vp  
2000 Vp  
1.2/50 µs  
2 Ω  
5 pos. and 5 neg.  
surges  
yes  
yes  
B
A
1
3 1  
RF conducted  
immunity  
IEC/EN  
61000-4-6  
3
26  
10 VAC  
3 VAC 6  
AM modulated  
80%, 1 kHz  
150 Ω  
0.15 to 80 MHz  
1
External components required; see Fig. 6 and table 6.  
i = input, o = output.  
A = normal operation, no deviation from specs., B = temporary deviation from specs. possible.  
Corresponds to the railway standard EN 50121-3-2:2006, table 9.3.  
Corresponds to the railway standard EN 50121-3-2:2006, table 9.1.  
Valid for 24IMS15 and 48IMS15  
2
3
4
5
6
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BCD20008-G Rev AD, 10-Aug-2015  
Page 14 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Table 11: External capacitors across the input to comply with  
EN 55011/EN 55022, Class A, conducted; see fig. 17a, b, c  
Conducted Emissions  
PMM 8000 PLUS  
Date: 24.04.06  
Time: 16:23  
Name: 20d12_1  
20IMX15-12-12-8 Peak  
dbµV  
Model  
Ceramic ML Electrolytic capacitor  
80  
60  
40  
20  
0
20IMX15, 24IMS15  
40IMX15, 48IMS15  
110IMY15  
0.47 µF/50 V  
0.33 µF/100 V  
0.15 µF/200 V  
220 µF/50 V  
220 µF/100 V  
4.7 µF/200 V  
EN 55022 A  
PMM 8000 PLUS  
Name: 40d12_4  
Date: 02.05.06  
40IMX15-12-12-8-Peak  
Time: 09:58  
dbµV  
60  
EN 55022 B  
0.2  
0.5  
1
2
5
10  
20 MHz  
Fig. 17a  
40  
20  
Typ. disturbance voltage (peak) at pos. input according to EN  
55011/022, measured at Vi nom and Io nom. Output leads 0.1 m,  
twisted, input capacitors see table 11 (20IMX15-12-12-8)  
0
Date: 24.04.06  
40IMX15-12-12-8 Peak  
Time: 15:2  
PMM 8000 PLUS  
Name: 40d12_1  
0.2  
0.5  
1
2
5
10  
20 MHz  
dbµV  
80  
EN 55022 A  
Fig. 18  
Typ. disturbance voltage (peak) at input according to EN  
55011/022, measured at Vi nom and Io nom. Output leads 0.1 m,  
twisted, input filter as in fig. 19 (40IMX15-12-12-8)  
60  
40  
20  
0
JM126  
Vi+  
Vi–  
22 µH  
0.2  
0.5  
1
2
5
10  
20 MHz  
40IMX15  
22 nF  
47 µF  
330 nF  
47 µF  
Fig. 17b  
Typ. disturbance voltage (peak) at pos. input according to EN  
55011/022, measured at Vi nom and Io nom. Output leads 0.1 m,  
twisted, input capacitors see table 11 (40IMX15-12-12-8)  
Fig. 19  
Example for external circuitry to comply with EN 55011/ EN  
55022, Class B, conducted.  
This filter was designed for a 40IMX15-12-12-8. All  
capacitors are rated to 100 V, the chokes to 1.5 A.  
Date: 25.04.06  
110IMY15-12-12-9  
Time: 08:07  
Peak  
PMM 8000 PLUS  
Name: 110d12_1  
dbµV  
80  
EN 55022 A  
60  
40  
20  
0
0.2  
0.5  
1
2
5
10  
20 MHz  
Fig. 17c  
Typ. disturbance voltage (peak) at pos. input according to EN  
55011/022, measured at Vi nom and Io nom  
.
