AK1301-7RDTBG [BEL]

DC-DC Regulated Power Supply Module, 1 Output, 150W, Hybrid, ROHS COMPLIANT PACKAGE-11;
AK1301-7RDTBG
型号: AK1301-7RDTBG
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, 150W, Hybrid, ROHS COMPLIANT PACKAGE-11

文件: 总31页 (文件大小:1496K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Features  
• RoHS lead-free-solder and lead-solder-exempted  
products are available.  
• Class I equipment  
• Extremly wide input voltage ranges from 8 to 385 VDC,  
and 85 to 264 VAC, 47 to 440 Hz  
• Input over- and undervoltage lockout  
• Adjustable output voltage with remote on/off  
• 1 or 2 outputs: SELV, no load, overload, and short-  
circuit proof  
• Rectangular current limiting characteristic  
• Immunity accord. to IEC 61000-4-2, -3, -4, -5, -6  
• PCBs protected by lacquer  
• Very high reliability  
Safety according to IEC/EN 60950-1, UL/CSA 60950-1  
111  
4.4"  
3 U  
80  
3.2"  
16 TE  
168  
6.6"  
Full input-to-output, input-to-case, output-to-case, and output  
to output isolation is provided. The converters are designed,  
built, and safety-approved to the international safety standards  
IEC/EN 60950-1. They are particulary suitable for railway  
applications and comply with EN 50155 and EN 50121-2-3.  
Description  
The K Series of DC-DC and AC-DC converters represents a  
broad and flexible range of power supplies for use in advanced  
electronic systems. Features include high efficiency, high  
reliability, low output voltage noise and excellent dynamic  
response to load/line changes. LK models can be powered by  
DC or AC with a wide-input frequency range (without PFC).  
The case design allows operation at nominal load up to 71 °C  
in a free-air ambient temperature. If forced cooling is provided,  
the ambient temperature may exceed 71 °C, but the case  
temperature must remain below 95 °C under all conditions.  
The converter inputs are protected against surges and  
transients. Input over- and undervoltage lockout circuitry  
disables the outputs, if the input voltage is outside of the  
specified range. Certain types include an inrush current limiter  
preventing circuit breakers and fuses from tripping at switch-  
on.  
A temperature sensor generates an inhibit signal, which  
disables the outputs when the case temperature TC exceeds  
the limit. The outputs are automatically re-enabled, when the  
temperature drops below the limit.  
Various options are available to adapt the converters to  
individual applications.  
All outputs are open- and short-circuit proof, and are protected  
against overvoltages by means of built-in suppressor diodes.  
The output can be inhibited by a logic signal applied to pin 18  
(i). The inhibit function is not used, pin 18 must be connected  
with pin 14 to enable the outputs.  
The converters may either be plugged into a 19" rack system  
according to IEC 60297-3, or be chassis mounted. They are  
ideally suited for Railway applications.  
LED indicators display the status of the converter and allow for  
visual monitoring of the system at any time.  
Important: For applications requiring compliance with IEC/EN  
61000-3-2 (harmonic distortion), please use our LK4000 or  
LK5000 Series with incorporated power factor correction (PFC).  
Table of Contents  
Page  
Page  
Description ......................................................................... 1  
Model Selection .................................................................. 2  
Functional Description ....................................................... 4  
Electrical Input Data ........................................................... 5  
Electrical Output Data ......................................................... 8  
Auxiliary Functions ............................................................ 12  
Electromagnetic Compatibility (EMC) .............................. 15  
Immunity to Environmental Conditions............................ 17  
Mechanical Data ............................................................... 18  
Safety and Installation Instructions .................................. 20  
Description of Options ..................................................... 23  
Accessories...................................................................... 30  
BCD20002-G Rev AB, 12-Jul-2010  
Page 1 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Model Selection  
Non-standard input/output configurations or special customer adaptations are available on request.  
Table 1a: Models AK  
Output 1  
Output 2  
Input Voltage  
Vi min Vi max  
8 – 35 VDC  
Effic.1  
ηmin  
[%]  
Options  
Vo nom  
Io nom Vo nom Io nom  
[VDC]  
[A]  
[VDC]  
[A]  
5.1  
12  
15  
24  
20  
10  
8
AK1001-7R  
AK1301-7R  
AK1501-7R  
AK1601-7R  
78  
80  
82  
84  
-9, P, D, V 2, T, B, B1, B27, G  
5
12  
15  
24  
5
4
2.5  
12 3  
15 3  
24 3  
5
4
2,5  
AK2320-7R  
AK2540-7R  
AK2660-7R  
78  
80  
79  
Table 1b: Models BK, FK, CK  
Output 1  
Vonom Ionom Vo nom  
Output 2  
Io nom  
Input Voltage Effic.1 Input Voltage Effic.1 Input Voltage Effic.1  
Options  
Vi min Vi max  
ηmin  
Vi min Vi max  
ηmin  
Vi min Vi max  
ηmin  
[VDC]  
[A]  
[VDC]  
[A]  
14 – 70 VDC  
[%]  
20 – 100 VDC  
[%]  
28 – 140 VDC  
[%]  
5.1  
12  
15  
24  
25  
12  
10  
6
BK1001-7R  
BK1301-7R  
BK1501-7R  
BK1601-7R  
80  
82  
84  
85  
FK1001-7R  
FK1301-7R  
FK1501-7R  
FK1601-7R  
80  
82  
85  
86  
CK1001-7R  
CK1301-7R  
CK1501-7R  
CK1601-7R  
80  
82  
85  
86  
-9, -9E4,  
P, D, V2, T,  
B, B1, B2 7, G  
12  
15  
24  
6
5
3
12 3  
15 3  
24 3  
6
5
3
BK2320-7R  
BK2540-7R  
BK2660-7R  
80  
82  
82  
FK2320-7R  
FK2540-7R  
FK2660-7R  
81  
83  
84  
CK2320-7R  
CK2540-7R  
CK2660-7R  
81  
84  
84  
Table 1c: Models DK, EK, LK  
Output 1  
Vonom Ionom Vo nom  
Output 2  
Io nom  
Input Voltage Effic.1 Input Voltage Effic.1 Input Voltage Effic.1  
Options  
Vi min Vi max  
ηmin  
Vi min Vi max  
ηmin  
Vi min Vi max  
88 – 372 VDC  
85 – 264 VAC  
ηmin  
[VDC]  
[A]  
[VDC]  
[A]  
44 – 220 VDC  
[%] 67 – 385 VDC  
[%]  
[%]  
5.1  
12  
25  
12  
10  
10  
6
DK1001-7R  
DK1301-7R  
DK1740-7R5  
DK1501-7R  
DK1601-7R  
80  
83  
83  
85  
86  
---  
--  
83  
--  
84  
86  
LK1001-7R  
LK1301-7R  
LK1740-7R 5  
LK1501-7R  
LK1601-7R  
79  
83  
83  
84  
85  
-9E4  
P, D, V2, T,  
B, B1, B2 7, G  
EK1301-7R  
---  
EK1501-7R  
EK1601-7R  
12.84 5  
15  
24  
12  
15  
24  
25.68 6  
6
5
3
12 3  
15 3  
24 3  
6
5
3
DK2320-7R  
DK2540-7R  
DK2660-7R  
DK2740-7R6  
81  
83  
84  
84  
EK2320-7R  
EK2540-7R  
EK2660-7R  
---  
82  
83  
84  
--  
LK2320-7R  
LK2540-7R  
LK2660-7R  
LK2740-7R 6  
81  
83  
82  
83  
2.5 25.683 6  
2.5  
1
Min. efficiency at Vi nom, Io nom and TA = 25 °C. Typical values are approximately 2% better.  
Option V for models with 5.1 V outputs; excludes option D  
Second output semi-regulated  
AK, BK, FK models are available as -7 or -9, but without opt. E. The other models CK, DK, EK, LK are available as -7 or -9E.  
Battery loader for 12 V batteries. Vo is controlled by the battery temperature sensor (see Accessories) within 12.62 – 14.12 V. Options  
P, D, and V are not available.  
Battery loader for 24 V (and 48 V batteries with series-connected outputs). Vo is controlled by the battery temperature sensor (see  
Accessories) within 25.25 – 28.25 V (50.5 – 56.5 V for 48 V batteries). Options P, D, and V are not available.  
For customer-specific models with 220 mm case length  
2
3
4
5
6
7
BCD20002-G Rev AB, 12-Jul-2010  
Page 2 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Part Number Description  
Operating input voltage Vi:  
CK 2 5 40 -9 E R D3 T B1 G  
8 – 35 VDC................................................................ AK  
14 – 70 VDC..............................................................BK  
20 – 100 VDC............................................................ FK  
28 – 140 VDC........................................................... CK  
44 – 220 VDC .......................................................... DK  
67 – 385 VDC ........................................................... EK  
85 – 264 VAC or 88 – 372 VDC ................................ LK  
Number of outputs .......................................................... 1, 2  
Nominal voltage of output 1 (main output) Vo1 nom  
5.1 V .................................................................... 0, 1, 2  
12 V ............................................................................ 3  
15 V ........................................................................ 4, 5  
24 V ............................................................................ 6  
Other voltages 1 ....................................................... 7, 8  
Nominal voltage of output 2 Vo2 nom  
None (single-output models) ..................................... 00  
12 V, 12 V .................................................................. 20  
15 V, 15 V .................................................................. 40  
24 V, 24 V .................................................................. 60  
Other specifications or additional features 1 ..... 21 – 99  
Operational ambient temperature range TA:  
–25 to 71 °C ............................................................... -7  
40 to 71 °C ............................................................... -9  
Other 1 ............................................................... -0, -5, -6  
Auxiliary functions and options:  
Inrush current limitation ............................................. E 2  
Output voltage control input .......................................R 3  
Potentiometer (output voltage adjustment)................ P 3  
Undervoltage monitor (D0 DD, to be specified) ......D 4  
ACFAIL signal (V2, V3, to be specified) .................... V 4  
Current share control ................................................... T  
Cooling plate standard case .............................. B or B1  
Cooling plate for long case 220 mm 1 .................... B21  
RoHS-compliant for all 6 substances5 ................................. G  
1
Customer-specific models  
Option E is mandatory for all -9 models, except AK, BK, FK.  
Feature R excludes option P and vice versa. Option P is not available for battery charger models.  
Option D excludes option V and vice versa; option V is available for models with 5.1 V single output only.  
G is always placed at the end of the part number  
2
3
4
5
Example: CK2540-9ERD3TB1G: DC-DC converter, operating input voltage range 28 – 140 VDC, 2 electrically isolated  
outputs, each providing 15 V, 5 A, input current limiter E, control input R to adjust the output voltages, undervoltage  
monitor D3, current share feature T, cooling plate B1, and RoHS-compliant for all six substances.  
Product Marking  
Basic type designation, applicable approval marks, CE mark,  
warnings, pin designation, patents and company logo,  
identification of LEDs, test sockets, and potentiometer.  
Specific type designation, input voltage range, nominal output  
voltages and currents, degree of protection, batch no., serial  
no., and data code including production site, modification  
status, and date of production.  
BCD20002-G Rev AB, 12-Jul-2010  
Page 3 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
The control logic senses the main output voltage Vo1 and  
generates, with respect to the maximum admissible output  
currents, the control signal for the switching transistor of the  
forward converter.  
