FM2540-7PAH [BEL]

DC-DC Regulated Power Supply Module, 2 Output, 50W, Hybrid, METAL, CASE M02, MODULE;
FM2540-7PAH
型号: FM2540-7PAH
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 2 Output, 50W, Hybrid, METAL, CASE M02, MODULE

输出元件 电源电路
文件: 总25页 (文件大小:568K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Cassette Style  
DC-DC Converters  
M Series  
50 Watt DC-DC (AC-DC) Converters  
M Series  
Wide input voltage from 8...373 V DC  
1, 2 or 3 isolated outputs up to 48 V DC  
4 kV AC I/O electric strength test voltage  
• Extremely wide input voltage range suitable for  
battery (and AC) operation  
• Efficient input filter and built-in surge and transient  
suppression circuitry  
• Outputs individually isolated and controlled  
• Outputs fully protected against overload  
Safety according to IEC/EN 60950  
LGA  
111  
4.37"  
3U  
168  
39  
Summary  
6.6"  
1.54"  
8TE  
The M series of DC-DC (AC-DC) converters represents a  
broad and flexible range of power supplies for use in ad-  
vanced industrial electronic systems. Features include high  
efficiency, reliability, low output voltage noise and excellent  
dynamic response to load/line changes due to individual  
regulation of each output.  
The converter inputs are protected against surges and tran-  
sients occuring at the source lines. An input over- and  
undervoltage lock-out circuitry disables the outputs if the in-  
put voltage is outside the specified range. Certain types in-  
clude an inrush current limitation preventing circuit break-  
ers and fuses from being damaged at switch-on.  
agencies LGA (Germany) and UL (USA). The UL Mark for  
Cana-da has been officially recognized be regulatory au-  
thorities in provinces across Canada.  
The case design allows operation at nominal load up to  
71°C in a free air ambient temperature. If forced cooling is  
provided, the ambient temperature may exceed 71°C but  
the case temperature should remain below 95°C under all  
conditions.  
All outputs are open- and short-circuit proof and are pro-  
tected against overvoltages by means of built-in suppressor  
diodes. The outputs can be inhibited by a logic signal ap-  
plied to the connector pin 2 (i). If the inhibit function is not  
used pin 2 should be connected to pin 23 to enable the out-  
puts.  
A temperature sensor generates an inhibit signal which  
disables the outputs if the case temperature TC exceeds the  
limit. The outputs are automatically re-enabled when the  
temperature drops below the limit.  
LED indicators display the status of the converter and allow  
visual monitoring of the system at any time.  
Various options are available to adapt the converters to in-  
dividual applications.  
Full input to output, input to case, output to case and output  
to output isolation is provided. The modules are designed  
and built according to the international safety standard  
IEC/EN 60950 and have been approved by the safety  
The modules may either be plugged into 19 inch rack sys-  
tems according to DIN 41494, or be chassis mounted.  
Table of Contents  
Page  
Page  
Electromagnetic Compatibility (EMC) ............................ 13  
Immunity to Environmental Conditions........................... 15  
Mechanical Data ............................................................ 16  
Safety and Installation Instructions ................................ 17  
Description of Options.................................................... 19  
Accessories.................................................................... 25  
Summary.......................................................................... 1  
Type Survey and Key Data .............................................. 2  
Type Key .......................................................................... 3  
Functional Description...................................................... 4  
Electrical Input Data ......................................................... 5  
Electrical Output Data ...................................................... 7  
Auxiliary Functions ......................................................... 10  
Edition 01/01.2001  
1/25  
Cassette Style  
DC-DC Converters  
M Series  
Type Survey and Key Data  
Non standard input/output configurations or special custom adaptions are available on request. See also: Commercial In-  
formation: Inquiry Form for Customized Power Supply.  
The type survey tables provide an overview of the basic input and output configurations. More than 1000 different types  
have been manufactured providing different output configurations and customized specialities. Please consult Power-  
One's field sales engineers for specific requirements. The best technical solution will carefully be considered and a detailed  
proposal submitted.  
Table 1a: Class I equipment  
Output 1  
Output 2  
Output 3  
Input voltage range and efficiency 1  
Options  
Uo nom Io nom  
[V DC] [A]  
Uo nom Io nom  
[V DC] [A]  
Uo nom Io nom  
[V DC] [A]  
Ui min...Ui max  
8...35 V DC  
hmin  
[%]  
Ui min...Ui max  
14...70 V DC  
hmin  
[%]  
Ui min...Ui max  
20...100 V DC  
hmin  
[%]  
5.1 8.0  
12.0 4.0  
15.0 3.4  
24.0 2.0  
48.0 1.0  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
AM 1001-7R  
AM 1301-7R  
AM 1501-7R  
AM 1601-7R  
AM 1901-7R  
72  
79  
79  
81  
81  
BM 1001-7R  
BM 1301-7R  
BM 1501-7R  
BM 1601-7R  
BM 1901-7R  
74  
80  
81  
83  
83  
FM 1001-7R  
FM 1301-7R  
FM 1501-7R  
FM 1601-7R  
FM 1901-7R  
74  
80  
81  
82  
83  
9  
P
D0...D9  
V0,V2,V3  
A
12.0 2.0  
15.0 1.7  
12.0 2.0  
15.0 1.7  
-
-
-
-
AM 2320-7  
AM 2540-7  
77  
78  
BM 2320-7  
BM 2540-7  
79  
80  
FM 2320-7  
FM 2540-7  
80  
79  
H
F
5.1 5.0  
5.1 5.0  
12.0 0.7  
15.0 0.6  
12.0 0.7  
15.0 0.6  
AM 3020-7  
AM 3040-7  
75  
75  
BM 3020-7  
BM 3040-7  
76  
76  
FM 3020-7  
FM 3040-7  
76  
76  
Table 1b: Class I equipment  
Output 1  
Output 2  
Output 3  
Input voltage range and efficiency 1  
Options  
Uo nom Io nom  
[V DC] [A]  
Uo nom Io nom  
[V DC] [A]  
Uo nom Io nom  
[V DC] [A]  
Ui min...Ui max  
28…140 V DC  
hmin  
[%]  
Ui min...Ui max  
44…220 V DC  
hmin  
[%]  
Ui min...Ui max  
88...372 V DC  
(85...264 V AC)  
hmin  
[%]  
5.1 8.0  
12.0 4.0  
15.0 3.4  
24.0 2.0  
48.0 1.0  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
CM 1001-7R  
CM 1301-7R  
CM 1501-7R  
CM 1601-7R  
CM 1901-7R  
74  
80  
82  
82  
82  
DM 1001-7R  
DM 1301-7R  
DM 1501-7R  
DM 1601-7R  
DM 1901-7R  
74  
81  
82  
83  
83  
LM 1001-7R  
LM 1301-7R  
LM 1501-7R  
LM 1601-7R  
LM 1901-7R  
73  
79  
78  
81  
81  
9  
E
P
D0...D9  
V0,V2,V3  
12.0 2.0  
15.0 1.7  
12.0 2.0  
15.0 1.7  
-
-
-
-
CM 2320-7  
CM 2540-7  
79  
80  
DM 2320-7  
DM 2540-7  
80  
80  
LM 2320-7  
LM 2540-7  
77  
78  
A
H
5.1 5.0  
5.1 5.0  
12.0 0.7  
15.0 0.6  
12.0 0.7  
15.0 0.6  
CM 3020-7  
CM 3040-7  
76  
76  
DM 3020-7  
DM 3040-7  
77  
76  
LM 3020-7  
LM 3040-7  
73  
71  
F
Table 1c: Class II equipment (double insulation)  
Output 1  
Output 2  
Output 3  
Input voltage range and efficiency 1  
Options  
Uo nom Io nom  
[V DC] [A]  
Uo nom Io nom  
[V DC] [A]  
Uo nom Io nom  
[V DC] [A]  
Ui min...Ui max  
28...140 V DC  
hmin  
[%]  
Ui min...Ui max  
44...220 V DC  
hmin  
[%]  
Ui min...Ui max  
88...372 V DC  
(85...264 V AC)  
hmin  
[%]  
5.1 8.0  
12.0 4.0  
15.0 3.4  
24.0 2.0  
48.0 1.0  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
CMZ 1001-7R  
CMZ 1301-7R  
CMZ 1501-7R  
CMZ 1601-7R  
CMZ 1901-7R  
74  
80  
82  
82  
82  
DMZ 1001-7R  
DMZ 1301-7R  
DMZ 1501-7R  
DMZ 1601-7R  
DMZ 1901-7R  
74  
81  
82  
83  
83  
LMZ 1001-7R  
LMZ 1301-7R  
LMZ 1501-7R  
LMZ 1601-7R  
LMZ 1901-7R  
73  
79  
78  
81  
81  
9  
E
P
D0D9  
V0,V2,V3  
A
H
F
12.0 2.0  
15.0 1.7  
12.0 2.0  
15.0 1.7  
-
-
-
-
CMZ 2320-7  
CMZ 2540-7  
79  
80  
DMZ 2320-7  
DMZ 2540-7  
80  
80  
LMZ 2320-7  
LMZ 2540-7  
77  
78  
5.1 5.0  
5.1 5.0  
12.0 0.7  
15.0 0.6  
12.0 0.7  
15.0 0.6  
CMZ 3020-7  
CMZ 3040-7  
76  
76  
DMZ 3020-7  
DMZ 3040-7  
77  
76  
LMZ 3020-7  
LMZ 3040-7  
73  
71  
1 Efficiency at Ui nom and Io nom  
.
Notes: EM types with an input voltage range of 67...385 V DC are available upon request.  
LM types may be operated in AC mode within a frequency range of 47...440 Hz and LMZ types within a frequency range of  
47...65 Hz. See: AC-DC converters 100 W: M-Series.  