Output leads 0.1 m, twisted, input capacitors see table 11  
(110IMY15-12-12-8)  
MELCHER  
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BCD20008-G Rev AD, 10-Aug-2015  
Page 15 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Immunity to Environmental Conditions  
Table 12: Mechanical and climatic stress  
Test Method  
Standard  
Test Conditions  
Temperature:  
Status  
Cab  
Ea1  
Eb  
Damp heat  
steady state  
IEC/EN 60068-2-78  
MIL-STD-810D sect. 507.2 Relative humidity:  
Duration:  
40±2 C  
93 +2/-3  
%
56 days  
Converter  
not  
operating  
Shock  
(half-sinusoidal)  
IEC/EN 60068-2-27  
MIL-STD-810D sect. 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
50 gn = 490 m/s2  
11 ms  
18 (3 each direction)  
Converter  
operating  
Bump  
IEC/EN 60068-2-29  
MIL-STD-810D sect. 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
25 gn = 245 m/s2  
1 ms  
6000 (1000 each direction)  
Converter  
operating  
(half-sinusoidal)  
Fc  
Vibration  
(sinusoidal)  
IEC/EN 60068-2-6  
Acceleration amplitude:  
0.35 mm (10 to 60 Hz)  
5 gn = 49 m/s2 (60 to 2000 Hz)  
10 to 2000 Hz  
Converter  
operating  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fda  
Random vibration IEC/EN 60068-2-35  
Acceleration spectral density:0.05 gn2/Hz  
Converter  
operating  
wide band  
reproducibility  
high  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20 to 500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
--  
1
Salt mist test  
sodium chloride  
(NaCl) solution  
EN 50155:2007,  
clause 12.2.10  
class ST2  
Temperature:  
Duration:  
35±2 °C  
16 h  
Converter  
not  
operating  
Covers also EN 50155 /61373 category 1, class B, body mount (= chassis of a coach)  
Temperatures  
Table 14: Temperature specifications  
Valid for air pressure of 800 to 1200 hPa (800 to 1200 mbar)  
Temperature  
-9  
-8  
Unit  
Characteristics  
Conditions  
Operational1  
min  
–40  
–40  
–55  
max  
71  
min  
–40 2, 3  
–40 2, 3  
–55  
max  
85  
TA  
TC  
TS  
Ambient temperature  
°C  
Case temperature  
95  
105  
105  
Storage temperature  
Non operational  
100  
1
2
3
See Thermal Considerations  
Start-up at –55 °C, except models with synchronos rectifier  
–25 °C for all models with synchronous rectifier SR with Revision < BA.  
SR  
Reliability  
Table 13: MTBF  
Model  
Standard  
Ground Benign  
TC = 40 °C  
697 000  
Ground Fixed  
Ground Mobile  
TC = 50 °C  
312 000  
Unit  
TC = 40 °C  
TC = 70 °C  
229 000  
632 000  
179 000  
167 000  
394 000  
20IMX15-12-12-8  
20IMX15-15-15-8  
48IMS15-05-05-9  
110IMY15-05-8R  
MIL-HDBK-217F  
Belcore  
366 000  
1 172 000  
283 000  
255 000  
774 000  
h
2 345 000  
535 000  
317 000  
MIL-HDBK-217F  
MIL-HDBK-217F  
Belcore  
245 000  
485 000  
223 000  
1 547 000  
206 000  
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Page 16 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Mechanical Data  
Dimensions in mm (inches). Tolerances ±0.3 mm, unless otherwise noted.  
European  
Projection  
Measuring point of case temperature TC  
0.8 (0.03")  
for holes with  
1.4 mm  
10.5 0.3 (0.41")  
45.72 (1.8")  
S09011c  
11  
12  
13  
1
2
3
4
15  
17  
bottom view  
5 (0.19")  
Fixing hole for  
M2 or KA 22  
self-tapping screws  
47 (1.85")  
50.9 (2")  
Fig. 20  
Case IMX15, IMS15, IMY15  
Material: Fortron 1140L6  
Weight: <35 g  
0.8 (0.03")  
for holes with  
1.4 mm  
8.9 0.3 (0.35")  
45.72 (1.8")  
S90011c  
11  
12  
13  
1
2
3
4
15  
17  
bottom view  
5 (0.19")  
48.3 (1.9")  
Fig. 21  
Open frame (option Z)  
MELCHER  
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Page 17 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
CSA 60950-1 2nd Edition. 110IMY models are fitted with a CE  
mark.  
Safety and Installation Instructions  
Pin allocation  
The converters have been evaluated for:  
• Building in  
Table 15: Pin allocation  
• Supplementary insulation input to output, based on their  
maximum input voltage (IMX15, IMS15)  
Pin  
Standard and Option Z  
single  
double  
Vi+  
-0503-  
• Reinforced insulation input to output, based on their  
maximum input voltage (IMY15 models)  
1
2
Vi+  
Vi+  
Vi–  
n.c.  
SD  
-
Vi–  
Vi–  
• Pollution degree 2 environment (not option Z)  
3
-
Trim  
SD  
• Connecting the input to a secondary circuit subject to a  
maximum transient rating of 1500 V (IMX15, IMS15)  
4
SD  
• Connecting the input to a secondary circuit subject to a  
maximum transient rating of 2500 V (IMY15)  
5
-
-
6
-
-
-
-
The converters are subject to manufacturing surveillance in  
accordance with the above mentioned UL standards and with  
ISO9001:2008.  
11  
12  
13  
15  
17  
Vo1+  
Vo1–  
Vo2+  
Vo2–  
n.c.  
Vo2+  
Go  
Vo1+  
Go  
R
-
Vo+  
Vo–  
R
Railway Applications  
To comply with railway standards, all components are coated  
with a protective lacquer (except option Z).  
Protection Degree and Cleaning Liquids  
10005  
The protection degree of the converters is IP 40, except open-  
frame models (option Z).  
11  
12  
13  
In order to avoid possible damage, any penetration of  
cleaning fluids should be prevented, since the power  
supplies are not hermetical sealed.  