Functional Description  
The input voltage is fed via an input fuse, an input filter, a  
bridge rectifier (LK models only), and an inrush current limiter  
to the input capacitor. This capacitor sources a single-  
transistor forward converter with a special clamping circuit and  
provides the power during the hold-up time.  
The second output of double-output models is tracking to the  
main output, but has its own current limiting circuit. If the main  
output voltage drops due to current limitation, the second  
output voltage will fall as well and vice versa.  
Each output is powered by a separate secondary winding of  
the main transformer. The resultant voltages are rectified and  
their ripple smoothed by a power choke and an output filter.  
Standard models with a single 5.1 V output have a  
synchronous rectifier to provide good efficiency.  
03057a  
Opt. P  
16  
18  
R
i
26  
4
N
Vi+  
28  
CY  
4
20 D/V  
2
Ci  
+
T
22  
12  
4
1
S+  
CY  
Vo+  
Vo–  
6
8
CY  
10  
3
30  
32  
4
P
Vi–  
S–  
14  
CY  
24  
+
Fig. 1  
Block diagram of single-output converters  
1
Transient suppressor (VDR)  
Suppressor diode (AK, BK, FK models)  
Inrush current limiter (NTC, only for models with TA min = –25 °C ) or option E (for CK, DK, EK, LK models only)  
LK models only  
2
3
4
03058a  
Opt. P  
16  
18  
R
i
26  
CY  
4
N
Vi+  
28  
4
20 D  
2
Ci  
+
22  
T
1
CY  
12  
Vo1+  
14 Vo1–  
CY  
CY  
4
Vo2+  
6
3
30  
32  
4
P
Vi–  
8
Vo2–  
CY  
CY  
10  
24  
+
Fig. 2  
Block diagram of double-output models  
1
Transient suppressor (VDR)  
Suppressor diode (AK, BK, FK models)  
Inrush current limiter (NTC, only for models with TA min = –25 °C ) or option E (for CK, DK, EK, LK models only)  
LK models only  
2
3
4
BCD20002-G Rev AB, 12-Jul-2010  
Page 4 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Electrical Input Data  
General Conditions  
TA = 25°C, unless TC is specified.  
– Pin 18 connected to pin 14, Vo adjusted to Vo nom (if option P); R input not connected.  
– Sense line pins S+ and S– connected to Vo+ and Vo– respectively.  
Table 2a: Input data  
Input  
AK  
BK  
FK  
Unit  
Characteristics  
Conditions  
min typ max  
min typ max  
min typ max  
Vi  
Operating input voltage  
Io = 0 – Io nom  
TC min TC max  
8
35  
14  
70  
20  
100  
VDC  
Vi nom Nominal input voltage  
15  
30  
50  
1
Ii  
Input current  
Vi nom, Io nom  
9.0  
6.0  
3.75  
A
Pi 0  
Pi inh  
Ri  
No-load input power  
Idle input power  
Input resistance  
NTC resistance 2  
Input capacitance  
Conducted input RFI  
Radiated input RFI  
Vi min Vi max  
unit inhibited  
TC = 25 °C  
2.5  
1.5  
2.5  
1.5  
2.5  
1.5  
W
65  
100  
70  
mΩ  
RNTC  
Ci  
no NTC  
no NTC  
no NTC  
832 1040  
300 370  
1200 1500  
µF  
Vi RFI  
EN 55022  
Vi nom, Io nom  
A
A
B
A
A
A
Vi abs  
Input voltage limits  
without damage  
0
40  
0
84  
0
100  
VDC  
Table 2b: Input data  
Input  
CK  
DK  
EK  
LK  
Unit  
Characteristics  
Conditions min  
typ max min  
typ max min typ max min typ max  
Vi  
Operating input voltage Io = 0 – Io nom  
28  
140  
44  
220  
67  
385  
88  
854  
372 VDC  
2644 VAC  
VDC  
TC min TC max  
Vi nom Nominal input voltage  
60  
110  
1.6  
220  
0.8  
310  
1
Ii  
Input current  
Vi nom, Io nom  
3.0  
0.57  
A
Pi 0  
No-load input power  
Vi min Vi max  
unit inhibited  
TC = 25 °C  
2.5  
1.5  
2.5  
1.5  
2.5  
1.5  
2.5  
4.5  
W
mΩ  
µF  
Pi inh Idle input power  
Ri Input resistance  
RNTC NTC resistance 2  
Ci Input capacitance  
150  
170  
264  
180  
480  
216  
1000  
2000  
330  
B
4000  
4000  
270  
B
960 1200  
216 270  
Vi RFI Conducted input RFI  
EN 55022  
B
B
Vi nom, Io nom  
Radiated input RFI  
A
A
A
A
Vi abs Input voltage limits  
0
154  
0
400 3  
0
400 –400  
400 VDC  
without damage  
1
Both outputs of double-output models are loaded with Io nom  
.
2
Valid for -7 versions without option E (-9 versions exclude NTC). This is the nominal value at 25 °C and applies to cold converters at initial  
switch-on cycle. Subsequent switch-on/off cycles increase the inrush current peak value.  
For 1 s max.  
Nominal frequency range is 50 – 60 Hz. Operating frequency range is 47 – 440 Hz (440 Hz for 115 V mains). For frequencies 63 Hz,  
refer to Installation Instructions.  
3
4
BCD20002-G Rev AB, 12-Jul-2010  
Page 5 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Input Transient Protection  
Inrush Current Limitation  
A suppressor diode or a VDR (depending upon the input  
voltage range) together with the input fuse and a symmetrical  
input filter form an effective protection against high input  
transient voltages which, typically occur in most installations,  
but especially in battery-driven mobile applications.  
The CK, DK, EK, and LK models incorporate an NTC resistor  
in the input circuitry, which at initial turn-on reduces the peak  
inrush current value by a factor of 5 – 10, such protecting  
connectors and switching devices from damage.  
Subsequent switch-on cycles within short periods will cause  
an increase of the peak inrush current value due to the  
warming-up of the NTC resistor. See also Option E.  
Standard nominal battery voltages are: 12, 24, 36, 48, 60, 72,  
110, and 220 V. Railway batteries are specified with a tolerance  
of –30% to +25%, with short excursions up to 40%.  
The inrush current peak value (initial switch-on cycle) can be  
determined by following calculation; see also fig. 3:  
In certain applications, additional surges according to RIA 12  
are specified. The power supply must not switch off during  
these surges, and since their energy can practically not be  
absorbed, an extremely wide input range is required. The EK  
input range for 110 V batteries has been designed and tested  
to meet this requirement.  
Vi source  
Iinr p = ––––––––––––––––  
(Rs ext + Ri + RNTC  
)
05109a  
Rs ext  
Iinr p  
Ri  
RNTC  
Input Fuse  
+
Ci int  
Vi source  
A fuse mounted inside the converter protects against severe  
defects. This fuse may not fully protect the converter, when the  
input voltage exceeds 200 VDC. In applications, where the  
converters operate at source voltages above 200 VDC, an  
external fuse or a circuit breaker at system level should be  
installed.  
Fig. 4  
Equivalent input ciruit  
Table 3: Fuse Specification  
Static Input Current Characteristic  
Model  
Fuse type  
Reference  
Rating  
Ii [A]  
1
AK  
BK  
CK  
DK  
EK, LK  
FK  
fast-blow  
Little fuse 324  
Little fuse 324  
Schurter SPT  
Schurter SPT  
Schurter SPT  
Schurter SPT  
30 A, 125 V  
25 A, 125 V  
12.5 A, 250 V  
8 A, 250 V  
4 A, 250 V  
16 A, 250 V  
04044a  
fast-blow 1  
slow-blow 2  
slow-blow 2  
slow-blow 2  
slow-blow 2  
20  
10  
5
1
Fuse size 6.3 × 32 mm  
2 Fuse size 5 × 20 mm  
AK  
Ii inr [A]  
05108a  
150  
BK  
FK  
CK  
2
1
100  
DK  
EK  
0.5  
LK (DC input)  
CK  
Vi  
____  
EK, LK  
DK  
Vi min  
1
2
3
4
5
50  
Fig. 5  
Typical input current versus relative input voltage  
Reverse Polarity  
0
The converters (except LK models) are not protected against  
reverse polarity at the input to avoid unwanted power losses. In  
general, only the input fuse will trip.  
0.1  
2
3
t [ms]  
1
Fig. 3  
Typical inrush current versus time at Vi max, Rext = 0 .  
For AK, BK, FK, and for application-related values, use the  
formula in this section to get realistic results.  
LK models are fully protected by the built-in bridge rectifier.  
BCD20002-G Rev AB, 12-Jul-2010  
Page 6 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Input Under-/Overvoltage Lockout  
If the input voltage remains below approx. 0.8 Vi min or exceeds  
approx. 1.1 Vi max, an internally generated inhibit signal  
disables the output(s). When checking this function, the  
absolute maximum input voltage Vi abs should be observed.  
Between Vi min and the undervoltage lock-out level the output  
voltage may be below the value defined in table Electrical  
Output data.  
Hold-Up Time  
th [ms]  
04045a  
EK  
100  
CK/FK  
DK  
10  
AK  
BK  
1
Vi  
____  
0.1  
1
2
3
4
5
6
Vi min  
Fig. 6a  
Typical hold-up time th versus relative DC input voltage.  
Vi/Vi min. DC-DC converters require an external series diode  
in the input path, if other loads are connected to the same  
input supply lines.  
th [ms]  
04049a  
100  
10  
Vi  
_______  
Vi min  
2
1
2
3
4
Fig. 6b  
Typical hold-up time th versus relative AC input voltage (LK  
models)  
BCD20002-G Rev AB, 12-Jul-2010  
Page 7 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Electrical Output Data  
General Conditions:  
TA = 25 °C, unless TC is specified.  
– Pin 18 (i) connected to pin 14 (S– or Vo1–), R input not connected, Vo adjusted to Vo nom (option P),  
– Sense line pins 12 (S+) and 14 (S–) connected to pins 4 (Vo1+) and 8 (Vo1–), respectively.  
Table 5: Output data of single-output models  
Model  
Nom. output voltage  
AK – LK1001 AK – LK1301/17405  
5.1 V  
12 V / 12.84 V5  
AK – LK1501  
15 V  
AK – LK1601  
24 V  
Unit  
V
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Vo  
Output voltage  
Vi nom, Io nom  
5.07  
6.0  
5.13 11.935  
15.2/17.55  
12.075 14.91  
19.6  
15.09 23.86  
28.5  
24.14  
Vo BR  
Overvoltage protection  
(suppressor diode)7  
Io nom  
Output current nom.1  
Vi min Vi max  
206/25  
105 6/12  
86/10  
56/6  
A
TC min TC max  
IoL  
vo  
Output current limit 2  
Vi min Vi max  
216/26  
10.25 6/12.2  
8.26/10.2  
5.26/6.2  
Output Low frequency8 Vi nom, Io nom  
5
5
5
5
mVpp  
noise 3  
BW = 20 MHz  
Switching frequ.  