Edition 01/01.2001  
2/25  
Cassette Style  
DC-DC Converters  
M Series  
Type Key  
Type Key  
C M Z 2 5 40 -7 E R P D V A H F  
Input voltage range Ui:  
8...35 V DC ...............A  
14...70 V DC ...............B  
20...100 V DC ............... F  
28...140 V DC .............. C  
44...220 V DC .............. D  
67...385 V DC ...............E1  
85...264 V AC, 88...372 V DC .............. L  
Series .............................................................................. M  
Class II Equipment ........................................................... Z  
Number of outputs....................................................... 1...3  
Output 1, Uo1 nom  
:
5.1 V .......... 0...2  
12 V ............... 3  
15 V .......... 4...5  
24 V ............... 6  
other voltages .......... 7...8  
48 V ............... 9  
other specs for single output modules ...... 01...99  
Output 2 and 3, Uo2 nom, Uo3 nom  
:
5.1 V ...... 01...19  
12 V ...... 20...39  
15 V ...... 40...59  
24 V ...... 60...69  
other voltages for multiple output modules ...... 70...99  
Ambient temperature range TA:  
2571°C .............. -7  
4071°C .............. -9  
customer specific ........-0...-8  
Auxiliary functions and options:  
Inrush current limitation (C/E/LM and C/LMZ).................E  
Output voltage control input (single output modules)...... R2  
Potentiometers for fine adjustment of output voltages ..... P2  
Save data signal (D0...D9, to be specified)..................... D3  
ACFAIL signal (V0, V2, V3, to be specified).....................V3  
Output voltage test sockets..............................................A  
Increased electric strength test voltage (o/c) .................. H  
Input fuse built-in (not accessible).................................... F  
1 EM types available upon request  
2 Feature R excludes option P and vice versa  
3 Option D excludes option V and vice versa  
Example: CM 2540-7PD3A: DC-DC converter, input voltage range 28...140 V, providing output 1 with 15 V/1.7 A and  
output 2 with 15 V/1.7 A; equipped with potentiometers, undervoltage monitor and test sockets.  
Note: All units feature input and output filters and the auxiliary function inhibit which are not shown in the type designation.  
Edition 01/01.2001  
3/25  
Cassette Style  
DC-DC Converters  
M Series  
Functional Description  
mary switching transistor. This signal is fed back via a cou-  
pling transformer.  
The input voltage is fed via an input fuse, an input filter, a  
rectifier 3 and an inrush current limiter 4 to the input capaci-  
tor. This capacitor sources a single transistor forward con-  
verter. Each output is powered by a separate secondary  
winding of the main transformer. The resultant voltages are  
rectified and their ripples smoothed by a power choke and  
an output filter. The control logic senses the main output  
voltage Uo1 and generates, with respect to the maximum  
admissible output currents, the control signal for the pri-  
The auxiliary outputs Uo2 and Uo3 are individually regulated  
by means of secondary switching transistors. Each aux-  
iliary output's current is sensed using a current transformer.  
If one of the outputs is driven into current limit, the other out-  
puts will reduce their output voltages as well because all  
output currents are controlled by the same main control cir-  
cuit.  
P
03009  
2
i
5
D/V  
4
Main control circuit  
14  
17  
R
G
4
20  
23  
CY  
Output 1  
filter  
29  
Vi+  
1
2
3
CMKT  
14  
17  
Control  
circuit  
Output 2  
filter  
CMKT  
8
32  
26  
Vi–  
Output 3  
filter  
Control  
circuit  
11  
CY  
Fig. 1a  
Block diagram, class I equipment  
P
03010  
CY  
CY  
2
i
5
D/V  
4
4
Main control circuit  
14  
17  
R
G
20  
23  
Output 1  
filter  
29  
Vi+  
1
2
3
CMKT  
14  
17  
Control  
circuit  
Output 2  
filter  
CMKT  
8
32  
Vi–  
Output 3  
filter  
Control  
circuit  
11  
Fig. 1b  
Block diagram, class II equipment (double insulation)  
1 Transient suppressor diode in AM, BM, CM, FM and CMZ types.  
2 Bridge rectifier in LM and LMZ, series diode in EM types.  
3 Inrush current limiter (NTC) in CM, DM, EM, LM and CMZ, DMZ, LMZ types (option E: refer to the description of option E).  
4 Single output modules AM...LM 1000 and CMZ...LMZ 1000 with feature R.  
For output configuration please refer to table: Pin allocation.  
Edition 01/01.2001  
4/25  
Cassette Style  
DC-DC Converters  
M Series  
Electrical Input Data  
General conditions:  
TA = 25°C, unless TC is specified.  
Connector pins 2 and 23 interconnected, with option P: Uo = Uo nom, R input not connected.  
Table 2a: Input data  
Input  
AM  
BM  
FM  
CM/CMZ  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Unit  
Ui  
Operating input voltage Io = 0Io nom  
TC minTC max  
8
35  
14  
70  
20  
100  
28  
140  
V DC  
Ui nom Nominal input voltage  
15  
30  
50  
60  
2
Ii  
Input current  
Ui nom, Io nom  
4.0  
2.0  
1.2  
1.0  
A
Pi 0  
No-load input power:  
Single output  
Ui nom  
Io1,2,3 = 0  
1
7
6
1.5  
9
9
1
7
6
1.5  
9
9
1
7
6
1.5  
9
9
1
7
6
1.5  
9
9
W
Double output  
Triple output  
Pi inh Idle input power  
inhibit mode  
2
2
2
2
6
Iinr p Peak inrush current  
Ui = Ui max  
RS = 0 3  
TC = 25°C  
400  
500  
400  
170 4  
A
tinr r  
tinr h  
Ri  
Rise time  
60  
50  
40  
60  
60  
µs  
Time to half-value  
Input resistance  
Input capacitance  
170  
100  
280  
TC = 25°C  
87.5  
2600  
0
140  
250  
824 4  
370  
0
mΩ  
µF  
Ci  
4000 670  
1100 370  
600  
120  
600  
160  
U i abs Input voltage limits  
without any damage  
40  
0
80  
0
V DC  
Table 2b: Input data  
Input  
DM/DMZ  
EM  
typ  
-
LM/LMZ  
Characteristics  
Conditions  
min  
44  
typ  
-
max  
min  
max  
385  
min  
typ  
max  
Unit  
V AC 1  
V DC  
Ui  
Operating input voltage Io = 0Io nom  
TC minTC max  
85  
88  
264  
372  
220  
67  
Ui nom Nominal input voltage  
Ii Input current  
110  
220  
310  
2
Ui nom, Io nom  
0.55  
0.275  
0.20  
A
Pi 0 No-load input power:  
Single output  
Ui nom  
Io1,2,3 = 0  
1
7
6
1.5  
9
9
1
7
6
1.5  
9
9
1
7
6
1.5  
9
9
W
Double output  
Triple output  
Pi inh Idle input power  
inhibit mode  
2
2
2
6
Iinr p Peak inrush current  
Ui = Ui max  
RS = 0 3  
TC = 25°C  
110 4  
160 4  
60 4  
A
tinr r Rise time  
40  
40  
300  
900  
µs  
tinr h Time to half-value  
250  
240  
Ri  
Ci  
Input resistance  
TC = 25°C  
2000 4  
2400 4  
140  
6200 4  
140  
400  
0
mΩ  
µF  
Input capacitance  
140  
0
270  
270  
400  
270  
400  
284  
Ui abs Input voltage limits  
without any damage  
400 5 400  
V DC  
V AC  
1 In AC powered mode: LM types: 47...440 Hz; LMZ types: 47...65 Hz. See: AC-DC Converters 100 W: M-Series.  
2 With multiple output modules, the same condition for each output applies.  
3 RS = source resistance.  
4 Value for initial switch-on cycle.  
5 1 s max., duty cycle 1% max.  
6 Iinr p = Ui/(Rs + Ri). See also: Inrush Current.  
Edition 01/01.2001  
5/25  
Cassette Style  
DC-DC Converters  
M Series  
Input Fuse  
A fuse holder containing a slow-blow type fuse (Dimension:  
5 × 20 mm) is mounted in the converter's back plate. The  
fuse protects the module against severe defects. It may not  
fully protect the module at input voltages exceeding  
200 V DC. In applications where the converters operate at  
DC source voltages above 200 V DC, an external fuse or a  
circuit breaker at system level should be installed.  
Table 3: Fuse types (slow-blow)  
Series  
AM 1000...3000  
Schurter type  
SPT 10 A 250 V  
Part number  
0001.2514  
0001.2513  
0001.2511  
0001.2509  
0001.2508  
BM 1000...3000  
FM 1000...3000  
SPT 8 A  
SPT 5 A  
250 V  
250 V  
CM/CMZ 1000...3000  
SPT 3.15 A 250 V  
SPT 2.5 A 250 V  
For applications where the fuse should be inaccessible: see  
Option F.  
DM/DMZ 1000...3000  
EM 1000...3000  
LM/LMZ 1000...3000  
Input Under-/Overvoltage Lock-out  
If the input voltage remains below 0.8 Ui min or exceeds  
1.1Ui max (approx. values), an internally generated inhibit  
signal disables the output(s). When checking this function  
the absolute maximum input voltage rating Ui abs must be  
carefully considered (see table: Input data). Between Ui min  
and the undervoltage lock-out level the output voltage may  
be below the value defined in table: Output data (see: Tech-  
nical Information: Measuring and Testing).  
Reverse Polarity  
Reverse polarity at the input of AM, BM, CM, DM, FM and  
CMZ, DMZ types will cause the fuse to blow. In EM, LM and  
LMZ types a series diode will protect the module. A series  
diode is not incorporated in AM, BM, CM, DM, FM and  
CMZ, DMZ types to avoid unwanted power loss.  
Inrush Current  
Ii [A]  
The CM, DM, EM, LM and CMZ, DMZ, LMZ (excluding FM)  
modules incorporate an NTC resistor in the input circuitry  
which (during the initial switch-on cycle) limits the peak in-  
rush current to avoid damage to connectors and switching  
devices. Subsequent switch-on cycles within a short inter-  
val will cause an increase of the peak inrush current due to  
the warming up of the NTC resistor. Refer also to: Option E  
description.  
04014  
10.00  
04015  
AM  
Ii [A]  
AEM  
LM  
BM  
400  
350  
BM  
1.00  
FM  
CM/CMZ  
AM  
FM  
300  
50; 250  
40; 200  
30; 150  
20; 100  
10; 50  
DM/DMZ  
EM  
LM/LMZ  
Ui DC  
LM/LMZ  
________  
0.10  
Ui min DC  
1
2
3
4
5
6
EM  
DM/DMZ  
CM/CMZ  
Fig. 2  
Typical input current versus relative input voltage at  
nominal output load  
t [ms]  
0
0.8  
2.0  
1.6 AEM  
0
0.2 0.4 0.6  
0.5 1.0 1.5  
1.0 1.2 1.4  
2.5 3.0 3.5  
LM  
4.0  
Fig. 3  
Typical inrush current at initial switch-on cycle and at  
Ui max [DC] versus time  
Edition 01/01.2001  
6/25  
Cassette Style  
DC-DC Converters  
M Series  
Electrical Output Data  
General conditions  
TA = 25°C, unless TC is specified.  
