HHS60ZB-9 [BEL]

DC-DC Regulated Power Supply Module, 1 Output, 108W, Hybrid, HALF BRICK PACKAGE-9;
HHS60ZB-9
型号: HHS60ZB-9
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, 108W, Hybrid, HALF BRICK PACKAGE-9

文件: 总12页 (文件大小:242K)
中文:  中文翻译
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HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Features  
RoHS lead solder exemption compliant  
Standard ½-brick footprint and pinout  
100V/100ms input voltage surge  
Low profile (12.7 mm)  
Input-to-output isolation: 1500 VDC  
Basic insulation  
High efficiency - to 90% at full load  
Start-up into high capacitive load  
Start-up into pre-biased loads  
Back-drive protection  
Applications  
Distributed power architectures  
Telecommunications equipment  
LAN/WAN  
Remote sense  
Low conducted and radiated EMI  
Output overcurrent & overvoltage protection  
Overtemperature protection  
Data processing  
Remote On/Off (primary referenced), positive  
or negative logic  
Output voltage trim adjust, positive or  
negative  
UL 1950 recognized, CSA 22.2 No. 950-95  
certification, TUV IEC95  
Description  
The HHS60 Series of high-density, single-output dc-dc converters is ideal for telecom and datacom systems that  
require low voltage at high current in an industry-standard, half-brick footprint. Highly efficient topology and  
thermally-optimized construction allow the units to provide high output current in the system over a wide operating  
temperature range while still maintaining a safe guardband for component electrical and thermal ratings. The  
addition of an external heat sink increases the capacity of the unit. The HHS60 employs 100% surface-mount  
components for consistency and reliability in our production process, and is available in four standard output  
voltages from 1.5 to 3.3 VDC.  
Model Selection  
Model  
Input  
Voltage  
VDC  
Input  
Output  
Voltage  
VDC  
Output Rated  
Current I rated  
ADC  
Output  
Ripple/Noise,  
mV p-p  
Typical  
Efficiency @  
Current,  
Max1 ADC  
I rated  
%
HHS60ZE  
HHS60ZD  
HHS60ZB  
HHS60ZA  
36-75  
36-75  
36-75  
36-75  
6.5  
4.9  
3.6  
3.1  
3.3  
2.5  
1.8  
1.5  
60  
60  
60  
60  
150  
150  
150  
150  
90  
89  
86  
85  
This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment  
should be followed.  
Model numbers highlighted in yellow or shaded are not recommended for new designs.  
NOTES:  
1 specified @ VIN min.  
JUN 06, 2006 revised to JUL 25, 2006  
Page 1 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Absolute Maximum Ratings  
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely effect long-  
term reliability, and cause permanent damage to the converter.  
Parameter  
Conditions/Description  
Continuous  
Min  
Max  
75  
Units  
VDC  
VDC  
°C  
Input voltage  
Transient, 100 ms  
Baseplate  
100  
110 1  
125  
50  
Operating Temperature  
Storage Temperature  
-40  
-55  
°C  
VDC  
ON/OFF Control Voltage  
1 Max. TBP = 115OC for model: HHS60ZE.  
Referenced to -Vin  
Environmental, Mechanical & Reliability Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
110 1  
Units  
Operating Temperature  
Baseplate  
-40  
°C  
Operating Humidity  
Storage Humidity  
Shock  
Relative humidity, non-condensing  
Relative humidity, non-condensing  
½ Sine, 6ms, 3 axes  
95  
95  
%
%
g
50  
1
Sinusoidal Vibration  
Weight  
GR-63-CORE, Section 5.4.2  
3.3/92  
Yes  
Oz/g  
Water Washing  
Standard process  
“Parts Count” method,  
Conditions: GB, TA=40 OC,  
(50% stress).  
2.1  
MHrs  
MTBF (calculated)  
per Bellcore TR-NWT-000332  
Method I, Case 2,  
Quality level 2,  
Dimensions  
(overall)  
2.28(57.9) x 2.4(61) x  
0.5(12.7)  
in (mm)  
1 HHS60ZE, TBP = 115OC max. for extended power derating capability, Refer to Fig. 5.  
Isolation Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
Units  
Insulation Safety Rating  
Isolation Voltage  
Basic  
Input/Output  
Input to Baseplate  
Output to Baseplate  
1500  
1500  
1500  
10  
VDC  
VDC  
VDC  
M  
Isolation Resistance  
Isolation Capacitance  
Input to Output  
500  
pF  
Safety Regulatory Compliance  
Safety Agency  
Underwriters Laboratories  
TUV Product Service  
CB report  
Standard Approved To:  
UL60950/CSA60950-00  
Marking  
cULus  
TUV EN60950:2000  
IEC60950:1999  
TUV PS Baurt mark  
N/A.  