Total incl. spikes  
10  
80  
5
5
5
50  
70  
100  
Vo u Static line regulation  
with respect to Vi nom  
Vi min Vi max  
Io nom  
15  
20  
25  
30  
mV  
Vo I  
Static load regulation 10  
Vi nom  
(0.1 – 1) Io nom  
–2010  
–30  
–40  
50  
vo d  
Dynamic Voltage  
load  
Vi nom  
Io nom /  
150  
130  
130  
150  
1
deviation 9  
2
Io nom  
regulat.9  
t d  
Recovery time9  
0.3  
0.4  
0.4  
0.3  
ms  
αvo  
Temperature coefficient TC min TCmax  
of output voltage 4  
Io nom  
0.02  
0.02  
0.02  
0.02  
%/K  
1
If the output voltages are increased above Vo nom through R-input control, option P setting, remote sensing or option T, the output  
currents should be reduced accordingly so that Po nom is not exceeded.  
See Output voltage regulation  
Measured according to IEC/EN 61204 with a probe according to annex A  
For battery charger applications, a defined negative temperature coefficient can be provided by using a temperature sensor (see  
Accessories), but we recommend choosing the special battery charger models.  
Especially designed for battery charging using the temperature sensor (see Accessories). Vo is set to 12.84 V 1% (R-input open)  
Values for AK models  
Breakdown voltage of the incorporated suppressor diode (1 mA; 10 mA for 5 V output). Exceeding Vo BR is dangerous for the  
2
3
4
5
6
7
suppressor diode.  
8
LK models only (twice the input frequency)  
See Dynamic load regulation  
See fig. 7 below  
9
10  
V
[V]  
o
Models with diodes  
5.1  
Models with synchr.  
rectifier  
JM049  
I /I  
1.0  
0.15  
o
o nom  
Fig. 7  
Output voltage regulation for models with synchronous  
rectifier and with diode rectifier  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Table 6a: Output data of double-output models. General conditions as per table 5.  
Model  
AK – LK2320  
AK – LK2540  
Unit  
Nom. output voltage  
2 × 12 V  
2 × 15 V  
Output 1  
Output 2  
Output 1  
Output 2  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Vo  
Output voltage  
Vi nom, Io1nom, Io2 nom 11.93  
12.07 11.82  
15.2  
12.18 14.91  
19.6  
15.09 14.78  
19.6  
15.22  
V
A
8
Vo BR  
Overvoltage protection  
(suppressor diode)  
Output current nom.2  
15.2  
Io nom  
Vi min Vi max  
TC min TC max  
51/6  
5 1/6  
5.21/6.2  
41/5  
41/5  
4.21/5.2  
IoL  
vo  
Output current limit 5  
Vi min Vi max  
5.21/6.2  
4.21/5.2  
Output Low frequency9 Vi nom, Io nom  
5
5
5
5
mVpp  
noise 3  
BW = 20 MHz  
Switching freq.  
Total incl.spikes  
5
5
5
5
40  
40  
50  
50  
5
5
Vo u Static line regulation  
with respect to Vi nom  
Vi min Vi max  
Io nom  
20  
25  
mV  
5
5
Vo I  
Static load regulation  
Vi nom  
–40  
–50  
(0.1 – 1) Io nom  
vo d  
Dynamic Voltage  
load  
Vi nom  
Io1 nom / Io1 nom  
,
100  
150  
100  
150  
1
deviation 4  
2
1
regulat.  
Recovery time4  
0.2  
0.2  
ms  
/2 Io2 nom  
t d  
αvo  
Temperature coefficient TC min TC max  
of output voltage 6  
Io nom  
0.02  
0.02  
%/K  
1
2
Values for AK models  
If the output voltages are  
Table 6b: Output data of double-output models. General conditions as per table 5.  
Model  
Nom. output voltage  
AK – LK2660 / 2740 7  
2 × 24 V / 2 × 25.68 V 7  
Unit  
increased above Vo nom via R-  
input control, option P setting,  
remote sensing, or option T,  
the output currents should be  
reduced accordingly, so that  
Po nom is not exceeded.  
Measured according to IEC/EN  
61204 with a probe annex A  
See Dynamic Load Regulation  
See Output Voltage Regulation  
of Double-Output Models  
For battery charger  
Output 1  
Output 2  
Characteristics  
Conditions  
min  
typ  
max  
min typ  
max  
Vo  
Output voltage  
Vi nom, Io1nom, Io2 nom 23.86 7  
24.147 23.64 7  
28.5/347  
24.36 7  
V
A
3
8
Vo BR Overvoltage protection  
28.5/347  
4
5
(suppressor diode)  
Io nom Output current nom.2  
Vi min Vi max  
TC min TC max  
2.51 7/3  
2.71 7/3.2  
2.51 7/3  
2.71 7/3.2  
6
7
IoL  
vo  
Output current limit 5  
Vi min Vi max  
applications, a defined  
negative temperature  
Output Low frequency9 Vi nom, Io nom  
5
5
mV  
pp  
noise 3  
coefficient can be provided by  
using a temperature sensor;  
see Accessories.  
Especially designed for battery  
charging using the battery  
temperature sensor; see  
Accessories.  
Switching freq. BW = 20 MHz  
5
5
Total incl.spikes  
80  
80  
5
Vo u Static line regulation  
with respect to Vi nom  
Vi min Vi max  
Io nom  
30  
mV  
5
Vo I Static load regulation  
Vi nom  
–60  
(0.1 – 1) Io nom  
Vo1 is set to 25.68 V 1% (R-  
input open-circuit).  
vo d  
Dynamic Voltage  
load  
Vi nom  
100  
150  
8
9
1
Breakdown voltage of the  
incorporated suppressor  
diodes (1 mA). Exceeding  
Vo BR is dangerous for the  
suppressor diodes.  
deviation 4  
Io1 nom /  
2
Io1nom  
1
regulat.  
/2 Io2 nom  
t d  
Recovery time4  
0.2  
ms  
αvo  
Temperature coefficient TC min TC max  
of output voltage 6  
Io nom  
0.02  
%/K  
LK models only (twice the  
input frequency)  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
applied overvoltages. Overload at any of the outputs will  
cause a shut-down of all outputs. A red LED indicates the  
overload condition.  
Thermal Considerations  
If  
a converter is located in free, quasi-stationary air  
(convection cooling) at the indicated maximum ambient  
temperature TA max (see table Temperature specifications) and  
is operated at its nominal input voltage and output power, the  
temperature measured at the Measuring point of case  
temperature TC (see Mechanical Data) will approach the  
indicated value TC max after the warm-up phase. However, the  
relationship between TA and TC depends heavily upon the  
conditions of operation and integration into a system. The  
thermal conditions are influenced by input voltage, output  
current, airflow, and temperature of surrounding components  
and surfaces. TA max is therefore, contrary to TC max, an indicative  
value only.  
Note: Vo BR is specified in Electrical Output Data. If this voltage  
is exceeded, the suppressor diode generates losses and may  
become a short circuit.  
Parallel and Series Connection  
Single- or double-output models with equal output voltage  
can be connected in parallel using option T (current sharing).  
If the T pins are interconnected, all converters share the  
output current equally.  
Single-output models and/or main and second outputs of  
double-output models can be connected in series with any  
other (similar) output.  
Caution: The installer must ensure that under all operating  
conditions TC remains within the limits stated in the table  
Temperature specifications.  
Notes:  
– Parallel connection of double-output models should always  
include both, main and second output to maintain good  
regulation.  
Notes: Sufficient forced cooling or an additional heat sink allows  
TA to be higher than 71 °C (e.g., 85 °C), as long as TC max is not  
exceeded. Details are specified in fig. 8.  
– Not more than 5 converters should be connected in parallel.  
– Series connection of second outputs without involving their  
main outputs should be avoided, as regulation may be poor.  
I /I  
o o nom  
1.0  
– Models with a rated output voltage above 36 V need additional  
measures to comply with the requirements of SELV (Safe Extra  
Low Voltage).  
0.8  
0.6  
0.4  
0.2  
0
Forced  
cooling  
Convection cooling  
– The maximum output current is limited by the output with the  
lowest current limitation, if several outputs are connected in  
series.  
T
C max  
Output Voltage Regulation  
The following figures apply to single-output or double-output  
models with parallel-connected outputs.  
T
[°C]  
A
T
50  
60  
70  
80  
90  
100  
A min  
Vo/Vo nom  
0.98  
Fig. 8  
Output current derating versus temperature for -7 and -9  
models.  
Thermal Protection  
0.5  
Io1  
IoL  
A temperature sensor generates an internal inhibit signal,  
which disables the outputs, when the case temperature  
exceeds TC max. The outputs automatically recover, when the  
temperature drops below this limit.  
Continuous operation under simultaneous extreme worst-  
case conditions of the following three parameters should be  
avoided: Minimum input voltage, maximum output power, and  
maximum temperature.  
05098a  
0
Io/Io nom  
0.5  
1.0  
Fig. 9  
Output characteristic Vo versus Io (single-output models or  
double-output models with parallel-connected outputs).  
Output Protection  
Each output is protected against overvoltages, which could  
occur due to a failure of the internal control circuit. Voltage  
suppressor diodes (which under worst case condition may  
become a short circuit) provide the required protection. The  
suppressor diodes are not designed to withstand externally  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
V
[V]  
Vo  
o2  
Vod  
Vo 1%  
Vo 1%  
05106a  
15.75  
15.5  
Io1 = 5.0 A  
Io1 = 3.75 A  
Io1 = 2.5 A  
Io1 = 1.25 A  
Io1 = 0.5 A  
Vod  
td  
td  
15.25  
15.0  
t
Io/Io nom  
1
14.75  
14.5  
0.5  
10 µs  
10 µs  
0
t
05102c  
14.25  
14.0  
Fig. 10  
Typical dynamic load regulation of Vo.  
I
[A]  
0
1
2
3
4
5
6
o2  
Output Regulation of Double-Output Models  
Fig. 12  
Output 1 is under normal conditions regulated to Vo nom  
,
Models with 2 outputs 15 V: Vo2 versus Io2 with various Io1 (typ)  
independent of the output currents.  
Vo2 depends upon the load distribution. If both outputs are  
loaded with more than 10% of Io nom, the deviation of Vo2  
remains within 5% of Vo1. The following 3 figures show the  
regulation depending on load distribution.  
V
[V]  
o2  
05107a  
26  
25.5  
25  
Io1 = 3 A  
Io1 = 2 A  
Io1 = 1 A  
Two outputs of a double-output model connected in parallel  
behave like the output of a single-output model.  
Io1 = 0.5 A  
Io1 = 0.3 A  
Note: If output 2 is not used, connect it in parallel with output 1!  
This ensures good regulation and efficiency.  
24.5  
24  
V
[V]  
o2  
05105a  
12.6  
12.4  
12.2  
12.0  
11.8  
11.6  
11.4  
11.2  
Io1 = 6.0 A  
Io1 = 4.5 A  
Io1 = 3.0 A  
Io1 = 1.5 A  
Io1 = 0.6 A  
23.5  
23  
I
[A]  
0
0.5  
1
1.5  
2
2.5  
3
3.5  
o2  
Fig. 13  
Models with 2 outputs 24 V: Vo2 versus Io2 with various Io1 (typ)  
I
[A]  
0
1
2
3
4
5
6
7
o2  
Fig. 11  
Models with 2 outputs 12 V: Vo2 versus Io2 with various Io1 (typ)  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Sense Lines (Single-Output Models)  
Auxiliary Functions  
Important: Sense lines must always be connected! Incorrectly  
connected sense lines may activate the overvoltage protection  
resulting in a permanent short-circuit of the output.  