Connector pins 2 and 23 interconnected, Uo = Uo nom (option P), R input not connected.  
Table 4: Output data  
Output  
Uo nom  
5.1 V  
min typ max min typ max min typ max min typ max min typ max Unit  
5.07 5.13 11.93 12.07 14.91 15.09 23.86 24.14 47.72 48.28  
12 V  
15 V  
24 V  
48 V  
Characteristics  
Conditions  
1
Uo  
Output voltage  
Ui nom, Io nom  
V
Uo p Output overvoltage  
protection 6  
7.5  
21  
25  
41  
85  
Io nom Output current  
Ui min...Ui max  
TC min...TC max  
see Type Survey and Key Data  
see Fig. Typical output voltage Uo1 versus output currents Io  
Io L  
Output current  
limitation response  
1
uo  
Output Switch. freq. Ui nom, Io nom  
15 30  
60 120  
25 50  
40 80  
35 70  
40 80  
40 80  
40 80  
50 100 mVpp  
-
voltage  
noise  
IEC/EN 61204 5  
BW = 20 MHz  
Total  
DUo U Static line regulation Ui min...Ui nom  
±10 ±30  
±12 ±50  
±15 ±60  
±15 ±60  
±15 ±60 mV  
Ui nom...Ui max  
1
Io nom  
DUo I Static load regulation Ui nom  
6
0
25  
13 50  
17 60  
30 80  
60 150  
Io nom...0 2  
DUo I c Static cross load  
Ui nom  
Io nom...0 3  
±15  
0
±20  
0
±30  
0
±130  
1
±40  
-
regulation 4  
uo d  
td  
Dynamic Voltage  
load  
Ui nom  
±220  
0.6  
±110  
0.6  
±150  
0.5  
±150  
deviation Io nom 1/  
Io nom  
3
2
3
regulation  
IEC/EN 61204  
Recovery  
time  
2
ms  
mV  
ms  
uo d c Dynamic Voltage  
Ui nom  
+10  
100  
+10  
75  
+10  
140  
+20  
200  
-
-
cross load deviation Io nom 1/  
3
Io nom  
regulation  
4
IEC/EN 61204  
td c  
Recovery  
time  
0.05  
0.5  
0.2  
0.3  
0.5  
0.7  
1
2
-
-
aUo  
Temperature  
coefficient  
DUo/DTC  
Ui min...Ui max  
0...Io nom  
±0.02  
±1.0  
±0.02  
±2.4  
±0.02  
±3.0  
±0.02  
±4.8  
±0.02  
±9.6  
%/K  
mV/K  
1 With multiple output modules, the same condition for each output applies.  
2 Condition for specified output. With multiple output modules, other output(s) loaded with constant current Io nom. See fig.: Dynamic  
load regulation.  
3 Condition for non-specified output, individually tested, other output(s) loaded with constant current Io nom. See fig.: Dynamic load regu-  
lation.  
4 Multiple output modules.  
5 See: Technical Information: Measuring and Testing.  
6 By suppressor diode.  
Edition 01/01.2001  
7/25  
Cassette Style  
DC-DC Converters  
M Series  
05022  
Uo1  
Uo1 nom  
Io nom  
IoL1  
IoL2,IoL3  
1.0  
.95  
05010  
Uo  
uod  
DUo I  
DUo I  
Io1  
uod  
Io2,Io3  
td  
td  
0.5  
t
t
I /I  
o
o nom  
1
Io  
Io nom  
0
0
10 µs  
10 µs  
0.5  
1.0  
1.2  
Fig. 4  
Fig. 5  
Typical output voltage Uo1 versus output currents Io.  
Dynamic load regulation uo d versus load change.  
Thermal Considerations  
Thermal Protection  
If a converter is located in free, quasi-stationary air (con-  
vection cooling) at the indicated maximum ambient tem-  
perature TA max (see table: Temperature specifications) and  
is operated at its nominal input voltage and output power,  
the temperature measured at the: Measuring point of case  
temperature TC (see: Mechanical Data) will approach the  
indicated value TC max after the warm-up phase. However,  
the relationship between TA and TC depends heavily on the  
conditions of operation and integration into a system. The  
thermal conditions are influenced by input voltage, output  
current, airflow and temperature of surrounding compo-  
A temperature sensor generates an internal inhibit signal  
which disables the outputs if the case temperature exceeds  
TC max. The outputs are automatically re-enabled if the tem-  
perature drops below this limit.  
Output Protection  
Each output is protected against overvoltages which could  
occur due to a failure of the internal control circuit. Voltage  
suppressor diodes (which under worst case condition may  
become a short circuit) provide the required protection. The  
suppressor diodes are not designed to withstand externally  
applied overvoltages. Overload at any of the outputs will  
cause a shut-down of all outputs. A red LED indicates the  
overload condition of the respective output.  
nents and surfaces. TA max is therefore, contrary to TC max  
,
an indicative value only.  
Caution: The installer must ensure that under all operat-  
ing conditions TC remains within the limits stated in the  
table: Temperature specifications.  
Parallel and Series Connection  
Main outputs of equal nominal voltage can be connected in  
parallel. It is important to assure that the main output of a  
multiple output module is forced to supply a minimum cur-  
rent of 0.1 A to enable correct operation of its own auxiliary  
outputs.  
Notes: Sufficient forced cooling or an additional heat sink  
allows TA to be higher than 71°C (e.g. 85°C) if TC max is not  
exceeded.  
For -7 or -9 units at an ambient temperature TA of 85°C with  
only convection cooling, the maximum permissible current  
for each output is approx. 50% of its nominal value as per  
figure.  
In parallel operation, one or more of the main outputs may  
operate continuously in current limitation which will cause  
an increase in case temperature. Consequently, a reduction  
of the max. ambient temperature by 10 K is recommended.  
Io/Io nom  
Main or auxiliary outputs can be connected in series with  
any other output of the same or another module. In series  
connection, the maximum output current is limited by the  
lowest current limit. Output ripple and regulation values are  
added. Connection wiring should be kept as short as possi-  
ble.  
Forced cooling  
1.0  
0.9  
0.8  
0.7  
Convection cooling  
0.6  
If output terminals are connected together in order to estab-  
lish multi-voltage configurations, e.g. +5.1 V, ±12 V etc. the  
common ground connecting point should be as close as  
possible to the connector of the converter to avoid exces-  
sive output ripple voltages.  
TC max  
0.5  
0.4  
0.3  
0.2  
0.1  
Auxiliary outputs should never be connected in parallel!  
0
T [°C]  
A
T
50  
60  
70  
80  
90  
100  
A min  
Fig. 6  
Output current derating versus temperature for -7 and -9  
units.  
Edition 01/01.2001  
8/25  
Cassette Style  
DC-DC Converters  
M Series  
Output Current Allocation for Special Types  
Output currents differing from those given for standard  
types (as per: Type Survey and Key Data) can be provided.  
A maximum output power of 50 W should be considered, if  
an ambient temperature range of 25...71°C is required.  
The maximum permissible output currents are indicated in  
the table below. If (upon customer's request) output volta-  
ges are different from standard values, the relevant output  
currents have to be adapted accordingly.  
With reduced maximum ambient temperature or with forced  
cooling, the total output power may exceed 50 W. Custom-  
ized configurations always need to be checked by a feasibil-  
ity study first. Please ask Power-One's sales engineers for  
a proposal appropriate to your specific needs. See also:  
Commercial Information: Inquiry Form for Customized  
Power Supply.  
Table 5: Current allocation with special types  
Output voltage  
all types  
Uo1/2/3 nom [V]  
Output 1  
all types  
Io1 max [A]  
Output 2  
A...LM 2000  
Io2 max [A]  
Output 2  
A...LM 3000  
Io2 max [A]  
Output 3  
A...LM 3000  
Io3 max [A]  
Temperature  
TA [°C]  
TC [°C]  
5.1  
12  
15  
24  
8.0  
4.0  
3.4  
2.0  
4.0  
2.0  
1.7  
1.0  
1.8 (2.5 1)  
1.5  
1.5  
1.2  
1.0  
0.5  
25...71  
25...60  
25...50  
25...95  
1.2  
0.7  
2
5.1  
12  
15  
24  
10.0  
5.0  
4.0  
4.5  
2.5  
2.0  
1.3  
2.1 (2.8 1)  
1.7  
1.8  
1.5  
1.3  
0.7  
25...90  
25...85  
1.5  
0.9  
2.5  
5.1  
12  
15  
24  
11.0  
6.0  
4.6  
5.0  
3.0  
2.3  
1.5  
2.4 (3.0 1)  
2.0  
2.0  
1.7  
1.5  
0.8  
1.7  
1.0  
3.0  
2
1 Special high current components required. Ui min has to be increased.  
Hold-up Time and Output Response  
When the input voltage is switched off, the output voltage  
will remain high for a certain hold-up time th (see fig.: Output  
response as a function of input voltage or inhibit control) be-  
fore the output voltage falls below 0.95 Uo nom. To achieve  
the hold-up times indicated in fig.: Typical hold-up time th  
versus relative input voltage at Io nom, AM, BM, CM, DM, FM  
and CMZ, DMZ modules require an external series diode in  
the input path. This is necessary to prevent the discharge of  
the input capacitor through the source impedance or other  
circuits connected to the same source. EM, LM and LMZ  
modules have a built-in series diode. In AM, BM, CM, DM,  
FM and CMZ, DMZ modules, no series diode is built-in,  
since it would generate up to 10 W of additional power loss  
inside the converter. Consequently the maximum opera-  
tional ambient temperature would have to be reduced ac-  
cordingly.  
Note: For additional hold-up time see also Description of  
Options: V ACFAIL Signal (VME).  
The behavior of the outputs is similar with either the input  
voltage applied or the inhibit switched low.  