JUN 06, 2006 revised to JUL 25, 2006  
Page 2 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Input Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Input Voltage  
Conditions/Description  
Continuous  
Min  
36  
33  
Nom  
48  
34  
Max  
75  
35  
Units  
VDC  
Turn-On Input Voltage  
Turn-Off Input Voltage  
Input Reflected Ripple Current  
Ramping Up 1  
VDC  
Ramping Down 1  
VDC  
31  
32  
33  
Full Load, 12 µH source inductance  
2.6  
50  
mA p-p  
2
BW=20 MHz  
Inrush Transient  
Vin = Vin.max  
0.1  
1
A2s  
1
2
Refer to Fig. 9 for waveform.  
Refer to Fig. 18 for test circuit. / measurement method.  
Output Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Output Voltage Set-point Accuracy:  
Output Current  
Conditions/Description  
Vin = 48VDC, Full Load  
Irated  
Min  
-1.2  
3*  
Nom  
Max  
1.2  
Units  
%Vout  
ADC  
60  
(Vin = 36 V to 75 V)  
0.2  
%Vout  
%Vout  
%/ OC  
mV p-p  
mVRMS  
Line Regulation:  
Vin = Vnom, Io,min to Io,max  
(TBaseplate) = -40 OC to +100 OC)  
Over line and load  
Tamb= 0 OC to 85 OC  
75-100-75% load step change,  
to 1% error band  
0.2  
0.03  
150  
40  
Load Regulation:  
Output Temperature Regulation  
Ripple and Noise, DC to 20MHz 1,2  
75  
15  
Dynamic Regulation  
13  
125  
18  
250  
di/dt = 0.1A/μs  
%Vout  
μs  
%Vout  
μs  
Peak Deviation  
Settling Time  
Peak Deviation  
Settling Time  
di/dt = 1A/μs  
15  
125  
15  
20  
250  
20  
Turn-On Time  
(turn-on via application of Vin)  
Turn-On Time  
Time from Vin = UVLO to  
regulation band  
Time from ON/OFF signal to  
regulation band  
from 10 to 90% of Vout.nom  
Over all input voltage, load, and  
temperature conditions  
ms  
12  
1
15  
ms  
(turn-on via ON/OFF signal)  
Rise Time  
10  
5
ms  
%Vout  
Turn-on Overshoot  
Admissible Load Capacitance  
Backdrive Protection  
Irated, Nom Vin  
15,000  
μF  
No damage to converter  
Yes  
400  
Switching Frequency  
kHz  
1
2
At Iout<Iout.min, the output may contain low frequency component that exceeds ripple specifications.  
See Figure 12 for test setup  
JUN 06, 2006 revised to JUL 25, 2006  
Page 3 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Protections Specifications  
All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Overcurrent Protection 1  
Min  
Nom  
Max  
Units  
Type  
Non-latching – Hiccup mode, auto-recovery  
64 78  
Threshold  
Short Circuit  
Adc  
30  
ARMS  
Overvoltage Protection 2  
Clamping, auto-recovery  
Vin = Vin.nom, Iout=Irated 120  
Overtemperature Protection  
Non-latching, auto-recovery  
Type  
Threshold  
140  
124  
Vdc  
Type  
Threshold  
Recovery  
Baseplate temperature  
116  
120  
90  
°C  
°C  
1
2
See Fig. 13  
See Fig. 14  
Feature Specifications  
All specifications apply over specified input voltage, output load and temperature range, unless otherwise noted.  