Inhibit for Remote On/Off  
The outputs may be enabled or disabled by means of a logic  
signal (TTL, CMOS, etc.) applied between the inhibit input i  
(pin 18) and pin 14 (S– or Vo1–). In systems with several  
converters, this feature can be used to control the activation  
sequence of the converters. If the inhibit function is not  
required, connect the inhibit pin 18 with pin 14!  
This feature allows for compensation of voltage drops across  
the connector contacts and if necessary, across the load  
lines. We recommend connecting the sense lines directly at  
the female connector.  
To ensure correct operation, both sense lines (S+, S–) should  
be connected to their respective power outputs (Vo+ and Vo–),  
and the voltage difference between any sense line and its  
respective power output (as measured on the connector)  
should not exceed the following values:  
Note: If pin 18 is not connected, the output is disabled.  
06031a  
Vo+  
i
Vi+  
Vi–  
I
inh  
18  
14  
Table 7: Maximum voltage compensation allowed using  
sense lines  
V
inh  
S–/Vo1–  
Output  
voltage  
Total voltage difference Voltage difference  
between sense lines and  
their respective outputs  
between  
Vo– and S–  
Fig. 14  
Definition of Vinh and Iinh  
.
5.1 V  
<0.5 V  
<1.0 V  
<0.25 V  
<0.25 V  
12 V, 15 V, 24 V  
Table 7: Inhibit characteristics  
Characteristic  
Conditions min typ max Unit  
Programmable Output Voltage (R-Function)  
Vinh Inhibit  
Vo = on Vi min Vi max  
Vo = off  
– 50  
2.4  
0.8  
50  
V
voltage  
As a standard feature, the converters offer an adjustable  
output voltage, identified by letter R in the type designation.  
The control input R (pin 16) accepts either a control voltage  
Vext or a resistor Rext to adjust the desired output voltage. When  
Iinh Inhibit current  
Vinh = 0  
– 400 µA  
ms  
tr  
t f  
Rise time  
Fall time  
30  
input R is not connected, the output voltage is set to Vo nom  
.
depending on Io  
a) Adjustment by means of an external control voltage Vext  
between pin 16 (R) and pin 14 (S–):  
I
[mA]  
inh  
Vinh = 2.4 V  
Vinh = 0.8 V  
2.0  
The control voltage range is 0 – 2.75 VDC and allows for an  
adjustment in the range of approximately 0 – 110% of Vo nom  
.
1.6  
1.2  
Vo  
Vext –––––– • 2.5 V  
Vonom  
0.8  
0.4  
05074a  
Vo = on  
Vo = off  
Vi+  
R
0
–0.4  
–0.8  
+
16  
14  
V
ext  
S–/Vo1–  
0
V
[V]  
–40  
–20  
20  
40  
inh  
Vi–  
Vi+  
Fig. 15  
Typical inhibit current Iinh versus inhibit voltage Vinh  
06001  
Vo/Vo nom  
1
S+/Vo1+  
12  
16  
14  
R'  
R
ext  
0.1  
0
t
t
R
tf  
tr  
S–/Vo1–  
ext  
Inhibit  
1
Vi–  
0
Fig. 17  
Output voltage control for single-output models  
Fig. 16  
Output response as a function of inhibit control  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
b) Adjustment by means of an external resistor:  
06004a  
+
Vo2+  
Vo2+  
Vo2–  
Vo2–  
Vo1+  
Vo1–  
4
6
Depending upon the value of the required output voltage,  
the resistor shall be connected  
either: Between pin 16 and pin 14 to achieve an output  
24 V  
30 V  
48 V  
8
voltageadjustment range of approximately 0 100% of Vo nom  
.
Vo1  
Co  
10  
12  
14  
or: Between pin 16 and pin 12 to achieve an output voltage  
adjustment range of 100 – 110% of Vo nom  
.
Warnings:  
R'ext  
Rext  
Vext shall never exceed 2.75 VDC.  
16  
R
– The value of R'ext shall never be less than the lowest value as  
indicated in table R'ext (for V0 > V0 nom) to avoid damage to the  
converter!  
Fig. 18  
Notes:  
Double-output models:  
– The R-Function excludes option P (output voltage adjustment by  
potentiometer).  
Wiring of the R-input for output voltages 24 V, 30 V, or 48 V  
with both outputs in series. A ceramic capacitor (Co) across  
the load reduces ripple and spikes.  
If the output voltages are increased above Vo nom via R-input  
control, option P setting, remote sensing, or option T, the output  
currents should be reduced, so that Po nom is not exceeded.  
– With double-output models, the second output follows the  
voltage of the controlled main output.  
positive test jack is protected by a series resistor (see:  
Functional Description, block diagrams).  
– In case of parallel connection the output voltages should be  
individually set within a tolerance of 1 – 2%.  
The voltage measured at the test jacks is slightly lower than  
the value at the output terminals.  
Test Jacks  
Test jacks (pin diameter 2 mm) for measuring the main output  
voltage Vo or Vo1 are located at the front of the converter. The  
Table 8a: Rext for Vo < Vo nom; approximate values (Vi nom, Io nom, series E 96 resistors); R'ext = not fitted  
Vo nom = 5.1 V  
Vo nom = 12 V  
Vo [V] 1  
Vo nom = 15 V  
Vo [V] 1  
Vo nom = 24 V  
Vo [V] 1  
Vo [V]  
Rext [k]  
Rext [k]  
Rext [k]  
Rext [k]  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
0.432  
0.976  
1.65  
2.61  
3.83  
5.76  
8.66  
14.7  
30.1  
200  
2
3
4
5
6
7
8
9
10  
11  
4
6
8
10  
12  
14  
16  
18  
20  
22  
0.806  
1.33  
2
2.87  
4.02  
5.62  
8.06  
12.1  
20  
2
4
6
8
9
10  
11  
12  
13  
14  
4
8
0.619  
1.47  
2.67  
4.53  
6.04  
8.06  
11  
16.2  
26.1  
56.2  
4
6
8
10  
12  
14  
16  
18  
20  
22  
8
0.806  
1.33  
2.0  
2.87  
4.02  
5.62  
8.06  
12.1  
20  
12  
16  
20  
24  
28  
32  
36  
40  
44  
12  
16  
18  
20  
22  
24  
26  
28  
42.2  
44.2  
Table 8b: R’ext for Vo > Vo nom; approximate values (Vi nom, Io nom, series E 96 resistors); Rext = not fitted  
Vo nom = 5.1 V  
Vo [V] R'ext [k]  
Vo nom = 12 V  
Vo [V] 1  
Vo nom = 15 V  
Vo [V] 1  
Vo nom = 24 V  
Vo [V] 1  
24.25  
24.5  
24.75  
25.0  
25.25  
25.5  
25.75  
26.0  
R'ext [k]  
R'ext [k]  
R'ext [k]  
5.15  
5.2  
5.25  
5.3  
5.35  
5.4  
432  
215  
147  
110  
88.7  
75  
12.1  
12.2  
12.3  
12.4  
12.5  
12.6  
12.7  
12.8  
13.0  
13.2  
24.2  
24.4  
24.6  
24.8  
25.0  
25.2  
25.4  
25.6  
26.0  
26.4  
1820  
931  
619  
475  
383  
316  
274  
243  
196  
169  
15.2  
30.4  
30.8  
31.2  
31.6  
32.0  
32.4  
32.8  
33.0  
1500  
768  
523  
392  
316  
267  
232  
221  
48.5  
49.0  
49.5  
50.0  
50.5  
51.0  
51.5  
52.0  
52.5  
52.8  
3320  
1690  
1130  
845  
698  
590  
511  
442  
402  
383  
15.4  
15.6  
15.8  
16.0  
16.2  
16.4  
16.5  
5.45  
5.5  
64.9  
57.6  
26.25  
26.4  
1
First column: Vo or Vo1; second column: double-output models with series-connected outputs  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Display Status of LEDs  
06002_011106  
Vo1 > 0.95 to 0.98Vo1 adj  
OK  
i
Io L  
LEDs "OK", "i " and "Io L" status versus input voltage  
Conditions: Io Io nom, TC TC max, Vinh 0.8 V  
Vi uv = undervoltage lock-out, Vi ov = overvoltage lock-out  
Vi  
Vi uv Vi min  
Vi max Vi ov Vi abs  
Vo1 > 0.95 to 0.98Vo1 adj Vo1 < 0.95 to 0.98Vo1 adj  
OK  
LEDs "OK" and "Io L" status versus output current  
Conditions: Vi min Vi max, TC TC max, Vinh 0.8 V  
Io L  
Io  
Io nom  
IoL  
i
i
LED "i" versus case temperature  
Conditions: Vi min Vi max , Io Io nom, Vinh 0.8 V  
TC  
TC max  
TPTC threshold  
Vinh threshold  
LED "i " versus Vinh  
Vi inh Conditions: Vi min Vi max , Io Io nom, TC TC max  
+0.8 V  
+2.4 V  
+50 V  
-50 V  
LED off  
LED Status undefined  
LED on  
Fig. 19  
LED indicators  
Cell voltage [V]  
2.45  
Battery Charging /Temperature Sensor  
06139b  
All converters with an R-input are suitable for battery charger  
applications, but we recommend choosing the models  
especially designed for this application DK/LK1740 pr DK/  
LK2740; see Model Selection.  
2.40  
2.35  
2.30  
2.25  
2.20  
For optimal battery charging and life expectancy of the battery  
an external temperature sensor can be connected to the R-  
input. The sensor is mounted as close as possible to the  
battery and adjusts the output voltage accoring to the battery  
temperature.  
Depending upon cell voltage and the temperature coefficient  
of the battery, different sensor types are available, see  
Accessories.  
Vo safe  
2.15  
2.10  
–20  
–10  
0
10  
20  
30  
40  
50 °C  
03099d  
VC = 2.27 V, –3 mV/K  
VC = 2.23 V, –3 mV/K  
VC = 2.27 V, –3.5 mV/K  
VC = 2.23 V, –3.5 mV/K  
Vo+  
Vo–  
Power  
supply  
Load  
Input  
R
Fig. 21  
Trickle charge voltage versus temperature for defined  
temperature coefficient. Vo nom is the output voltage with open  
R-input.  
+
+
ϑ
Battery  
Temperature sensor  
Fig. 20  
Connection of a temperature sensor  
BCD20002-G Rev AB, 12-Jul-2010  
Page 14 of 31  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
voltages, which typically occur in most installations. The  
converters have been successfully tested to the following  
specifications:  
Electromagnetic Compatibility (EMC)  
A metal oxide VDR together with the input fuse and an input  
filter form an effective protection against high input transient  
Electromagnetic Immunity  
Table 9: Electromagnetic immunity (type tests)  
Phenomenon  
Standard Level  
Coupling  
mode  
Value  
applied  
Waveform  
Source  
imped.  
Test  
procedure  
In  
Perf.  
1
oper. crit.2  
Supply related  
surge  
RIA 123  
A4  
B
+i/– i  
3.5 VBat  
1.5 VBat  
2/20/2 ms  
0.1/1/0.1 s  
10/100 µs  
5/50 µs  
0.2 Ω  
1 positive surge  
5 pos and 5 neg.  
yes  
yes  
A
B
Direct transients  
C
+i/– i, – i/c  
960 Vp  
5 Ω  
D3  
1800 Vp  
3600 Vp  
4800 Vp  
8400 Vp  
1800 Vp  
3600 Vp  
4800 Vp  
8400 Vp  
8000 Vp  
15000 Vp  
E
0.5/5 µs  
100 Ω  
F
0.1/1 µs  
G3  
H
0.05/0.1 µs  
5/50 µs  
Indirect couples  
transients  
+o/c, – o/c  
J
0.5/5 µs  
K
0.1/1 µs  
L
4 5  
0.05/0.1 µs  
1/50 ns  
Electrostatic  
discharge  
(to case)  
IEC/EN  
61000-4-2  
contact discharge  
air discharge  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
A
Electromagnetic  
field  
IEC/EN  
61000-4-3  
x6  
antenna  
antenna  
20 V/m  
20 V/m  
10 V/m  
5 V/m  
AM 80% /1 kHz  
AM 80% /1 kHz  
n.a.  
n.a.  