An output voltage overshoot will not occur when the module  
is turned on or off.  
th [ms]  
05024  
1000.00  
LM/LMZ  
EM  
100.00  
10.00  
1.00  
CM/DM  
CMZ/DMZ  
AM/BM/FM  
05025  
Output  
Uo nom  
0.95Uo nom  
0.1  
0
t
tr  
tf  
th  
Ui  
1
0
t
t
Inhibit  
1
Ui DC  
______  
0
0.10  
Ui min DC  
1
2
3
4
5
6
Fig. 7  
Output response as a function of input voltage (on/off  
switching) or inhibit control  
Fig. 8  
Typical hold-up time th versus relative input voltage at Io nom  
Edition 01/01.2001  
9/25  
Cassette Style  
DC-DC Converters  
M Series  
Table 6: Output response time tr and tf. Values not applicable for modules equipped with option E.  
Type of converter  
tr at Po = 0 and tf at Po = Po nom tr and tf at Po = 3/4 Po nom  
tr at Po = Po nom  
Unit  
ms  
typ  
max  
typ  
max  
typ  
max  
A...LM 1001-7R and C/D/LMZ 1001-7R  
A...LM 1301-7R and C/D/LMZ 1301-7R  
A...LM 1501-7R and C/D/LMZ 1501-7R  
A...LM 1601-7R and C/D/LMZ 1601-7R  
A...LM 1901-7R and C/D/LMZ 1901-7R  
5
10  
5
10  
20  
10  
5
15  
10  
10  
30  
20  
10  
20  
20  
40  
30  
60  
15  
65  
30  
130  
25  
100  
50  
200  
40  
80  
165  
330  
A...LM 2320-7 and C/D/LMZ 2320-7  
A...LM 2540-7 and C/D/LMZ 2540-7  
20  
15  
40  
30  
30  
20  
60  
40  
50  
35  
100  
70  
A...LM 3020-7 and C/D/LMZ 3020-7  
A...LM 3040-7 and C/D/LMZ 3040-7  
55  
40  
110  
80  
85  
60  
170  
120  
145  
100  
290  
200  
Conditions:  
R input not used. For multiple output modules the figures indicated in the table above relate to the output which reacts  
slowest. All outputs are resistively loaded. Variation of the input voltage within Ui min...Ui max does not influence the values  
considerably.  
Auxiliary Functions  
i Inhibit for Remote On and Off  
Iinh [mA]  
Note: With open i input: Output is disabled (Uo = off).  
Uinh = 2.4 V  
Uinh = 0.8 V  
The outputs of the module may be enabled or disabled by  
means of a logic signal (TTL, CMOS, etc.) applied between  
the inhibit input i and the negative pin of output 1 (Vo1). In  
systems with several units, this feature can be used, for ex-  
ample, to control the activation sequence of the converters.  
If the inhibit function is not required, connect the inhibit pin  
2 to pin 23 to enable the outputs (active low logic, fail safe).  
For output response refer to: Hold-up Time and Output Re-  
2.0  
1.6  
1.2  
0.8  
0.4  
Uo = on  
Uo = off  
0
0.4  
0.8  
sponse.  
06031  
Vo+  
i
Vi+  
Iinh  
Uinh  
Uinh [V]  
50  
Fig. 10  
Typical inhibit current Iinh versus inhibit voltage Uinh  
30  
10  
0
10  
30  
50  
Vo–  
Vi–  
Fig. 9  
Definition of Uinh and Iinh  
.
Table 7: Inhibit data  
Characteristics  
Conditions  
min  
50  
2.4  
typ  
max  
0.8  
Unit  
Uinh Inhibit input voltage to keep  
output voltage  
Uo = on  
Uo = off  
Ui min...Ui max  
TC min...TC max  
V DC  
50  
I inh  
Inhibit current  
Uinh = 0  
60  
100  
220  
µA  
Edition 01/01.2001  
10/25  
Cassette Style  
DC-DC Converters  
M Series  
R-Control for Output Voltage Adjustment  
Vo1+  
Notes: With open R input, Uo Uo nom. R excludes option P.  
06088  
Uref  
R2  
R1  
As a standard feature, single output modules offer an  
adjustable output voltage identified by letter R in the type  
designation.  
4000 Ω  
+
R
G
The output voltage Uo1 can either be adjusted with an exter-  
nal voltage (Uext) or with an external resistor (R1 or R2). The  
adjustment range is approximative 0110% of Uo nom. For  
output voltages Uo > Uo nom, the minimum input voltage ac-  
cording to: Electrical Input Data increases proportionally to  
Fig. 12  
Voltage adjustment with external resistor R1 or R2  
Uo/Uo nom  
.
b) Uo 0...100% Uo nom, using R1 between R (14) and  
Vo1+  
06087  
G (17):  
Uref  
4000 Ω  
R1  
Uo Uo nom • –––––––––––  
R1 + 4000 Ω  
4000 Uo  
R1 ––––––––––  
Uo nom - Uo  
R
+
+
Uext  
c) Uo Uo nom...Uo max, using R2 between R (14) and  
G
Vo1+ (20):  
Uo max = Uo nom + 10%  
Fig. 11  
Voltage adjustment with external voltage Uext  
4000 Uo (Uo nom 2.5 V)  
R2 ––––––––––––––––––––––––  
2.5 V (Uo Uo nom  
)
a) Uo 0...110% Uo nom, using Uext between R (14) and  
G (17):  
Uo nom 2.5 V R2  
Uo ––––––––––––––––––––––––––––––––  
2.5 V (R2 + 4000 ) Uo nom 4000 Ω  
Uo  
ext 2.5 V • –––––  
Uo nom  
Uext  
Uo Uo nom • –––––  
2.5 V  
U
Caution: To prevent damage, R2 should never be less  
than 47 k.  
Caution: To prevent damage, Uext should not exceed  
Note: R inputs of n units with paralleled outputs may be  
paralleled, too, but if only one external resistor is to be  
used, its value should be R1/n, or R2/n respectively.  
8 V, nor be negative.  
Table 8a: R1 for Uo < Uo nom (conditions: Ui nom, Io nom, rounded up to resistor values E 96, R2 = )  
Uo nom = 5.1 V  
Uo nom = 12 V  
Uo nom = 15 V  
Uo nom = 24 V  
Uo nom = 48 V  
Uo [V]  
R1 [k]  
Uo [V]  
R1 [k]  
Uo [V]  
R1 [k]  
Uo [V]  
R1 [k]  
Uo [V]  
R1 [k]  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
0.432  
0.976  
1.65  
2.61  
3.83  
5.76  
8.66  
14.7  
30.1  
2.0  
3.0  
4.0  
5.0  
6.0  
7.0  
8.0  
9.0  
10.0  
11.0  
0.806  
1.33  
2.0  
2.87  
4.02  
5.62  
8.06  
12.1  
20.0  
44.2  
2.0  
4.0  
6.0  
8.0  
9.0  
10.0  
11.0  
12.0  
13.0  
14.0  
0.619  
1.47  
2.67  
4.53  
6.04  
8.06  
11.0  
16.2  
26.1  
56.2  
4.0  
6.0  
8.0  
10.0  
12.0  
14.0  
16.0  
18.0  
20.0  
22.0  
0.806  
1.33  
2.0  
2.87  
4.02  
5.62  
8.06  
12.1  
20.0  
44.2  
8.0  
12.0  
16.0  
20.0  
24.0  
28.0  
32.0  
36.0  
40.0  
44.0  
0.806  
1.33  
2.0  
2.87  
4.02  
5.62  
8.06  
12.1  
20.0  
44.2  
200.0  
Table 8b: R2 for Uo > Uo nom (conditions: Ui nom, Io nom, rounded up to resistor values E 96, R1 = )  
Uo nom = 5.1 V  
Uo [V] R2 [k]  
Uo nom = 12 V  
Uo nom = 15 V  
Uo nom = 24 V  
Uo nom = 48 V  
Uo [V]  
R2 [k]  
Uo [V]  
R2 [k]  
Uo [V]  
R2 [k]  
Uo [V]  
R2 [k]  
5.15  
5.20  
5.25  
5.30  
5.35  
5.40  
5.45  
5.50  
464  
215  
147  
110  
12.1  
12.2  
12.3  
12.4  
12.5  
12.6  
12.7  
12.8  
13.0  
13.2  
1780  
909  
619  
464  
383  
316  
274  
249  
200  
169  
15.2  
15.4  
15.6  
15.8  
16.0  
16.2  
16.4  
16.5  
1470  
750  
511  
383  
332  
274  
237  
226  
24.25  
24.50  
24.75  
25.00  
25.25  
25.50  
25.75  
26.00  
26.25  
26.40  
3160  
1620  
1100  
825  
715  
590  
511  
453  
48.5  
49.0  
49.5  
50.0  
50.5  
51.0  
51.5  
52.0  
52.5  
52.8  
6810  
3480  
2370  
1780  
1470  
1270  
1100  
953  
90.9  
78.7  
68.1  
61.9  
402  
383  
845  
806  
Edition 01/01.2001  
11/25  
Cassette Style  
DC-DC Converters  
M Series  
Display Status of LEDs  
06002  
Uo1 > 0.95...0.98Uo1 adj  
Fig. 13  
OK  
i
Io L  
LEDs "OK" and "i" status versus input voltage  
Conditions: Io Io nom, TC TC max, Uinh 0.8 V  
Ui uv = undervoltage lock-out, Ui ov = overvoltage lock-out  
Ui  
Ui uv Ui min  
Ui max Ui ov Ui abs  
Uo1 > 0.95...0.98Uo1 adj  
Uo1 < 0.95...0.98Uo1 adj  
OK  
Io L  
LED "OK" and "Io L"status versus output current  
Conditions: Ui min...Ui max, TC TC max, Uinh 0.8 V  
Io  
Io nom  
IoL  
i
i
LED "i"versus case temperature  
TC  
Conditions: Ui min...Ui max, Io Io nom, Uinh 0.8 V  
TC max  
Uinh threshold  
TPTC threshold  
LED "i"versus Uinh  
Ui inh  
Conditions: Ui min...Ui max, Io Io nom, TC TC max  
+0.8 V  
+2.4 V  
+50 V  
-50 V  
LED off  
LED Status undefined  
LED on  
Edition 01/01.2001  
12/25  
Cassette Style  
DC-DC Converters  
M Series  
Electromagnetic Compatibility (EMC)  
which typically occur in most installations, but especially in  
battery driven mobile applications. The M series has been  
successfully tested to the following specifications:  
A suppressor diode or a metal oxide VDR (depending upon  
the type) together with an input fuse and an input filter form  
an effective protection against high input transient voltages  
Electromagnetic Immunity  
Table 9: Immunity type tests  
Phenomenon  
Standard 1  
Level  
Coupling  
mode 2  
Value  
applied  
Waveform  
Source  
imped.  