1
2
3
4
Bottom view  
However, open-frame models (option Z) leave the factory  
unlacquered; they may be lacquered by the customer, for  
instance together with the mother board. Cleaning liquids are  
not permitted – except washing at room temperature with  
isopropyl alcohol. If necessary, the mother board must be  
cleaned, before fitting the open-frame converter.  
15  
17  
Fig. 22  
Footprint  
Note: Cleaning liquids may damage the adhesive joints of the ferrite  
cores.  
Installation Instructions  
Isolation  
Installation must strictly follow the national safety regulations  
in compliance with the enclosure, mounting, creepage,  
clearance, casualty, markings and segregation requirements  
of the end-use application.  
The electric strength test is performed in the factory as routine  
test in accordance with EN 50514 and IEC/EN 60950. The  
Company will not honor any warranty claims resulting from  
incorrectly executed electric strength field tests.  
Connection to the system shall be made via a printed circuit  
board with hole diameters of 1.4 mm ±0.1 mm for the pins.  
Table 16: Electric strength test voltages  
The converter must be connected to a secondary circuit.  
Do not open the converter.  
Characteristic  
Input to output  
IMS15 IMX15 IMY15  
Output to Unit  
output  
Ensure that a converter failure (e.g., by an internal short-  
circuit) does not result in a hazardous condition.  
Factory test 1 s  
1.2  
1.51  
3.0  
0.1  
0.15  
-
kVAC  
kVDC  
MΩ  
EquivalentDCvoltage (1.7) (2.1)  
(4.2)  
Input Fuse  
Insulation resistance >100 >100 >100  
at 500 VDC  
To prevent excessive current flowing through the input supply  
lines in case of a malfunction an external fuse should be  
installed in a non-earthed input supply line; see table 4.  
Partial discharge  
extinction voltage  
Consult the Company  
-
kV  
1
1.5 kVAC according to IEC 60950, sect. 6.2, Telecom equipment;  
type test with 1.5 kVAC / 60 s (IEE 802.3). IMX15 units produced  
before 2013 were tested only with 1.2 kVAC.  
Standards and Approvals  
The converters are approved according to IEC 60950-1 and UL/  
2
The test voltage between outputs is not applied as routine test.  
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BCD20008-G Rev AD, 10-Aug-2015  
Page 18 of 19  
IMX15, IMY15, IMS15 Series Data Sheet  
15 Watt DC-DC Converters  
Description of Options  
Table 17: Survey of options  
Option  
Function of option  
Characteristic  
-9  
R
i
Temperature range, NFND  
See table Temperatures specifications  
Magnetic feedback for models without sychr. rectifier  
Replaces the shutdown function  
R-input and magnetic feedback; NFND as option R  
Inhibit  
Z
Open frame  
See Mechanical Data  
Option -9 versus -8  
should be connected to Vito enable the output (active low  
logic, fail safe).  
IMX15 and IMY15 models with -9 (not for new designs) have a  
limited temperature range. Standard models with suffix -8 are  
rated up to TA = 85 °C; see table Temperature specifications.  
Voltage on pin i:  
Converter operating:  
Converter inhibited:  
–10 V to 0.8 V  
2.4 V to Vi max (<75 V) or  
Option R  
pin i left open-circuit:  
Magnetic feedback from the output for closer regulation of the  
output voltage Vo1 of double output units (standard for single  
output units and -0503- models). It enables the adjustment of  
the output voltages via the R-input (pin 17) on the secondary  
side by an external resistor or an external voltage source. This  
function is described in Auxiliary Functions.  
06070  
Vi+  
i
Furthermore, the output 1 is accurately regulated like the  
single output models. The Trim input (pin 3) is not connected.  
Vi–  
Fig. 23  
Option i: Inhibit  
If the inhibit function is not used, the inhibit pin should be  
connected to Vi–.  
Excludes the shut-down function.  
The output(s) of the converter may be enabled or disabled by  
means of a logic signal (TTL, CMOS, etc.) applied to the inhibit  
pin. No output voltage overshoot will occur, when the converter  
is turned on. If the inhibit function is not required, the inhibit pin  
Option G or -G  
Products RoHS-compliant for all 6 substances. See sect.  
RoHS-Compliant Models (page 3) for the correct denotation.  
Accessories  
Supports are available for chassis mounting (CMBIMX15,  
HZZ00626) and DIN-rail mounting (DMBIMX15, HZZ00625).  
They exhibit the connectors and allow for placing different  
external components. For details see our Mounting Supports  
Data Sheet BCD20007 on our website.  
Fig. 24  
DIN-rail mounting  
support HZZ00625.  
NUCLEAR AND MEDICAL APPLICATIONS - These products are not designed or intended for use as critical components in life support systems,  
equipment used in hazardous environments, or nuclear control systems.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the  
date manufactured. Specifications are subject to change without notice.  
Copyright © 2015, Bel Power Solutions Inc. All rights reserved.  
www.belpowersolutions.com/power  
MELCHER  
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BCD20008-G Rev AD, 10-Aug-2015  
Page 19 of 19  

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