80 – 1000 MHz  
800 – 1000 MHz  
1400 – 2100 MHz  
2100 – 2500 MHz  
900 5 MHz  
yes  
yes  
A
A
7
3
antenna  
10 V/m  
50% duty cycle,  
200 Hz rep. rate  
n.a.  
yes  
yes  
A
A
Electrical fast  
transients/burst 61000-4-4  
IEC/EN  
3 8  
4
capacitive, o/c  
2000 Vp bursts of 5/50 ns  
50 Ω  
60 s positive  
60 s negative  
transients per  
coupling mode  
2.5/5 kHz over  
15 ms; burst  
period: 300 ms  
i/c, +i/–i  
direct  
4000 Vp  
Surges  
IEC/EN  
61000-4-5  
3 9  
i/c  
2000 Vp  
2000 Vp  
1.2/50 µs  
12 Ω  
2 Ω  
5 pos. and 5 neg.  
surges per  
coupling mode  
yes  
yes  
A3  
A
+i/–i  
Conducted  
disturbances  
IEC/EN  
61000-4-6  
310  
i, o, signal wires  
10 VAC  
(140 dBµV)  
AM 80%  
1 kHz  
150 Ω  
0.15 – 80 MHz  
1
i = input, o = output, c = case  
2
3
A = normal operation, no deviation from specs.; B = normal operation, temporary loss of function or deviation from specs possible  
RIA 12 covers or exceeds IEC 60571-1 and EN 50155:1995. Surge D corresponds to EN 50155:2001, waveform A; surge G corres-  
ponds to EN 50155:2001, waveform B  
Only met with extended input voltage range of CK (for 48 V battery) and EK (for 110 V battery) types. These models are available on  
customer's request. Standard DK models (110 V battery) will not be damaged, but overvoltage lockout will occur during the surge.  
Exceeds EN 50121-3-2:2006 table 9.3 and EN 50121-4:2006 table 1.4.  
Corresponds to EN 50121-3-2:2006 table 9.1 and exceeds EN 50121-4:2006 table 1.1. Valid for version V104 or higher.  
Corresponds to EN 50121-3-2:2006 table 9.2 and EN 50121-4:2006 table 1.2 (compliance with digital mobile phones).  
Corresponds to EN 50121-3-2:2006 table 7.2 and EN 50121-4:2006 table 2.2.  
4
5
6
7
8
9
Covers or exceeds EN 50121-3-2:2006 table 7.3 and EN 50121-4:2006 table 2.3.  
Corresponds to EN 50121-3-2:2006 table 7.1 and EN 50121-4:2006 table 3.1 (radio frequency common mode).  
10  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Electromagnetic Emissions  
PMM 8000 PLUS: Peak, conducted Vi+, QP  
+ AV, 2009-11-20, 12:35 h  
TÜV-Divina, ESVS 30:R&S, BBA 9106/UHALP 9107:Schwarzb., QP, 2009-11-20  
dBµV  
dBµV/m  
BK1601-9R,  
U
=30 V,  
U
=24  
V
I =  
6
A
Testdistance 10 m, BK1601-9R,  
U =24 V, U =24 V I = 6 A  
i
o
o
JM052a  
i o o  
50  
EN 55011 A  
80  
EN 55022 A (qp)  
EN 55022 A (av)  
40  
60  
40  
30  
20  
<25 dbµV/m  
20  
0
10  
0
0.2  
0.5  
1
2
5
10  
20 MHz  
30  
50  
100  
200  
500  
1000 MHz  
Fig. 22a  
Fig. 23a  
Conducted emissions (peak/quasipeak and average) at the  
phase input according to EN 55011/22, measured at Vi nom and  
Io nom (BK1601-9R). The neutral line performs quite similar.  
Typical radiated emissions according to EN 55011/22,  
antenna 10 m distance, measured at Vi nom and Io nom  
(BK1601-9R)  
TÜV-Divina, ESVS 30:R&S, BBA 9106/UHALP 9107:Schwarzb., QP, 2009-11-20  
PMM 8000 PLUS: Peak, conducted Vi+, QP  
+ AV, 2009-11-20, 13:00 h  
dBµV/m  
Testdistance 10 m, DK1601-9ERB1,  
U
=110 V, U =24 V I = 6 A  
DK1601-9ERB1,  
U =110 V, U =24 V I = 6 A  
dBµV  
80  
i
o
o
i
o
o
JM053  
50  
EN 55011 A  
40  
60  
40  
20  
0
EN 55022 B (qp)  
EN 55022 B (av)  
30  
20  
<25 dbµV/m  
10  
0
0.2  
0.5  
1
2
5
10  
20 MHz  
30  
50  
100  
200  
500  
1000 MHz  
Fig. 22b  
Fig. 23b  
Conducted emissions (peak/quasipeak and average) at  
the phase input according to EN 55011/22, measured at  
Typical radiated emissions according to EN 55011/22,  
antenna 10 m distance, measured at Vi nom and Io nom  
(DK1601-9ERB1)  
Vi nom and Io nom (DK1601-9ERB1). The neutral line performs  
quite similar.  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Immunity to Environmental Conditions  
Table 10: Mechanical and climatic stress  
Test Method  
Standard  
Test Conditions  
Status  
Cab  
Damp heat  
steady state  
IEC/EN 60068-2-78  
MIL-STD-810D sect. 507.2  
Temperature:  
Relative humidity:  
Duration:  
40 2°C  
Converter not  
operating  
93 +2/-3  
%
56 days  
Kb  
Fc  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN 60068-2-52  
Concentration:  
Storage:  
Duration:  
5% (30 °C) for 2 h  
40 °C, 93% rel. humidity  
3 cycles of 22 h  
Converter not  
operating  
Vibration  
(sinusoidal)  
IEC/EN 60068-2-6  
MIL-STD-810D sect. 514.3  
Acceleration amplitude:  
0.35 mm (10 – 60 Hz)  
Converter  
5 gn = 49 m/s2 (602000 Hz) operating  
10 – 2000 Hz  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fh  
Random vibration IEC/EN 60068-2-64  
broad band  
(digital control)  
Acceleration spectral density: 0.05 gn2/Hz  
Converter  
operating  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20 – 500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
Eb  
Ea  
Bump  
(half-sinusoidal)  
IEC/EN 60068-2-29  
MIL-STD-810D sect. 516.3  
Acceleration amplitude:  
Bump duration:  
Number of bumps:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 each direction)  
Converter  
operating  
Shock  
(half-sinusoidal)  
IEC/EN 60068-2-27:1987  
MIL-STD-810D sect. 516.3  
Acceleration amplitude:  
Bump duration:  
100 gn = 981 m/s2  
6 ms  
Converter  
operating  
Number of bumps:  
18 (3 each direction)  
Temperatures  
Table 11: Temperature specifications, values given are for an air pressure of 800 – 1200 hPa (800 – 1200 mbar)  
Temperature  
-5 2  
-6 2  
-7  
-9  
Unit  
Characteristics  
Conditions min  
max  
50  
85 1  
min  
–25  
–25  
–40  
max  
60  
90 1  
min  
–25  
–25  
–40  
max  
71  
95 1  
min  
–40  
–40  
–55  
max  
71  
95 1  
TA  
TC  
TS  
Ambient temperature Converter  
Case temperature 1  
–25  
°C  
operating  
–25  
Storage temperature  
Not operating –40  
100  
100  
100  
100  
1
2
Overtemperature lockout at TC > 95 °C  
Customer-specific models  
Reliability and Device Hours  
Table 12: MTBF calculated according to MIL-HDBK 217F  
Values at specified  
case temperature  
Model  
Ground benign  
40 °C  
Ground fixed  
40 °C 70 °C  
Ground mobile  
50 °C  
Unit  
MTBF 1  
LK2660-7  
AK – LK  
514 000  
88 000 38 000  
500 000  
35 000  
h
Device hours2  
1
Calculated according to MIL-HDBK-217F-N2  
Statistic values, based on an average of 4300 working hours per year, over 3 years in general field use.  
2
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Mechanical Data  
European  
Projection  
Dimensions in mm. The converters are designed to be inserted into  
a 19" rack, 160 mm long, according to IEC 60297-3.  
7 TE  
9 TE  
3.27  
159  
4.5  
09002c  
Test jacks (+/–)  
Option P (Vo)  
Option D (Vto)  
Option D (Vti)  
d
LED i (red)  
LED OK (green)  
LED IoL (red)  
Measuring point of  
case temperature TC  
50  
42  
27.38  
(171.0 .... 171.9)  
80  
Front plate  
Back plate  
Main face  
168.5  
5 x 90°  
= Ø 4.1  
= Ø 3.5  
2.8  
Screw holes of the  
frontplate  
Mounting slots for chassis or wall mounting  
Notes:  
– d 15 mm, recommended minimum distance to  
next part in order to ensure proper air circulation  
at full output power.  
– free air location: the converter should be mounted  
with fins in a vertical position to achieve maximum  
airflow through the heat sink.  
Fig. 24  
Aluminium case K02 with heat sink;  
black finish (EP powder coated);  
weight approx. 1.6 kg  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
7 TE  
3.27  
4 TE  
50  
38.5  
5
158  
11.8  
09003b  
M 4  
Measuring point of  
case temperature TC  
5
47.2  
17.3  
133.4  
168  
(171.0 ... 171.9)  
Fig. 25  
Option B1: Aluminium case K02 with small cooling plate; black finish (EP powder coated).  
Suitable for mounting with access from the backside.  
Total weight approx. 1.2 kg.  
European  
Projection  
5
47.2  
38.5  
6.5  
11027  
11.8  
0.2  
17.3  
133.4  
168  
30  
Fig. 26  
Option B: Aluminium case K02 with large cooling plate; black finish (EP powder coated).  
Suitable for front mounting.  
Total weight approx. 1.3 kg  
Note: Long case with option B2, elongated by 60 mm for 220 mm  
rack depth, is available on request. (No LEDs, no test jacks.)  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Installation Instructions  
Safety and Installation Instructions  
Note: These converters have no power factor correction (PFC).  
The LK4000/5000 models are intended to replace the LK1000 and  
LK2000 converters in order to comply with IEC/EN 61000-3-2.  
LK1000 is replaced by LK4003 with option K.  
Connector Pin Allocation  
The connector pin allocation table defines the electrical  
potentials and the physical pin positions on the H15 or H15-  
S4 connector. The protective earth is connected by a leading  
pin (no. 24), ensuring that it makes contact with the female  
connector first.  
The converters are components, intended exclusively for  
inclusion within other equipment by an industrial assembly  
operation or by professional installers. Installation must  
strictly follow the national safety regulations in compliance  
with the enclosure, mounting, creepage, clearance, casualty,  
markings, and segregation requirements of the end-use  
application.  