Test  
procedure  
In  
Per-  
oper. form. 3  
1 MHz burst  
disturbance  
IEC  
60255-22-1  
III  
i/o, i/c, o/o, o/c  
+i/i, +o/o  
i/c, +i/i  
2500 Vp  
1000 Vp  
800 Vp  
400 damped  
1 MHz waves/s  
200 Ω  
2 s per  
coupling mode  
yes  
yes  
A
A
Voltage surge  
IEC 60571-1  
100 µs  
50 µs  
100 Ω  
1 pos. and 1 neg.  
voltage surge per  
coupling mode  
1500 Vp  
3000 Vp  
4000 Vp  
7000 Vp  
3.5 Ubatt  
1.5 Ubatt  
1.4 Ubatt  
960 Vp  
5 µs  
1 µs  
100 ns  
2/20/2 ms  
0.1/1/0.1 s  
Supply related  
surge  
RIA 12  
A 4  
B
+i/i  
0.2 Ω  
1 positive  
surge  
yes  
yes  
A
A
EN 50155  
1 Ω  
5 Ω  
Direct transient RIA 12  
EN 50155  
C
D
E
F
G
H
J
i/c, +i/i  
10/100 µs  
5/50 µs  
5 pos. and 5 neg.  
impulses  
1800 Vp  
3600 Vp  
4800 Vp  
8400 Vp  
(for EN 50155  
levels D, G,  
H and L only)  
0.5/5 µs  
0.1/1 µs  
0.05/0.1 µs  
5/50 µs  
100 Ω  
Indirect coupled  
transient  
o/c, +o/o, o/i 1800 Vp  
3600 Vp  
0.5/5 µs  
0.1/1 µs  
0.05/0.1 µs  
1/50 ns  
K
L
4800 Vp  
8400 Vp  
A 5  
A 6  
Electrostatic  
discharge  
(to case)  
IEC/EN  
61000-4-2  
4
contact discharge 8000 Vp  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
air discharge  
15000 Vp  
Electromagnetic IEC/EN  
x
antenna  
20 V/m  
AM 80%  
1 kHz  
n.a.  
261000 MHz  
yes  
yes  
A 5  
A
field  
61000-4-3  
Electromagnetic ENV 50204  
field,  
pulse modulated  
4
30 V/m  
50% duty cycle,  
200 Hz repetition  
frequency  
900 ±5 MHz  
Electrical fast  
transient/burst  
IEC/EN  
61000-4-4  
3
4
direct, i/c, +i/i  
2000 Vp bursts of 5/50 ns 50 Ω  
1 min positive  
1 min negative  
transients per  
coupling mode  
yes  
A 5  
B
2.5/5 kHz over  
15 ms; burst  
4000 Vp  
period: 300 ms  
Surge  
IEC/EN  
61000-4-5  
4
3
x
3
i/c  
+i/i  
4000 Vp  
2000 Vp  
2500 Vp  
1.2/50 µs  
12 Ω  
2 Ω  
5 pos. and 5 neg.  
surges per  
coupling mode  
yes  
yes  
A
B
i/c, +i/i  
10/700 µs  
40 Ω  
150 Ω  
Conducted  
disturbances  
IEC/EN  
61000-4-6  
i, o, signal wires  
10 Vrms  
(140 dBµV)  
AM 80%  
1 kHz  
0.15...80 MHz  
1 Related and previous standards are referenced in: Technical Information: Standards.  
2 i = input, o = output, c = case.  
3 A = Normal operation, no deviation from specifications, B = Temporary deviation from specs possible.  
4 Only met with extended input voltage range of BM (24 V battery), CM (48 V battery) and EM (110 V battery) types. These units are  
available on customer's request. Standard DM units (110 V battery) will not be damaged, but overvoltage lock-out will occur during the  
surge.  
5 For converters with 3 output voltages, temporary deviation from specs possible.  
6 With class II equipment (CMZ, DMZ, LMZ) only met if case is earthed.  
Edition 01/01.2001  
13/25  
Cassette Style  
DC-DC Converters  
M Series  
Electromagnetic Emissions  
[dBµV]  
90  
Table 10: Emissions at Ui nom and Io nom  
(LM/LMZ at 230 V AC)  
07007  
Types  
Level  
80  
A
B
CISPR11/EN 55011  
CISPR22/EN 55022  
CISPR14/  
70  
EN 55014  
30 MHz  
30 MHz  
30 MHz  
60  
50  
40  
30  
20  
10  
0
AM 1000  
AM 2000  
AM 3000  
B
B
B
B
B
B
<limit  
<limit  
<limit  
BM 1000  
BM 2000  
BM 3000  
B
B
B
A
B
A
<limit  
<limit  
<limit  
CM 1000  
CM 2000  
CM 3000  
B
B
B
B
B
A
<limit  
<limit  
<limit  
MHz  
DM 1000  
DM 2000  
DM 3000  
B
B
B
B
B
A
<limit  
<limit  
<limit  
Fig. 14  
Typical disturbance voltage (quasi-peak) at the input accord-  
ing to CISPR 11/22 and EN 55011/22, measured at Ui nom  
and Io nom  
EM 1000  
EM 2000  
EM 3000  
B
B
B
B
B
A
<limit  
-
-
.
FM 1000  
FM 2000  
FM 3000  
B
B
B
A
A
A
<limit  
>limit  
-
[dBµV/m]  
50  
07036  
A
LM 1000  
LM 2000  
LM 3000  
B
B
B
B
B
A
<limit  
<limit  
<limit  
40  
30  
20  
10  
B
CMZ 1000  
CMZ 2000  
CMZ 3000  
B
-
A
A
-
>A  
<limit  
-
>limit  
DMZ 1000  
DMZ 2000  
DMZ 3000  
-
-
A
-
-
A
-
-
>limit  
LMZ 1000  
LMZ 2000  
LMZ 3000  
B
-
A
A
-
A
<limit  
-
>limit  
[MHz]  
0
Fig. 15  
Typical radiated electromagnetic field strength (quasi-  
peak) according to CISPR 11/22 and EN 55011/22, nor-  
malized to a distance of 10 m, measured at Ui nom and  
Io nom  
.
Edition 01/01.2001  
14/25  
Cassette Style  
DC-DC Converters  
M Series  
Immunity to Environmental Conditions  
Table 11: Mechanical stress  
Test method  
Standard  
Test conditions  
Status  
Ca  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/DIN IEC 60068-2-3  
MIL-STD-810D section 507.2 Relative humidity:  
Duration:  
Temperature:  
40 ±2 °C  
%
56 days  
Unit not  
operating  
93 +2/-3  
Shock  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-27  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
100 gn = 981 m/s2  
6 ms  
18 (3 each direction)  
Unit  
operating  
Bump  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-29  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
40 gn = 392 m/s2  
6 ms  
6000 (1000 each direction)  
Unit  
operating  
Vibration  
(sinusoidal)  
IEC/EN/DIN EN 60068-2-6  
MIL-STD-810D section 514.3  
Acceleration amplitude:  
0.35 mm (10...60 Hz)  
5 gn = 49 m/s2 (60...2000 Hz) operating  
10...2000 Hz  
Unit  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Fda Random vibration IEC 60068-2-35  
Acceleration spectral density: 0.05 gn2/Hz  
Unit  
wide band  
Reproducibility  
high  
DIN 40046 part 23  
Frequency band:  
Acceleration magnitude:  
Test duration:  
20...500 Hz  
4.9 gn rms  
3 h (1 h each axis)  
operating  
Kb  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN/DIN IEC 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30°C)  
Unit not  
operating  
2 h per cycle  
40°C, 93% rel. humidity  
22 h per cycle  
3
Table 12: Temperature specifications, valid for an air pressure of 800...1200 hPa (800...1200 mbar)  
Temperature  
Standard -7  
Option -9  
Characteristics  
Conditions  
Operational 2  
min  
max  
71  
min  
40  
40  
55  
max  
71  
Unit  
TA  
TC  
TS  
Ambient temperature 1  
Case temperature 3  
Storage temperature 1  
25  
25  
40  
°C  
95  
95  
Non operational  
100  
100  
1 MIL-STD-810D section 501.2 and 502.2.  
2 See: Thermal Considerations.  
3 Overtemperature lock-out at TC >95°C (PTC).  
Table 13: MTBF  
Values at specified  
case temperature  
Module types  
Ground benign  
Ground fixed  
Ground mobile  
Unit  
40°C  
40°C  
70°C  
50°C  
MTBF 1  
A...LM 1000 and C...LMZ 1000  
A...LM 2000 and C...LMZ 2000  
A...LM 3000 and C...LMZ 3000  
320'000  
255'000  
225'000  
130'000  
105'000  
80'000  
40'000  
32'000  
28'000  
35'000  
28'000  
25'000  
h
Device hours 2  
A...LM 1000 and C...LMZ 1000  
A...LM 2000 and C...LMZ 2000  
A...LM 3000 and C...LMZ 3000  
880'000  
720'000  
740'000  
1 Calculated in accordance with MIL-HDBK-217E (calculation according to edition F would show even better results)  
2 Statistical values, based on an average of 4300 working hours per year and in general field use, over 3 years  
Edition 01/01.2001  
15/25  
Cassette Style  
DC-DC Converters  
M Series  
Mechanical Data  
Dimensions in mm. Tolerances ±0.3 mm unless otherwise indicated.  
European  
Projection  
09012  
Mounting holes for retaining clips V  
Male connector H11 according to DIN 41 612  
(Gold plated contacts on customer's request)  
34  
100 ±0.6  
Front plate  
103  
M 3; depth = 4 mm  
(chassis mount)  
Main  
face  
Rear  
face  
Measuring point for  
case temperatureTC  
22  
Mounting plane of  
connector H11  
(11.6)  
88  
38.7  
111.2 ±0.8 (3U)  
Back plate  
94.5 ±0.1  
95 ±0.5  
22.30  
17.25  
12.17  
7.09  
0
OK (LED green)  
IoL (LED red)  
Inhibit i (LED red)  
Potentiometer (option D)  
or potentiometer (option V)  
Test sockets (option A)  
Potentiometer(s) (option P)  
Note: Long case, elongated by 60 mm for 220 mm rack  
Fig. 16  
depth, is available on request.  