Parameter  
Conditions/Description  
Min  
Nom  
Max  
Units  
ON/OFF  
Negative Logic (-N suffix)  
ON/OFF signal is low or the pin is  
connected to -Vin – converter is ON  
Von/off in reference to -Vin  
ON/OFF pin is connected to -Vin  
Von/off in reference to -Vin  
ON/OFF pin is floating  
Converter ON  
-0.5  
3.5  
1.8  
1
VDC  
mADC  
VDC  
Source Current  
0.5  
Converter OFF  
Open Circuit Voltage  
Positive Logic (no suffix)  
20  
5
VDC  
On/Off signal is low or the pin is floating  
–converter is OFF  
Von/off in reference to -Vin  
ON/OFF pin is floating  
Von/off in reference to -Vin  
ON/OFF pin is connected to -Vin  
Converter ON  
3.5  
10  
5
1.8  
1
VDC  
VDC  
VDC  
Open Circuit Voltage  
Converter OFF  
Source Current  
-0.5  
0.5  
mADC  
Remote Sense 1  
10  
%Vout  
Remote Sense Headroom  
Output Voltage Trim 1  
Vin = Vin.nom, Iout=Irated  
Vin = Vin.nom, Iout=Irated  
Trim Up  
10  
Vdc  
Vdc  
Trim Down  
-10  
1
Vout can be increased up to 10% via the sense leads or up to 10% via the trim function; however total output voltage trim from all sources  
should not exceed 10% of Vout.  
JUN 06, 2006 revised to JUL 25, 2006  
Page 4 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Efficiency Characteristics  
95  
90  
85  
80  
75  
95  
90  
85  
80  
75  
70  
65  
36V  
30  
48V  
75V  
70  
65  
36V  
48V  
75V  
0
10  
20  
40  
50  
60  
Output current, A  
0
10  
20  
30  
40  
50  
60  
Output current, A  
Figure 4. HHS60ZA (1.5V) Efficiency Curves  
Figure 1. HHS60ZE, (3.3V) Efficiency Curves  
95  
90  
85  
80  
75  
70  
65  
36V  
30  
48V  
40  
75V  
0
10  
20  
50  
60  
Output current, A  
Figure 2. HHS60ZD (2.5V) Efficiency Curves  
95  
90  
85  
80  
75  
70  
65  
36V  
48V  
40  
75V  
0
10  
20  
30  
50  
60  
Output current, A  
Figure 3. HHS60ZB (1.8V) Efficiency Curves  
JUN 06, 2006 revised to JUL 25, 2006  
Page 5 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Power Derating Characteristics  
THERMAL DERATING CURVE  
HHS60ZB  
Vin = 54V, Orientation : Vin- to Vin +  
Data Rev: 01  
THERMAL DERATING CURVE  
HHS60ZE  
60  
50  
40  
30  
20  
10  
0
Vin = 48V, Orientation : Vin- to Vin +  
Data Rev: 01  
60  
55  
50  
45  
40  
35  
30  
25  
20  
NC (25 - 35 LFM)  
100 LFM  
40  
200 LFM  
300 LFM  
400 LFM  
NC (25 - 35 LFM)  
200 LFM  
400 LFM  
100 LFM  
15  
10  
300 LFM  
25  
55  
Ambient Temperature (Deg C)  
70  
85  
200LFM (Tbp @ 115C)  
25  
40  
55  
Ambient Temperature (Deg C)  
70  
85  
Figure 7. HHS60Z B (1.8V) Derating Curves  
Figure 5. HHS60ZE, (3.3V) Derating Curves  
The customer may elect to operate the HHS60ZE at  
a TBP of 115 OC thereby extending the operating  
current ratings as defined by the “200 LFM @  
TBP=115 OC” derating curve above. This condition  
can be instrumental towards compliance of  
GR-63-CORE, sect.: 4.1.2 defining “short term”  
temperature conditions.  
THERMAL DERATING CURVE  
HHS60ZA  
Vin = 54V, Orientation : Vin- to Vin +  
Data Rev: 01  
70  
60  
50  
40  
30  
20  
10  
0
However the HHS60 series power derating curves of  
all models are otherwise characterized at a more  
O
conservative baseplate temperature (TBP) of 110 C.  
This recommended maximum operating temperature  
offers improved reliability.  