10010a  
Fixtures for connector  
retention clips V  
(see Accessories)  
Connection to the system shall be made via the female  
connector H15 (standard) or H15S4; see Accessories. Other  
installation methods may not meet the safety requirements.  
32  
4
Pin no. 24 ( ) is connected with the case. For safety reasons  
it is essential to connect this pin reliably to protective earth.  
Type H15  
The input pins 30/32 (Vi– or L ) are connected via a built-in  
fuse, which is designed to protect in the case of a converter  
failure. An additional external fuse, suitable for the application,  
might be necessary in the wiring to the other input 26/28 (Vi+  
or N ) or even to pins 30/32, particularly if:  
Fixtures for connector  
retention clips V  
(see Accessories)  
• Local requirements demand an individual fuse in each  
source line  
30/32  
4/6  
• Phase and neutral of the AC mains are not defined or  
cannot be assigned to the corresponding terminals.  
Type H15S4  
Fig. 27  
View of module's male connectors  
• Neutral and earth impedance is high or undefined  
Table 13: H15 and H15-S4 connector pin allocation  
Pin  
No.  
4
Connector type H15-S4  
AK1000 (all), BK – LK1001 AK2000  
Connector type H15  
BK – LK1301/1501/1601  
Vo+  
BK – LK2000  
Vo2+  
Vo2+  
Vo2–  
Vo2–  
Vo1+  
Vo1–  
R1  
Vo+  
Vo–  
Pos. output 1  
Neg. output 1  
Vo2+  
Vo2–  
Pos. output 2  
Neg. output 2  
Pos. output 1  
Pos. output 2  
6
Vo+  
Vo–  
Vo–  
S+  
8
Neg. output 1  
Neg. output 2  
10  
12  
14  
16  
18  
S+  
S–  
R1  
i
Pos. sense  
Neg. sense  
Control of Vo  
Inhibit  
Vo1+  
Vo1–  
R1  
Pos. output 1  
Neg. output 1  
Control of Vo1  
Inhibit  
Pos. sense  
Neg. sense  
Control of Vo  
Inhibit  
Pos output 1  
Neg. output 1  
Control of Vo1  
Inhibit  
S–  
R1  
i
i
i
D3  
V 3  
T5  
Save data  
ACFAIL  
20  
D3  
Safe data  
D3  
Save data  
D3  
Save data  
22  
24 2  
26  
28  
30  
32  
1
Current sharing T5  
Protective earth  
Pos. input  
Current sharing T5  
Protective earth  
Current sharing T5  
Protective earth  
Current sharing  
Protective earth  
Pos. input  
4
4
4
4
4
4
4
4
Vi+  
N
N
L
Pos. input  
Vi+  
Vi+  
Vi–  
Vi–  
N
N
L
4
Vi+  
Vi–  
N
L
Vi+  
Pos. input  
Vi+  
Neutral line4  
Neg. input  
Neutral line4  
Neg. input  
Phase line4  
Neutral line4  
Neg. input4  
Vi–  
4
Vi–  
Neg. input  
Vi–  
Phase line4  
L
L
Phase line4  
Not connected, if option P is fitted.  
Leading pin (pre-connecting)  
Option D excludes option V and vice versa. Pin 20 is not connected, unless option D or V is fitted.  
LK models  
Only connected, if option T is fitted.  
2
3
4
5
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Notes:  
Cleaning Agents  
– If the inhibit function is not used, pin no. 18 (i) should be  
connected with pin no. 14 to enable the output(s).  
In order to avoid possible damage, any penetration of  
cleaning fluids has to be prevented, since the power supplies  
are not hermetically sealed.  
– Do not open the converters, or warranty will be invalidated.  
– Due to high current values, the converters provide two  
internally parallel contacts for certain paths (pins 4/6, 8/10, 26/  
28 and 30/32). It is recommended to connect both female  
connector pins of each path in order to keep the voltage drop  
low and avoid excessive connector currents.  
Protection Degree  
Condition: Female connector fitted to the converter.  
• IP 30: All models except those with option P, and except  
those with option D or V including a potentiometer.  
– If the second output of double-output models is not used,  
connect it parallel with the main output.  
• IP 20: All models fitted with option P, or with option D or V  
with potentiometer.  
Make sure that there is sufficient airflow available for  
convection cooling and verifiy it by measuring the case  
temperature TC, when the converter is installed and operated  
in the end-use application; see Thermal Considerations.  
Railway Application  
The converters have been designed by observing the railway  
standards EN 50155, EN 50121-3-2, and EN 50121-4. All  
boards are coated with a protective lacquer.  
Ensure that a converter failure (e.g., an internal short-circuit)  
does not result in a hazardous condition.  
Standards and Approvals  
Isolation and Protective Earth  
The converters are safety-approved to UL 60950-1, CSA  
60950-1, IEC 60950-1, and EN 60950-1.  
The electric strength test is performed in the factory as routine  
test according to EN 50116 and IEC/EN 60950 and should not  
be repeated in the field. Power-One will not honor any  
warranty claims resulting from electric strength field tests.  
The resistance of the earth connection to the case (<0.1 ) is  
tested as well.  
The converters correspond to Class I equipment and have  
been evaluated for:  
• Building-in  
• Basic insulation between input and case based on 250  
VAC, and double or reinforced insulation between input and  
output(s)  
Leakage Currents  
Leakage currents flow due to internal leakage capacitances  
and Y-capacitors. The current values are proportional to the  
supply voltage and are specified in the table below.  
• Functional insulation between outputs  
• Overvoltage category II  
• Pollution degree 2 environment  
• Max. altitude: 2000 m  
LK Models Operated at Greater than 63 Hz  
Above 63 Hz, the earth leakage current may exceed 3.5 mA,  
the maximum value allowed in IEC 60950. Frequencies 350  
Hz are only permitted with Vi 200 VAC.  
• The converters fulfill the requirements of a fire enclosure.  
The converters are subject to manufacturing surveillance  
in accordance with the above mentioned standards and ISO  
9001:2000. A CB-scheme is available.  
The built-in Y-caps are approved for 100 Hz. Safety approvals  
and CB scheme cover only 50 – 60 Hz.  
Table 14: Earth leakage currents for LK models  
Characteristic  
Class I Unit  
Maximum earth Permissible according to IEC/EN 60950  
3.5  
mA  
leakage current  
Typ. value at 264 V, 50 Hz  
1.43  
Table 15: Isolation  
Characteristic  
Input to case  
and output(s)  
Output(s) to  
case  
Output 1 to  
output 2  
Unit  
Electric  
Factory test >1 s  
2.8 1  
1.4  
0.15  
kVDC  
kVAC  
strength  
AC test voltage equivalent  
to factory test  
2.0  
1.0  
0.1  
test  
Insulation resistance at 500 VDC  
Creapage distances  
>300  
3.2 3  
>300  
--  
>100 2  
--  
MΩ  
mm  
1
According to EN 50116 and IEC/EN 60950, subassemblies connecting input to output are pre-tested with 5.6 kVDC or 4 kVAC.  
Tested at 150 VDC  
Input to outputs: 6.4 mm  
2
3
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
circuit of the converter to be an SELV circuit according to IEC  
60950-1 up to a configured output voltage (sum of nominal  
voltages if in series or +/– configuration) of 36 V.  
Safety of Operator-Accessible Output Circuits  
If the output circuit of a DC-DC converter is operator-  
accessible, it shall be an SELV circuit according to the  
standard IEC 60950-1.  
However, it is the sole responsibility of the installer to assure  
the compliance with the rapplicable safety regulations.  
The following table shows some possible installation  
configurations, compliance with which causes the output  
150 VAC or VDC for AK, BK  
250 VAC or VDC for CK, DK, EK, FK, LK  
10044a  
+
AC-DC  
+
DC-DC  
con-  
verter  
Fuse  
Fuse  
Mains  
front  
end  
Battery  
SELV  
150 VAC or VDC for AK, BK  
250 VAC or VDC for CK, DK, EK, FK, LK  
Fig. 28  
Schematic safety concept.  
Earth connection  
Use earth connections as per the table below.  
Table 16: Safety concept leading to an SELV output circuit  
Conditions Front end  
DC-DC converter  
Result  
Nominal  
supply  
voltage  
Minimum required grade  
of insulation, to be pro-  
vided by the AC-DC front  
end, including mains  
Nominal DC  
output voltage  
from the front end front end output  
circuit  
Minimum required  
safety status of the  
Types  
Measures to achieve the  
specified safety status of of the DC-DC  
the output circuit  
Safety status  
converter  
output circuit  
supplied battery charger  
Mains  
Functional (i.e. there is  
100 V (The  
Primary circuit  
AK  
BK  
Double or reinforced  
insulation, based on  
the mains voltage and 2  
(provided by the DC-DC  
converter) and earthed  
case 3  
SELV circuit  
150 V AC no need for electrical  
insulation between the  
nominal voltage  
between any input  
pin and earth can  
mains supply voltage  
and the DC-DC converter be up to 150 V AC  
input voltage)  
or DC)  
Mains  
250 V AC  
400 V (The  
CK  
DK  
EK  
FK  
nominal voltage  
between any input  
pin and earth can  
be up to 250 V AC  
or 400 V DC)  
Basic  
400 V  
Unearthed  
hazardous voltage  
secodary circuit  
AK  
BK  
CK  
DK  
EK  
FK  
Supplementary insulation,  
based on 250 V AC and  
double or reinforced  
insulation 2 (provided by  
DC-DC converter) and  
earthed case 3.  
Earthed  
hazardous voltage  
secondary circuit  
Double or reinforced  
insulation 2 (provided by  
the DC-DC converter)  
earthed case 3  
Double or reinforced  
60 V  
SELV circuit  
TNV-3 circuit  
Functional insulation  
(provided by the DC-DC  
4
converter)  
120 V  
Basic insulation (provided  
by the DC-DC converter) 4  
1
The front end output voltage should match the specified input voltage range of the DC-DC converter.  
Based on the maximum nominal output voltage from the front end.  
The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950-1.  
Earthing of the case is recommended, but not mandatory.  
2
3
4
BCD20002-G Rev AB, 12-Jul-2010  
Page 22 of 31  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
If the output circuit of an AC-DC converter is operator-  
accessible, it shall be an SELV circuit according to standard  
IEC 60950-1.  
The following table shows some possible installation  
configurations, compliance with which causes the output  
circuit of LK models to be SELV according to IEC 60950-1 up  
to a configured output voltage (sum of nominal voltages if in  
series or +/– configuration) of 36 V.  
10021a  
Fuse  
+
~
If the LK converter is used as DC-DC converter, refer to the  
previous section.  
Mains  
AC-DC  
con-  
verter  
SELV  
Fuse  
~
Earth connection  
Fig. 29  
Schematic safety concept. Use earth connection as per  
table 17. Use fuses if required by the application; see also  
Installation Instructions.  
Table 17: Safety concept leading to an SELV output circuit  
Conditions  
AC-DC converter  
Installation  
Result  
Nominal voltage  
Grade of insulation  
between input and output  
provided by the AC-DC converter  
Measures to achieve the resulting  
safety status of the output circuit  
Safety status of the AC-DC  
converter output circuit  
Mains  
Double or reinforced  
Earthed case1 and installation  
SELV circuit  
250 VAC  
according to the applicable standards  
1 The earth connection has to be provided by the installer according to the relevant safety standards, e.g. IEC/EN 60950.  