DC-DC converter in case M02, weight 770 g (approx.).  
Case aluminium, black finish and self cooling.  
Edition 01/01.2001  
16/25  
Cassette Style  
DC-DC Converters  
M Series  
Safety and Installation Instructions  
10015  
Connector Pin Allocation  
The connector pin allocation table defines the electrical  
potentials and the physical pin positions on the H11 con-  
nector. Pin no. 26, the protective earth pin present on all  
AMLM (class I equipment) DC-DC converters is leading,  
ensuring that it makes contact with the female connector  
first.  
32 29 26 23 20 17 14 11 8  
5 2  
Fig. 17  
View of male H11 connector.  
Table 14: Pin allocation  
Electrical determination  
ALM 1000  
C...LMZ 1000  
ALM 2000  
C...LMZ 2000  
ALM 3000  
C...LMZ 3000  
Pin  
Ident  
Pin  
Ident  
Pin  
Ident  
Pin  
Ident  
Pin  
Ident  
Pin  
Ident  
Inhibit control input  
Safe Data or ACFAIL  
2
5
i
2
5
i
2
5
i
2
5
i
2
5
i
2
5
i
D or V  
D or V  
D or V  
D or V  
D or V  
D or V  
Output voltage (positive)  
Output voltage (negative)  
8
11  
Vo1+  
Vo1–  
8
11  
Vo1+  
Vo1–  
8
11  
8
11  
8
11  
Vo3+  
Vo3–  
8
11  
Vo3+  
Vo3–  
Control input + 1  
Control input –  
14  
17  
R
G
14  
17  
R
G
Output voltage (positive)  
Output voltage (negative)  
14  
17  
Vo2+  
Vo2–  
14  
17  
Vo2+  
Vo2–  
14  
17  
Vo2+  
Vo2–  
14  
17  
Vo2+  
Vo2–  
Output voltage (positive)  
Output voltage (negative)  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
20  
23  
Vo1+  
Vo1–  
Protective earthing 2  
26  
26  
26  
DC input voltage 3  
DC input voltage  
29  
32  
Vi+  
Vi–  
29  
32  
Vi+  
Vi–  
29  
32  
Vi+  
Vi–  
29  
32  
Vi+  
Vi–  
29  
32  
Vi+  
Vi–  
29  
32  
Vi+  
Vi–  
AC input voltage 4  
AC input voltage  
29  
32  
N
P
29  
32  
N
P
29  
32  
N
P
29  
32  
N
P
29  
32  
N
P
29  
32  
N
P
1 This function is not simultaneously available with option P  
2 Leading pin (pregrounding)  
3 AM, BM, CM, DM, EM, FM and CMZ, DMZ types  
4 LM and LMZ types  
Installation Instructions  
The M series DC-DC converters are components, intended  
exclusively for inclusion within other equipment by an in-  
dustrial assembly operation or by professional installers. In-  
stallation must strictly follow the national safety regulations  
in compliance with the enclosure, mounting, creepage,  
clearance, casualty, markings and segregation require-  
ments of the end-use application. See also: Technical Infor-  
mation: Installation and Application.  
Make sure that there is sufficient air flow possible for con-  
vection cooling. This should be verified by measuring the  
case temperature when the unit is installed and operated in  
the end-use application. The maximum specified case tem-  
perature TC max shall not be exceeded. See also: Thermal  
Considerations.  
If the end-product is to be UL certified, the temperature of  
the main isolation transformer should be evaluated as part  
of the end-product investigation.  
Connection to the system shall be made via the female con-  
nector H11 (see Accessories). Other installation methods  
may not meet the safety requirements.  
Protection Degree  
Condition: Female connector fitted to the unit.  
IP 40: All units, except those with options P, A or K, and  
except those with option D or V with potentiometer.  
IP 30: All units fitted with options A or K, except those with  
option P, and except those with option D or V with  
potentiometer.  
AM...LM DC-DC converters (class I equipment) are pro-  
vided with pin no. 26 ( ), which is reliably connected with  
their case. For safety reasons it is essential to connect this  
pin with the protective earth of the supply system if required  
in: Safety of operator accessible output circuit .  
An input fuse is built-in in the connection from pin no. 32  
(Vior P ) of the unit. Since this fuse is designed to protect  
the unit in case of an overcurrent and does not necessarily  
cover all customer needs, an external fuse suitable for the  
application and in compliance with the local requirements  
might be necessary in the wiring to one or both input pins  
(no. 29 and/or no. 32).  
IP 20: All units fitted with option P, or with option D or V with  
potentiometer.  
Cleaning Agents  
In order to avoid possible damage, any penetration of liq-  
uids (e.g. cleaning fluids) is to be prevented, since the  
power supplies are not hermetically sealed.  
Important: Whenever the inhibit function is not in use,  
pin 2 (i) should be connected to pin 23 (Vo1) to enable  
the output(s).  
Do not open the modules, or guarantee will be invali-  
dated.  
Edition 01/01.2001  
17/25  
Cassette Style  
DC-DC Converters  
M Series  
Isolation  
The electric strength test is performed as a factory test in guarantee/warranty claims resulting from electric strength  
accordance with IEC/EN 60950 and UL 1950 and should field tests.  
not be repeated in the field. Power-One will not honour any  
Table 15: Isolation  
Characteristic  
Input to  
case  
class I  
Input to  
case  
class II  
Input to  
output  
class I  
Input to Output to Output to Output to Unit  
output  
class II  
case  
case  
option H  
output  
Electric  
strength  
test voltage  
Required according to  
IEC/EN 60950  
1.5  
2.1  
2.8  
2.0  
3.0  
4.2  
5.6  
4.0  
3.0 1  
4.2 1  
5.6 1  
4.0 1  
3.0  
4.2  
5.6  
4.0  
0.5  
0.7  
1.4  
1.0  
0.5  
0.7  
2.8  
2.0  
-
kVrms  
-
kV DC  
Actual factory test 1 s  
0.3  
0.2  
AC test voltage equivalent  
to actual factory test  
kVrms  
Insulation resistance at 500 V DC  
>300  
>300  
>300  
>300  
>300  
>300  
>100 2  
MΩ  
1 In accordance with IEC/EN 60950 only subassemblies are tested in factory with this voltage.  
2 Tested at 300 V DC.  
For creepage distances and clearances refer to: Technical Information: Safety.  
Safety of Operator Accessible Output Circuit  
If the output circuit of a DC-DC converter is operator acces-  
sible, it shall be an SELV circuit according to the IEC/EN  
60950 related safety standards.  
DC-DC converter to be an SELV circuit. Only voltage  
adaption and rectification to the specified input voltage  
range of the DC-DC converter is needed.  
Since the M series DC-DC converters provide double or re-  
inforced insulation between input and output, based on a  
rated primary input voltage of 250 V AC and 400 V DC (for  
class II units 250 V AC and DC), only operational insulation  
is needed between the AC mains and the input of the DC-  
DC converter. This means that there is no need for an elec-  
trical isolation between the AC mains circuit and the DC-DC  
converter input circuit to cause the output of an M series  
The following table shows a possible installation configura-  
tion, compliance with which causes the output circuit of the  
DC-DC converter to be an SELV circuit according to IEC/  
EN 60950 up to a configured output voltage (sum of nomi-  
nal voltages if in series or +/configuration) of 36 V.  
However, it is the sole responsibility of the installer to as-  
sure the compliance with the relevant and applicable safety  
regulations. More information is given in: Technical Infor-  
mation: Safety.  
Table 16: Safety concept leading to an SELV output circuit  
Conditions Front end  
DC-DC converter  
Result  
Nominal  
supply  
Minimum required grade  
of insulation, to be pro-  
Maximum rated  
DC output voltage safety status of the ment  
Minimum required Equip-  
Measures to achieve the Safety status  
specified safety status of of the DC-DC  
voltage  
vided by the AC-DC front from the front end front end output  
the output circuit  
converter  
end, including mains  
circuit  
output circuit  
supplied battery charger  
Mains  
Operational (i.e. there is  
400 V 1 (The  
rated voltage  
between any input  
Primary circuit  
Class I Double or reinforced  
(A...LM) insulation, based on  
250 V AC and 400 V DC  
(provided by the DC-DC  
converter) and earthed  
case 2  
SELV circuit  
250 V AC no need for electrical  
isolation between the  
mains supply voltage and pin and earth can  
theDC-DC converter  
input voltage)  
be up to 250 V AC  
or 400 V DC)  
250 V 1 (The  
rated voltage  
between any input  
pin and earth can  
be up to 250 V AC  
or DC)  
Class II Double or reinforced  
(CMZ,  
DMZ,  
LMZ)  
insulation, based on  
250 V AC or DC (provided  
by the DC-DC converter)  
1 The front end output voltage should match the specified operating input voltage range of the DC-DC converter.  
2 The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950.  
Edition 01/01.2001  
18/25  
Cassette Style  
DC-DC Converters  
M Series  
Standards and Approvals  
Max. 250 V AC or  
400 (250) V DC  
AM...LM DC-DC converters correspond to class I equip-  
ment, while CMZ, DMZ, LMZ types correspond to class II  
equipment. All types are UL recognized according to UL  
1950, UL recognized for Canada to CAN/CSA C22.2 No.  
950-95 and LGA approved to IEC/EN 60950 standards.  
10018  
+
~
Mains  
AC-DC  
front  
end  
DC-DC  
con-  
verter  
Fuse  
Battery  
SELV  
Fuse  
~
The units have been evaluated for:  
Building in  
Max. 250 V AC or  
400 (250) V DC  
Earth connection  
(class I)  
Basic insulation between input and case and double or  
reinforced insulation between input and output, based on  
250 V AC and 400 V DC (class I equipment)  
Double or reinforced insulation between input and case  
and between input and output, based on 250 V AC and  
DC (class II equipment)  
Operational insulation between output(s) and case  
Operational insulation between the outputs  
The use in a pollution degree 2 environment  
Connecting the input to a primary or secondary circuit  
with a maximum transient rating of 2500 V  
Fig. 18  
Schematic safety concept.  