THERMAL DERATING CURVE  
HHS60ZD  
NC (25 - 35 LFM)  
100 LFM  
40  
200 LFM  
300 LFM  
400 LFM  
Vin = 54V, Orientation : Vin- to Vin +  
Data Rev: 01  
25  
55  
Ambient Temperature (Deg C)  
70  
85  
70  
60  
50  
40  
30  
20  
10  
0
Figure 8. HHS60ZA (1.5V) Derating Curves  
NC (25 - 35 LFM)  
100 LFM  
40  
200 LFM  
300 LFM  
400 LFM  
25  
55  
Ambient Temperature (Deg C)  
70  
85  
Figure 6. HHS60ZD (2.5V) Derating Curves  
JUN 06, 2006 revised to JUL 25, 2006  
Page 6 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Output Ripple and Noise  
UVLO Operation  
Input Current vs. Voltage  
7
6.5  
6
5.5  
5
4.5  
4
Turn On Voltage  
Threshold  
3.5  
3
2.5  
2
Turn Off Voltage  
Threshold  
1.5  
1
(Reading: 36mVP-P  
)
0.5  
0
Figure 11. HHS60ZE Output Ripple Characteristics  
0
10  
20  
30  
40  
50  
60  
70  
80  
Vin=48V and Iout=3A  
Input Voltage (Vdc)  
Figure 9. HHS60 Input UVLO Characteristics  
To improve accuracy and repeatability of ripple and  
noise measurements, Power-One utilizes the test  
setup shown in Figure 12.  
Turn-on Characteristics  
COPPER STRIPS (2 to 3 inches)  
DUT  
+Vo1  
0.1uf  
ceramic  
10uF  
Tantalum  
LOAD1  
SCOPE  
-Vo1  
Figure 12. Output Ripple and Noise Measurement Test Setup  
A BNC connector is used for the measurements to  
eliminate noise pickup associated with long ground  
leads of conventional scope probes. The connector,  
a 0.1 μF ceramic capacitor and a 10 μF tantalum  
capacitor, and the load are located 2-3” away from  
the converter.  
Figure 10. Output Voltage turn-on HHS60ZE  
Conditions: Vin=48V, Load: full, , Co=none  
(Note: monotonic rise characteristic)  
JUN 06, 2006 revised to JUL 25, 2006  
Page 7 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Typical Application  
Figure 15 shows the recommended connections for  
the HHS60 Series converter.  
Short Circuit Operation  
HHS60ZX  
Fuse  
+Vo  
+Vi  
+Sense  
C1  
C2 C3  
Trim  
On/Off  
-Vi  
-Sense  
-Vo  
Figure 15. Typical Application of the HHS60 Series  
The HHS60 Series converters do not require any  
external components for proper operation. However,  
if the distribution of the input voltage to the converter  
contains significant inductance, the capacitor C1  
may be required to enhance performance of the  
converter. A minimum of a 100 μF electrolytic  
capacitor with the ESR < 0.7Ω is recommended for  
the HHS60 series.  
Figure 13. Output Current with Shorted Output Pins,  
Vin = 48Vdc, Scale is 20Amp/Div.  
Once the output current is brought back into its  
specified range, the converter automatically exits the  
hiccup mode and continues normal operation.  
If the magnitude of the inrush current needs to be  
limited, for suggestions see the “Inrush Current  
Control Application Note” on the Power-One website  
at www.power-one.com.  
Overvoltage Protection  
The output overvoltage protection consists of a  
separate control loop, independent of the primary  
control loop. This control loop has a higher voltage  
set point than the primary loop. In a fault condition  
the converter limits its output voltage and latches off.  
Figure 14 shows operation of the converter under an  
overvoltage condition.  
For output decoupling we recommend using one  
10μF tantalum and one 1μF ceramic capacitors  
connected directly across the output pins of the  
converter. Note, that the capacitors do not substitute  
the filtering required by the load.  
Shutdown Feature Description  
The ON/OFF (# 3) pin of the HHS60 Series  
converters is referenced to the –Vin (# 1) pin (see  
Figure 5). Both negative and positive logic models  
are available.  
With negative logic (which is denoted by the suffix “–  
N” in the part number), when the ON/OFF pin is  
pulled low, the unit is turned on.  
With the positive logic, when the ON/OFF pin is  
pulled low, the output is turned off and the unit goes  
into a very low input power mode.  
Figure 14. Output Voltage of an HHS60ZE Under a Forced  
Overvoltage Condition, Vin=75V, Min Load, Co=none  
JUN 06, 2006 revised to JUL 25, 2006  
Page 8 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Negative Trim (No P/N suffix)  
An open collector switch is recommended to control  
All HHS60 negative-trim models trim up with a  
resistor connected from the TRIM (#7) pin to the  
(-) Sense (#6) pin and trim down with a resistor from  
the TRIM pin to the (+) Sense (#8) pin as shown in  
Figure 16.  
the voltage between the ON/OFF pin and the -Vin  
pin of the converter. The ON/OFF pin is pulled up  
internally, so no external voltage source is required.  