Description of Options  
Table 18: Survey of options  
Option  
Function of option  
Characteristic  
-9  
E
Extended operational ambient temperature range  
Electronic inrush current limitation circuitry  
Potentiometer for fine adjustment of output voltage  
Input and/or output undervoltage monitoring circuitry  
Input and/or output undervoltage monitoring circuitry  
Current sharing  
TA = 40 to 71 °C  
Active inrush current limitation  
P2  
D1  
V1  
T
Adjustment range +10/60% of Vo nom, excludes R input  
Safe data signal output (D0 – DD)  
ACFAIL signal according to VME specifications (V0, V2, V3)  
Interconnect T-pins for parallel connection (max 5 converters)  
Replaces the standard heat sink, allowing direct chassis-mounting  
Replaces standard heat sink, allowing direct chassis-mounting  
B, B1, B2 Cooling plate (160 or 220 mm long)  
RoHS-compliant for all 6 sibstances  
G
1
2
Option D excludes option V and vice versa; option V only for 5.1 V outputs.  
Option P is not available for battery charger models.  
-9 Extended Temperature Range  
Option -9 extends the operational ambient temperature range  
from –25 to 71 °C (standard) to 40 to 71 °C. The power  
supplies provide full nominal output power with convection  
cooling. Option -9 excludes inrush current limitation by NTC  
resistor.  
BCD20002-G Rev AB, 12-Jul-2010  
Page 23 of 31  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
depends on model, but the tables below show the higher of  
both peaks.  
E Inrush Current Limitation  
CK/DK/EK/LK models may be supplemented by an electronic  
circuit (option E, replacing the standard built-in NTC resistor)  
CK models fitted with option E and option D6 (input voltage  
monitor) meet the standard ETS 300132-2 for 48 VDC  
supplies. Option D6 is necessary to disable the converter at  
low input voltage, such avoiding an excessive input current.  
Connect output D (pin 20) with inhibit (pin 18).  
10017a  
LK models  
Option D6 should be adjustded with the potentiometer to a  
threshold of 36 – 40.5 V for 48 V batteries and to 44 – 50 V for  
60 V batteries. Refer also to the description of option D.  
Ci  
Control  
FET  
Note: Subsequent switch-on cycles at start-up are limited to max.  
10 cycles during the first 20 seconds (cold converter) and then to  
max. 1 cycle every 8 s.  
RS  
RI  
LK models powered by 230 VAC/ 50 Hz exhibit an inrush  
current as per the fig. below, when switched on at the peak of  
Vi. In this case, the inrush current Iinr p is 21.7 A and its duration  
tinr is 5 ms. This is the worst case.  
Fig. 30  
Block diagram of option E  
Current limiting resistance Rv = RS + Ri = 15 Ω  
If the LK converter is switched on in a different moment, Iinr p is  
much lower, but tinr rises up to 10 ms.  
to achieve an enhanced inrush current limiting function (not  
available with AK/BK/FK types). Option E is mandatory for all  
CK/DK/EK/LK models with option -9.  
I [A]  
i
20  
15  
10  
5
The figure below shows two consecutive peaks of the inrush  
current, the first one is caused by Vi/Rv and the second one by  
the rising current across the FET. The shape of the curve  
Capacitor C  
fully charged  
i
Normal operation  
(FET fully conducting)  
Table 19a: Inrush current at Vi nom (DC supply) and Io nom  
Characteristics  
CK  
60  
DK EK LK Unit  
0
Vi nom Input voltage  
Iinr p Peak inrush current  
110 220 310  
7.4 14.6 21  
V
A
6.5  
25  
–5  
tinr  
Inrush current duration  
14  
16  
12  
ms  
–10  
t
inr  
40  
10065a  
t [ms]  
–15  
Table 19b: Inrush current at Vi max (DC supply) and Io nom  
0
20  
60  
80  
Characteristics  
CK  
DK EK LK Unit  
Vi nom Input voltage  
Iinr p Peak inrush current  
140 220 385 372  
V
A
Fig. 32  
9
14.5 25.7 24.8  
14 12 12  
Inrush current for LK models with option E (AC supply)  
Vi = 230 VAC, fi = 50 Hz, Po = Po nom  
tinr  
Inrush current duration  
30  
ms  
P Potentiometer  
I
[A]  
inr  
Capacitor C  
fully charged  
i
A potentiometer provides an output voltage adjustment range  
of +10/60% of Vo nom. It is accessible through a hole in the  
front cover. Option P is not available for battery charger  
models and is not recommended for converters connected in  
parallel.  
Normal operation  
(FET fully conducting)  
V /R  
i
v
I = P /V  
i
i
i
Option P excludes the R-function. With double-output models,  
both outputs are influenced by the potentiometer setting  
(doubling the voltage, if the outputs are in series).  
11039a  
0
t [ms]  
t
0
Note: If the output voltages are increased above Vo nom via R input  
control, option P setting, remote sensing, or option T, the output  
current(s) should be reduced, so that Po nom is not exceeded.  
inr  
Fig. 30  
Inrush current with option E (DC supply)  
2 different wafe shapes depending on model  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Power bus  
T Current Sharing  
+
11037b  
Vo2+  
This option ensures that the output currents are  
approximately shared between all parallel-connected  
converters, hence increasing system reliability. To use this  
facility, simply interconnect the T pins of all converters and  
make sure that the reference for the T signal, pin 14 (S– or  
Vo1–), are also connected together. The load lines should  
have equal length and cross section to ensure equal voltage  
drops.  
Vo2–  
T
Converter  
Vo1+  
Vo1–  
Load  
Vo2+  
Not more than 5 converters should be connected in parallel.  
The R pins should be left open-circuit. If not, the output voltages  
must be individually adjusted prior to paralleling within 1 to 2%  
or the R pins should be connected together.  
Vo2–  
T
Converter  
Vo1+  
Vo1–  
Note: Parallel connection of converters with option P is not recom-  
mended.  
11003a  
Vo+  
Load  
Vo–  
Max. 5 converters in parallel connection  
Fig. 35  
Vo+  
Vo–  
Parallel connection of double-output models with the  
outputs connected in series, using option T.  
The signal at the T pins is referenced to Vo1–.  
Vo+  
Vo–  
D Undervoltage Monitor  
The input and/or output undervoltage monitor operates  
independently of the built-in input undervoltage lockout circuit.  
A logic "low" signal (output with self-conducting JFET) or  
"high" signal (NPN open-collector output) is generated at the  
D output (pin 20), when one of the monitored voltages drops  
below the preselected threshold level Vt. This signal is  
referenced to S/Vo1–. The D output recovers, when the  
monitored voltages exceed Vt + Vh. The threshold levels Vti  
and Vto are either adjusted by a potentiometer, accessible  
through a hole in the front cover, or adjusted in the factory to a  
fixed value specified by the customer.  
Fig.33  
Example of poor wiring for parallel connection (unequal  
length of load lines)  
11036b  
Vo+  
1
2
S+  
T
1
Converter  
S–  
Option D exists in various versions D0 – DD, as shown in  
table 21.  
Vo–  
JFET output (D0 – D4):  
Load  
2
Vo+  
Pin D is internally connected via the drain-source path of a  
JFET (self-conducting type) to the negative potential of output  
1. VD 0.4 V (logic low) corresponds to a monitored voltage  
S+  
T
1
1
Converter  
S–  
11006a  
Vo–  
Vo+/Vo1+  
R
p
Max. 5 converters in parallel connection  
I
D
20  
1
Lead lines should have equal length and cross  
section, and should run in the same cable loom.  
Diodes recommended in redundant operation only  
Self-conducting  
D
junction FET  
2
V
D
14  
Fig. 34  
S–/Vo1–  
Parallel connection of single-output models using option T  
with the sense lines connected at the load  
Fig. 36  
Option D0 – D4: JFET output, ID 2.5 mA  
BCD20002-G Rev AB, 12-Jul-2010  
Page 25 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Table 20: Undervoltage monitoring functions  
Output type  
Monitoring  
Minimum adjustment range  
of threshold level Vt  
Typical hysteresis Vho [% of Vt]  
for Vt min Vt max  
JFET  
NPN  
Vi  
Vo/Vo1  
Vti  
Vto  
3.5 V – Vo BR  
--  
Vhi  
Vho  
2.5 – 0.6 V  
--  
1
D1  
D2  
D3  
D4  
D0  
D5  
D6  
D7  
D8  
D9  
no  
yes  
yes  
no  
yes  
no  
--  
--  
1
1
Vi min Vi max  
3.4 – 0.4 V  
3.4 – 0.4 V  
--  
yes  
yes  
yes  
no  
Vi min Vi max  
(0.95 – 0.985 Vo) 2  
(0.95 – 0.985 Vo) 2  
3.5 V – Vo BR V 3  
--  
3.5 V – Vo BR V3 4  
(0.95 – 0.985 Vo) 2  
3.5 V – Vo BR V 1  
"0"  
--  
--  
"0"  
no  
--  
2.5 – 0.6 V  
--  
3 4  
3 4  
3 4  
1
yes  
yes  
yes  
yes  
Vi min Vi max  
Vi min Vi max  
Vi min Vi max  
3.4 – 0.4 V  
3.4 – 0.4 V  
3.4 – 0.4 V  
3.4 – 0.4 V  
yes  
yes  
yes  
2.5 – 0.6 V  
"0"  
- -  
DD  
Vi min Vi max  
2.5 – 0.6 V  
1
2
3
Threshold level adjustable by potentiometer; see Electrical Output Data for Vo BR  
Fixed value. Tracking if Vo/Vo1 is adjusted via R-input, option P, or sense lines.  
The threshold level permanently adjusted according to customer specification 2% at 25 °C. Any value within the specified range is  
basically possible, but causes a special type designation in addition to the standard option designations (D0/D9). See Electrical Output  
.
Data for Vo BR  
Adjustment at Io nom  
.
4
.
Table 21: JFET output (D0 -- D4)  
(logic low) corresponds to a monitored voltage level (Vi and/or  
Vo1) > Vt + Vh. The current ID through the open collector should  
not exceed 20 mA. The NPN output is not protected against  
external overvoltages. VD should not exceed 40 V.  
Vb, Vo1 status  
D output, VD  
Vb or Vo1 < Vt  
low, L, VD 0.4 V at ID = 2.5 mA  
high, H, ID 25 µA at VD = 5.25 V  
Vb and Vo1 > Vt + Vh  
Threshold tolerances and hysteresis:  
If Vi is monitored, the internal input voltage after the input filter  
is measured. Consequently this voltage differs from the  
voltage at the connector pins by the voltage drop Vti across  
the input filter. The threshold levels of the D0 and D9 options  
are factory adjusted at nominal output current Io nom and TA =  
25 °C. The value of Vti depends upon input voltage range  
(CK, DK, ..), threshold level Vt, temperature, and input current.  
The input current is a function of the input voltage and the  
output power.  
level (Vi and/or Vo1) <Vt. The current ID through the JFET  
should not exceed 2.5 mA. The JFET is protected by a 0.5 W  
Zener diode of 8.2 V against external overvoltages.  