Use earth connection as per table: Safety concept leading  
to an SELV output circuit. Use fuse if required by the appli-  
cation. See also: Installation Instructions.  
The DC-DC converters are subject to manufacturing sur-  
veillance in accordance with the above mentioned UL,  
CSA, EN and with ISO 9001 standards.  
Description of Options  
Table 17: Survey of options  
Option  
9  
Function of option  
Characteristic  
Extended operational ambient temperature range  
TA = 40...71°C  
A
Test sockets at front panel for check of output voltage Uo internally measured at the connector terminals  
E
Electronic inrush current limitation circuitry  
Potentiometer for fine adjustment of output voltage  
Input fuse built-in inside case  
Active inrush current limitation for CM, EM, LM, CMZ, LMZ  
Adjustment range ±5% of Uo nom, excludes R input  
Fuse not externally accessible  
P 1  
F
H
Enhanced output to case electric strength test voltage 2000 V AC (standard: 1000 V AC)  
D 2  
V 2 3  
Input and/or output undervoltage monitoring circuitry  
Input and/or output undervoltage monitoring circuitry  
Safe data signal output (D0...D9)  
ACFAIL signal according to VME specifications (V0, V2, V3)  
1 Function R excludes option P and vice versa  
2 Option D excludes option V and vice versa  
3 Only available if main output voltage Uo1 = 5.1 V  
-9 Extended Temperature Range  
P Potentiometer  
Option -9 extends the operational ambient temperature  
range from 25...71°C (standard) to 40...71°C. The power  
supplies provide full nominal output power with convection  
cooling.  
Optionally built-in multi-turn potentiometers provide an out-  
put voltage adjustment range of minimum ±5% of Uo nom  
and are accessible through holes in the front cover. Com-  
pensation of voltage drop across connector and wiring be-  
comes easily achievable. For output voltages Uo > Uo nom  
the minimum input voltage according to: Electrical Input  
Data increases proportionally to Uo/Uo nom  
,
A Test Sockets  
.
Test sockets (pin Ø = 2 mm, distance d = 5.08 mm) are lo-  
cated at the front of the module. The output voltage is  
sensed at the connector pins inside the module.  
Note: Potentiometers are not recommended for mobile ap-  
plications.  
Table 18: Configuration of option A and option P  
Type of option  
AM...LM/CMZ...LMZ 1000  
AM...LM/CMZ...LMZ 2000  
AM...LM/CMZ...LMZ 3000  
Output 1  
Output 1  
Output 2  
Output 1  
Output 2  
Output 3  
Potentiometer 1  
Test sockets  
yes  
yes  
yes  
yes  
yes  
yes  
yes  
yes  
no  
no  
no  
no  
1 AM...LM 1000 types equipped with option P do not provide the R input simultaneously, pins 14 and 17 are not connected.  
Edition 01/01.2001  
19/25  
Cassette Style  
DC-DC Converters  
M Series  
E Electronic Inrush Current Limitation  
F Fuse Not Accessible  
Available for CM, EM, LM and CMZ, LMZ types.  
The standard M units have a fuseholder containing a 5 × 20  
mm fuse which is externally accessible and to be found in  
the back plate near the connector. Some applications re-  
quire an inaccessible fuse. Option F provides a fuse moun-  
ted directly onto the main PCB inside the case.  
The standard version of the modules CM, DM, EM, LM as  
well as CMZ, DMZ, LMZ include a passive inrush current  
limitation in the form of a NTC resistor.  
For applications which require an improved inrush current  
limitation, an active electronic circuit as shown in fig. Option  
E block diagram has been developed. Typical inrush cur-  
rent waveforms of units equipped with this option are  
shown below.  
The full self-protecting functions of the module do normally  
not lead to broken fuses, except as a result of inverse polar-  
ity at the input of an AM, BM, CM, FM or CMZ type or if a  
power component inside fails (switching transistor, free-  
wheeling diode, etc). In such cases the defective unit has to  
be returned to Power-One for repair.  
CM and CMZ units meet the CEPT/ETSI standards for 48 V  
DC supply voltage according to ETS 300132-2 if fitted with  
option E combined with option D6 (input voltage monitor-  
ing). Option D6, externally adjustable via potentiometer, is  
necessary to disable the converter at input voltages below  
the actual service ranges, avoiding an excessive input cur-  
rent when the input voltage is raised slowly according to  
ETS 300132-2. Option D6 threshold level Ut i + Uh i (refer to  
description of option D) should be adjusted to 36.0...40.5 V  
for 48 V DC nominal supply voltage (for 60 V DC systems,  
threshold should be set to 44.0...50.0 V DC). The D output  
(pin 5) should be connected to the inhibit (pin 2). For appli-  
cations where potentiometers are not allowed refer to op-  
tion D9.  
H Enhanced Electric Strenght Test  
Electric strength test voltage output to case 2800 V DC  
(2000 V AC) instead of 1400 V DC (1000 V AC).  
Table 19: Inrush current characteristics with option E  
Characteristic  
CM, CMZ  
EM, LM, LMZ  
EM, LM, LMZ  
Unit  
at Ui = 110 V DC  
at Ui = 110 V DC  
at Ui = 372 V DC  
typ  
max  
typ  
max  
typ  
max  
Iinr p  
tinr  
Peak inrush current  
Inrush current duration  
6.5  
22  
8
2.2  
10  
4
7.3  
20  
10  
40  
A
30  
20  
ms  
11019  
Precautions:  
Ii [A]  
In order to avoid overload of the series resistor RI the on/off  
switching cycle should be limited to 12 s if switched on/off  
continuously. There should not be more than 10 start-up  
cycles within 20 s at a case temperature of 25°C.  
12  
10  
8
If CM and CMZ types are driven by input voltages below  
35 V DC or LM and LMZ types below 100 V AC, the maxi-  
mum case temperature should be derated by 10 K or the to-  
tal output power should be derated by 20%. EM, LM and  
LMZ units driven by DC input voltages do not need to be  
derated within the full specified input voltage range.  
CM, CMZ at 110 V DC  
EM, LM, LMZ at 372 V DC  
6
EM, LM, LMZ at 110 V DC  
Availability:  
Option E is available for CM, EM, LM and CMZ, LMZ mod-  
ules with a nominal output power of 51 W maximum.  
t
4
2
0
t
inr  
inr  
Ii = Po/(Ui • η)  
11018  
Normal operation  
(FET fully conducting)  
t [ms]  
0
10  
20  
30 40  
Control  
Fig. 20  
FET  
Typical inrush current waveforms of CM, CMZ, EM, LM  
and LMZ DC-DC converter with option E  
Rectifier  
(LM/LMZ types)  
RS  
Ci  
RI  
Fig. 19  
Option E block diagram  
Edition 01/01.2001  
20/25  
Cassette Style  
DC-DC Converters  
M Series  
D Undervoltage Monitor  
The input and/or output undervoltage monitoring circuit op-  
erates independently of the built-in input undervoltage lock-  
out circuit. A logic "low" (JFET output) or "high" signal (NPN  
output) is generated at pin 5 as soon as one of the moni-  
tored voltages drops below the preselected threshold level  
Ut. The return for this signal is Vo1(pin 23). The D output  
recovers when the monitored voltage(s) exceed(s) Ut+Uh.  
The threshold level Ut is either adjustable by a potentio-  
meter, accessible through a hole in the front cover, or is fac-  
tory adjusted to a fixed value specified by the customer.  
Option D exists in various versions D0...D9 as shown in the  
following table.  
Table 20: Undervoltage monitor functions  
Output type  
JFET NPN  
Monitoring  
Minimum adjustment range  
of threshold level Ut  
Typical hysteresis Uh [% of Ut]  
for Ut min...Ut max  
Ui  
Uo1  
Uti  
Uto  
Uhi  
Uho  
2.3...1  
D1  
D2  
D3  
D4  
D0  
D5  
D6  
D7  
D8  
D9  
no  
yes  
yes  
no  
yes  
no  
3.5 V...48 V 1  
1
1
Ui min...Ui max  
3.0...0.5  
3.0...0.5  
2
2
yes  
yes  
yes  
no  
Ui min...Ui max  
0.95...0.98 Uo1  
0.95...0.98 Uo1  
3.5 V...48 V 3  
"0"  
"0"  
no  
1.8...1  
3 4  
3 4  
yes  
yes  
Ui min...Ui max  
Ui min...Ui max  
2.2...0.4  
2.2...0.4  
2
yes  
0.95...0.98 Uo1  
"0"  
1 Threshold level adjustable by potentiometer (not recommended for mobile applications)  
2 Fixed value between 95% and 98% of Uo1 (tracking)  
3 Fixed value, resistor-adjusted according to customer's specifications ±2% at 25°C; individual type number is determined by Power-  
One  
4 Adjusted at Io nom  
11006  
Vo1+  
JFET output (D0D4):  
Connector pin D is internally connected via the drain-  
R
p
source path of a JFET (self-conducting type) to the nega-  
tive potential of output 1. UD 0.4 V (logic low) corresponds  
to a monitored voltage level (Ui and/or Uo1) <Ut. The current  
ID through the JFET should not exceed 2.5 mA. The JFET is  
protected by a 0.5 W Zener diode of 8.2 V against external  
overvoltages.  
I
D
D
U
D
Ui, Uo1 status  
Ui or Uo1 < Ut  
D output, UD  
Vo1–  
low, L, UD 0.4 V at ID = 2.5 mA  
high, H, ID 25 µA at UD = 5.25 V  
Fig. 21  
Ui and Uo1 > Ut + Uh  
Options D0...D4, JFET output  
11007  
Vo1+  
NPN output (D5...D9):  
Connector pin D is internally connected via the collector-  
emitter path of a NPN transistor to the negative potential of  
output 1. UD 0.4 V (logic low) corresponds to a monitored  
voltage level (Ui and/or Uo1) > Ut + Uh. The current ID  
through the open collector should not exceed 20 mA. The  
NPN output is not protected against external overvoltages.  
UD should not exceed 40 V.  