The user should avoid connecting a resistor between  
the ON/OFF pin and the +Vin (# 4) pin.  
When the ON/OFF pin is used to achieve remote  
control, the user must take care to insure that the pin  
reference for the control is actually the -Vin pin. The  
control signal must not be referenced ahead of EMI  
filtering, or remotely from the unit. Optically coupling  
the information and locating the optical coupler  
directly at the module will solve any of these  
problems.  
Note:  
If the ON/OFF pin is not used, it can be left floating (positive logic),  
or connected to the -Vin pin (negative logic).  
Remote Sense  
The HHS60 Series converters have the capability to  
remotely sense both lines of the output. This feature  
moves the effective output voltage regulation point  
from the output of the unit to the point of connection  
of the remote sense pins. This feature automatically  
adjusts the real output voltage of the converter in  
order to compensate for voltage drops in distribution  
and maintain a regulated voltage at the point of load.  
This is shown in Figures 16 & 17.  
Figure 16. HHS60 Series Negative Trim Schematic  
The following equation determines the required  
external resistor value to obtain an output voltage  
change of Δ%.  
Vo*(100-Δ%)-122.5  
Rtrim-dn = R1*(--------------------------- ) - R2 kΩ  
Vo*Δ%  
If the remote sense feature is not to be used, the  
sense pins should be connected locally.  
The  
+Sense (#8) pin should be connected to the +Vout  
(#9) pin directly at the output of the converter and the  
–Sense (#6) pin should be connected to the -Vout  
(#5) pin directly at the output of the converter.  
122.5*R1  
Rtrim-up = (------------- - R2) kΩ  
Vo*Δ%  
If sense pins are not connected to load, or the  
respective output pins, the converter will not be  
damaged, but may not meet the output voltage  
regulation specifications.  
Where R1 and R2 are constants from the table  
below  
Model  
R1 (kΩ)  
0. 223  
0.474  
R2 (kΩ)  
0.15  
1
HHS60ZA  
HHS60ZB  
HHS60ZD  
HHS60ZE  
Output Voltage Trim  
1.039  
4.220  
3.92  
5.11  
The trim feature allows the user to adjust the output  
voltage from the nominal value. This can be used to  
compensate for distribution drops, perform margining  
in production, or accommodate other requirements  
when output voltage needs to be adjusted from the  
nominal value. There are two trim options available  
in the HHS60 Series.  
JUN 06, 2006 revised to JUL 25, 2006  
Page 9 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
increase shall not exceed the limits defined within the  
Features” section above.  
Optional Positive-Trim (–T, P/N suffix)  
The trim feature allows the user to adjust the output  
voltage from its nominal value.  
4. Either Rup or Rdown should be used to adjust the output  
voltage according to the equations above. If both Rup and  
Rdown are used simultaneously, they will form a resistive  
divider and the equations above will not apply  
The HHS60 positive-trim (-T) models trim up with a  
resistor from the Trim (#7) pin to the +Sense (#8) pin  
and trims down with a resistor from the Trim pin to  
the –Sense (#6) pin as shown in the Figure 17.  
Safety Considerations  
The HHS60 Series converters feature 1500 VDC  
isolation from input to output. The input to output  
resistance is greater than 10M. These converters  
are provided with Basic insulation between input and  
output circuits according to all IEC60950 based  
standards. Nevertheless, if the system using the  
converter needs to receive safety agency approval,  
certain rules must be followed in the design of the  
system. In particular, all of the creepage and  
clearance requirements of the end-use safety  
requirements must be observed. These documents  
include UL60950 - CSA60950-00 and EN60950,  
although other or additional requirements may be  
needed for specific applications.  
The HHS60 Series converters have no internal fuse.  
An external fuse must be provided to protect the  
system from catastrophic failure, as illustrated in  
figure 15. Refer to the “Input Fuse Selection for  
DC/DC converters” application note on www.power-  
one.com for proper selection of the input fuse. Both  
input traces and the chassis ground trace (if  
applicable) must be capable of conducting a current  
of 1.5 times the value of the fuse without opening.  
The fuse must not be placed in the grounded input  
line, if any.  
Figure 17. HHS60 Series Positive Trim Schematic  
The equations below determine the trim resistor  
value required to achieve a ΔV change in the output  
voltage.  