NPN output (D5 – DD):  
Pin D is internally connected via the collector-emitter path of a  
NPN transistor to the negative potential of output 1. VD < 0.4 V  
11007a  
Vo+/Vo1+  
11021a  
V
V  
V
hi  
R
D
ti  
p
I
D
20  
V
D high  
NPN open  
collector  
D
V
D
14  
S–/Vo1–  
V
D low  
V
i
V
ti  
Fig. 37  
Option D5 – DD: NPN output, Vo 40, ID 2.5 mA  
Fig. 38  
Definition of Vti, Vt i and Vhi (JFET output)  
Table 22: NPN output (D5 DD)  
Vb, Vo1 status  
Vb or Vo1 < Vt  
Vb and Vo1 > Vt + Vh  
D output, VD  
high, H, ID 25 µA at VD = 40 V  
low, L, VD 0.4 V at ID = 20 mA  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Table 23: D-output logic signals  
Version of D  
Vi < Vt or Vo < Vt  
Vi > Vt + Vh or Vo > Vt  
Configuration  
JFET  
D1, D2, D3, D4, D0  
D5, D6, D7, D8, D9, DD  
low  
high  
low  
high  
NPN  
Input voltage monitoring  
NPN  
VD  
VD high  
11008a  
3
3
3
3
VD low  
t
t
0
ID  
ID high  
ID low  
0
JFET VD  
VD high  
VD low  
t
t
0
1
4
4
4
th  
tlow min  
tlow min  
tlow min  
thigh min  
Vo1  
Vo1 nom  
1
th  
1
0.95  
0
Vi [VDC]  
Vti+Vhi  
Vti  
t
0
Input voltage failure  
Switch-on cycle  
Input voltage sag  
Switch-on cycle and subsequent  
input voltage failure  
Output voltage monitoring  
VD  
VD high  
NPN  
2
3
3
VD low  
t
t
0
1
Hold-up time see Electrical Input Data  
ID  
ID high  
2
3
With output voltage monitoring, hold-up time t = 0  
h
The signal remains high, if the D output is connected  
to an external source  
ID low  
0
4
t
= 100 – 170 ms, typ. 130 ms  
low min  
VD  
JFET  
VD high  
VD low  
t
t
0
4
tlow min  
Vo1  
Vo1 nom  
Vto+Vho  
Vto  
0
Output voltage failure  
Fig. 39  
Relationship between Vi, Vo, VD, Vo/Vo nom versus time  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
Table 24: Option V: Factory potentiometer setting of Vti with resulting hold-up time  
Model  
Vt i  
AK  
9.5  
0.1  
BK  
19.5  
0.1  
FK  
39  
CK  
39  
DK  
61  
EK  
97  
LK  
120  
4.2  
Unit  
VDC  
ms  
t h  
3.4  
1.1  
1.1  
2.7  
Note: Option V2 and V3 can be adjusted by the potentiometer to  
a threshold level between Vi min and Vi max. A decoupling diode  
should be connected in series with the input of AK – FK  
converters to avoid the input capacitance discharging through  
other loads connected to the same source voltage.  
V ACFAIL signal (VME)  
Available for units with Vo nom = 5.1 V only.  
This option defines an undervoltage monitoring circuit for the  
input or for the input and main output voltage ( 5.1 V) similar to  
option D and generates an ACFAIL signal (V signal), which  
conforms to the VME standard.  
Option V operates independently of the built-in input under-  
voltage lockout circuit. A logic "low" signal is generated at pin  
20, as soon as one of the monitored voltages drops below the  
preselected threshold level Vt. The return for this signal is  
S–. The V output recovers, when the monitored voltages  
exceed Vt + Vh. The threshold level Vti is either adjustable by a  
potentiometer, accessible through a hole in the front cover, or  
adjusted in the factory to a determined customer-specific  
value. Refer to table 26.  
The low state level of the ACFAIL signal is specified at a sink  
current of IV 48 mA to VV 0.6 V (open-collector output of an  
NPN transistor). The pull-up resistor feeding the open-  
collector output should be placed on the VME back plane.  
After the ACFAIL signal has gone low, the VME standard  
requires a hold-up time th of at least 4 ms, before the 5.1 V  
output drops to 4.875 V, when the output is fully loaded. This  
hold-up time th is provided by the internal input capacitance.  
Consequently the working input voltage and the threshold  
level Vti should be adequately above Vi min of the converter, so  
that enough energy is remaining in the input capacitance. If Vi  
is below the required level, an external hold-up capacitor  
(Ci ext) should be added; refer to the formulas below:  
V output (V0, V2, V3):  
Pin V is internally connected to the open collector of an NPN  
transistor. The emitter is connected to S–. VV 0.6 V (logic  
low) corresponds to a monitored voltage level (Vi and/or Vo)  
<Vt. IV should not exceed 50 mA. The V output is not protected  
against external overvoltages: VV should not exceed 60 V.  
Threshold tolerances and hysteresis:  
2 • Po • (th + 0.3 ms) • 100  
2
Vt i = –––––––––––––––––––––––– + Vi min  
Ci min η  
If Vi is monitored, the internal input voltage is measured after  
the input filter. Consequently this voltage differs from the  
2 • Po • (th + 0.3 ms) • 100  
Ci ext = ––––––––––––––––2–––––– – Ci min  
η • (Vti 2 Vi min  
)
Table 26: NPN-output (V0, V2, V3)  
Vi, Vo status  
V output, VV  
where as:  
Ci min = internal input capacitance [mF]; see table 2  
Ci ext = external input capacitance [mF]  
Vi or Vo1 < Vt  
low, L, VV 0.6 V at IV = 50 mA  
high, H, IV 25 µA at VV = 5.1 V  
Vi and Vo1 > Vt + Vh  
Po  
η
th  
= output power [W]  
= efficiency [%]  
= hold-up time [ms]  
voltage at the connector pins by the voltage drop Vti across  
the input filter. The threshold level of option V0 is adjusted in  
the factury at Io nom and TA = 25 °C. The value of Vti depends  
upon the input voltage range (AK, BK, etc.), threshold level Vt,  
temperature, and input current. The input current is a function  
of input voltage and output power.  
Vi min = minimum input voltage [V] 1  
Vti  
= threshold level [V]  
1
Vi min see Electrical Input Data. For output voltages Vo > Vo nom  
Vi min increases proportionally to Vo/Vo nom  
,
.
Table 25: Undervoltage monitor functions  
Option  
Monitoring  
Minimum adjustment range  
Typical hysteresis Vh [% of Vt]  
for Vt min Vt max  
of threshold level Vt  
Vi  
Vo1  
no  
Vti  
Vto  
Vhi  
Vho  
1
1
V2  
V3  
V0  
yes  
yes  
yes  
yes  
Vi min Vi max  
Vi min Vi max  
--  
3.4 - 0.4  
3.4 - 0.4  
3.4 - 0.4  
3.4 - 0.4  
--  
2
2
yes  
no  
0.95 - 0.985 Vo1  
--  
"0"  
--  
3 4  
3 4  
Vi min Vi max  
Vi min Vi max  
yes  
0.95 - 0.985 Vo1  
"0"  
1
4
Threshold level adjustable by potentiometer. 2 Fixed value between 95% and 98.5% of Vo1 (tracking). 3 Adjusted at Io nom  
Fixed value, resistor-adjusted ( 2% at 25°C) accord. to customer's specification; individual type number is determined by Power-One.  
.
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
V
Vo+  
V
V  
V
V
ti  
hi  
11009a  
11023a  
R
V
p
V high  
I
V
20  
14  
NPN open  
collector  
V
V
V
V low  
S–  
V
i
V
Fig. 40  
ti  
Fig. 41  
Definition of Vti, Vti and Vhi  
Output configuration of options V0, V2 and V3  
Input voltage monitoring  
2
2
2
tlow min  
tlow min  
tlow min  
V2  
VV  
3
3
3
11010a  
VV high  
4
4
2
VV low  
t
t
0
2
tlow min  
tlow min  
V3  
VV  
VV high  
3
3
3
VV low  
0
1
1
th  
th  
Vo  
5.1 V  
4.875 V  
2.0 V  
0
t
Vi [VDC]  
Vti + Vhi  
Vti  
t
0
Input voltage failure  
Switch-on cycle  
Input voltage sag  
Switch-on cycle and subsequent  
input voltage failure  
Output voltage monitoring  
VV  
VV high  
V2  
4
4
VV low  
t
t
0
2
tlow min  
VV  
VV high  
V3  
3
3
1
4
VME request: minimum 4 ms  
tlow min = 40 – 200 ms, typ 80 ms  
VV level not defined at Vo < 2.0 V  
The V signal drops simultaneously with Vo, if the pull-up  
resistor RP is connected to Vo+; the V signal remains  
high if RP is connected to an external source.  
2
3
4
VV low  
0
Vo  
5.1 V  
4.875 V  
2.0 V  
0
t
Vi  
Vti + Vhi  
Vti  
Fig. 42  
t
Relationship between Vb, Vo, VD, Vo /Vo nom versus time  
0
Output voltage failure  
BCD20002-G Rev AB, 12-Jul-2010  
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K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
B, B1, B2 Cooling Plate  
(100% – η)  
PLoss = –––––––––– Vo Io  
η
Where a cooling surface is available, we recommend the use  
of a cooling plate instead of the standard heat sink. The  
mounting system should ensure that the maximum case  
temperature TC max is not exceeded. The cooling capacity is  
calculated by (η see Model Selection):  
For the dimensions of the cooling plates, see Mechanical  
Data. Option B2 is for customer-specific models with  
elongated case (for 220 mm DIN-rack depth).  
Accessories  
A variety of electrical and mechanical accessories are  
available including:  
– Front panels for 19" DIN-rack: Schroff 16 TE /3U  
[HZZ00831] and 16 TE /6U [HZZ00832], or Intermas  
16 TE /3U [HZZ00731]  
– Mating H15 and H15S4 connectors with screw, solder,  
faston or press-fit terminals.  
– Coding clips for connector coding [HZZ00202]  
– Connector retention clips (2x) [HZZ01209]  
– Connector retention brackets CRB HKMS [HZZ01216]  
H15 and H15S4 female connectors  
with code key system  
20 to 30 Ncm  
Connector  
retention clip  
Different front panels  
Connector retention brackets  
CRB HKMS  
BCD20002-G Rev AB, 12-Jul-2010  
Page 30 of 31  
www.power-one.com  
K Series Data Sheet  
150 Watt DC-DC and AC-DC Converters  
®
– Cable connector housing (cable hood) KSG-H15/H15S4  
[HZZ00141] as screw version. Also available as retention  
clip version [HZZ00142], or as a fully metallic housing.  
– Different battery sensors [S-KSMH...] for using the  
converter as a battery charger. Different cell  
characteristics can be selected; see Battery Charging/  
Temperature Sensors  
– DIN-rail mounting assembly DMB-K/S [HZZ0615]  
– Wall-mounting plate K02 [HZZ01213] for models with  
option B1  
For additional accessory product information, see the  
accessory data sheets listed with each product series or  
individual model listing at www.power-one.com.  
– Additional external input and output filters  
Metallic cable hood providing fire  
protection  
DIN-rail mounting  
assembly DMB-K/S  
European  
Projection  
26 (1.02")  
09125a  
L
56 (2.2")  
adhesive tape  
L = 2 m (standard length)  
other cable lengths on request  
Wall-mounting plate  
Battery temperature sensor  
MOUNTINGPLATE-K02  
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical  
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written  
consent of the respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the  
date manufactured. Specifications are subject to change without notice.  
BCD20002-G Rev AB, 12-Jul-2010  
Page 31 of 31  
www.power-one.com  

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