R
p
I
D
D
U
D
Ui, Uo1 status  
Ui or Uo1 < Ut  
D output, UD  
Vo1–  
high, H, ID 25 µA at UD = 40 V  
low, L, UD 0.4 V at ID = 20 mA  
Fig. 22  
Ui and Uo1 > Ut + Uh  
Options D5...D9, NPN output  
Edition 01/01.2001  
21/25  
Cassette Style  
DC-DC Converters  
M Series  
11021  
UD  
DUti  
Uhi  
Threshold tolerances and hysteresis:  
If Ui is monitored, the internal input voltage after the input  
filter and rectifier (EM, LM and LMZ types) is measured.  
Consequently this voltage differs from the voltage at the  
connector pins by the voltage drop DUti across input filter  
and rectifier. The threshold level of the D0 and D9 options is  
factory adjusted at nominal output current Io nom and at TA =  
25°C. The value of DUti depends upon the input voltage  
range (AM, BM, ...), threshold level Ut, temperature and in-  
put current. The input current is a function of the input volt-  
age and the output power.  
UD high  
P
P
P
P
P
P
UD low  
Ui  
Uti  
Fig. 23  
Definition of Uti, DUti and Uhi (JFET output)  
Input voltage monitoring  
NPN  
UD  
11008  
UD high  
3
3
3
3
UD low  
0
t
ID  
ID high  
ID low  
0
t
JFET UD  
UD high  
UD low  
0
t
1
4
4
4
th  
tlow min  
tlow min  
tlow min  
thigh min  
Uo1  
Uo1 nom  
1
th  
1
0.95  
t
t
0
Ui [V DC]  
Uti +Uhi  
Uti  
0
Input voltage failure  
Switch-on cycle  
Input voltage sag  
Switch-on cycle and subsequent  
input voltage failure  
Output voltage monitoring  
NPN UD  
2
UD high  
3
3
UD low  
0
t
t
ID  
ID high  
ID low  
0
UD  
JFET  
UD high  
UD low  
0
t
t
4
tlow min  
1 See: Electrical Output Data, for hold-up time.  
2 With output voltage monitoring the hold-up time th = 0  
3 The D signal remains high if the D output is connected to  
an external source.  
Uo1  
Uo1 nom  
Uto +Uho  
Uto  
4 tlow min = 40...200 ms, typically 80 ms  
0
Output voltage failure  
Fig. 24  
Relationship between Ui, Uo1, UD, ID and Uo1/Uo nom versus time.  
Edition 01/01.2001  
22/25  
Cassette Style  
DC-DC Converters  
M Series  
V ACFAIL Signal (VME)  
Formula for additional external input capacitor  
2 Po (th + 0.3 ms) 100  
Available for units with Uo1 = 5.1 V. This option defines an  
undervoltage monitoring circuit for the input or the input and  
main output voltage equivalent to option D and generates  
the ACFAIL signal (V signal) which conforms to the VME  
standard. The low state level of the ACFAIL signal is speci-  
fied at a sink current of IV = 48 mA to UV 0.6 V (open-col-  
lector output of a NPN transistor). The pull-up resistor feed-  
ing the open-collector output should be placed on the VME  
backplane.  
Ci ext = ––––––––––––––––––––– – Ci min  
2
η (Uti 2 Ui min  
)
where as:  
Ci min = minimum internal input capacitance [mF], accord-  
ing to the table below  
Ci ext = external input capacitance [mF]  
Po = output power [W]  
η
th  
= efficiency [%]  
= hold-up time [ms]  
After the ACFAIL signal has gone low, the VME standard  
requires a hold-up time th of at least 4 ms before the 5.1 V  
output drops to 4.875 V when the 5.1 V output is fully  
loaded. This hold-up time th is provided by the internal input  
capacitance. Consequently the working input voltage and  
the threshold level Uti should be adequately above the mini-  
mum input voltage Ui min of the converter so that enough  
energy is remaining in the input capacitance. If the input  
voltage is below the required level, an external hold-up ca-  
pacitor (Ci ext) should be added.  
Ui min = minimum input voltage [V]  
Uti = threshold level [V]  
Remarks: The threshold level Uti of option V2 and V3 is ad-  
justed during manufacture to a value according to the table  
below. A decoupling diode should be connected in series  
with the input of AM, BM, CM, DM and FM converters to  
avoid the input capacitance discharging through other  
loads connected to the same source voltage. If LM or LMZ  
units are AC powered, an external input capacitor cannot  
be applied unless an additional rectifier is provided.  
Formula for threshold level for desired value of th:  
2 Po (th + 0.3 ms) 100  
2
Uti = ––––––––––––––––––––– + Ui min  
Ci min η  
Table 21: Available internal input capacitance and factory potentiometer setting of Ut i with resulting hold-up time  
Types  
Ci min  
Ut i  
AM  
2.6  
BM  
0.67  
19.5  
0.69  
CM/CMZ  
0.37  
DM/DMZ  
0.14  
EM  
0.14  
104  
6.69  
FM  
0.37  
39  
LM/LMZ  
0.14  
Unit  
mF  
9.5  
39  
61  
120  
V DC  
ms  
th  
0.34  
1.92  
1.73  
2.92  
8.18  
voltage(s) exceed(s) Ut + Uh. The threshold level Ut is either  
adjustable by a potentiometer, accessible through a hole in  
the front cover, or is factory adjusted to a determined cus-  
tomer specified value.  
Option V operates independently of the built-in input under-  
voltage lock-out circuit. A logic "low" signal is generated at  
pin 5 as soon as one of the monitored voltages drops below  
the preselected threshold level Ut. The return for this signal  
is Vo1(pin 23). The V output recovers when the monitored  
Versions V0, V2 and V3 are available as shown below.  
Table 22: Undervoltage monitor functions  
V output  
(VME compatible)  
Monitoring  
Minimum adjustment range  
of threshold level Ut  
Uti Uto  
Typical hysteresis Uh [% of Ut]  
for Ut min...Ut max  
Ui  
Uo1  
no  
Uhi  
Uho  
1
V2  
V3  
V0  
yes  
yes  
yes  
yes  
Ui min...Ui max  
Ui min...Ui max  
3.0...0.5  
3.0...0.5  
2.2...0.4  
2.2...0.4  
-
1
2
2
yes  
no  
0.95...0.98 Uo1  
"0"  
-
3 4  
Ui min...Ui max  
Ui min...Ui max  
-
3 4  
yes  
0.95...0.98 Uo1  
"0"  
1
2
Threshold level adjustable by potentiometer (not recommended for mobile applications).  
Fixed value between 95% and 98% of Uo1  
3
(tracking), output undervoltage monitoring is not a requirement of VME standard. Adjusted at Io nom  
.
4
Fixed value, resistor-adjusted (±2% at 25°C) acc. to customer's specifications; individual type number is determined by Power-One.  
11009  
V output (V0, V2, V3):  
Vo1+  
Connector pin V is internally connected to the open collec-  
tor of a NPN transistor. The emitter is connected to the  
R
p
negative potential of output 1. UV 0.6 V (logic low) corre-  
sponds to a monitored voltage level (Ui and/or Uo1) < Ut.  
The current IV through the open collector should not exceed  
50 mA. The NPN output is not protected against external  
overvoltages. UV should not exceed 80 V.  
I
V
V
U
V
Ui, Uo1 status  
Ui or Uo1 < Ut  
V output, UV  
Vo1–  
low, L, UV 0.6 V at IV = 50 mA  
high, H, IV 25 µA at UV = 5.1 V  
Fig. 25  
Output configuration of options V0, V2 and V3  
Ui and Uo1 > Ut + Uh  
Edition 01/01.2001  
23/25  
Cassette Style  
DC-DC Converters  
M Series  
11023  
Threshold tolerances and hysteresis:  
UV  
DUti  
Uhi  
If Ui is monitored, the internal input voltage is measured af-  
ter the input filter and rectifier (EM, LM and LMZ types).  
Consequently this voltage differs from the voltage at the  
connector pins by the voltage drop Ut i across input filter  
and rectifier. The threshold level of option V0 is factory ad-  
justed at Io nom and TA = 25°C. The value of Ut i depends  
upon the input voltage range (AM, BM, ...), threshold level  
Ut i, temperature and input current. The input current is a  
function of input voltage and output power.  
UV high  
P
P
P
P
P
P
UV low  
Ui  
Uti  
Fig. 26  
Definition of Uti, Uti and Uhi  
Input voltage monitoring  
2
2
2
tlow min  
tlow min  
tlow min  
V2  
UV high  
UV  
3
3
3
11010  
4
2
4
2
UV low  
0
t
tlow min  
tlow min  
V3  
UV high  
UV  
3
3
3
UV low  
0
t
1
1
th  
th  
Uo1  
5.1 V  
4.875 V  
2.0 V  
0
t
Ui [V DC]  
Uti + Uhi  
Uti  
t
0
Input voltage failure  
Switch-on cycle  
Input voltage sag  
Switch-on cycle and subsequent  
input voltage failure  
Output voltage monitoring  
V2 UV  
UV high  
4
4
UV low  
t
t
0
2
tlow min  
V3 UV  
UV high  
3
3
4
UV low  
0
Uo1  
5.1 V  
4.875 V  
2.0 V  
0
t
1 VME request: minimum 4 ms  
2 tlow min = 40...200 ms, typically 80 ms  
Ui  
3 UV level not defined at Uo1 < 2.0 V  
4 The V signal drops simultaneously with the output voltage, if the  
pull-up resistor RP is connected to Vo1+. The V signal remains  
high if RP is connected to an external source.  
Uti + Uhi  
Uti  
t
0
Output voltage failure  
Fig. 27  
Relationship between Ui, Uo1, UV, IV and Uo1/Uo nom versus time.  
Edition 01/01.2001  
24/25  
Cassette Style  
DC-DC Converters  
M Series  
Accessories  
A variety of electrical and mechanical accessories are  
available including:  
Front panels for 19" rack mounting, Schroff and Intermas  
systems.  
Mating H11 connectors with screw, solder, fast-on or  
press-fit terminals.  
Connector retention facilities.  
Code key system for connector coding.  
Flexible H11 PCB for mounting of the unit onto a PCB.  
Chassis mounting plates for mounting the 19" cassette to  
a chassis/wall where only frontal access is given.  
Universal mounting bracket for DIN-rail or chassis moun-  
ting.  
For more detailed information please refer to: Accessory  
Products.  
Front panels  
H11 female connector,  
Code key system  
Flexible H11 PCB  
Universal mounting bracket for DIN-rail mounting.  
Mounting plate,  
Connector retention clips  
Edition 01/01.2001  
25/25  

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