100  
Rtrim-dn = (-------- - 2) kΩ  
Δ%  
In order for the output of the HHS60 Series converter  
to be considered as SELV (Safety Extra Low  
Voltage) or TNV-1, according to all IEC60950 based  
standards, one of the following requirements must be  
met in the system design:  
Vo*(100+Δ%) (100+2*Δ%)  
Rtrim-up = (-------------------- - ------------------) kΩ  
1.225*Δ%  
Δ%  
where ΔV% is the output voltage change expressed  
in percent of the nominal output voltage, Vout.  
If the voltage source feeding the module is SELV  
or TNV-2, the output of the converter may be  
grounded or ungrounded.  
Notes:  
1. When the output voltage is trimmed up, the output power  
from the converter must not exceed its maximum rating. The  
power is determined by measuring the output voltage on the  
output pins, and multiplying it by the output current.  
If the voltage source feeding the module is ELV,  
the output of the converter may be considered  
SELV only if the output is grounded per the  
requirements of the standard.  
2. In order to avoid creating apparent load regulation  
degradation, it is important that the trim resistors are  
connected directly to the remote sense pins, and not to the  
load or to traces going to the load.  
If the voltage source feeding the module is a  
Hazardous Voltage Secondary Circuit, the  
voltage source feeding the module must be  
provided with at least Basic insulation between  
the source to the converter and any hazardous  
3. The output voltage increase can be accomplished by either  
the trim or by the remote sense or by the combination of  
both. In any case the absolute maximum output voltage  
JUN 06, 2006 revised to JUL 25, 2006  
Page 10 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
voltages.  
The entire system, including the  
Test Setup  
HHS60 converter, must pass  
a
dielectric  
withstand test for Reinforced insulation. Design  
of this type of systems requires expert  
engineering and under-standing of the overall  
safety requirements and should be performed by  
qualified personnel.  
TO OSCILLOSCOPE  
Vi(+)  
Vi(-)  
Ltest  
12 uH  
Cs 220 uF  
22 uF  
ESR < 0.7 OHM  
@ 20 ºC, 100 kHz  
BATTER  
Y
ESR < 0.1 OHM  
@ 20 ºC, 100  
kHz  
Thermal Considerations  
The HHS60 Series converters are designed for  
natural or forced convection cooling. The maximum  
allowable output current of the converters is  
determined by meeting the derating criteria for all  
components used in the converters. For example,  
the maximum semiconductor junction temperature is  
not allowed to exceed 120 °C to ensure reliable long-  
term operation of the converters.  
Figure 18. Input Reflected Ripple Current Test Setup  
Note: Measure input reflected-ripple current with a simulated  
inductance (Ltest) of 12 µH. Capacitors offset possible battery  
impedance. Measure current as shown above  
The graphs in Figures 5 thru 8 show the maximum  
output current of the HHS60 Series converters at  
different ambient temperatures under both natural  
and forced convection. (longitudinal airflow direction,  
from pin 1 to pin 4).  
JUN 06, 2006 revised to JUL 25, 2006  
Page 11 of 12  
www.power-one.com  
HHS60 DC-DC Series Data Sheet  
48VDC Input, 60 Amp Half-Brick Converter  
Mechanical Drawing  
PIN  
1
FUNCTION  
-Vin  
2
3
4
5
6
7
8
9
Case Pin  
On/Off  
+Vin  
-Vo  
-Sense  
Trim  
+Sense  
+Vo  
Tolerances: .xx + .020 (.5)  
.xxx + .010 (.25)  
+ 0.002 (.05)  
Pin Diameter  
Ordering Information  
Options  
P/N Suffixes  
Remote ON/OFF  
Positive - no suffix required  
Negative - Add “N” suffix  
Trim  
Positive (Industry std) - Add “T” suffix  
Negative - no suffix required  
0.18”- Standard - no suffix required  
Pin Length  
1
0.11”- Add “8” suffix  
1
0.15”- Add “9” suffix  
Special Models  
Pin2 (Case Pin) removed add S4 suffix  
Consult factory for available options.  
1
Notes  
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical  
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written  
consent of the respective divisional president of Power-One, Inc.  
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on  
the date manufactured. Specifications are subject to change without notice.  
JUN 06, 2006 revised to JUL 25, 2006  
Page 12 of 12  
www.power-one.com  

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